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INTRODUCTION
TO
FRACTURE
MECHANICS
ROBERT O. RITCHIE
University of California Berkeley, United States
DONG LIU
University of Bristol, United Kingdom
Elsevier
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The Boulevard, Langford Lane, Kidlington, Oxford OX5 1GB, United Kingdom
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Notices
Knowledge and best practice in this field are constantly changing. As new research and
experience broaden our understanding, changes in research methods, professional practices, or
medical treatment may become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in
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In using such information or methods they should be mindful of their own safety and the safety
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instructions, or ideas contained in the material herein.
ISBN: 978-0-323-89822-5
vii
viii Preface
1
Introduction
Fracture mechanics was developed comparatively recently, essentially
after the end of the Second World War, to furnish an engineering approach
that could be employed to quantitatively assess the onset of fracture. As
such, it has played a vital role in enabling the creation of safer engineering
structures, including those used in transportation (e.g., airframes, gas-
turbine engines), the construction industries (e.g., supporting beams,
welded structures), and energy production (e.g., power turbines, pressure
vessels, and piping), in establishing (nominal) material properties to
measure the fracture toughness for the development and characterization
of structural materials, and most importantly in linking these length-
scales together. In principle, for a given material which could be a
metal, ceramic, or polymer, a fracture toughness value can be measured
on a relatively small sample in the laboratory and then used directly to
predict the fracture of a much larger structure or component in service.
Similar analyses can be performed for failures by fatigue, creep, or
environmentally-assisted induced fracture. Powerful? In engineering
terms, most certainly. However, when one looks at the literature in this
field, one quickly comes to the conclusion that fracture mechanics has
become one of the most “abused” (for want of a better word) form of
mechanics, with, for example, many measured fracture toughness values
quoted in technical papers being at worst “dead wrong” or at best ge-
ometry and specimen-size dependent.
In light of this quandary, in this primer we will present the rudiments
of fracture mechanics, not specifically in terms of its fundamental origins
based on complex applied and computational mechanics, as this has been
described numerous times in various textbooks, but rather from the
perspective of the philosophy underlying the few principles and, yes, the
assumptions that form the basis of the discipline. We will attempt to
provide the reader with a “working knowledge” of fracture mechanics, to
describe its potency for damage-tolerant design, for preventing failures
through appropriate life-prediction strategies, and for quantitative failure
analysis (fracture diagnostics), while at the same time communicating a
2
Foundations of fracture
mechanics
FIGURE 2.1 (a) A schematic of two planes of atoms at equilibrium distance l0 , subject to
far-field stress, sN; (b) the Lennard-Jones potential VLJ curve, including a steep (short-range)
repulsive term and a smoother (longer-range) attractive term; l0 is the distance at which two
simple atoms are at equilibrium; (c) the stress required to pull two atoms apart at equilibrium
is simplified to a sinusoidal form with wavelength of 2l; the maximum stress sT is the
theoretical (ideal) cohesive fracture strength.
where E is the elastic modulus. Equating Eqs. (2.1) and (2.2), it is apparent
that:
pDl EDl
sT sin ¼ : (2.3)
l l0
At small angles, sin pDl pDl
l / l , and as l e l0 , we can obtain an estimate of
the ideal fracture strength:
E
sT e : (2.4)
p
These calculations can be performed with far greater accuracy. For
instance, more accurate descriptions of sN can replace the simplified
sinusoidal form used here, yet all these solutions give the ideal fracture
strength sT to be typically in the range of E=4 to E=15, with the customary
value of sT being E=10. However, all these theoretical estimates are very
high compared to the measured fracture strengths. For example, silica
glass has a modulus of 70 GPa, which would give a theoretical strength on
the order of 7 GPa. However, the experimentally measured tensile
strength of glass is usually in the range of 30 to 100 MPa, which is more
than an order of magnitude less. Why, you may ask? Well, analogous to
the fact that the measured shear strengths of materials are typically two
2.2 Griffith fracture theory 5
orders of magnitude smaller than the ideal shear strength due to the
presence of dislocations, in the case of the fracture strength, this
discrepancy between theoretical and experimental strengths is due to the
inevitable presence of cracks, which results in local stress concentrations.
FIGURE 2.2 An infinite plate of unit thickness containing a middle crack of length 2a
subjected to a far-field applied stress sN.
6 2. Foundations of fracture mechanics
where the potential energy is the elastic stored energy, Uε , minus the work
done, WD :
UPE ¼ Uε WD : (2.5b)
By considering fixed displacement conditions, such that WD ¼ 0, the
potential energy will equal the strain energy, which can be estimated as
Uε ¼ s2 pa2 E, where E is Young’s modulus. The corresponding en-
ergy to create new fresh surfaces would be the length of the crack, 2a,
times two (as there are two crack surfaces), multiplied by the surface
energy per unit area of the fracture plane, gs , i.e., Ws e 4ags , where gs is
typically on the order of 1 J/m2 (this is the actual value for silicon). The
driving force for fracture is the release of strain energy which must be no
less than the energy needed to create the fresh crack surfaces. This can be
obtained by taking the derivative with respect to a of the total energy,
UTotal ¼ 4agS s2 pa2 E, and setting this equal to zero, such that un-
stable fracture will occur when
rffiffiffiffiffiffiffiffiffiffiffi
N 2gS E
s ¼ sF ¼ ; (2.6)
pac
where sN is the applied (far-field) stress. This is Griffith’s famous esti-
mate of the actual fracture strength, sF , under ideally elastic conditions,
which is notable because it depends not simply on the applied stress but
also the presence and size of pre-existing cracks. The critical crack size, ac ,
for fracture is thus the crack size above which the crack can extend with
decreasing energy conditions (Fig. 2.3).
As this is an elastic theory, it cannot take into account the work required
for plastic deformation (the plastic work term) which in the case of ductile
materials can involve an energy orders of magnitude greater than gs .
Accordingly, for such materials, the Griffith equation can severely under-
estimate the fracture strength. However, we can consider it as a necessary
but insufficient criterion for fracture.
Irwin [3] and Orowan [4] later revised the Griffith equation (Eq. 2.6) to
include the plastic work term, gp , which gives the expression:
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 gs þ gp E
sF ¼ ; (2.7)
pac
but as gp >> gs for all ductile materials, it seems somewhat futile to use
this equation containing a large plastic work term to predict the fracture
strength when the relationship is based on ideal elasticity.
2.3 Orowan approach 7
FIGURE 2.3 In the Griffith theory, the total energy, UTotal , for fracture in a center-cracked
infinite plate with unit thickness, presents a competition between the strain energy Uε that is
released by fracture (the driving force) balanced by the energy required to create new crack
surfaces. UTotal thus varies with crack size, a: Above a critical crack size, ac, fracture is
spontaneous, i.e., occurring without any further increase in total energy.
References
[1] J.E. Lennard-Jones, Cohesion, Proc. Phys. Soc 43 (1931) 461.
[2] A.A. Griffith, The phenomena of rupture and flow in solids, Philos. Trans. Roy. Soc 221
(1920) 163.
[3] G.R. Irwin, Fracture dynamics, in: Fracture in Metals, ASM, Cleveland, OH, 1948,
p. 147.
[4] E. Orowan, Notch brittleness and the strength of metals, Trans. Inst. Engrs. Ship-
builders Scotland 89 (1945) 165.
[5] E. Orowan, Fracture and strength in solids, Rep. Prog. Phys. 12 (1948-49) 185.
[6] G.R. Irwin, Onset of fast crack propagation in high strength steel and aluminum alloys,
Proc. Sagamore Res. Conf. 2 (1956) 289.
[7] H.M. Westergaard, Bearing pressures and cracks, J. Appl. Mech. 6 (1939) 49.
References 9
[8] I.N. Sneddon, The distribution of stress in the neighbourhood of a crack in an elastic
solid, Proc. Roy. Soc. (London) A-187 (1946) 229.
[9] M.L. Williams, On the stress distribution at the base of a stationary crack, J. Appl. Mech.
24 (1957) 109.
[10] G.R. Irwin, Analysis of stresses and strains near the end of a crack traversing a plate,
J. Appl. Mech. 24 (1957) 361.
C H A P T E R
3
Linear-elastic fracture mechanics
(LEFM)
pffiffi
3.1 Stress analysis of cracks: Williams 1= r singularity
and stress-intensity factor K
3.1.1 Crack-tip fields
LEFM and the use of the stress-intensity factor1 K originate from the
analysis of cracks to define the local stress and displacement fields ahead
of a sharp crack. In the years preceding the formal development of fracture
mechanics, several solutions were derived for cracks in isotropic purely
elastic bodies in static equilibrium. Of note here are the singular solutions
of Westergaard [1], Sneddon [2], andpffiffi Williams [3], which predict that the
crack-tip stresses will decay as 1= r, where r is the distance ahead of the
crack tip. Using the nomenclature defined in Fig. 3.1 in Box 3.1, in terms of
Cartesian coordinates, these solutions can be written, as r / 0 in the form:
K
sij /pffiffiffiffiffiffiffiffi fij ðqÞ; (3.1a)
2pr
rffiffiffiffiffiffi
K r
ui / f ðqÞ; (3.1b)
2E 2p i
where fij and fi are dimensionless functions of q, the inclination with
respect to the crack plane (q ¼ 0 directly ahead of the crack tip), as defined
in Fig. 3.1, and E is Young’s modulus. K is simply a singular characterizing
parameter, unset by the field, but which uniquely characterizes the
1
The stress-intensity factor K, or simply the stress intensity, with units of F$L3/2 (F is force
and L is length), must be distinguished from the stress concentration factor, which is the
dimensionless ratio of maximum stress at a notch divided by the nominal stress.
BOX 3.1
C r a c k - t i p s t r e s s a n d d i s p l a c e m e n t fi e l d s f o r
linear-elastic isotropic materials
FIGURE 3.1 Stress nomenclature definition ahead of a crack tip in terms of (a) Car-
tesian and (b) polar coordinates; (c) specimen dimensions of crack length a, remaining
uncracked ligament b, and thickness B.
K i r 2
1
ui ¼ f ðqÞ þ HOT
2E 2p i
where E is Young’s modulus, r is distance ahead of the crack tip, fij(q) and fi(q)
are functions of angle q around the crack tip, Ki is the stress-intensity factor in
mode i ¼ 1 to 3, and HOT refers to higher order terms.
3.1 Stress analysis of cracks 13
C r a c k - t i p s t r e s s a n d d i s p l a c e m e n t fi e l d s f o r
linear-elastic isotropic materials
For mode I (tensile opening):
continued
14 3. Linear-elastic fracture mechanics (LEFM)
C r a c k - t i p s t r e s s a n d d i s p l a c e m e n t fi e l d s f o r
linear-elastic isotropic materials
For mode II (shear):
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