R

TEREX FINLAY TELEMATICS SYSTEM

C-1540

C-1540
CONE CRUSHER
SPECIFICATION:
Cone Head Diameter: 1000mm (40”)
Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C9 Acert 261kW (350hp)
Stage IIIA Constant Speed: Scania DC09 248kW (338hp)
Tier 4F / Stage IV: Scania DC09 257kW (350hp)
Stage V: Scania DC09 257kW (350hp)
Portability: Tracked
Operating Weight: 33,350kg (73,524lbs)
(without options)

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 SPECIFICATION
HOPPER / FEEDER CONE CHAMBER continued
Hopper capacity: 5m³ (6.5yd³) Unrestricted feed opening reduces blockages, bridging and maximizes output
Feed height: 2.8m (9’ 2”) Independent cone oil lubrication tank with separate oil cooler
Feed height with optional hopper extensions: 3.2m (10’ 6”) Level sensor fitted over inlet feed box maintains the optimum choke feed condition
Hopper fabricated 10mm wear resistant steel plate hence maximizing the reduction and manganese life
Hopper Width at rear: 2.1m (6’ 10”) Dust suppression fitted at cone inlet and outlet
Hopper Width at rear with optional hopper extensions: 3.7m (12’ 2”)
Belt Spec: Plain
Belt Width: 1.05m (42”)
Speed range: Variable, 0 – 32 m/min (0 – 105 ft/min)
Working Angle: 21°
Drive: Hydraulic variable speed drive via gearbox
Drop down rear door for auxiliary crusher feed
Crash bar fitted to reduce impact load on feed conveyor
Rubber covered impact rollers fitted
Hydraulic retraction system for ease of movement between transport
and working modes
Full length skirting to head drum
Tapered hopper and side barge boards to aid material flow Hopper and Feeder
Automatic variable speed conveyor ensures maximum output from
plant
Metal detection system with ‘auto-stop’ feature is suitable for
detecting steel and manganese steel contained in the feed material
Controllable discharge system to purge metal contaminants. This
feature allows the operator to clear metal from the feed conveyor
when it is detected. The contaminated material is dumped to the
side of the machine. This can be done on the main control panel or
remotely via the optional radio remote.

CONE CHAMBER
Terex 1000mm (40”) cone chamber
Cone Counter Shaft Speed Range: 915 - 1015 rpm
Cone Chamber
Variable speed control settings for producing a quality
aggregate
Long throw fitted on standard configuration
Drive arrangement: Direct drive via clutch and v-belts
‘On the fly’ hydraulically adjustable closed side setting with monitoring
system
Mantle/concave wear indicator
Hydraulic overload protection with automatic reset. This allows the
upper frame to lift up, to permit the passage of tramp iron and other
un-crushable material. The system then automatically returns the
upper frame to its original position

Cone Chamber

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 C-1540
Concave Maximum Maximum Minimum
Feed Size CSS Recommended CSS
Medium Coarse 160mm (6 5/16”) 36mm (1 7/16”) 19mm (3/4”)
Coarse 175mm (6 7/8”) 36mm (1 7/16”) 19mm (3/4”)
Extra Coarse 195mm (7 11/16”) 36mm (1 7/16”) 22mm (7/8”)
Sand 63mm (2 1/2”) 32mm (1 1/4”) 13mm (1/2”)

*Note: Minimum Recommended CSS subject to feed conditions

MAIN CONVEYOR
Belt Width: 900mm (36”)
Belt Spec: Plain
Working Angle: 21°
Speed: 105 – 115 m/min (344 – 377 ft/min)
Discharge Height: 3.3m (10’ 10”)
Impact bars and wear resistant liners at feed point
High spec scraper at head drum
Dust suppression: fitted with hose and spraybars as standard (no
pump supplied) Main Conveyor
Full length skirting to head drum
Dust covers (optional)
Standard Stockpile capacity: 53.5m3 (70yds3) @ 40°
POWERPACK
Tier 3 / Stage IIIA : Caterpillar C9 ACERT
Engine Power: 261kW (350hp)
Engine Speed: 1750 - 1900rpm
Stage IIIA Constant Speed: Scania DC09
Engine Power: 248kW (338hp)
Engine Speed: 1500rpm
Tier 4F / Stage IV: Scania DC09 Scania Engine
Engine Power: 257kW (350hp)
Engine Speed: 1450 - 1600rpm
Stage V: Scania DC09
Engine Power: 257kW (350hp)
Engine Speed: 1450-1600rpm
TANK CAPACITIES
Hydraulic Tank: 380 litres / 83 UK gal / 100 US gal
Fuel Tank: 740 litres / 162 UK gal / 195 US gal
Urea Tank: 60 litres / 13 UK gal / 15 US gal

Cat Engine

TM

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 C-1540
UNDERCARRIAGE
Shoe Width: 400mm (15”)
Sprocket Centres: 3.24m (10’ 8”)
Tracking Speed: 1.3 km/h
Gradeability: 25°

TOOL BOX
Mounted lockable toolbox
Tool kit supplied
Two grease guns supplied – one for machine, one for cone

UnderCarriage
CHUTES
Quick release cone feed box for cone wear part changes
Cone chamber feed box fabricated in 6mm mild steel plate
Cone chamber discharge chute fabricated in 5mm mild steel plate
with 15mm wear resistant steel liners fitted at impact point
Contamination chute fabricated in 6mm mild steel plate

CONTROL SYSTEM
Advanced CANBUS compliant system
Large colour display screen
Main menu consists of five modes: Control System
Automatic mode: For automatically starting the machine in a set
sequence
Track mode: For moving machine
Setup mode: For folding / setting up machine
Cone setup mode: For testing / setting of cone
Configuration mode: For testing / setting individual components /
monitoring engine performance and faults /
monitoring machine faults
User friendly incremental selection of feeder and crusher speed,
enable the operator to achieve the optimal throughput and product
shape
The main control panel is mounted to the side of the machine in a
lockable compartment
Detachable umbilical control for tracking Platforms

PLATFORMS
Galvanised catwalks and ladders for full maintenance and service
access
Catwalks on both sides of the machine
Compact folding for transport
Feed conveyor access platform (optional)

REMOTE CONTROL UNIT (OPTIONAL)

Full function radio remote unit:
- Auto start / stop
- Feed conveyor start / stop
- Metal purge sequence Remote Control Unit (Optional)
- Tracking TM

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STANDARD FEATURES OPTIONAL EQUIPMENT
ENGINE: Tier 4 Final / Stage IV: Scania DC09 257kW (350hp)
Tier 3 / Stage IIIA: Caterpillar C9 ACERT 261kW (350hp) Stage V: Scania DC09 257kW (350hp)
Stage IIIA Constant Speed: Scania DC09 248kW (338hp) Extra coarse concave - max feed size 195mm (check lead time) ¹
CONE CHAMBER: Coarse concave - max feed size 175mm (check lead time) ¹
Terex TC1000 Sand concave - max feed size 63mm (check lead-time) ¹
Long throw eccentric, medium coarse concave (max feed size 160mm) (RECOMMENDED TO TAKE SHORT THROW ECCENTRIC OPTION)
Direct drive via clutch Short throw eccentric (check lead time) ¹

HOPPER / FEEDER: Camera & Viewing screen

Hydraulic hopper extensions
Fixed hopper c/w wear resistant liner plates
Feed conveyor access platform
Belt width: 1050mm (42”)
Dust covers
Metal detector & Metal contaminants purge system
Belt weigher
MAIN CONVEYOR: Dust hood including Dust Covers (Note :- 3.8m transport height if fitted)
Belt width: 900mm (36”)
Stockpile level sensor
CLIMATE SPEC: Hot climate lubrication kit (Recommended for ambient temperatures
Standard oils (Recommended for ambient temperatures between +15 to +50°C)
between -5 to +30°C)
Cold climate lubrication kit (Recommended for ambient temperatures
DUST SUPRESSION: between -20 to +30°C)
Piped for dust suppression c/w spraybars
Hot climate cooler pack c/w hot climate lubrication kit (Recommended
ELECTRICAL: for ambient temperatures >+35°C)
Emergency stops Electric driven water pump
Hand held track control set with connection lead Electric Re-fuelling pump
T-Link Telemetry System fitted c/w 3 years data subscription Radio remote system

GENERAL: Control panel positive air pressurization

Safety guards in compliance to machinery directive Lighting mast

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Powerpack
X Tier 3 / Stage IIIA : Caterpillar C9 ACERT
Engine Power: 261kW (350hp)
Engine Speed: 1750 rpm - 1900 rpm Cone Chamber
X Stage IIIA Constant Speed: Scania DC09 XTerex 1000mm (40”) cone chamber
Engine Power: 248kW (338hp) XCone counter shaft Speed Range: 915-1010 rpm Hopper / Feeder
Engine Speed: 1500rpm XVariable speed control settings for producing a X Hopper capacity: 5m³ (6.5yd³)
X Tier 4F / Stage IV: Scania DC09
XHopper fabricated 10mm wear resistant steel plate
quality aggregate
X‘On the fly’ hydraulically adjustable closed side
X Width at rear: 2.1m (6’ 10”)
Engine Power: 257kW (350hp)

X Belt Spec: Plain

Engine Speed: 1450 rpm - 1600 rpm setting with monitoring system
X Stage V: Scania DC09
X Belt Width: 1.05m (42”)
X Speed range: variable, 0 – 32 m/min (0 – 105 ft/min)
Engine Power: 257kW (350hp)

X Working Angle: 21°

Engine Speed: 1450 rpm - 1600 rpm

Metal Detector X Drop down rear door for auxiliary crusher feed
X Crash bar fitted to reduce impact load on
feed conveyor

Main Conveyor
XBelt: 900mm (36”)
X Belt Spec: Plain
X Working Angle: 21°
X Discharge Height: 3.3m (10’ 10”)
X Impact bars and wear resistant liners at feed point
X Dust suppression: fitted with hose and spraybars as
standard (no pump supplied)
X Standard Stockpile capacity: 53.5m3 (70yds3) 40° Metal Contaminants
Purge Chute

Undercarriage
X Shoe Width: 400mm (16”)
X Sprocket Centres: 3.24m (10’ 8”)
X Tracking Speed: 1.3 km/h
X Gradeability: 25°

C-1540
TRANSPORT DIMENSIONS
15.55m (51’) 2.75m (9’ )

optional dust hood

3.8m (12’ 5”) with
3.45m (11’ 4”)
WORKING DIMENSIONS
14.9m (48’ 11”) 3.9m (12’ 9”)

4.35m (14’ 3”)

MACHINE WEIGHT: 33,350kg (73,524lbs)

without options

34,200kg (75,398lbs)
with optional hopper extensions and main conveyor dust hood and
covers

For further information on specific machine weight configurations please consult Terex Finlay

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