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Lecture 17

The document outlines the design procedure for a cotter joint, including empirical relationships for calculating dimensions based on the diameter of the rods. It specifies the selection of materials and factors of safety for the components under axial tensile forces. Additionally, it emphasizes the importance of strength criteria in material selection and the calculation of permissible stresses.

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Vijitha Brunda Randhi
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2 views

Lecture 17

The document outlines the design procedure for a cotter joint, including empirical relationships for calculating dimensions based on the diameter of the rods. It specifies the selection of materials and factors of safety for the components under axial tensile forces. Additionally, it emphasizes the importance of strength criteria in material selection and the calculation of permissible stresses.

Uploaded by

Vijitha Brunda Randhi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Lecture Machine Design

• The applications of strength equations from


• (4.25a) to (4.25j) in fi nding out the dimensions
• of the cotter joint are illustrated in the next
• example and the design project. In some cases, the
• dimensions of a cotter joint are calculated by using
• empirical relationships, without carrying out detail
• stress analysis. In such cases, following standard
• proportions can be used,
• d1 = 1.75d d2 = 1.21d
• d3 = 1.5 d d4 = 2.4 d
• a = c = 0.75 d b = 1.6 d
• t = 0.31 d t1 = 0.45 d
• Clearance = 1.5 to 3 mm
• Taper for cotter = 1 in 32

Department of Mechanical Engineering 81


Lecture Machine Design
• DESIGN PROCEDURE FOR COTTER
• JOINT
• The basic procedure to calculate the dimensions of
• the cotter joint consists of the following steps:
• (i) Calculate the diameter of each rod by Eq.
• (4.25a),

(x) Calculate the thickness t1 of the spigot collar


by the following empirical relationship,
t1 = 0.45 d
The taper of the cotter is 1 in 32.

Department of Mechanical Engineering 82


Lecture Machine Design
• It is required to design a cotter joint to connect two steel rods of equal diameter. Each rod is subjected to an axial tensile force of
50 kN. Design the joint and specify its main dimensions.
• Solution Given P = (50 × 103) N Part I Selection of material The rods are subjected to tensile force and strength is the criterion for
the selection of the rod material. The cotter is subjected to direct shear stress and bending stresses. Therefore, strength is also the
criterion of material selection for the cotter. On the basis of strength, the material of the two rods and the cotter is selected as plain
carbon steel of Grade 30C8 (Syt = 400 N/mm2). Part II Selection of factor of safety In stress analysis of the cotter joint, the
following factors are neglected: (i) initial stresses due to tightening of the cotter; and (ii) stress concentration due to slot in the
socket and the spigot ends. To account for these factors, a higher factor of safety is used in the present design. The factor of safety
for the rods, spigot end and socket end is assumed as 6, while for the cotter, it is taken as 4. There are two reasons for assuming a
lower factor of safety for the cotter. They are as follows: (i) There is no stress concentration in the cotter. (ii) The cost of the cotter
is small compared with the socket end or spigot end. If at all, a failure is going to occur, it should occur in the cotter rather than in
the spigot or socket end. This is ensured by assuming a higher factor of safety for the spigot and socket ends, compared with the
cotter. It is assumed that the yield strength in compression is twice the yield strength in tension. Part III Calculation of permissible
stresses The permissible stresses for rods, spigot end and socket end are as follows:

Department of Mechanical Engineering 83


Lecture Machine Design

Department of Mechanical Engineering 84


Lecture Machine Design

Department of Mechanical Engineering 85

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