ELECTRICAL SYSTEMS

4
A

72789

STARTERS

INDEX
Table of Contents
Page
Starters (PG260 And Delco-Remy) . . . . . . . . . 4A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 4A-1
Torque Specifications . . . . . . . . . . . . . . . . . . 4A-2
Lubricants, Sealers and Adhesives . . . . . . . 4A-2
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-2
Battery Cable Recommendations . . . . . . . . 4A-2
Starting System Components For PG260
(Typical Diagram) . . . . . . . . . . . . . . . . . . . . . . . . 4A-3
Starting System Components for Delco-Remy
Direct Drive Starter (Typical Diagram) . . . . . . 4A-4
PG 260 Starter Motor (Exploded View) . . . 4A-5
Delco-Remy Starter Motor
(Exploded View) . . . . . . . . . . . . . . . . . . . . . . 4A-6

4A-0 - STARTERS INDEX 90-806535970 1296

Starters (PG260 And Delco-Remy)

Specifications

DELCO-REMY DIRECT DRIVE STARTER

Delco No Load Test Brush

Engine
Identification
ifi i Min. Max Min Max Spring
S i Tension
i
Rotation Volts
Number Amps Amps RPM RPM Oz.(Grams)
1998317 56-105
LH 10.6 70 120 5,400 10,800
10455602 (1588-2976)
Pinion Clearance .010-.140(.025-3.5 mm)
Commutator End Frame Gap .025(0.6 mm) Max

PG 260 STARTER

Delco No Load Test Brush

Identification
ifi i Min Max Min Max S i
Spring Tension
i
Number Volts Oz.(Grams)
Amps Amps RPMS RPMS
9000820
83-104
9000821 10.6 60 95 2750 2750
(2353-2948)
9000819
Pinion Clearance .010-.160(0.25-4.00)
Bearing Depth .011-.014(0.28-0.38)
Bearing Depth .099-.017(.025-.045)

90-806535970 1296 INDEX STARTERS - 4A-1

Torque Specifications
Description Lb. Ft. Lb. In. N⋅m
Starter Mounting Bolts Direct Drive 50 68
Starter Mounting Bolts PG 260 30 41
Commutator End Frame (End Cap) 110 12
Battery Cables Securely

Lubricants, Sealers and Adhesives

Description Part Number
Quicksilver Liquid Neoprene 92-25711-2
Quicksilver 2-C-4 Marine Lubricant With Teflon 92-825407A3
Quicksilver Perfect Seal 92-34227-1

Identification Battery Cable Recommendations

Cable Length Feet Cable Gauge (mm)
(Meters)
a Up to 3.5(1.1) 4 (25mm2)
3.5-6 (1.1-1.8) 2 (35mm2)
6-7.5(1.8-2.3) 1 (50mm2)
7.5-9.5(2.3-2.9) 0 (50mm2)
8.5-12(2.9-3.7) 00 (70mm2)
12-15(3.7-4.6) 000 (95mm2)
15-19(4.6-5.8) 0000 (120mm2)

Permanent Magnet Gear Reduction

(PG260) Starter Motor

72789

Delco-Remy Direct Drive Starter Motor

a - Indentification Location

4A-2 - STARTERS INDEX 90-806535970 1296

Starting System Components For PG260 (Typical Diagram)

g
B
S
I

d
72929

a - Ignition Switch
b - 20 Ampere Switch
c - Neutral Safety Switch
d - Ground Stud
e - Starter Motor
f - Circuit Breaker
g - Starter Slave Solenoid
h - Wire Junction

90-806535970 1296 INDEX STARTERS - 4A-3

Starting System Components for Delco-Remy Direct Drive
Starter (Typical Diagram)
b
a

g
B
S
I

72930

a - Ignition Switch
b - 20 Ampere Fuse
c - Neutral Safety Switch
d - Ground Stud
e - Starter Motor
f - Circuit Breaker
g - Starter Slave Solenoid
h - Wire Junction

4A-4 - STARTERS INDEX 90-806535970 1296

PG 260 Starter Motor (Exploded View)

20

3
6

8
4

9
5
16

10
17

11
18

21 12
13
14

15

19
74270

1 - Screws (2) 12- Collar

2 - End Cap 13- Retaining Ring
3 - Brushes With Holder 14- Thrust Collar
4 - Armature 15- Drive Housing
5 - Field Frame (With Permanent Magnets) 16- Nut
6 - Washer 17- Solenoid
7 - Shield 18- Solenoid Drive Arm
8 - Planetary Gear 19- Screw (3)
9 - Shaft 20- Thru Bolt (2)
10- Gear 21- Rubber Grommet
11- Drive

90-806535970 1296 INDEX STARTERS - 4A-5

Delco-Remy Starter Motor (Exploded View)

9
27
1 8

28 2 7

29
3 10

31
4
11
13
26 5 25
6

12
30
24
32 14
19
15
33

21

20
34
22
23

16
17

18

72806

1 - Drive End Housing 11- Armature

2 - Drive End Housing Bushing 12- Pole Shoe - Field Coil
3 - Thrust Collar 13- Pole Shoe To Field Coil Screw
4 - Retaining Ring - Pinion Stop Collar 14- Field Coil Grommet - Field Frame
5 - Pinion Stop Collar 15- Field Coil Assembly
6 - Clutch Drive Assembly 16- Leather Washer- Commutator End Frame
7 - Bearing Plate 17- Lower Commutator End Frame
8 - Bearing Plate Bushing 18- Thru Bolt
9 - Bearing Plate Washer 19- Insulator Holder - Field Frame Brush
10- Bearing Plate Screw

4A-6 - STARTERS INDEX 90-806535970 1296

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AT A LATER DATE

90-806535970 1296 INDEX STARTERS - 4A-7