DBB3121 Unit -06
DBB3121 Unit -06
DBB3121
STORE OPERATIONS AND JOB
KNOWLEDGE
Unit 6
Inventory Management in Retail
Table of Contents
1. INTRODUCTION
In the previous unit, you studied about the functions of a retail store and the importance of
visual merchandising in store operations. Another important aspect of retail store operation
is inventory management, wherein the stocks of a retail are managed in the best manner to
prevent any such situation which may bring losses and customer dissatisfaction.
Inventory is crucial for the success of any retail store. And it is more important to keep a tab
in the movement of inventory, so that the adequate inventory levels can be maintained and
the conditions like stock out, theft, pilferage and damage can be prevented. Through effective
inventory management, a retailer can maintain continuous supply of products even in
uncertain situations, such as transportation strikes, curfews, adverse climatic conditions,
and demand fluctuations.
In this unit, you will learn about inventory management in depth. You will also study about
the use of customer interface for product repair system. Then, you will learn about the
vendor interface and the procedure of returning products to vendor. Finally, you will study
about retail merchandising and related concepts.
2. INVENTORY MANAGEMENT
In retail, inventory plays a significant role in satisfying customer needs. Retailers store
products in their stores, warehouses, and distribution centres, from where they get products
on customer demand. Therefore, retailers need a systematic inventory management to keep
the supply of products in retail stores.
Inventory management involves the processes and activities related to managing and
controlling a company's inventory. The primary functions of inventory management include:
• Demand Forecasting: Accurately estimating future demand for products is crucial for
inventory management. It involves analyzing historical sales data, market trends,
customer behavior, and other factors to predict the demand for different products.
• Stock Replenishment: Determining when and how much inventory should be
replenished is another key function. It involves calculating reorder points and reorder
quantities to ensure that inventory levels are maintained at optimal levels, avoiding
stockouts or excessive inventory.
• Inventory Classification: Inventory items can be classified based on various criteria
such as value, demand, lead time, or criticality. Classifying inventory helps in setting
appropriate inventory policies, identifying fast-moving or slow-moving items, and
allocating resources effectively.
• Inventory Tracking and Monitoring: Keeping track of inventory levels, movements, and
locations is essential for efficient management. This includes real-time monitoring of
stock levels, tracking items as they move through the supply chain, and using inventory
management systems or software to maintain accurate records.
• Safety Stock Management: Safety stock refers to extra inventory maintained as a buffer
to mitigate uncertainties such as unexpected demand spikes or supply disruptions.
Determining appropriate safety stock levels is crucial to prevent stockouts and meet
customer demands in unforeseen situations.
• Order Fulfillment: Inventory management plays a critical role in ensuring timely order
fulfillment. It involves coordinating inventory availability with customer orders,
Inventory management involves ordering, preserving, and keeping a check on the stocks of
a company. Here, inventory includes goods kept by a company in their warehouses for sale
or distribution in the future. Generally, inventory can be classified into:
• Raw Materials: Raw materials are the basic materials and components that are used in
the production process. They are typically purchased from suppliers and are converted
into finished goods through manufacturing or assembly processes.
• Obsolete or Excess Inventory: Obsolete or excess inventory includes items that are no
longer in demand or are in excess of current or anticipated demand. These items may
have become outdated, expired, or have been replaced by newer versions. Managing
and disposing of obsolete inventory is essential to free up storage space and minimize
holding costs.
These types of inventory can vary across different industries and businesses. Effective
management of inventory types is crucial to ensure optimal levels, minimize costs, and meet
customer demands efficiently.
Inventory management in the retail sector is crucial for ensuring smooth operations,
meeting customer demands, and maximizing profitability. Here are some key aspects of
inventory management in the retail sector:
Demand Forecasting: Accurate demand forecasting is essential for retailers to plan their
inventory levels effectively. It involves analyzing historical sales data, market trends,
promotional activities, and seasonal variations to predict customer demand for different
products.
Optimal Stock Levels: Determining optimal stock levels is vital to balance the costs
associated with carrying inventory and the risk of stockouts. Retailers need to consider
factors such as lead time, sales velocity, seasonality, and economic order quantities to
determine the right amount of inventory to hold.
Supplier Management: Maintaining strong relationships with suppliers is critical in the retail
sector. Retailers need to collaborate with suppliers to ensure reliable and timely deliveries,
negotiate favorable pricing and terms, and share demand forecasts to align production and
replenishment activities.
Inventory Turnover: Inventory turnover ratio measures how quickly inventory is sold and
replenished. Higher inventory turnover indicates efficient inventory management and a
shorter cash-to-cash cycle. Retailers need to monitor and optimize inventory turnover to
avoid overstocking or stockouts and improve cash flow.
ABC Analysis: Applying ABC analysis helps categorize products based on their contribution
to sales or profit. Retailers can allocate more attention and resources to high-value or high-
demand items (A-category), while maintaining less strict controls for low-value or low-
demand items (C-category).
Promotions and Markdown Management: Retailers often run promotions and markdowns
to stimulate sales and manage inventory. Effective inventory management involves planning
and forecasting for promotional periods, managing the impact on demand, and optimizing
pricing and discount strategies to minimize excess inventory.
Store Replenishment: Retailers with multiple physical stores need efficient store
replenishment processes to ensure that each store has the right products at the right time.
Store-level inventory management systems, automated reorder triggers, and regular
communication with store managers are essential to maintain optimal stock levels.
E-commerce and Omni-channel Integration: With the growth of e-commerce and omni-
channel retailing, inventory management becomes more complex. Retailers need to
integrate inventory systems across multiple channels, track inventory in real-time, and
implement effective order management processes to ensure accurate inventory allocation
and fulfillment.
Returns and Reverse Logistics: Managing product returns and reverse logistics is an
important aspect of inventory management in the retail sector. Retailers need to establish
efficient processes for handling returns, assessing product condition, restocking or
refurbishing returned items, and managing the associated inventory and costs.
Inventory management helps retail stores to prevent the stock-out and over-stocking
situations, which otherwise may to bring huge losses. It is required of all retailers to check
their inventory at regular intervals and plan the restocking in accordance with the
Now that you understand the importance of inventory management, it is necessary for you
to know about the terms that are frequently used in inventory management. Following are
the terms which are commonly used in inventory management:
• Last-in first-out: A valuation method wherein it is assumed that the stock that arrived
last would be sold first.
• Lead time: It is the time taken by a supplier to deliver the ordered items to a specific
location after the purchase order is issued.
• Multichannel: A retail model, wherein products are sold at multiple places through
different channels, such as website and markets.
• Omnichannel: A retail model, wherein all the channels including both online and
offline are integrated to offer a unified customer experience.
• Order fulfilment: The process undertaken by a retailer when it receives an order till
it gets delivered to customer.
• Overselling: A situation where a retailer takes order for the out-of-stock products.
• Pipeline inventory: It refers to the inventory that has not reached a retail store and is
in some phase of supply chain, like shipping or manufacturing.
• Purchase order (PO): PO is a formal document created by a business including the
details of quantity and price of products to be delivered by a supplier.
• Sales order (SO): SO is a formal document issued by a seller to a buyer mentioning the
details of the product’s quantity and price at the time of sale of goods.
• Stock keeping unit (SKU): SKU is a unique scannable code applied on products for
identifying and tracking inventories during their movement.
• Third party logistics (3PL): 3PL refers to the use of third party in a business for
outsourcing operations in a supply chain.
Through inventory management, a retailer can easily store right levels of inventory, where
both stock-outs and excessive inventory storage can be avoided. Effective inventory
management helps retailers to stock adequate level of inventory and replenish only when
needed.
When a retailer stores huge amount inventory, he/she invests lot of amounts, which may
affect the cash flow of his/her stores. Thus, by investing in adequate inventory management,
a retailer can maintain adequate cash flow by facilitating continuous supply of products for
sale.
No customer likes to wait for the products desired by him/her. Moreover, this impacts
negatively on the image of a retail store. Through adequate inventory management,
customers get their desired products without any waiting, which pleases them. Thus,
retailers can achieve increased customer satisfaction through inventory management.
Stock check is conducted to inspect the condition and volume of products being stored by a
retail store in its storeroom or stock room. It is also known as stock taking and involves
checking a retail store’s inventory on hand. It is mainly carried out to keep a tab on the
physical stock of a retail store. By physically counting the stock and comparing it with the
records and reports, retailers can easily find discrepancies in inventory.
To conduct stock check, various techniques are used by retailers. Let’s now discuss these
techniques in detail:
No matter which stock checking method is employed by a retailer, it helps the organisation
to retrieve crucial information related to:
In simple terms, stock checks provide valuable insight on the profits and losses. Additionally,
stock checks enable retailers to identify obsolete products, employee thefts and shoplifting.
Following are the steps which are performed in a regular stock check:
1. The storage area is divided into fragments based on the items present there. This enables
an auditor to identify the sections, which, generally experience over stocking or product
expiration compared to the others.
2. The items in each fragment are counted to get the accurate inventory numbers.
3. The number and type of all items are recorded through electronic scanning systems and
tracking worksheets. However, small retailers use traditional paper and pens, and
calculators, to count the items.
4. The count results are compared with the purchase and sales reports.
5. Based on the comparison results, the outdated or expired items are discarded. Some
retailers may have insurance or return options to cover these items.
The situation of negative inventory occurs when there is no item present in the stock for
which the order has been taken. For instance, you place an order at a retail store for a pair of
shoes and the retailer asks you to come next day to get the product. However, after taking
the order, the retailer goes in the storeroom to get the ordered pair and discovers that the
pair is not there. Such a situation is referred to as negative inventory.
Negative inventory refers to a situation where the recorded inventory levels in a company's
accounting system indicate a quantity of goods or products that is less than zero. In other
words, it suggests that the company has sold or committed to sell more items than it
currently has in stock.
There can be many reasons for the occurrence of negative inventory. Some of these are:
The best way to prevent the condition of negative stock is to monitor the stock and its
movement closely and carefully.
As the stock gets dispatched from a warehouse, it must be accompanied with certain
documents, including stock transfer order (STO), packaging slip, and invoice copies along
with gate pass and challan. Apart from this, there should be outer pack barcode labels which
must provide the details associated with merchandise division, location, packing date,
cartons number, warehouse and department number and transfer number. At the
warehouse, there should be security in-charge at the time of loading of merchandise. After
the loading, the security in-charge should seal the transport vehicle.
At the time of receiving inventory at a store, some responsible officials should be present. It
could be store manager, assistant store manager, security in-charge, or administrative head.
Ideally, two of the abovementioned officials should be present to administer the entire
unloading process.
The unloading of inventory should be done carefully, so that the products reach the
storeroom in right condition. To unload the inventory, following steps are taken at a retail
store:
1. The challan and other related documents should be collected and verified. This is done
by the security in-charge to ascertain that the vehicle has reached the right destination.
After that he/she should check if all the seals are intact. In case of any damage or
tampered seal, he/she should report the matter to distribution centre manager and
area/zonal store head.
2. The intact seals should be broken in the presence of sales staff at the retail store and
all the merchandise should be inspected.
3. The merchandise should be unloaded and placed in the receiving area till all the
package numbers are verified. In case of any discrepancy, the matter should be
communicated to the related warehouse and a copy should be sent to the area/regional
head.
4. All the items should be physically checked and scanned, and the related information
must be fed in the inventory management system. Later, the merchandise should be
sent to their respective storage areas.
5. The sales manager should check the package slip by matching the details mentioned on
it with the actual merchandise and then sign it. The same slip should be signed by the
floor manager/head too.
6. All the package slips should be then collected and reconciled with STO and further fed
into electronic data processing system (EDP) by EDP manager. In case of any
discrepancy, the merchandise should not be placed on shelves for sale, until the issue
is resolved.
7. The packaging slips and transfer notes should be maintained by the distribution centre
head in the distribution centre receiving register. Later, the distribution centre head
should provide acknowledgement on invoice.
SELF-ASSESSMENT QUESTIONS - 1
1. ________________ include the items which are in the process of production
2. An order which cannot be fulfilled at present due to being out of stock is called
________________.
3. In which valuation method, is it assumed that the stock that arrived first would
be sold first?
4. The availability of variety of products under single roof would only bring more
customers to a retail store. (True/False)
5. ______________ can be conducted at regular intervals on monthly, quarterly, or
half-yearly basis.
6. Erroneous billing at the counter can be a reason for negative stock.
(True/False)
Activity I
Assume that you are the inventory manager at a retail store. List the steps you
would take to prevent the situation of negative stock from arising at your retail
store.
In the present scenario, retail business cannot survive if they fail to provide customer
satisfaction. Customer satisfaction is not just limited to the sale of products. It is inclusive of
delivering after sales service, such as installation, ease of exchange, returns and refunds, and
repairs. Thus, it is necessary to build a customer interface that ease the communication
between customers and retailers even after the sale has taken place.
By customer interface, we refer to the points where a retailer can connect with customers. If
a retailer has strong customer interface, it will help in resolving issued faced by customers
during and after a transaction takes place. This interface become even more significant in
case a customer come to seek product repair. In such a case, following points should be
considered by a retailer:
1. If a customer comes to a store to get a product, he/she bought recently, for repair, the
store representative first should ask for purchase invoice and check the details of the
product. Based on the invoice details the representative can verify the product details
in the store’s system.
2. If the product does not fall in the category of returns/exchange and cannot be repaired,
the representative should politely inform about the same to the customer. If the
product is viable for exchange, the customer should be shown other products. If the
product can be repaired, the customer should be informed about the repair costs and
time required.
3. The repair details should be filled by the representative in the goods receipt challan
(GRC) slip and a copy should be handed over to the customer. Generally, a GRC is
created in three colours:
o white colour GRC for customer
o yellow colour GRC to be kept along the merchandise
o blue colour GRC to be kept in the repair and maintenance register at the distribution
centre
4. VENDOR INTERFACE
Now that you have understood the customer interface, let’s study about the vendor interface.
It is the point of connection between retailers and vendors. While dealing with vendors for
product repair received from a customer, retailers should follow the guidelines given below:
• When a product is received at a retail store for repair, it should be sent to the
concerned vendor for repair. The product can be either sent through courier or the
vendor can come and collect the same from the store.
• There should be a returnable gate pass created by the store representative for the
product. The pass should be approved by the store head.
• The copy of the pass should be handed over to the vendor along with the product to be
repaired.
• After the product is repaired, the vendor should generate the invoice for the same and
the product should be delivered back at the store to be collected by the customer.
You have understood the procedure for the repair of a product at vendor site and product
exchange. Now, you must be wondering about the process for returning a merchandise to
vendor. This generally happens in case of defective merchandise.
1. As established process, return to vendor means when a user or retailers arranges the
return of items to a vendor.
2. The retailer then forwards the product back to the vendor.
3. Or the user may receive a shipment label that directs the items and product to the
vendor instead of retailer.
4. This generally happens in case of defective merchandise.
Following are the steps taken by a retailer to return such merchandise to a vendor:
1. At first, the defective merchandise is identified on daily bases for all the sections in a
store. After the identification, respective floor managers are informed about the
defective products.
2. The manufacturing defects of the defective products are inspected by assistant store
head and the merchandise is removed from the floor and taken back to the defective
inventory.
3. The stock room in-charge then enters the details of the defective products in returning
register and sends an email to the vendor placing a return request. The vendor then
verifies the defects and issues an acknowledgement receipt.
4. Once the approval from the vendor is received, a return entry is fed in the inventory
software and a non-returnable gate pass is created and given to the vendor by the stock
room in-charge. The vendor acknowledgement copy is kept by the stock room in-
charge for its records.
SELF-ASSESSMENT QUESTIONS - 2
7. Which interface becomes more significant in case a customer comes to seek
product repair?
8. If the product can be repaired, the customer should be informed about the
___________and time required.
9. When a product is received at a retail store for repair, it should be sent to the
concerned distribution centre for repair. (True/False)
10. The manufacturing defects of the defective products are inspected by
________________.
Activity II
Using the internet, find out how big retail stores deal with customers and vendors
and prepare a report on it.
6. RETAIL MERCHANDISING
Retail merchandising is the process of acquiring and arranging merchandise in a way which
appeals to customers and induces them to buy products. In simple terms, it encompasses
various processes, including acquiring, categorising, pricing, and supplying the products to
different retail stores.
Attractive packaging: The packaging of merchandise goes a long way in enhancing the
brand value of the products and items.
Impressive presentation of the product: The display of the product at the retail store
must attract the customer
Unique Pricing- attractive prices, discounts also bring customer to the store
Promotional schemes, gifts- Coupons and attractive gifts make shopping a pleasurable
experience for the customers.
Retail merchandising, if done correctly, would benefit both customers and retailers. With
visually appealing and proper merchandising, customers can easily locate the products they
desire and don’t face hassles in buying products. On the other hand, retailers can display
their products neatly and beautifully which attracts the attention of customers and improve
inventory turnover. Let’s now discuss how merchandising evolved over a period.
The retail industry has undergone significant evolution throughout history, driven by
advancements in technology, changes in consumer behavior, and shifts in market dynamics.
Here is an overview of the major stages in the evolution of retail:
• Traditional Retail: Traditional retail refers to the early forms of retailing, where
customers would physically visit brick-and-mortar stores to make purchases. This
model dominated for centuries, with small shops and local markets being the primary
places for buying goods.
• Department Stores: In the 19th century, department stores emerged, offering a wide
range of products under one roof. These large-scale stores introduced various
departments, such as clothing, furniture, and cosmetics, providing customers with a
convenient one-stop shopping experience.
• Supermarkets and Mass Retail: In the mid-20th century, the rise of supermarkets
transformed the retail landscape. Supermarkets offered a broad selection of groceries
and household items at competitive prices. This format allowed customers to self-
select items and introduced the concept of self-service.
• Rise of Specialty Retail: With the expansion of mass retail, specialty stores gained
prominence by focusing on specific product categories or niche markets. Specialty
retailers offered a curated selection of products and provided a unique shopping
experience, catering to specific customer interests and preferences.
• Catalog and Mail-Order Retail: Catalog and mail-order retail became popular in the late
19th and early 20th centuries, allowing customers to browse products through printed
catalogs and place orders via mail. This form of retailing expanded access to goods for
customers in remote areas and laid the foundation for modern distance-selling models.
• E-commerce and Online Retail: The advent of the internet and the rise of e-commerce
revolutionized the retail industry. Online retailers enabled customers to browse and
purchase products through websites and online marketplaces, offering convenience,
wider product selections, and competitive pricing. E-commerce has continued to grow
rapidly, shaping consumer habits and forcing traditional retailers to adapt their
strategies.
The global retail industry experienced significant challenges and changes in 2021 due to the
COVID-19 pandemic. Lockdowns, restrictions, and consumer behavior shifts had a profound
impact on the sector. However, as vaccination efforts expanded and restrictions were lifted
in many regions, there were signs of recovery and adaptation within the industry.
In 2021, the retail industry saw an accelerated growth in e-commerce and online shopping.
Consumers turned to digital channels for their purchases, leading to a surge in online retail
sales. This trend forced many brick-and-mortar retailers to invest heavily in their e-
commerce capabilities or adopt omnichannel strategies to remain competitive.
Looking ahead to 2022 and beyond, the trajectory of the global retail industry will depend
on several factors, including the ongoing management of the COVID-19 pandemic, economic
recovery, and evolving consumer preferences. Retailers will need to continue adapting to
changing consumer behaviors, investing in e-commerce capabilities, and providing
personalized and convenient shopping experiences to remain competitive.
It's important to note that the retail industry can vary significantly across different regions
and countries, and the performance of individual retailers may also differ. For the most up-
to-date and specific information on the global retail industry in 2022, it is recommended to
refer to industry reports, market analyses, and news sources.
Merchandise management can be defined as the process of getting right products and
achieve financial objectives. It involves long term planning at retailers’ side for goals related
to sales, inventory, and prices. Merchandise management is mainly comprised of four
components as shown in Fig. 2:
Merchandise evaluation
Distribution
Merchandise acquisition
With time, outsourcing has turned into a significant factor in merchandise procurement. This
is mainly due to the shrinking of global borders. Due to significant development in
technology and trade, merchandisers need to be updated about the customer responses and
latest retail trends followed in retail sector across the globe and make decisions accordingly.
Apart from this, a merchandiser need to consider both national/regional and private label
brands while making merchandise procurement related decisions.
Apart from the brands, another important aspect to be considered while procuring
merchandise includes cost of procurement. Moreover, vendor for merchandise supply
should be selected carefully. Through effective merchandise procurement can a retailer
achieve its goals of customer satisfaction and high profitability?
SELF-ASSESSMENT QUESTIONS - 3
11. ____________encompasses various processes, including acquiring, categorising,
pricing, and supplying the products to different retail stores.
12. Through unplanned merchandising, customer can easily explore for the right
products and get them in lesser time with ease. (True/False)
13. _____________ encompasses getting merchandise from suppliers, wholesalers,
distributors, and manufacturers.
14. The process of _____________begins with the identification of quantity and quality
to products to be brought to a store and displayed.
15. Who plans merchandise display in a way that improve sales volume and
customer ease?
Activity III
Assume that you are the merchandise manager at a jewellery store. List the steps
you would take to plan and display merchandise at the store.
Inventory
Management
Product Repair
Services Provided Retail
System-Customer Vendor Interface
by Retailers Merchandising
Interface
7. SUMMARY
8. GLOSSARY
9. TERMINAL QUESTIONS
Q1. What do you understand by inventory management? Explain its importance in retail.
Q5. Mention the guidelines for retailer while dealing with vendors.
10. ANSWERS
1. Work-in-progress
2. Back order
3. First-in first-out
4. True
5. Periodic stock count
6. True
7. Customer interface
8. Repair costs
9. False
10. Assistant store head
11. Retail merchandising
12. False
13. Merchandise acquisition
14. Merchandise procurement
15. Merchandiser
TERMINAL QUESTIONS
1. Inventory management involves ordering, preserving and keeping a check on the stocks
of a company. Refer to the section 6.2, Inventory Management.
2. Stock check is mainly carried out to keep a tab on the physical stock of a retail store.
Refer to the section 6.2, Inventory Management.
3. At first, the challan and other related documents should be collected and verified. Refer
to the section 6.2, Inventory Management.
4. If a retailer has strong customer interface, it will help in resolving issued faced by
customers during and after a transaction takes place. Refer to the section 6.3, Product
Repair System-Customer Interface
5. While dealing with vendors for product repair, retailers send the item to the concerned
vendor. Refer to the section 6.4, Vendor Interface.
6. At first, the defective merchandise is identified on daily bases for all the sections in a
store. Refer to the section 6.5, Returning Merchandise to Vendor.
7. Retail merchandising encompasses various processes, including acquiring, categorising,
pricing and supplying the products to different retail stores. Refer to the section 6.6,
Retail Merchandising.
8. A merchandiser creates merchandising strategies which develop a balance between
customer expectations and retailer’s goals. Refer to the section 6.6, Retail
Merchandising.
BOOKS
• Bajaj, C., Tuli, R., & Srivastava, N. (2010). Retail management. Delhi, India: Oxford
University Press.
• Segel, R. (2008). Retail Business Kit for Dummies. Hoboken, NJ: Wiley.
E- REFERENCES