Operations Research (OR) emerged from the need to effectively allocate resources in complex organizations, particularly during World War II, and has since evolved into a discipline that applies scientific methods for decision-making across various sectors. It utilizes a range of mathematical and quantitative techniques to address complex problems and improve operational efficiency. The development of OR involves several stages, including problem observation, analysis, model development, and implementation, supported by various tools such as linear programming, game theory, and simulation.
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Operations Research (OR) emerged from the need to effectively allocate resources in complex organizations, particularly during World War II, and has since evolved into a discipline that applies scientific methods for decision-making across various sectors. It utilizes a range of mathematical and quantitative techniques to address complex problems and improve operational efficiency. The development of OR involves several stages, including problem observation, analysis, model development, and implementation, supported by various tools such as linear programming, game theory, and simulation.
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Chapter 01: Introduction of Operations Research
1.1 Origin of Operations Research:
Since the advent of the industrial revolution, the world has seen remarkable growth in the size and complexity of organizations. The artisans’ small shops of an earlier era have evolved into the billion-dollar corporations of today. An integral part of this revolutionary change has been a tremendous increase in the division of labour and the segmentation of management responsibilities in these organizations. The results have been spectacular. However, along with its blessings, this increasing specialization has created new problems, problems that are still occurring in many organizations. One problem is a tendency for the many components of an organization to grow into relatively autonomous empires with their own goals and value systems, thereby losing sight of how their activities and objectives mesh with those of the overall organization. What is best for one component frequently is detrimental to another, so the components may end up working at cross purposes. A related problem is that as the complexity and specialization in an organization increase, it becomes more and more challenging to allocate the available resources to the various activities in a way that is most effective for the organization as a whole. These kinds of problems and the need to find a better way to solve them provided the environment for the emergence of operations research (commonly referred to as OR). The roots of OR can be traced back many decades when early attempts were made to use a scientific approach in the management of organizations. However, the beginning of the activity called operations research has generally been attributed to the military services early in World War II. Because of the war effort, there was an urgent need to allocate scarce resources to the various military operations and the activities within each operation in an effective manner. Therefore, the British and then the U.S. military management called upon a large number of scientists to apply a scientific approach to dealing with this and other strategic and tactical problems. In effect, they were asked to research (military) operations. These teams of scientists were the first OR teams. By developing effective methods of using the new tool of radar, these teams were instrumental in winning the Air Battle of Britain. Through their research on how to better manage convoy and antisubmarine operations, they also played a significant role in winning the Battle of the North Atlantic. Similar efforts assisted the Island Campaign in the Pacific. When the war ended, the success of OR in the war effort spurred interest in applying OR outside the military as well. As the industrial boom following the war was running its course, the problems caused by the increasing complexity and specialization in organizations were again coming to the forefront. It was becoming apparent to a growing number of people, including business consultants who had served on or with the OR teams during the war, that these were the same problems that had been faced by the military but in a different context. By the early 1950s, these individuals had introduced the use of OR to a variety of organizations in business, industry, and government. The rapid spread of OR soon followed. At least two other factors that played a key role in the rapid growth of OR during this period can be identified. One was the substantial progress that was made early in improving the techniques of OR. After the war, many of the scientists who had participated in OR teams or heard about this work were motivated to pursue research relevant to the field; important advancements in the state of the art resulted. A prime example is the simplex method for solving linear programming problems, developed by George Dantzig in 1947. Many of the standard tools of OR, such as linear programming, dynamic programming, queueing theory, and inventory theory, were relatively well developed before the end of the 1950s. A second factor that gave great impetus to the growth of the field was the onslaught of the computer revolution. A large amount of computation is usually required to deal most effectively with the complex problems typically considered by OR. Doing this by hand would often be out of the question. Therefore, the development of electronic digital computers, with their ability to perform arithmetic calculations millions of times faster than a human being can, was a tremendous boon to OR. A further boost came in the 1980s with the development of increasingly powerful personal computers accompanied by good software packages for doing OR. This brought the use of OR within the easy reach of much larger numbers of people, and this progress further accelerated in the 1990s and into the 21st century. Today, literally millions of individuals have ready access to OR software. Consequently, a whole range of computers, from mainframes to laptops, are now routinely used to solve OR problems, including some of the enormous sizes.
1.2 Definition of Operations Research:
The British/Europeans refer to "operational research", and the Americans to "operations research" - but both are often shortened to just "OR" - which is the term we will use. Another term that is used for this field is "management science" ("MS"). The Americans sometimes combine the terms OR and MS and say "OR/MS" or "ORMS". Other terms that are sometimes used are "industrial engineering" ("IE") and "decision science" ("DS"). In recent years, there has been a move towards a standardization upon a single term for the field, namely the term "OR". Operation Research is a relatively new discipline. The contents and the boundaries of the OR are not yet fixed. Therefore, giving a formal definition of the term Operations Research is a difficult task. The OR starts when mathematical and quantitative techniques are used to substantiate the decision being taken. The main activity of a manager is decision-making. In our daily lives, we make decisions even without noticing them. The decisions are taken simply by common sense, judgment, and expertise without using any mathematical or any other model in simple situations. But the decisions we are concerned here with are complex and heavily responsible. Examples are public transportation network planning in a city that has its layout of factories and residential blocks or finding the appropriate product mix when a large number of products exist with different profit contributions and production requirements, etc. Operations Research tools are not from any one discipline. Operations Research takes tools from different disciplines, such as mathematics, statistics, economics, psychology, engineering, etc., and combines these tools to make a new set of knowledge for decision-making. Today, O.R. has become a professional discipline that deals with the application of scientific methods for making decisions, and especially to the allocation of scarce resources. The main purpose of O.R. is to provide a rational basis for decision-making in the absence of complete information because the systems composed of humans, machines, and procedures may not have full details. Operations Research can also be treated as science in the sense it describes, understands, and predicts the system's behaviour, especially man-machine systems. As stated earlier, defining O.R. is a difficult task. The definitions stressed by various experts and Societies on the subject together enable us to know what O.R. is and what it does. They are as follows: 1. According to the Operational Research Society of Great Britain (OPERATIONAL RESEARCH QUARTERLY, l3(3):282, l962), Operational Research is the attack of modern science on complex problems arising in the direction and management of large systems of men, machines, materials and money in the industry, business, government, and defence. Its distinctive approach is to develop a scientific model of the system, incorporating measurements of factors such as change and risk, with which to predict and compare the outcomes of alternative decisions, strategies, or controls. The purpose is to help management determine its policy and actions scientifically. 2. Randy Robinson stresses that Operations Research is the application of scientific methods to improve the effectiveness of operations, decisions, and management. By means of analyzing data, creating mathematical models, and proposing innovative approaches, operations research professionals develop scientifically based information that gives insight and guides decision-making. They also develop related software, systems, services, and products. 3. Morse and Kimball have stressed that O.R. is a quantitative approach and described it as “ a scientific method of providing executive departments with a quantitative basis for decisions regarding the operations under their control”. 4. Saaty considers O.R. as a tool for improving the quality of answers. He says, “O.R. is the art of giving bad answers to problems which otherwise have worse answers”. 5. Miller and Starr state, “O.R. is applied decision theory, which uses any scientific, mathematical or logical means to attempt to cope with the problems that confront the executive when he tries to achieve a thorough-going rationality in dealing with his decision problem”. 6. Pocock stresses that O.R. is an applied Science. He states, “O.R. is a scientific methodology (analytical, mathematical, and quantitative) which, by assessing the overall implication of various alternative courses of action in a management system, provide an improved basis for management decisions”.
1.3 Stages of Development of Operations Research:
The stages of development of O.R. are also known as phases and processes of O.R., which have six important steps. These six steps are arranged in the following order: Step I: Observe the problem environment Step II: Analyze and define the problem Step III: Develop a model Step IV: Select the appropriate data input Step V: Provide a solution and test its reasonableness Step VI: Implement the solution
Step I: Observe the problem environment:
The first step in the process of O.R. development is the problem environment observation. This step includes different activities, such as conferences, site visits, research, observations, etc. These activities provide sufficient information to the O.R. specialists to formulate the problem. Step II: Analyze and define the problem: This step is analyzing and defining the problem. In this step, in addition to the problem definition, the objectives uses and limitations of O.R.'s study of the problem are also defined. The outputs of this step are a clear grasp of the need for a solution and its nature of understanding. Step III: Develop a model: This step develops a model; a model is a representation of some abstract or real situation. The models are mathematical models which describe systems processes in the form of equations, formulas/relationships. The different activities in this step are defining variables, formulating equations, etc. The model is tested in the field under different environmental constraints and modified to work. Sometimes, the model is modified to satisfy the management with the results. Step IV: Select the appropriate data input: A model works appropriately when there is appropriate data input. Hence, selecting the appropriate input data is an important step in the O.R. development stage or process. The activities in this step include internal/external data analysis, fact analysis, and collection of opinions and use of computer data banks. The objective of this step is to provide sufficient data input to operate and test the model developed in Step_III. Step V: Provide a solution and test its reasonableness: This step is to get a solution with the help of the model and input data. This solution is not implemented immediately, instead, the solution is used to test the model and to find if there are any limitations. Suppose the solution is not reasonable or the behaviour of the model is not proper; the model is updated and modified at this stage. The output of this stage is the solution(s) that supports the current organizational objectives. Step VI: Implement the solution: At this step, the solution obtained from the previous step is implemented. The implementation of the solution involves so many behavioural issues. Therefore, before implementation, the implementation authority has to resolve the problems. A properly implemented solution results in improved work quality and gains support from management.
1.4 O.R. Tools and Techniques:
Operations Research uses any suitable tools or techniques available. The commonly used tools/techniques are mathematical procedures, cost analysis, and electronic computation. However, operations researchers gave special importance to the development and the use of techniques like linear programming, game theory, decision theory, queuing theory, inventory models, and simulation. In addition to the above techniques, some other common tools are non-linear programming, integer programming, dynamic programming, sequencing theory, Markov process, network scheduling (PERT/CPM), symbolic Model, information theory, and value theory. Many other Operations Research tools/techniques also exist. The brief explanations of some of the above techniques/tools are as follows: 1.4.1 Linear Programming: This is a constrained optimization technique, which optimizes some criteria within some constraints. In Linear programming, the objective function (profit, loss, or return on investment) and constraints are linear. There are different methods available to solve linear programming. 1.4.2 Game Theory: This is used for making decisions under conflicting situations where there are one or more players/opponents. In this, the motive of the players is dichotomized. The success of one player tends to be at the cost of other players, and hence, they are in conflict. 1.4.3 Decision Theory: Decision theory is concerned with making decisions under conditions of complete certainty about future outcomes and under conditions such that we can make some probability about what will happen in future. 1.4.4 Queuing Theory: This is used in situations where the queue is formed (for example, customers waiting for service, aircraft waiting for landing, jobs waiting for processing in the computer system, etc). The objective here is to minimize the cost of waiting without increasing the cost of servicing. 1.4.5 Inventory Models: The inventory model makes decisions that minimize total inventory cost. This model successfully reduces the total cost of purchasing, carrying, and out-of- stock inventory. 1.4.6 Simulation: Simulation is a procedure that studies a problem by creating a model of the process involved in the problem and then, through a series of organized trial- and-error solutions, attempts to determine the best solution. Sometimes, this is a difficult/time-consuming procedure. Simulation is used when actual experimentation is not feasible or the solution of the model is not possible. 1.4.7 Non-linear Programming: This is used when the objective function and the constraints are not linear. Linear relationships may be applied to approximate non-linear constraints but are limited to some range because approximation becomes poorer as the range is extended. Thus, non-linear programming is used to determine the approximation in which a solution lies, and then the solution is obtained using linear methods. 1.4.8 Dynamic Programming: Dynamic programming is a method of analyzing multistage decision processes. In this, each elementary decision depends on those preceding decisions as well as external factors. If one or more variables of the problem take integral values only, then the dynamic programming method is used. For example, the number of motors in an organization, the number of passengers in an aircraft, the number of generators in a power generating plant, etc. 1.4.9 Markov Process: The Markov process permits the prediction to change over time. Information about the behaviour of a system is Known. This is used in decision-making in situations where the various states are defined. The probability from one state to another state depends on the current state and is independent of how we have arrived at that particular state. 1.4.9 Network Scheduling: This technique is used extensively to plan, schedule, and monitor large projects (for example, computer system installation, R & D design, construction, maintenance, etc.). This technique aims to minimize trouble spots (such as delays, interruptions, production bottlenecks, etc.) by identifying critical factors. The different activities and their relationships to the entire project are represented diagrammatically with the help of networks and arrows, which are used for identifying critical activities and paths. There are two main types of techniques in network scheduling: Program Evaluation and Review Technique (PERT), which is used when activity time is not known accurately and only a probabilistic estimate of time is available. The critical Path Method (CPM) – is used when activity time is known accurately. 1.4.10 Information Theory: This analytical process is transferred from the electrical communication field to the O.R. field. The objective of this theory is to evaluate the effectiveness of the flow of information with a given system. This is used mainly in communication networks but also has an indirect influence in simulating the examination of business organizational structure with a view of enhancing the flow of information.
1.5 Significance of Operation Research:
It provides a tool for scientific analysis and provides solutions for various business problems. It enables proper deployment and optimum allocation of scarce resources. It helps in minimizing waiting and servicing costs. It enables management to decide when to buy and how much to buy through inventory planning. It helps in evaluating situations involving uncertainty. It enables experimentation with models, thus eliminating the cost of making errors while experimenting with reality. It allows quick and inexpensive examination of large numbers of alternatives. In general, OR facilitates and improves the decision-making process.
1.6 Applications of Operations Research:
Today, almost all fields of business and government utilize the benefits of Operations Research. There are voluminous applications of Operations Research. Although it is not feasible to cover all O.R. applications in brief, The following is the abbreviated set of typical operations research applications to show how widely these techniques are used today: Accounting: Assigning audit teams effectively Credit policy analysis Cash flow planning Developing standard costs Establishing costs for byproducts Planning of delinquent account strategy Construction: Project scheduling, monitoring, and control Determination of proper workforce Deployment of workforce Allocation of resources to projects Facilities Planning: Factory location and size decision Estimation of the number of facilities required Hospital planning International logistic system design Transportation loading and unloading Warehouse location decision Finance: Building cash management models Allocating capital among various alternatives Building financial planning models Investment analysis Portfolio analysis Dividend policy-making Manufacturing: Inventory control Marketing balance projection Production scheduling Production smoothing Marketing: Advertising budget allocation Product introduction timing Selection of Product mix Deciding the most effective packaging alternative Organizational Behavior / Human Resources: Personnel planning Recruitment of employees Skill balancing Training program scheduling Designing organizational structure more effectively Purchasing: Optimal buying Optimal reordering Materials transfer Research and Development: R & D Projects Control R & D Budget allocation Planning of Product introduction
1.7 Limitations of Operations Research:
Operations Research has several applications; similarly, it also has certain limitations. These limitations are mostly related to the model building and money and time factors problems involved in its application. Some of them are given below: i) Distance between O.R. specialist and Manager: Operations researchers need a mathematician or statistician who might not be aware of the business problems. Similarly, a manager is unable to understand the complex nature of Operations Research. Thus, there is a big gap between the two personnel. ii) Magnitude of Calculations: The O.R. aims to find the optimal solution by considering all the factors. In this modern world, these factors are enormous, and expressing them in quantitative models and establishing relationships among them require voluminous calculations, which can only be handled by machines. iii) Money and Time Costs: The basic data are subjected to frequent changes, and incorporating these changes into the operations research models is very expensive. However, a fairly good solution at present may be more desirable than a perfect operations research solution that will be available in the future or after some time. iv) Non-quantifiable Factors: When all the factors related to a problem can be quantifiable, only then can operations research provide a solution; otherwise, it cannot. The non-quantifiable factors are not incorporated in O.R. models. Importantly, O.R. models do not take into account emotional or qualitative factors. v) Implementation: Once the decision has been made, it should be implemented. The implementation of decisions is a delicate task. This task must take into account the complexities of human relations and behaviour and sometimes only the psychological factors.