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A. Kaveh
Applications of
Metaheuristic
Optimization
Algorithms in
Civil Engineering
Applications of Metaheuristic Optimization
Algorithms in Civil Engineering
A. Kaveh
Applications of Metaheuristic
Optimization Algorithms in
Civil Engineering
A. Kaveh
Iran University of Science and Technology
Centre of Excellence for Fundamental Studies
in Structural Engineering
Tehran, Iran
v
vi Preface
Every effort has been made to render the book error free. However, the author
would appreciate any remaining errors being brought to his attention through his
e-mail address: [email protected].
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Metaheuristic Algorithms for Optimization . . . . . . . . . . . . . . . 1
1.2 Optimization in Civil Engineering and Goals of the
Present Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Organization of the Present Book . . . . . . . . . . . . . . . . . . . . . . 3
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Optimum Design of Castellated Beams Using the Tug of War
Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Design of Castellated Beams . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Overall Flexural Capacity of the Beam . . . . . . . . . . . . 12
2.2.2 Shear Capacity of the Beam . . . . . . . . . . . . . . . . . . . . 12
2.2.3 Flexural and Buckling Strength of Web Post . . . . . . . . 13
2.2.4 Vierendeel Bending of Upper and Lower Tees . . . . . . . 14
2.2.5 Deflection of Castellated Beam . . . . . . . . . . . . . . . . . . 14
2.3 Problem Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3.1 Design of Castellated Beam with Circular Opening . . . 16
2.3.2 Design of Castellated Beam with Hexagonal
Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Optimization Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Test Problems and Optimization Results . . . . . . . . . . . . . . . . . 20
2.5.1 Castellated Beam with 4 m Span . . . . . . . . . . . . . . . . . 21
2.5.2 Castellated Beam with 8 m Span . . . . . . . . . . . . . . . . . 23
2.5.3 Castellated Beam with 9 m Span . . . . . . . . . . . . . . . . . 23
2.6 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ix
x Contents
Much has been made of the parallels between engineering and art, and yet a unique
economy of parts and adherence to a plethora of constraints from cost to market
trends, from maintainability to robustness, and from project schedules safely
distinguish engineering design from the arts and engineering projects from art-
works. At the heart of this distinction lies the concept of “optimization” – the
science of choosing design variable values within given constraints such that a
function, e.g., total system cost is minimized, or overall system reliability is
maximized.
While the last three decades has seen an explosion in new methodologies applied
to the problem of optimization, there is also evidence for a resurgence of improved
classical algorithms and a growing number of engineering problems where heuristic
and algorithmic optimization has overtaken and, in some cases, replaced the
engineering graybeards and rule-of-thumb optimization methods.
Some of the most commonly used classical algorithmic optimization techniques
were gradient based and allowed a search of the solution space near a given
parameter point where gradient information about the target function was available
[1, 2]. Gradient-based methods, in general, converge faster and can obtain solutions
of higher accuracy than more modern stochastic approaches. However, the acqui-
sition of gradient information for the target function can be either costly or even
impossible. Moreover, these types of algorithms are only guaranteed to converge to
local minima. Furthermore, a good starting point can be vital for the successful
execution of these methods. In many optimization problems, prohibited zones, side
limits, and non-smooth or non-convex functions need to be taken into consider-
ation, increasing the difficulty of obtaining optimal solutions.
There is a slew of more recently developed optimization methods, known as
metaheuristic algorithms, that are not restricted in the aforementioned manner.
These methods are suitable for global searches over the entire search space due to
their capability of exploring and finding promising regions in the search space with
reasonable computational effort. Ultimately, metaheuristic algorithms tend to per-
form rather well for most optimization problems [3, 4]. This is because these
methods refrain from simplifying or making assumptions about the original prob-
lem. Evidence of this can be seen in their successful application to a vast variety of
fields, such as engineering, physics, chemistry, arts, economics, marketing, genet-
ics, operations research, robotics, social sciences, and politics.
The word heuristic has its origin in the old Greek work heuriskein, which means
the art of discovering new strategies or rules to solve problems. The suffix meta,
also a Greek prefix, has come to mean a higher level of abstraction in the English
language. The term metaheuristic was introduced by Glover in the paper [5] and
denotes a strategy of solving a problem using higher levels of abstractions and to
guide a heuristic search of the solution space.
A heuristic method can be considered as a procedure that is likely to discover a
very good feasible solution, but not necessarily an optimal solution, for a consid-
ered specific problem. In most cases no guarantee is provided for the quality of the
solution obtained, but a well-designed heuristic method usually can provide a
solution that is nearly optimal. The procedure also should be sufficiently efficient
to deal with very large problems. Heuristic methods are often iterative algorithms,
where each iteration involves conducting a search for a new solution that might be
better than the best solution found in a previous iteration. After a reasonable amount
of time when the algorithm is terminated, the solution it provides is the best one
found during all iterations. A metaheuristic is formally defined as an iterative
generation process which guides a subordinate heuristic by combining intelligently
different concepts for exploring (global search) and exploiting (local search) the
search space in order to efficiently find near-optimal solutions [6]. Learning strat-
egies can be employed to add the “intelligence” to such guided search heuristics.
Metaheuristic algorithms have found many applications in different areas of
applied mathematics, engineering, medicine, economics, and other sciences.
Within engineering, these methods are extensively utilized in the design stages of
civil, mechanical, electrical, and industrial projects.
In the area of civil engineering that is the main concern of this book, one tries to
achieve certain objectives in order to optimize weight, construction cost, geometry,
layout, topology, construction time, and computational time satisfying certain
constraints. Since resources, fund, and time are always limited, one has to find
solutions to optimize the usage of these resources.
The main goal of this book is to apply some well established and most recently
developed metaheuristic algorithms to optimization problems in the field of civil
1.3 Organization of the Present Book 3
The remaining chapters of this book are organized in the following manner:
Chapter 2 introduces the recently developed metaheuristic so-called tug of war
optimization and applies this method to the optimal design of castellated beams.
Two common types of laterally supported castellated beams are considered as
design problems: beams with hexagonal openings and beams with circular open-
ings. In this chapter, castellated beams have been studied for two cases: beams
without filled holes and beams with end-filled holes. Here, tug of war optimization
algorithm is utilized for obtaining the solution of these design problems. For this
purpose, the cost is taken as the objective function, and some benchmark problems
are solved from literature [7].
Chapter 3 presents an integrated metaheuristic-based optimization procedure for
discrete size optimization of straight multi-span steel box girders with the objective
of minimizing the self-weight of girder. The selected metaheuristic algorithm is the
cuckoo search (CS) algorithm. The optimum design of a box girder is characterized
by geometry, serviceability, and ultimate limit states specified by the American
Association of State Highway and Transportation Officials (AASHTO). Size opti-
mization of a practical design example investigates the efficiency of this optimiza-
tion approach and leads to around 15 % of saving in material (Kaveh et al. [8]).
Chapter 4 addresses a new nature-inspired metaheuristic optimization algo-
rithm, called whale optimization algorithm (WOA), and utilizes this algorithm for
size optimization of skeletal structures. This method is inspired by the bubble-net
hunting strategy of humpback whales. WOA simulates hunting behavior with
random or the best search agent to chase the prey and the use of a spiral to simulate
bubble-net attacking mechanism of humpback whales. In this chapter, EWOA is
4 1 Introduction
also compared with WOA and other metaheuristic methods developed in the
literature using four skeletal structure optimization problems. Numerical results
compare the efficiency of the WOA and EWOA with the latter algorithm being
superior to the standard implementation [9].
Chapter 5 applies the optimum design procedure, based on colliding bodies
optimization (CBO) method and its enhanced version (ECBO), to optimal design of
two commonly used configurations of double-layer grids, and optimum span–depth
ratios are determined. Two ranges of spans as small and large sizes with certain
bays of equal lengths in two directions and different types of element grouping are
considered for each type of square grids. These algorithms obtain minimum weight
grid through appropriate selection of tube sections available in AISC load and
resistance factor design (LRFD). The comparison is aimed in finding the depth at
which each of different configurations shows its advantages. Finally, the effect of
support locations on the weight of the double-layer grids is investigated [10].
Chapter 6 introduces a finite element model based on geometrical nonlinear
analysis of different mechanical systems of large-scale domes consisting of double-
layer domes, suspen-domes, and single-layer domes with rigid connections. The
suspen-dome system is a new structural form that has become a popular structure in
the construction of long-span roof structures. Suspen-dome is a kind of new
prestressed space grid structure which is a spatial prestressed structure and has
complex mechanical characteristics. In this chapter, an optimum geometry and
sizing design is performed using the enhanced colliding bodies optimization algo-
rithm. The length of the strut, the cable initial strain, the cross-sectional area of the
cables, the cross-sectional size of steel elements, and the height of dome are
adopted as design variables for domes, and the minimum volume of each dome is
taken as the objective function. A simple approach is defined to determine the
configurations of the dome structures. The design algorithm obtains minimum
volume domes through appropriate selection of tube sections available in AISC
load and resistance factor design (LRFD). This chapter explores the efficiency of
Lamella suspen-dome with pin-jointed and rigid-jointed connections and compares
them with single-layer Lamella dome and double-layer Lamella dome [11].
Chapter 7 optimizes two single-layer barrel vault frames with different patterns
via the improved magnetic charged system search (IMCSS). In the process of
optimization, contrary to size variables, shape is a continuous variable. In the
case of shape optimization of this type of space structures, since all of the nodal
coordinates as the shape variables are dependent on the height-to-span ratio of the
barrel vault, height is considered as the only shape variable in a constant span of
barrel vault. In comparison, the best height-to-span ratios of barrel vaults under
static loading conditions obtained from CSS, MCSS, and IMCSS algorithms are
approximately close to the value of 0.17 from a comparative study carried out by
Parke. Furthermore, as seen from the results, different patterns of barrel vaults have
different effects on the value of the best height-to-span ratio. Moreover, in com-
parison to CSS and MCSS algorithms, IMCSS found better values for the weight of
the structures with a lower number of analyses [12].
1.3 Organization of the Present Book 5
References
2.1 Introduction
In this chapter, the tug of war algorithm is applied to optimal design of castellated
beams. Two common types of laterally supported castellated beams are considered
as design problems: beams with hexagonal openings and beams with circular
openings. Here, castellated beams have been studied for two cases: beams without
filled holes and beams with end-filled holes. Also, tug of war optimization (TWO)
algorithm is utilized for obtaining the solution of these design problems. For this
purpose, the cost is taken as the objective function, and some benchmark problems
are solved from literature (Kaveh and Shokohi [1]).
Since the 1940s, the manufacturing of structural beams with higher strength and
lower cost has been an asset to engineers in their efforts to design more efficient
steel structures. Due to the limitations on maximum allowable deflections, using
section with heavyweight and high capacity in the design problem cannot always be
utilized to the best advantage. As a result, several new methods have been created
for increasing the stiffness of steel beams without increase in the weight of steel
required. Castellated beam is one of the basic structural elements within the design
of building, like a wide-flange beam (Konstantinos and D’Mello [2]).
A castellated beam is constructed by expanding a standard rolled steel section in
such a way that a predetermined pattern (mostly circular or hexagonal) is cut on
section webs and the rolled section is cut into two halves. The two halves are shifted
and connected together by welding to form a castellated beam. In terms of structural
performance, the operation of splitting and expanding the height of the rolled steel
sections helps to increase the section modulus of the beams.
The main initiative for manufacturing and using such sections is to suppress the
cost of material by applying more efficient cross-sectional shapes made from
standard rolled beam. Web-openings have been used for many years in structural
steel beams in a great variety of applications because of the necessity and economic
advantages. The principal advantage of steel beam castellation process is that
Fig. 2.1 (a) A castellated beam with circular opening. (b) A castellated beam with hexagonal
designer can increase the depth of a beam to raise its strength without adding steel.
The resulting castellated beam is approximately 50 % deeper and much stronger
than the original unaltered beam (Soltani et al. [3], Zaarour and Redwood [4],
Redwood and Demirdjian [5], Sweedan [6], Konstantinos and D’Mello [7]).
In recent years, a great deal of progress has been made in the design of steel
beams with web-openings, and a cellular beam is one of them. A cellular beam is
the modern form of the traditional castellated beam, but with a far wider range of
applications in particular as floor beams. Cellular beams are steel sections with
circular openings that are made by cutting a rolled beam web in a half circular
pattern along its centerline and re-welding the two halves of hot rolled steel sections
as shown in Fig. 2.1. An increase in beam depth provides greater flexural rigidity
and strength to weight ratio.
In practice, in order to support high shear forces close to the connections,
sometimes it becomes necessary to fill certain openings. In cellular beams, this is
achieved by inserting discs made of steel plates and welding from both sides
(Fig. 2.2). The openings are usually filled for one of two reasons:
(i) At positions of higher shear, especially at the ends of a beam or under
concentrated loads
(ii) At incoming connections of secondary beams
It should be noted that for maximum economy infills should be avoided when-
ever possible, even to the extent of increasing the section mass.
In the last two decades, many metaheuristic algorithms have been developed to
help solve optimization problems that were previously difficult or impossible to
solve using mathematical programming algorithms. Metaheuristic algorithms pro-
vide mechanisms to escape from local optima by balancing exploration and exploi-
tation phases, being based either on solution populations or iterated solution paths,
2.2 Design of Castellated Beams 11
The theory behind the castellated beam is to reduce the weight of the beam and to
improve the stiffness by increasing the moment of inertia resulting from increased
depth without usage of additional material. Due to the presence of holes in the web,
the structural behavior of castellated steel beam is different from that of the
standard beams. At present, there is no prescribed design method due to the
complexity of the behavior of castellated beams and their associated modes of
failure (Soltani et al. [3]). The strength of a beam with different shapes of web-
openings is determined by considering the interaction of bending moment and shear
at the openings. There are many failure modes to be considered in the design of a
beam with web-opening, consisting of lateral-torsional buckling, Vierendeel mech-
anism, flexural mechanism, rupture of welded joints, and web post buckling.
Lateral-torsional buckling may occur in an unrestrained beam. A beam is consid-
ered to be unrestrained when its compression flange is free to displace laterally and
rotate. In this chapter it is assumed that the compression flange of the castellated
beam is restrained by the floor system. Therefore, the overall buckling strength of
the castellated beam is omitted from the design considerations. These modes are
closely associated with beam geometry, shape parameters, type of loading, and
12 2 Optimum Design of Castellated Beams Using the Tug of War Algorithm
This mode of failure can occur when a section is subjected to pure bending. In the span
subjected to pure bending moment, the tee sections above and below the openings
yield in a manner similar to that of a standard webbed beam. Therefore, the maximum
moment under factored dead and imposed loading should not exceed the plastic
moment capacity of the castellated beam (Soltani et al. [3], Erdal et al. [10]).
MU MP ¼ ALT PY H U ð2:1Þ
where ALT is the area of lower tee, PY is the design strength of steel, and HU is the
distance between center of gravities of upper and lower tees.
In the design of castellated beams, two modes of shear failure should be checked.
The first one is the vertical shear capacity, and the upper and lower tees should
undergo that. The vertical shear capacity of the beam is the sum of the shear
capacities of the upper and lower tees. The factored shear force in the beam should
not exceed the following limits:
The second one is the horizontal shear capacity. It is developed in the web post due
to the change in axial forces in the tee section as shown in Fig. 2.3. Web post with
too short mid-depth welded joints may fail prematurely when horizontal shear
exceed the yield strength. The horizontal shear capacity is checked using the
following equations (Soltani et al. [3], Erdal et al. [10]):
where AWUL is the total area of the web-opening and AWP is the minimum area of
web post.
2.2 Design of Castellated Beams 13
Fig. 2.3 Horizontal shear in the web post of castellated beams. (a) Hexagonal opening. (b)
Circular opening
In this study, it is assumed that the compression flange of the castellated beam is
restrained by the floor system. Thus the overall buckling of the castellated beam is
omitted from the design consideration. The web post flexural and buckling capacity
in a castellated beam is given by Soltani et al. [3] and Erdal et al. [10]):
MMAX
¼ C1 α C2 α2 C3 ð2:4Þ
ME
where MMAX is the maximum allowable web post moment and ME is the web post
capacity at critical section A–A shown in Fig. 2.3. C1, C2, and C3 are constants
obtained by the following expressions
where α ¼ 2d
S
is for hexagonal openings and α ¼ DS0 is for circular openings, also
tw is for hexagonal openings, and β ¼ tw is for circular openings and S is the
β ¼ 2d D0
spacing between the centers of holes, d is the cutting depth of hexagonal opening,
D0 is the hole diameter, and tw is the web thickness.
14 2 Optimum Design of Castellated Beams Using the Tug of War Algorithm
P0 M
þ 1:0 ð2:8Þ
PU M P
where P0 and M are the force and the bending moment on the section, respectively.
PU is equal to the area of critical section PY , and MP is calculated as the plastic
modulus of critical section PY in plastic section or elastic section modulus of
critical section PY for other sections.
The plastic moment capacity of the tee sections in castellated beams with
hexagonal opening is calculated independently. The total of the plastic moment is
equal to the sum of the Vierendeel resistances of the above and below tee sections
(Soltani et al. [3]). The interaction between Vierendeel moment and shear forces
should be checked by the following expression:
where VOMAX and MTP are the maximum shear force and the moment capacity of
tee section, respectively.
Serviceability checks are of high importance in the design, especially in beams with
web-opening where the deflection due to shear forces is significant. The deflection
of a castellated beam under applied load combinations should not exceed span/360.
Methods for calculating the deflection of castellated beam with hexagonal and
circular openings are shown in Raftoyiannis and Ioannidis [12], and Erdal et al.
[10], respectively.
Exploring the Variety of Random
Documents with Different Content
machinery then in use were ready |213| in case of accidents.
Smelting, casting, moulding, and modelling were all carried on in the
place. The storeroom was filled with every imaginable tool and
article required for the smithy, carpenters’ shops, and the boats. All
the metal of the Soudan had been collected here. There were parts
of cotton presses; sugar-mills; bars of steel and iron; ingots of brass
and copper; iron, copper, and brass plates; the heavier class of tools
and implements; and I was assured by Osta Abdallah, a rivetter in
the shops in Gordon’s time, that there was material in the place to
build three more boats and keep the whole fleet going for many
years. He did not exaggerate either. All other administrations were
supplied by the Khartoum arsenal with whatever they required in the
way of tools, furniture, iron and other metal work, cartridge presses
and steel blocks for coinage; and very efficiently indeed was the
work turned out.
The little time I spent in the arsenal was of course fully occupied
with the coinage question. Two men were kept constantly engaged
casting square steel blocks for the Omdurman mint; these blocks
were polished and cut in Omdurman, and twenty-five sets were
generally in use at the same time. Possibly two hundred men were
employed in the melting of the copper and casting it into moulds the
size and thickness of the dollars. The discs were next passed on to
the people who gave them the impression; this was obtained by
placing the disc on the lower block, and then hammering the upper
block upon it. The impressions produced were in the main very poor;
the |214| coins spread and split, and the dies were constantly
splitting and breaking. After we had studied the process, and
Abbajee had explained his ideas of a press, I suggested that we
should commence operations with the punching-machine. We
experimented until we had succeeded in smashing dies, spoiling
sheets of copper, and in the end smashing the machine itself; then
Abbajee, as the chief of the operations, was roundly abused. Being
of an excitable temperament, he wanted me to take part of the
blame, but I only laughed at him. Then it was I learned that he had
just reason to be angry; he had gone surety for me with the
Khaleefa, and, as I was expecting Hawanein and Abdallah every day,
I kept the quarrel going until Abbajee left the work in disgust, for I
wished him to be out of the way when I escaped. His return to
Omdurman, leaving me in complete charge of the invention, put an
end to his surety for me. I might have saved myself this trouble, and
the temporary misunderstanding with my old friend, for, before I had
time to settle upon an idea for a coining press, Slatin escaped, and I
was taken back to the Saier.
I have been frequently asked what estimate should be put upon
the Khaleefa’s buried treasure. It is next to impossible to say; one
thing only is certain: all good gold and silver jewellery and coins
have disappeared during the last fifteen years. Thousands of
individuals may have their hoards here and there. Some idea of what
the Khaleefa’s treasure may amount to might be gleaned from an
examination of the Beit-el-Mal books, for these were well kept. The
real |215| question is, Where is it? But this is a matter people need
not trouble themselves about. It was generally believed in
Omdurman that those who actually buried the money were soon
afterwards buried themselves. “Dead men tell no tales.” I doubt
myself if the Khaleefa’s hoards will ever be found—officially. The
fortunate discoverers are hardly likely to exhibit any particular
anxiety to ask their friends or the Government to share in their good
fortune. Perhaps a small amount might be found, but it will be a
very small one. The few millions he has buried in various places will,
no doubt, be discovered some day, and we shall hear about it—a
long time after the fact.
CHAPTER XVIII
MY SECOND IMPRISONMENT
It was some days after my return to the Saier before I learned that I
had been incarcerated against the wish of the Khaleefa and Yacoub;
but Hamadan and Khaleel-Hassanein, fearing that I might escape,
declined to be responsible for me any longer, arguing that Slatin’s
escape had been effected through Government agents, and that
mine would certainly follow. In deference to the wishes of Hassanein
more than those of Hamadan, the Khaleefa ordered my return to the
Saier, but it is very probable that he sent Idris es Saier instructions
how to treat me; so that, taking it all in all, my life was not rendered
so unendurable as it had been on my first entry into the prison.
Added to Abdullahi’s kindly interest (?) in me, Idris himself had
become a sort of reformed character; he had tasted the sweets of
imprisonment and the lash which he had been so generous with,
and had also experienced himself what it was to be robbed on the
Nebbi Khiddr account. The tables had been completely turned on
him, and he had learned a lesson.
When Adlan was executed and his house searched |217| for
incriminating papers without result, Idris es Saier was accused by
the Khaleefa of having assisted Adlan in disposing of the documents
which he was in search of. Idris was imprisoned in his own house
and flogged into the bargain; he was in disfavour for some time, and
this gave released Baggara prisoners an opportunity of getting even
with him. They explained the Nebbi Khiddr affair to Abdullahi, who
ordered Idris to repay all the moneys he had collected on this
account; he was deprived of all he had, but right up to the end, any
former Baggara prisoner in want of a dollar knew where to find one.
He presented himself to Idris, and asked for a further contribution
towards a settlement of his claim.
These importunities drove Idris into begging from the prisoners,
since the Nebbi Khiddr tale would only work with prisoners coming in
from outlying districts, and they were few. As Idris never knew when
the next call would be made upon him, he found it politic to be as
kind and considerate to the prisoners as possible, and to relax
discipline to the utmost. This state of affairs, added to the presumed
instructions of the Khaleefa regarding myself, must have accounted
for Idris’ assembling the gaolers, and telling them in my presence
that I was only brought into the Saier to prevent any Government
people from carrying me off to Egypt; that if any one of them
begged money from me or ill-treated me in any way, he would be
imprisoned, flogged, and deprived of his post; Umm es Shole and
her child were to be allowed to come into the prison at any hour
they chose—but, |218| and this spoiled all, I was never to be allowed
to sleep out in the open, and must pass my nights in the Umm
Hagar.
FAUZI PASHA IN DERVISH DRESS.
Soon after the departure of Onoor Issa I was saved any further
trouble in the way of scheming for excuses to get out of the Saier.
Awwad-el-Mardi, the successor of Nur-el-Gerafawi as the Amin Beit-
el-Mal on the appointment of the latter as director of the Khaleefa’s
ordnance stores, had been approached by Nahoum Abbajee and
others on the subject of the extraction of gold and silver from certain
stones which had been discovered in the neighbourhood. Awwad
sent Nahoum to see me about the erection of a crushing-mill or
furnaces. My interview with Nahoum was a stormy one. It
commenced by his upbraiding me for the pranks I had played in
smashing the arsenal punching-machine when we were associated in
the establishment of a mint. The more I laughed the angrier
Nahoum became; he is deaf, and like most deaf people, invariably
speaks in an undertone, which is as distressing to the hearer as is
the necessity he is under of bawling back his replies. It is next to
impossible to hold a conversation with a deaf person without the
natural result of raising the voice exhibiting itself in the features; the
annoyance is there plain |227| enough, but when the face flushes
with the unwonted exertion, your deaf friend thinks you are getting
angry, and follows suit. This is precisely what Abbajee did. He
showed me his specimens, and I bawled into his ear, “Mica—not
gold, not silver—mica;” and he yelled back, “Gold, silver, gold.” The
noisy discussion, accompanied as it was with gesticulations,
attracted other prisoners around us, and Nahoum went off in high
dudgeon.
ONOOR ISSA.
When he had gone, a few of my friends asked why I did not offer
to assist him, and even if the thing was a failure, they thought I was
clever enough to find something else to do; but, as they said,
“promise anything provided it gets you out of the Saier.” There were
excellent reasons, but which I might not confide to them, why any
work I undertook to do should occupy months, and, if necessary,
years in completion. To offer to assist Nahoum in extracting gold and
silver from such stones meant that two or three weeks at the outside
would evidence our failure to do so, and then it was Saier again for
me. Whether any work I undertook to do for the Khaleefa was to
end in success or failure was immaterial to me; but it was very
material that the result, whatever it was to be, should not be
attained for months, as by the time my guides returned, the
conditions surrounding my escape might have so changed as to
necessitate an entire change in plans and programme. They might
even entail the guides’ return to Cairo or the frontier, and this
occupied months. But the advice to accept Nahoum’s proposals and
trust |228| to luck for discovering some other excuse for remaining
out of the Saier when failure could no longer be concealed, appealed
to me, and, in reply to my offer of assistance, a messenger came
from the Khaleefa ordering the Saier to hand me over to the director
of the Beit-el-Mal. His other instructions were that the bars and
heavy chains were to be taken off my feet and legs, and that I was
to be secured by a single pair of anklets connected with a light
chain. While this change was being made I received the
congratulations of the gaolers and prisoners, and (February, 1896)
was escorted out of the prison by two guards to enter upon a new
industry which had in it as much of the elements of success as
would accompany an attempt to squeeze blood out of a cobbler’s
lap-stone. I had not forgotten Shwybo’s fate.
When I reached Khartoum, Awwad-el-Mardi had not yet arrived. It
was the month of Ramadan, and as all transactions were in
abeyance until after sunset, I was not allowed to land until Awwad
arrived to hand me over officially. I was left alone on one of
Gordon’s old steamers, moored at the spot where Gordon fell, and
where the victorious Sirdar and his troops landed to conduct the
burial service. During the hours I had to wait gazing at the ruined
town and the dismantled palace which saw the martyrdom of as
good a man and soldier as ever trod this earth, I ruminated over his
blasted hopes and my own. I shall not pretend to call to mind all the
thoughts which surged through my brain as I paced alone over the
shell-and bullet-splintered deck; but you can imagine what they |229|
were when I reflected that I was the only European in the Soudan
who had fired a shot for Gordon, and that I was now a captive in the
hands of the successor of the Mahdi, gazing at the ruined town from
which, just eleven years ago, we had hoped to rescue its noble
defender. I should be ashamed to say that when Awwad did at last
come I was not in tears.
I felt more acutely than I did when first taken to Khartoum to be
“impressed,” and still more acutely than when I was hurriedly
bundled into the old Mission to start the saltpetre works. For the first
time since my captivity I had been left absolutely alone. I was sitting
on one of that fleet of “penny steamers” which, had Gordon not sent
down the Nile to bring up his rescuers, might have saved him and
the Soudan in spite of the wicked delay resulting from the attempt to
make a theatrically impressive show of an expedition intended to be
one of flying succour to the beleaguered garrison and its brave
commander, praying for months for the sight of one single red coat.
Gordon, I had been told, towards the end, called the Europeans
together in Khartoum, and telling them that, in his opinion, the
Government intended to sacrifice him, recommended them to make
their escape. A deliberate attempt to sacrifice him could not have
succeeded better. What wonder, when such thoughts as these and
many others had been affecting me for hours, that when Awwad
came, as darkness was setting in, the darkness of night had settled
too upon my mind. He, believing that my chains were the real cause
of |230| my depression, ordered that they should be exchanged
immediately for lighter and smoother ones, for the anklets and
chains given me by Idris were rough in the extreme.
After being officially handed over to the Governor of Khartoum,
the question arose as to my quarters. I was offered quarters in his
house, but I had already experienced life amongst his Baggara
bodyguard, and begged hard to be allowed to live in the same place
with Nahoum Abbajee and Sirri—the former telegraph-clerk at
Berber, with whom I was to work. We were given the house of
Ghattas, an old slave-dealer, to live in. It was one of the best houses
left standing in Khartoum, and boasted an upper floor, which was
taken possession of by Nahoum Abbajee as head of what I might
call the gold syndicate, while Sirri and I shared the ground floor. In
the East the West is reversed; you climb to the garret with your
rising fortunes, and descend with them, as they fall, to the lower
floors. Instead of having Saier or Baggara guards to watch me,
Awwad gave me some slaves from the Beit-el-Mal as guardians, and
they had, in addition to watching me, to perform the household
duties; in fact, they were my servants.
After the evening prayers, Awwad called together the employés of
the arsenal and my guards, and explained to them that I was no
longer a Saier prisoner; that my chains were left on only to prevent
the Government people taking me; that I was “beloved” of the
Khaleefa, and was to be treated as his friend, and that if any one
treated me differently, he would be sent to |231| take my place in the
Saier. Awwad then taking me aside under the pretence of giving me
instructions from the Khaleefa, said, “I am your friend; do not be
afraid; if you cannot find gold and silver, tell me of anything else you
can do, and I will see that the work is given to you, so that you may
not be sent back to the Saier.” As Awwad was then a perfect
stranger to me, I at first had suspicions in my mind as to the
genuineness of his friendship; but he was a Jaalin, and I trusted
him.
We were told to get to work at once with the extraction of the
precious metals. As the engineer, I had to design and superintend
the construction of the furnaces to be made by Hassan Fahraani (the
potter), who also supplied the crucibles. Our first furnace crumbled
to pieces after being started, and a stronger one had to be made.
Then the crucibles gave out. We did all we could to coax gold and
silver out of those stones, and obtained some extraordinary results.
We added earth, common salt, saltpetre, oxide of lead—anything
and everything to the split stones in the crucibles. Sometimes we
found the crucible and its contents fused together. The only thing we
actually found which gave an idea that we were working for metals
was a small shiny black ball, very much resembling a black pearl,
and this Hamadan at once took possession of and carried off to
Abdullahi, telling him that it only required time for us to succeed.
Hamadan, being our chief, was much interested in the work, and he
was doubtless looking forward to the day when part of the contents
of the crucibles would find its way to him. |232|
But our experiments were destined never to be finished. About
April, 1896, rumours first, and then precise news, reached
Omdurman that the Government troops were again advancing. Then
came the startling news that Dongola had been taken, only to be
followed by the news of the capture of Abou Hamad. The fulminate
factory presided over by Hassan Zecki had run short of ingredients,
and as the stock of chlorate of potash ordered from Egypt had not
arrived, it was believed that now the troops held all the country
between Dongola and Abou Hamad, it would have no chance of
getting through. Abdalla Rouchdi, the chemist of the Beit-el-Mal,
had, with Hassan Zecki, failed to produce chlorine, as had also
others, therefore we were ordered to experiment at once. Nahoum
was sent over to the Beit-el-Mal to collect all appliances, chemicals,
and anything else he chose to lay his hands upon. Our establishment
was growing, and Hamadan was delighted at having under his
charge people who were to do so much for Mahdieh. But the
chlorine required for the production of the chlorate of potash refused
to appear. Our laboratory was a dangerous place to visit, for we had
jar upon jar containing mixed acids, and explosions were the order
of the day. Nahoum had a lively time, deaf as he was. Once, and
once only, Hamadan made pretence of understanding our
experiments; he took a good inhalation from a vessel which had in it
a mixture of various acids with permanganate of potash. He was
almost suffocated, but he was much impressed, and told the
Khaleefa what devoted |233| adherents he had when we would work
in such a poison-laden atmosphere.
There was good reason why I should do all in my power to keep
Hamadan interested and hopeful of grand results. Onoor Issa had
sent me word by a messenger from Berber that he was at that town
with letters and money for me, but that he had been detained by the
Emir; he hoped, however, to be able to get away very soon and
arrange my escape. Then the consignment of chlorate of potash put
in its appearance—about twelve hundredweight, I was told—and
Sirri getting hold of a small sample of it, we showed it to Hamadan
to prove that we were just succeeding with our experiments. He was
satisfied, as was also Abdullahi, and we were told to continue our
work.
However, the tales which were coming in every few days were
causing no little anxiety to the Khaleefa. None of us believed that
the troops were coming across the desert in “iron devils,” and it was
some time before we understood that a railway was being built.
Indeed we could hardly believe it. Whatever the “iron devil” was, it
behoved the Khaleefa to look well to his arms and ammunition.
Sheikh ed Din was sent on a round of inspection of stores and
arsenals,* and discovered that a large quantity of the |234| powder
had caked with the absorption of moisture, that other large
quantities were of very poor quality, and that the powder-stores in
general were not as he thought they were. The Khaleefa threatened
to cut a hand and foot off both Abd es Semmieh and Hassan Hosny,
the directors of the factory, if they did not work the powder up again
into a good explosive. Awwad, as the head of the Beit-el-Mal, came
and asked if it was not possible to make some sort of machine for
pulverizing the ingredients for the powder; the work was then being
done by hand. I tried to interest Nahoum Abbajee in the work, as it
was about time we got clear of our alchemists’ establishment on
some excuse or another, otherwise I foresaw trouble if Sheikh ed Din
should inquire too closely into our work. But Abbajee thought that
he had had quite enough of me in connection with experiments and
machinery, and decided to be out of the affair altogether; he
thought his life had been in enough jeopardy already. Sirri elected to
remain.
* A few errors have crept into the report submitted to the Earl of Kimberley in
April, 1895, after the escape of Slatin.
On page 4 it is stated that the church of the Austrian Mission in Khartoum
was utilized as the repairing shops of the arsenal. The church was never put
to such a purpose. The account I have given of the purpose to which it was
put is the correct one.
On page 7 it is stated “Neufeld started the first saltpetre refinery in
Khartoum.” This may or may not be correct, but it is very misleading. The
refining of saltpetre for the Khaleefa was a big industry in Darfour and the
environs of Omdurman and Khartoum long before I had anything to do with
it. The account I have given as to how I came to be connected with this
industry may be relied upon as being correct, while there are many living
witnesses, irrespective of the stock of my saltpetre still existing, to prove that
I deliberately prevented “the refining of saltpetre” so far as it lay in my power
to do so.
In the following paragraph to that quoted, it is stated that the powder-
factory was at Halfeyeh. It never was. It was first in Omdurman, and, after
the explosion, was gradually removed to Tuti Island. The transfer was not
complete when I left Khartoum for the Saier in November, 1897.
On page 10, when speaking of the coins in circulation, it is said, “This
decrease in the intrinsic value of money is an interesting indication of the
decline of dervish power and government.” The inference to be drawn from
my account of its depreciation is just the reverse, but is the correct inference
to be drawn.
I invented a powder machine on the principle of the old German
“dolly” toy. We spent a few weeks, assisted by Hamaida, the head of
the carpenters, in making a model, which worked beautifully; and
when it was shown to the Khaleefa, he was so delighted that he
ordered my chains to be removed. The mortars were put in hand at
once, also the beam which |235| was to lift and let fall the
pulverizers, and then it was discovered that the machine could not
be made to my dimensions. I knew this when I designed it, but I
had hoped that some one would have been sent south to try and
find trees large enough to provide the beams, and so delay would be
assured. Osta Abdallah and Khaleel Hassanein, jealous maybe of me,
and fearing that their positions were in danger of being taken by
myself, went to the Khaleefa, and told him that, in their opinion, I
was only “fooling” with him. They also suggested that Awwad-el-
Mardi was a friend of the Government, and was helping me on this
account; but Yacoub, who was present, supported me. In the course
of the interview, the Khaleefa said he had heard that in my country
women and children made cartridges with machines, and as I must
know all about it, I was to make him such a machine while the
powder-mill was being constructed.
For ten years I had been so chained and weighted with iron that it
was only with effort I was able to raise my feet from the ground in
order to shuffle from place to place; the bars of iron connected with
the anklets had limited the stride or shuffle to about ten or twelve
inches. When freed from all this, I ran and jumped about the whole
day long like one possessed; but the sudden call upon muscles so
long unused resulted in a swelling of the legs from hips to ankles,
and this was accompanied with most excruciating pains. I had just
got the drawings ready for the cartridge-machine when I was
compelled to lie up. This gave Osta Abdallah and Hassanein another
|236| chance to approach the Khaleefa, and again they suggested
that I was “fooling.”
Awwad was sent for, and in reply to the Khaleefa, said that he
believed I was doing my best, and would certainly succeed; that had
he not believed in me himself, he would never have recommended
him to employ me on such important works. Yacoub again took my
part, and said that whoever did not assist me, or whoever hindered
me, would be considered an enemy of Mahdieh. Although, as he
admitted, he did not understand the machines, yet in his opinion
“there must be something in the head of the man who invented
them, and he was better employed in the arsenal than idling his time
in the Saier.” Awwad also said that if Osta Abdallah and Hassanein
had not and could not find the materials for the construction of the
machines, he believed that I could make another one with such
materials as they had. This decided the matter—both machines were
to be proceeded with; but the Khaleefa agreed to my being put into
chains to prevent my escaping, and on the thirteenth day of my
freedom the chains were replaced. Being unable to move from my
house, the joiners, with a lathe, their tools and material, were sent
to me, as the Khaleefa wished the machine to be completed as
rapidly as possible. Abdallah Sulieman, the chief of the cartridge-
factory, was then employing upwards of fifteen hundred men, and
the Khaleefa wished to release them for fighting purposes.
POWDER-MACHINES.
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