0% found this document useful (0 votes)
10 views

Terex 844c Parts Manual

The document provides serial number ranges for models GTH-644, GTH-842, and GTH-844, along with instructions on how to read these serial numbers. It includes a comprehensive parts stocking list, ordering instructions, and a detailed table of contents for various components and assemblies. The manual is intended for users to keep updated with the latest parts information from the Genie website.

Uploaded by

weizhengleng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
10 views

Terex 844c Parts Manual

The document provides serial number ranges for models GTH-644, GTH-842, and GTH-844, along with instructions on how to read these serial numbers. It includes a comprehensive parts stocking list, ordering instructions, and a detailed table of contents for various components and assemblies. The manual is intended for users to keep updated with the latest parts information from the Genie website.

Uploaded by

weizhengleng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 286

Serial Number Range

GTH-644 GTH-644 from GTH0606A-8418


to GTH0610A-14000

GTH-842 GTH-644 from GTH0606B-6271


to GTH0610B-14000
GTH-842 from GTH0806A-8418
GTH-844 to GTH0810A-14000
GTH-842 from GTH0806B-6958
to GTH0810B-14000
GTH-844 from GTH0806A-8418
to GTH0810A-14000
GTH-844 from GTH0806B-6956
to GTH0810B-14000

Part No. 97486


Rev B16
January 2015
January 2015

2 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

How to Read Your Serial Number

Part No. 97486 GTH-644, GTH-842, GTH-844 3


January 2015

Table of Contents

311.1 Transmission Output Shaft Assembly, T12000...........52


This manual is updated frequently. If you have a 312.1 Transmission Control Assembly, T12000...................54
printed manual, you can keep it up to date by
313.1 Transmission Modulation Valve Assembly, T12000.....56
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 314.1 Transmission Drive Plate Assembly, T12000.............58
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 0400 Front and Rear Axle Components
401.1 Axle Gear Box and Covers, Front and Rear Axle......60
402.1 Differential Assembly, Front Axle...............................62
How to Read Your Serial Number..........................................3
403.1 Axle Differential Assembly, Rear Axle........................64
Parts Stocking List.................................................................7
404.1 Axle Steering Assembly, Front and Rear Axle...........66
How to Order Parts................................................................8
405.1 Trunnion Mount Assembly, Front and Rear................68
Service Parts Fax Order Form...............................................9
406.1 Service Brakes and Parking Brakes, Front Axle........70
407.1 Disc Brake Assembly, Rear Axle...............................72
408.1 Steering Arm Assembly, Front and Rear...................74
Electronic Version
409.1 Steering Cylinder Assembly, Front and Rear Axle.....76
Click on any page number to view the figure.
0500 Engine Components
501.1 Engine and pump Assembly, JD-4045.......................78
0100 Decals 502.1 Starter Relay, Sender Assembly, JD-4045.................80
101.1 Decals, View 1...........................................................10
503.1 Engine Assembly, Deutz BF42012, View 1................82
102.1 Decals, View 2...........................................................12
504.1 Engine Assembly, Deutz BF42012, View 2................84

0200 Drive Chassis Components 505.1 Engine Assembly, Deutz BF42012, View 3................86
201.1 Power Train Assembly, JD-4045 Tier II......................14 506.1 Engine Components, Deutz BF42012, View 4...........88
202.1 Drive Shaft Assembly, Front & Rear..........................16 507.1 Engine Components, Perkins 1104C Tier 2 and Tier 3,
View 1..................................................................................90
203.1 Fuel Tank Assembly...................................................18
508.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3,
204.1 Battery Box Assembly................................................20
View 2..................................................................................92
205.1 General Assembly, View 1.........................................22
509.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3,
206.1 General Assembly, View 2.........................................24 View 3..................................................................................94
207.1 Engine Enclosure Assembly, JD-4045 Tier II (to serial 510.1 Exhaust Assembly, JD-4045 and Deutz BF4M2012...96
number GTH0607B-6513, GTH0807B-7649 and
511.1 Exhaust Assembly, Perkins 1104C............................98
GTH0807A-10364)..............................................................28
512.1 Air Cleaner Assembly, All Models............................100
207.2 Engine Enclosure Assembly, Perkins 1104C (from serial
number GTH0607B-6514, GTH0807B-7650 and
GTH0807A-10365)..............................................................30 0600 Cab Components
601.1 Operators Compartment Assembly, View 1.............102
0300 Transmission Components 602.1 Operators Compartment Assembly, View 2.............106
301.1 Transmission Converter Housing Assembly, 603.1 Operators Compartment Assembly, View 3.............108
T12000................................................................................32 604.1 Foot Brake Assembly...............................................110
302.1 Transmission Case and Plate Assembly, T12000......34 605.1 Accelerator Assembly with Pedal End.....................112
303.1 Transmission Torque Converter Assembly, T12000....36 606.1 Instrument Panel Assembly (before serial number
304.1 Transmission Gear Assembly, T12000.......................38 GTH0608A-12690.............................................................114
305.1 Transmission Pump Drive Assembly, T12000............40 606.1 Instrument Panel Assembly (before serial number
306.1 Transmission Charging Pump Assembly, T12000......42 GTH0808A-12690.............................................................116
307.1 Transmission Reverse Idler Assembly, T12000..........44 606.2 Instrument Panel Assembly (from serial number
GTH0608A-12690)............................................................118
308.1 Transmission Forward and Reverse Shaft Assembly,
T12000................................................................................46 606.2 Instrument Panel Assembly (from serial number
GTH0808A-12690)............................................................120
309.1 Transmission Third Shaft Assembly, T12000.............48
607.1 4-Way Controller Assembly.....................................122
310.1 Transmission First and Second Shaft Assembly,
T12000................................................................................50

4 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Table of Contents (continued)

0700 Boom Components 913.1 Selector Valve, Steering...........................................206


701.1 Boom Assembly, View 1...........................................124 914.1 Return Filter Assembly............................................208
702.1 Boom Assembly, View 2...........................................126 915.1 Control Block Assembly...........................................210
703.1 Boom Assembly, View 3...........................................128 916.1 Main Valve Assembly...............................................212
704.1 Boom Assembly, View 4...........................................130 917.1 Hydraulic Pump Assembly, View 1...........................216
705.1 Boom Assembly, View 5...........................................132 918.1 Hydraulic Pump Assembly, View 2...........................218
706.1 Boom Assembly, View 6...........................................134 919.1 Electric Valve, 4 -Way..............................................220
707.1 Boom Assembly, View 7...........................................136 920.1 Electric Valve Assembly, 4 -Way..............................222
708.1 Boom Assembly, View 8...........................................138 921.1 Valve, Boom Activated Rear-Lock............................224
709.1 Boom Assembly, View 9...........................................140 922.1 Valve, Parking Brake and Differential Lock..............226
710.1 Boom Assembly, View 10.........................................142 923.1 Rear Lockup Manifold..............................................228

0800 Hydraulic Hoses and Fittings 1000 Accessories


801.1 Circuit,Pump, Oil Reservoir.....................................144 1001. 1 Fully Enclosed Cab Assembly, View 1..................230
802.1 Circuit, Lift-Tilt, GTH-844.........................................146 1002. 1 Fully Enclosed Cab Assembly, View 2..................232
803.1 Circuit, Lift-Tilt, GTH-842.........................................148 1003. 1 Fully Enclosed Cab Assembly, View 3..................234
804.1 Circuit, Lift-Tilt, GTH-644.........................................150 1004. 1 Fully Enclosed Cab Assembly, View 4..................236
805.1 Circuit, Boom...........................................................152 1005. 1 Fully Enclosed Cab Assembly, View 5..................238
806.1 Circuit, Boom, GTH-842..........................................154 1006. 1 Fork Frame Rotate Assembly...............................240
807.1 Circuit, 4 Way Controller..........................................156 1007. 1 Rotate Cylinder Assembly.....................................242
808.1 Circuit, Steering.......................................................158 1008. 1 Dual Pilot Check Valve..........................................244
809.1 Circuit, Sway............................................................160 1009. 1 Circuit, Fork Rotate...............................................246
810.1 Circuit, Rear Lock-Up..............................................162 1010. 1 Circuit, Auxillary Hydraulics, 3 -7 GPM.................248
811.1 Circuit, Parking Brake, GTH-844, GTH-842.............164 1011. 1 Road and Work Light Accessory...........................250
812.1 Circuit, Parking Brake, GTH-644.............................166 1012. 1 Road Light Harnesses..........................................252
813.1 Circuit, Pressure Checks.........................................168 1013. 1 Work Light Harnesses...........................................254
814.1 Circuit, Brake - Differential Lock, GTH-844, 1014. 1 HVAC Components...............................................256
GTH-842............................................................................170
1015. 1 HVAC Unit.............................................................258
815.1 Circuit, Brake, GTH-644..........................................172
1016. 1 Condenser Assembly, HVAC................................260
816.1 Circuit, Oil Cooler, JD-4045, Tier II..........................174
1017. 1 Fender Assembly..................................................262
817.1 Circuit, Oil Cooler, Perkins, 1104C..........................176
818.1 Circuit, Fuel, JD-4045, Tier II...................................178 Indices
Part Number Index.............................................................264
819.1 Circuit, Fuel, Perkins 1104C....................................180
Part Description Index.......................................................270
0900 Hydraulic Components Cross References
901.1 Lift Cylinder, GTH-844.............................................182 Fittings Cross Reference...................................................278
902.1 Lift Cylinder, GTH-644 and GTH-842......................184
903.1 Tilt Cylinder..............................................................186
904.1 Boom Cylinder, GTH-644 and GTH-844..................188
905.1 Boom Cylinder, GTH-842........................................190
906.1 Sway-rear Lock up Cylinder.....................................192
907.1 Motion Valve, Base Tilt Cylinder..............................194
908.1 Motion Valve, Head Tilt Cylinder..............................196
909.1 Motion Valve, Boom Cylinder...................................198
910.1 Motion Valve, Base Lift Cylinder..............................200
911.1 Dual Pilot Check Valve.............................................202
912.1 Orbital Assembly......................................................204

Part No. 97486 GTH-644, GTH-842, GTH-844 5


January 2015

Notes

6 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Parts Stocking List

Part No. 97486 GTH-644, GTH-842, GTH-844 7


January 2015

How To Order Parts

8 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Fax Order Form

Part No. 97486 GTH-644, GTH-842, GTH-844 9


0100 Decals January 2015

101.1 Decals, View 1

10 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0100 Decals

101.1 Decals, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 97494 DECAL KIT,SAF/INST,644/842/844 24 108591 DECAL, DANGER, STARTING


includes items 2-4 and 10-24 FLUID..............................................1
1A 114087 DECAL,COSMETIC,GTH 644
SMALL.............................................2
1B 114086 DECAL,COSMETIC,GTH 842
SMALL.............................................2
1C 114062 DECAL,COSMETIC,GTH844
SMALL.............................................2
2 4-1401-2 DECAL, DIESEL FUEL....................1
3 4-1401-3 DECAL, HYD OIL LEVEL................1
4 4-1401-8 DECAL, TRANSMISSION OIL.........1
5 4-1105-11 DECAL, A, WHITE...........................1
6 4-1105-12 DECAL, B, WHITE...........................1
7 4-1105-13 DECAL, C, WHITE...........................1
8 4-1105-14 DECAL, D, WHITE...........................1
9A 114059 DECAL,COSMETIC,GENIE
GTH-644..........................................2
9B 114058 DECAL,COSMETIC,GENIE
GTH-842..........................................2
9C 114057 DECAL,COSMETIC,GENIE
GTH-844..........................................2
10 3-1257-1 DECAL, HYDRAULIC OIL ONLY!.....1
11 2-1293 DECAL, BURN HAZARD.................2
12 2-1294 DECAL, CRUSH HAZARD,
PINCH.............................................9
13 114118 DECAL,WARN,OVERTURNING
HAZ.................................................4
14 2-1298 DECAL, OVERHEAD CRUSH
HAZARD..........................................1
15 2-1302 DECAL, NOT A MAN LIFT..............2
16 2-1303 DECAL, EXPLOSION HAZARD,
FLU..................................................2
17 2-1304 DECAL, EXPLOSION, BURN HAZ,
AC....................................................1
18 117589 DECAL,FLT
GUIDE,PRKNS,JD,DEUTZ..............1
19 4-1880-1 DECAL, BOOM ANGLE..................1
20 82366 DECAL,CHEVRON RANDO HD.....1
21 1-1287 DECAL, DAILY CHECK LIST...........1
22 114083 DECAL,COSMETIC,GENIE
(GTH)...............................................2
23 117254 DECAL,DANGER,NO STARTING
FLUID..............................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 11


0100 Decals January 2015

102.1 Decals, View 2

12 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0100 Decals

102.1 Decals, View 2

Item Part No. Description Qty.

1A 114073 DECAL,LOAD CHART,GTH-644.....1


1B 114072 DECAL,LOAD CHART,GTH-842.....1
1C 114071 DECAL,LOAD CHART,GTH-844
2 2-1345 DECAL, STEERING SELECTOR.....1
3A 2-1346 DECAL, 4WAY CONTROLLER.......1
3B 2-1284 DECAL,DUAL CONTROLLER.........1
4 4-1401-10 DECAL, TRANSMISSION
CONTROL.......................................1
5 4-1105-19 DECAL, REAR AXLE
STABILIZER....................................1
6 2-1290 DECAL, FALLING OBJECT
HAZARD..........................................1
7 2-1291 DECAL, ALWAYS USE SEAT
BELT................................................1
8 2-1292 DECAL, READ OPERATORS
MANUAL..........................................1
9 2-1295 DECAL, OVERTURNING
HAZARD..........................................1
10 2-1296 DECAL, OVERTURNING
HAZARD..........................................1
11 2-1299 DECAL, CRUSH HAZARD, PARK
BR....................................................1
12 2-1300 DECAL, CRUSH HAZARD, NO
RIDE................................................1
13 2-1301 DECAL, ELECTRICAL HAZARD.....1
14 2-1302 DECAL, NOT A MAN LIFT..............2
15 2-1352-1 DECAL,DASH GANG SWITCHES...1
16 2-1347 DECAL, SWAY.................................1
17 2-1353-1 DECAL,PB,WARNING LT &
PUMP..............................................1
18 1-1684 DECAL, AXLE DIFFERENTIAL
LO....................................................1
19 117259 DECAL,GLOW PLUG TIME............1
20 117260 DECAL,GLOW PLUGS....................1
21 108590 DECAL, INTAKE AIR HEATER........1

Part No. 97486 GTH-644, GTH-842, GTH-844 13


0200 Drive Chassis Components January 2015

201.1 Power Train Assembly, JD-4045 Tier II

14 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

201.1 Power Train Assembly, JD-4045 Tier II

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. ENGINE AND PUMP ASSEMBLY 31 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4


(refer to 301.1) 32 7-326-02 ISO MOUNTS..................................4
1 6-5306-14 SCREW,3/8NF 1 3/4........................8
2 6021 WASHER,LOCK,.375....................16
3 6-8510-40 CAPSCREW / HEX HEAD............11
4 6-9111-10 LOCKWASHER,10MM..................11
5A 3-1360-1 TRANSMISSION MOUNT / LH.......1
(exhaust side, John Deere and Deutz)
5B 3-1360-2 TRANSMISSION MOUNT / RH
(cab side, John Deere and Deutz)
6 6-8112-35 SCREW,12MM X 1.75X35MM.........5
7 49409 WASHER,LOCK,M12......................5
8 77051 NUT,NYLOCK,3/4-10,GRD.8.........24
9 108674 SCREW,HHC,3/4-10X9.0,GR8......24
10 108491 WELDMENT,SWAY CYL MOUNT....4
11 5-2041-22 PIN,ONE THRU HOLE....................4
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 45226 ROD END,.375 X 3.69.....................4
14 6097 WASHER,FLAT,USS,3/8",Y
15 4828 NUT,NYLOCK,3/8-16
16 108489 PLATE,BASE SWAY MOUNT..........4
17 6-5212-48 SCREW,3/4-10X6............................8
18 108654 AXLE ASSEMBLY,FRONT...............1
19 7-229-896 BOLT/3/8 UNF-2AX3/4 LG..............8
20 6097 WASHER,FLAT,USS,3/8",Y
21 123577 STRAP KIT,DRIVESHAFT,1480......2
required for installation of the
driveshafts
22 Ref. DRIVE SHAFT, FRONT
(refer to 202.1) needs two quantity of
123577 strap kit (item 21)
23 Ref. DRIVE SHAFT, REAR
(refer to 202.1) needs two quantity of
123577 strap kit (item 21)
24 108498 AXLE ASSEMBLY,REAR.................1
25 34550 WASHER,LOCK,.75 PLTD............24
26 6-6201-06 NUT,HEX,3/8-16
27 123559 SCREW,HHC,3/8-16X1.25GR8
28 6-6201-10 NUT,HEX,5/8NC..............................4
29 6-6211-10 WASHER,LOCK,.625 PLTD............4
30 6-6212-10 WASHER,FLAT,.625,
HARDENED....................................4

Part No. 97486 GTH-644, GTH-842, GTH-844 15


0200 Drive Chassis Components January 2015

202.1 Drive Shaft Assembly, Front & Rear

16 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

202.1 Drive Shaft Assembly, Front & Rear

Item Part No. Description Qty.

-- 108496 DRIVESHAFT,FRONT,TH644/8XX
includes items 1-6, needs 2 quantity
of 123577 to attach
-- 123577 STRAP KIT,DRIVESHAFT,1480
required for installation of driveshafts
-- 7-229-888 DRIVE SHAFT ASSY, REAR
(SHORT)
includes items 1-6, needs 2 quantity
of 123577 to attach
1 7-229-897 CROSS AND BEARING..................1
fasteners included
2 7-229-898 SLIP YOKE......................................1
3 7-229-899 Slip Stub..........................................1
4 7-229-900 WELD YOKE....................................1
5 7-229-901 CROSS AND BEARING..................1
6 7-229-902 SEAL/DUST CAP............................1

Part No. 97486 GTH-644, GTH-842, GTH-844 17


0200 Drive Chassis Components January 2015

203.1 Fuel Tank Assembly

18 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

203.1 Fuel Tank Assembly

Item Part No. Description Qty.

1 123114 TANK,FUEL,30GAL.........................1
-- 123596 SERVICE KIT,FUEL TANK,8K OLD
w/ HARDWARE
-- 7-121-02 FITTING, 90, 3/8 HOSE
2 123147 FILLER CAP, FUEL, BREATHER.....1
3 123151 FUEL SENDER...............................1
4 49819 SCREW,PHILLIPS,PHM,10-32 X
.5....................................................11
5 19934 WASHER,3/8
HARD.STEEL-FLAT,USS.................2
6 4828 NUT,NYLOCK,3/8-16.......................2
7 3-1390 MOUNTING STRAP,FUEL TANK.....2
8 7-121-01 BUSHING, RUBBER
John Deere models
-- 7-121-07 BUSHING,RUBBER,LARGE
Perkins and Deutz models

Part No. 97486 GTH-644, GTH-842, GTH-844 19


0200 Drive Chassis Components January 2015

204.1 Battery Box Assembly

20 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

204.1 Battery Box Assembly

Item Part No. Description Qty.

1 123149 FORMING,BATTERY
HOLDDOWN...................................1
2 123150 HOOK, BATTERY HOLD DOWN.....2
3 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
(replaced 123193)
4 6-7801-132B BATTERY CABLE (RED).................1
5 6-7802-88B BATTERY CABLE (BLK)..................1
6 6-5208-08 SCREW,HHC,1/2-13X1.00,GR8......1
7 6033 WASHER,LOCK,0.5".......................1

Part No. 97486 GTH-644, GTH-842, GTH-844 21


0200 Drive Chassis Components January 2015

205.1 General Assembly, View 1

22 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

205.1 General Assembly, View 1

Item Part No. Description Qty.

1 141922 WLDM'T,CHASSIS,STC III ISO


MNT.................................................1
(direct replacement for 117053 which
replaced 108460)
2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8......20
3 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................28
4 56912 SPRING
CLIP,1/4-20,.025-.15X.5................28
5 108478 PLATE,TOWER COVER,REAR.......1
6 6-5204-08 SCREW,HHC,1/4-20X1,GR8.........12
7 108477 PLATE,TOWER COVER,SIDE........2
8 6-5212-48 SCREW,3/4-10X6............................6
9 74323 WASHER,FLAT,.812X2X.14
HARDEN.........................................6
10 77051 NUT,NYLOCK,3/4-10,GRD.8...........6
11 5-2070 COUNTERWEIGHT,CAST..............5
12 108576 FORMING,HOSE GUIDE................2
13 Ref. SWAY CYLINDER
(refer to 906.1)
14 117923 PIN,1.50 DIA X 5.13,NOTCHED......4
15 108479 PLATE, FRONT CHASSIS
COVER............................................2
16 6-5208-30 SCREW,HHC,1/2-13X3.75,GR8......2
17 5-2041-31 PIN,2.00DIA X 7.63,ONE HOLE......2
18 6198 NUT,NYLOCK,1/2-13.......................2
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
20 45226 ROD END,.375 X 3.69.....................8
21 5-2041-11 PIN,1.50 DIA X 7.95 LG,1 HOLE.....4
22 19934 WASHER,3/8
HARD.STEEL-FLAT,USS...............10
23 6-6205-06 NUT,NYLOCK,3/8-16.......................8
24 123142 MIRROR,8 1/2,CONVEX.................1
25 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....1
26 19934 WASHER,3/8
HARD.STEEL-FLAT,USS.................1
27 7713 NUT,LP NYLOCK,3/8-16.................1

Part No. 97486 GTH-644, GTH-842, GTH-844 23


0200 Drive Chassis Components January 2015

206.1 General Assembly, View 2

24 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

206.1 General Assembly, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. CYLINDER, REAR LOCK -- 4-1526 FORK FRAME, 60" NONROT PIN 844
(refer to 906.1) (from SNs TH0606A-8418 &
2 Ref. PIN, HEAD SWAY CYLINDER TH0606B-6271 (644 MODELS)
(refer to 205.1) TH0806A-8454 & TH0806B-6958 (842
MODELS) TH0806A-8454 &
3 Ref. PIN, BASE SWAY CYLINDER TH0606B-6956 (842 MODELS),
(refer to 205.1) specifiy Genie Gray) (before these
4 13918 SCREW,HHC,3/8-16 X serial numbers, specify Basalt Gray)
1.75,GRD.8......................................8 -- 4-1527 FORK FRAME, 72" NONROT PIN 844
5 19934 WASHER,3/8 (from SNs TH0606A-8418 &
HARD.STEEL-FLAT,USS...............10 TH0606B-6271 (644 MODELS)
TH0806A-8454 & TH0806B-6958 (842
6 4828 NUT,NYLOCK,3/8-16.......................9
MODELS) TH0806A-8454 &
7 45226 ROD END,.375 X 3.69.....................8 TH0606B-6956 (842 MODELS),
8 117926 PIN,2.50 DIA X 39.38,2 HOLE........1 specifiy Genie Gray) (before these
serial numbers, specify Basalt Gray)
9 6-2524-10 COLLAR..........................................2
24 5-2041-21 PIN,2.00 DIA X 8.13,ONE HOLE.....1
10 22786 SCREW,HHC,1/2-13 X 5.5..............2
25 6-5208-30 SCREW,HHC,1/2-13X3.75,GR8......5
11 6198 NUT,NYLOCK,1/2-13.......................6
26 Ref. PIN, FORK TINE
12 5-2131 PLATE,ANGLE INDICATOR............1 (refer to 1006.1)
13 47094 SCREW,HHC,5/16-18 X .50............1 27 Ref. COLLAR, FORK TINE PIN
14 5397 WASHER,FLAT,USS,5/16",Y...........1 (refer to 1006.1)
15 Ref. CAB 28 13854 SCREW,HHC,1/2-13 X 4.5,GRD 8...1
(refer to 601.1, 602.1, and 603.1) 29A 108827 WELDMENT,FORK TINE,48"***
16 Ref. BOOM CYLINDER (replaced 3-1393-10)
(refer to 904.1, GTH-644 and 29B 108828 WELDMENT,FORK TINE,60"
GTH-844 or 905.1, GTH-842)
29C 108829 WELDMENT,FORK TINE,72"
17 Ref. LIFT CYLINDER (replaced 3-1391-72)
(refer to 901.1, GTH-844 or 902.1,
GTH-644 and GTH-842) 30 Ref. PIN, FORK FRAME
(refer to 1006.1)
18 5-2041-25 PIN,1.50 DIA X 5.38,ONE HOLE.....1
31A 7-166-19 TIRE,CHLORIDE,RIGHT,1400X24
19 5224 SCREW,HHC,3/8-16 X 2.................1 (exhaust side)
20 104328 NUT,HEX,1/2-13 GRD 8..................2 -- 123232 TIRE,14.00 X 24 G3000 10K,12PR
21 141950 PIN,2.00DIAX13.13,TAPPED,NIT.....1 (replaced 123570)
22 Ref. TILT CYLINDER -- 130312 WHEEL,9.5MM RIMSHELL
(refer to 903.1) -- 7-229-830 WHEEL NUT
23 4-1525 FORK FRAME, 48" NONROT PIN 844 31B 7-166-20 TIRE,CHLORIDE,LEFT,1400X24
(from SNs TH0606A-8418 & (cab side)
TH0606B-6271 (644 MODELS)
TH0806A-8454 & TH0806B-6958 (842 -- 123232 TIRE,14.00 X 24 G3000 10K,12PR
MODELS) TH0806A-8454 & (replaced 123570)
TH0606B-6956 (842 MODELS), -- 130312 WHEEL,9.5MM RIMSHELL
specifiy Genie Gray) (before these
-- 7-229-830 WHEEL NUT
serial numbers, specify Basalt Gray)
31C 7-166-18 TIRE,CHLORIDE,LEFT,1300X24
(exhaust side)
-- 130312 WHEEL,9.5MM RIMSHELL
-- 7-166-06 TIRE, 13.00 X 24 G3000

Part No. 97486 GTH-644, GTH-842, GTH-844 25


0200 Drive Chassis Components January 2015

206.1 General Assembly, View 2


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 7-229-830 WHEEL NUT 34A 7-128-15 TIRE,ROCKLUG,FOAM,RH,1400


31D 7-166-17 TIRE,CHLORIDE,RIGHT,1300X24 (exhaust side)
(cab side) -- 130312 WHEEL,9.5MM RIMSHELL
-- 130312 WHEEL,9.5MM RIMSHELL -- 7-128-02 TIRE,TITAN E-3/L3-3 1400X24
-- 7-166-06 TIRE, 13.00 X 24 G3000 -- 7-229-830 WHEEL NUT
-- 7-229-830 WHEEL NUT 34B 7-128-16 TIRE,ROCKLUG,FOAM,LH,1400
32A 7-128-11 TIRE,ROCKLUG,CHLORIDE,RH,1400 (cab side)
(exhaust side) -- 130312 WHEEL,9.5MM RIMSHELL
-- 130312 WHEEL,9.5MM RIMSHELL -- 7-128-02 TIRE,TITAN E-3/L3-3 1400X24
-- 7-128-02 TIRE,TITAN E-3/L3-3 1400X24 -- 7-229-830 WHEEL NUT
-- 7-229-830 WHEEL NUT 34C 226606 TIRE,ROCKLUG,FOAM,1300X24
32B 7-128-12 TIRE,ROCKLUG,CHLORIDE,LH,1400* (both sides)
(cab side) -- 130312 WHEEL,9.5MM RIMSHELL
-- 130312 WHEEL,9.5MM RIMSHELL -- 7-128-01 TIRE,TITAN E-3/L3-3 1300X24
-- 7-128-02 TIRE,TITAN E-3/L3-3 1400X24 -- 7-229-830 WHEEL NUT
-- 7-229-830 WHEEL NUT 35 108097 AIR
32C 229015 TIRE ASSY,ROCK,CAL CHL,13 X 24 TIRES,13X24+COUNTERWEIGHT
(both sides) -- 130312 WHEEL,9.5MM RIMSHELL
-- 130312 WHEEL,9.5MM RIMSHELL -- 7-166-07 TIRE,AIR,RIGHT,1300X24
-- 7-128-01 TIRE,TITAN E-3/L3-3 1300X24 -- 7-166-08 TIRE,AIR,LEFT,1300X24
-- 7-229-830 WHEEL NUT -- 7-229-830 WHEEL NUT
33A 7-166-25 TIRE,FOAM,RIGHT,1400X24*** 36 6-5220-20 SCREW,HHC,1 1/4-7X2.5,GR8.......4
(exhaust side) 37 6-6211-20 WASHER,LOCK,1 1/4.....................4
-- 123232 TIRE,14.00 X 24 G3000 10K,12PR 38 Ref. PIN, BASE CYLINDER
(replaced 123570) (refer to 205.1)
-- 130312 WHEEL,9.5MM RIMSHELL 39 104328 NUT,HEX,1/2-13 GRD 8..................2
-- 7-229-830 WHEEL NUT 40 6033 WASHER,LOCK,0.5".......................2
33B 7-166-26 TIRE,FOAM,LEFT,1400X24***
(cab side)
-- 123232 TIRE,14.00 X 24 G3000 10K,12PR
(replaced 123570)
-- 130312 WHEEL,9.5MM RIMSHELL
-- 7-229-830 WHEEL NUT
33C 7-166-24 TIRE,FOAM,LEFT,1300X24***
(exhaust side)
-- 130312 WHEEL,9.5MM RIMSHELL
-- 7-166-06 TIRE, 13.00 X 24 G3000
-- 7-229-830 WHEEL NUT
33D 7-166-23 TIRE,FOAM,RIGHT,1300X24***
(cab side)
-- 130312 WHEEL,9.5MM RIMSHELL
-- 7-166-06 TIRE, 13.00 X 24 G3000
-- 7-229-830 WHEEL NUT

26 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

206.1 General Assembly, View 2


(continued)

This Page Intentionally Left Blank

Part No. 97486 GTH-644, GTH-842, GTH-844 27


0200 Drive Chassis Components January 2015

207.1 Engine Enclosure Assembly, JD-4045 Tier II (to serial number GTH0607B-6513,
GTH0807B-7649 and GTH0807A-10364)

28 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

207.1 Engine Enclosure Assembly, JD-4045 Tier II (to serial number GTH0607B-6513,
GTH0807B-7649 and GTH0807A-10364)

Item Part No. Description Qty.

1 130485 KIT,MID ENGINE COVER...............1


2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8......45
3 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................47
4 56912 SPRING
CLIP,1/4-20,.025-.15X.5................29
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....6
6 19934 WASHER,3/8
HARD.STEEL-FLAT,USS.................9
7 108581 SPRING CLIP,3/8-16 LG ZINC........6
8 7-173-11 LOOP CLAMP,COATED, #44...........2
9 8914 SCREW,HHC,1/4-20 X .625............2
10 6889 NUT,LP NYLOCK,1/4-20.................2
11 108483 PLATE,RADIATOR FILL COVER.....1
12 108480 FORMING,ENGINE COVER,TOP....1
13A 117150 PLATE,EXHAUSE SIDE ENGINE....1
13B 117151 PLATE,SIDE ENG.NON
EXHAUST........................................1
14 123145 HINGE,CONTROLS DOOR............2
15 117152 FORMING,ENG COVER
SUPPORT.......................................1
16 29868 SPRING CLIP,3/8-16.......................3
17 123559 SCREW,HHC,3/8-16X1.25GR8.......3
18 108494 PLATE,ENGINE ACCESS DOOR....2
19 46716 BUMPER, SNAP-IN.......................14
20 7-195-01 LATCH, COMPRESSION, SMALL...3
21 5-2001-9 COVER,ENGINE ACCESS.............1
22 5-2001-8 COVER,BATTERY ACCESS...........1
23 5-2067-12 COVER,FRONT ENGINE................1
24 6091 NUT,NYLOCK,1/4-20
25 123556 HINGE,ACCESS COVER................1

Part No. 97486 GTH-644, GTH-842, GTH-844 29


0200 Drive Chassis Components January 2015

207.2 Engine Enclosure Assembly, Perkins 1104C (from serial number GTH0607B-6514,
GTH0807B-7650 and GTH0807A-10365)

30 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0200 Drive Chassis Components

207.2 Engine Enclosure Assembly, Perkins 1104C (from serial number GTH0607B-6514,
GTH0807B-7650 and GTH0807A-10365)

Item Part No. Description Qty. Item Part No. Description Qty.

1 130485 KIT,MID ENGINE COVER...............1 25 6091 NUT,NYLOCK,1/4-20.....................16


2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8......45 26 123556 HINGE,ACCESS COVER................1
3 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................47
4 56912 SPRING
CLIP,1/4-20,.025-.15X.5................29
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....6
6 6097 WASHER,FLAT,USS,3/8",Y.............6
7 108581 SPRING CLIP,3/8-16 LG ZINC........6
8 7-173-11 LOOP CLAMP,COATED, #44...........2
9 8914 SCREW,HHC,1/4-20 X .625............2
10 6889 NUT,LP NYLOCK,1/4-20.................2
11 117513 PLATE,RADIATOR FILL COVER.....1
12 117149 COVER,TOP ENGINE.....................1
13A 117150 PLATE,EXHAUSE SIDE ENGINE....1
(to SN GTH0608A-12668 and
GTH0808A-12664)
13B 130883 PLATE,ENG COVER,EXHAUST SIDE
(from SN GTH0608A-12669 and
GTH0808A-12665)
14A 117151 PLATE,SIDE ENG.NON
EXHAUST........................................1
(to SN GTH0608A-12668 and
GTH0808A-12664)
14B 130884 PLATE,ENG COV,NON-EXHAUST
SIDE
(from SN GTH0608A-12669 and
GTH0808A-12665)
15 117539 HINGE,BAT COV & ENG
ENCLOSURE..................................2
16 117152 FORMING,ENG COVER
SUPPORT.......................................1
17 29868 SPRING CLIP,3/8-16.......................3
18 123559 SCREW,HHC,3/8-16X1.25GR8.......3
19A 108494 PLATE,ENGINE ACCESS DOOR....1
(to SN GTH0608A-12668 and
GTH0808A-12664)
19B 130885 PLATE,ENGINE COVER,DOOR
(from SN GTH0608A-12669 and
GTH0808A-12665)
20 46716 BUMPER, SNAP-IN.......................14
21 7-195-01 LATCH, COMPRESSION, SMALL...4
22 5-2001-9 COVER,ENGINE ACCESS.............1
23 5-2001-8 COVER,BATTERY ACCESS...........1
24 5-2067-12 COVER,FRONT ENGINE................1

Part No. 97486 GTH-644, GTH-842, GTH-844 31


0300 Transmission Components January 2015

301.1 Transmission Converter Housing Assembly, T12000

32 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

301.1 Transmission Converter Housing Assembly, T12000

Item Part No. Description Qty.

1 7-126-684 SEAL KIT,CHARGE PUMP.............1


2 7-126-92 PLUG...............................................4
(includes item 3)
3 7-126-386 O-RING............................................4
4 7-126-92 PLUG...............................................1
5 7-126-385 PLUG...............................................1
(includes item 6)
6 7-126-386 O-RING............................................1
7 7-126-04 PIPE PLUG......................................1
8 7-126-388 BOLT................................................6
9 7-126-389 BOLT................................................3
10 Ref. SCREW....................................1
(no longer available)
11 7-126-391 LOCKWASHER.............................10
12 7-126-389 BOLT..............................................13
13 7-126-391 LOCKWASHER.............................13
14 7-126-355 HOUSING GASKET........................1
15 Ref. WASHER
(not used on this model)
16 7-126-688 PLUG...............................................1
17 Ref. WASHER
(not used on this model)

Part No. 97486 GTH-644, GTH-842, GTH-844 33


0300 Transmission Components January 2015

302.1 Transmission Case and Plate Assembly, T12000

34 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

302.1 Transmission Case and Plate Assembly, T12000

Item Part No. Description Qty.

-- 226454 SENDER/SWITHC,TRANS OIL


TEMP...............................................1
-- 226456 SENDER,TEMP TRANSMISSION...1
1 7-126-394 TRANSMISSION CASE..................1
2 7-126-05 BREATHER / AIR............................1
3 7-126-395 PLUG w/ O-RING............................2
(includes item 4)
4 7-126-358 O-RING / PLUG...............................2
5 7-126-33 PLUG,MAGNETIC DRAIN...............1
7 7-126-357 GASKET / PLATE TO TRANS.........1
8 7-126-359 SEAL / OIL SUPPLY TUBE.............1
11 7-126-399 TRANSMISSION,SPRING,SEAT.....1
12 7-126-400 SNAP RING.....................................1
13 7-126-401 POPPET..........................................1
14 7-126-402 SPRING...........................................1
15 7-126-403 WASHER.........................................1
16 7-126-92 PLUG...............................................1
17 7-126-385 PLUG...............................................3
(includes item 18)
18 7-126-386 O-RING............................................3
21 7-126-391 LOCKWASHER...............................9
22 7-126-392 TUBE & SCREEN ASSEMBLY........1
23 7-126-265 PIPE PLUG......................................1
24 7-126-92 PLUG...............................................1
25 7-126-04 PIPE PLUG......................................1
27 7-126-270 ASSY,DIPSTICK..............................1
28 7-126-671 DIPSTICK........................................1
29 7-126-404 PLUG,SPEED SENSOR PORT.......2
30 7-126-356 O-RING,SPEED SENSOR..............2
31 7-126-405 SCREW,SPEED SENSOR..............2
32 7-126-388 BOLT................................................1
33 7-126-407 WASHER.........................................1
34 7-126-409 WASHER.........................................1
35 7-126-410 NUT.................................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 35


0300 Transmission Components January 2015

303.1 Transmission Torque Converter Assembly, T12000

36 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

303.1 Transmission Torque Converter Assembly, T12000

Item Part No. Description Qty.

1 7-126-411 STATOR SUPPORT


2 7-126-412 BUSHING........................................1
3 7-126-413 BEARING / NEEDLE.......................1
4 7-126-414 RING................................................1
5 7-126-415 EXPANDER.....................................1
6 7-126-416 SNAP RING.....................................2
7 7-126-360 OIL SEAL / CONV.HOUSING..........1
8 7-126-518 CONVERTER..................................1
9 7-126-234 PLUG...............................................1
10 7-126-233 O-RING............................................1
11 7-126-277 RETAINING RING...........................1
12 7-126-417 GEAR..............................................1
13 7-126-418 SNAP RING.....................................2
14 7-126-419 THRUST WASHER..........................1
15 7-126-420 BEARING........................................1
16 7-126-421 RING-OIL DISTRIBUTOR...............1

Part No. 97486 GTH-644, GTH-842, GTH-844 37


0300 Transmission Components January 2015

304.1 Transmission Gear Assembly, T12000

38 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

304.1 Transmission Gear Assembly, T12000

Item Part No. Description Qty.

1 7-126-422 REV CLUTCH GEAR & BEARING


ASSY
(includes items 2-3)
2 7-126-423 BEARING........................................2
3 7-126-424 SPACER..........................................1
4 7-126-425 ASSY,GEAR & BEARING
(includes items 5-6)
5 7-126-423 BEARING........................................2
6 7-126-424 SPACER..........................................1
7 7-126-428 GEAR WITH BEARING
(includes item 8)
8 7-126-429 BEARING........................................2
9 Ref. BEARING
(no longer available)
10 7-126-423 BEARING........................................2
11 7-126-432 2ND GEAR CLUTCH/BEARING ASSY
(includes item 12)
12 7-126-423 BEARING........................................2
13 Ref. THIRD DRIVEN GEAR.............1
(no longer available)
14 Ref. OUTPUT SHAFT......................1
(no longer available)
15 7-126-431 REVERSE IDLER GEAR.................1
16 Ref. FIRST DRIVEN GEAR.............1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 39


0300 Transmission Components January 2015

305.1 Transmission Pump Drive Assembly, T12000

40 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

305.1 Transmission Pump Drive Assembly, T12000

Item Part No. Description Qty.

1 7-126-434 PUMP DRIVE IDLER GEAR...........1


2 7-126-435 BEARING........................................1
3 7-126-436 GEAR..............................................1
4 7-126-437 WASHER.........................................2
5 7-126-438 PUMP DRIVESHAFT & PIN
ASSMBLY
(includes item 6)
6 7-126-439 ROLL PIN........................................1
7 7-126-440 BEARING,BALL...............................1
8 7-126-441 BEARING........................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 41


0300 Transmission Components January 2015

306.1 Transmission Charging Pump Assembly, T12000

42 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

306.1 Transmission Charging Pump Assembly, T12000

Item Part No. Description Qty.

1 7-126-350 CHARGE PUMP ASSY...................1


2 7-126-349 TRANSMISSION OIL FILTER.........1
3 7-126-442 REGULATOR VALVE SLEEVE........1
4 7-126-443 PISTON...........................................1
5 7-126-444 SPRING...........................................1
6 7-126-445 NEEDLE ROLLER...........................1
7 7-126-446 CHECK VALVE................................1
(includes items 7-11)
8 Ref. BALL CHECK VALVE
ASSEMBLY......................................1
(no longer available)
9 7-126-448 SPRING...........................................1
10 Ref. CHECK VALVE PIN..................1
(no longer available)
11 7-126-361 O-RING............................................1
12 7-126-362 GASKET / ADAPTER to PLATE......2
13 7-126-450 SCREW...........................................4
14 7-126-451 MOUNTING STUDS........................1
15 Ref. LOCK WASHER.......................5
(no longer available)
16 7-126-453 MOUNTING STUD..........................1
17 7-126-391 LOCKWASHER...............................1
18 Ref. NUT..........................................1
(no longer available)
19 7-126-410 NUT.................................................1
20 7-126-522 PUMP DRIVE ADAPTOR................1
21 7-126-455 ADAPTER / PUMP..........................1
22 7-126-521 PLATE..............................................1
23 7-126-520 O-RING............................................1
24 7-126-519 SCREW,PUMP MTG.PERMANENT
COVER............................................2
25 7-126-215 LOCKWASHER,PUMP COVER
SCREW...........................................2
26 7-126-456 VALVE / REGULATOR.....................1
(includes items 3-6)

Part No. 97486 GTH-644, GTH-842, GTH-844 43


0300 Transmission Components January 2015

307.1 Transmission Reverse Idler Assembly, T12000

44 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

307.1 Transmission Reverse Idler Assembly, T12000

Item Part No. Description Qty.

1 7-126-457 IDLER SHAFT.................................1


2 7-126-458 SNAP RING.....................................1
3 7-126-459 BEARING........................................1
4 7-126-460 THRUST WASHER..........................1
5 7-126-461 END PLATE.....................................1
6 Ref. CAP SCREW............................1
(no longer available)
7 Ref. WASHER..................................1
(no longer available)
8 7-126-464 PIN...................................................1
9 7-126-431 REVERSE IDLER GEAR.................1

Part No. 97486 GTH-644, GTH-842, GTH-844 45


0300 Transmission Components January 2015

308.1 Transmission Forward and Reverse Shaft Assembly, T12000

46 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

308.1 Transmission Forward and Reverse Shaft Assembly, T12000

Item Part No. Description Qty.

1 7-126-465 TURBINE SHAFT DRUM & PLUG


ASSY...............................................1
2 7-126-466 OIL DISTRIBUTOR SLEEVE...........1
3 Ref. RETAINER SCREW.................1
(no longer available)
4 7-126-468 PISTON RING.................................3
5 7-126-469 PISTON & SEAL ASSEMBLY..........2
(includes items 6-7)
6 7-126-470 SEAL...............................................2
7 7-126-471 SEAL...............................................2
8 7-126-472 PLATE..............................................2
9 7-126-473 SNAP RING.....................................2
10 7-126-474 WEAR RING....................................2
11 7-126-475 DISC SPRING ASSEMBLY.............2
12 7-126-476 RETAINER.......................................2
13 7-126-477 RETAINER.......................................2
14 7-229-648 INTERMEDIATE BRAKE DISC.....12
(6 forward, 6 reverse)
15 7-229-649 BRAKE DISC.................................12
(6 forward, 6 reverse)
16 7-126-480 BEARING........................................4
17 7-126-481 WASHER.........................................8
18 Ref. REAR TURBINE SHAFT
BEARING........................................1
(no longer available)
19 Ref. Clutch Gear Bearing
(refer to 304.1)
20 Ref. Clutch Gear Bearing Spacer
(refer to 304.1)
21 Ref. Reverse Clutch Gear
(refer to 304.1)
22 Ref. Forward Clutch Gear
(refer to 304.1)

Part No. 97486 GTH-644, GTH-842, GTH-844 47


0300 Transmission Components January 2015

309.1 Transmission Third Shaft Assembly, T12000

48 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

309.1 Transmission Third Shaft Assembly, T12000

Item Part No. Description Qty.

1 7-126-483 3RD SHAFT-DRUM & PLUG


ASSY...............................................1
2 7-126-484 ROLLER BEARING.........................1
3 7-126-485 BEARING........................................1
4 7-126-486 WASHER.........................................1
5 7-126-487 SLEEVE...........................................1
6 Ref. Screw.......................................1
(no longer available)
7 7-126-468 PISTON RING.................................2
8 7-126-489 PISTON...........................................1
(includes 9-10)
9 7-126-470 SEAL...............................................1
10 7-126-471 SEAL...............................................1
11 7-229-648 INTERMEDIATE BRAKE DISC.......5
12 7-229-649 BRAKE DISC...................................5
13 7-126-472 PLATE..............................................1
14 7-126-473 SNAP RING.....................................1
15 7-126-474 WEAR RING....................................1
16 7-126-475 DISC SPRING ASSEMBLY.............1
(includes 5 washers)
17 7-126-476 RETAINER.......................................1
18 Ref. Snap Ring.................................1
(no longer available)
19 7-126-490 BEARING........................................2
20 7-126-491 WASHER.........................................4
21 Ref. Snap Ring.................................3
(no longer available)
22 Ref. Third Clutch Bearing.................2
(no longer available)
23 Ref. Third Gear
(refer to 304.1)
24 Ref. First Gear Drive
(refer to 304.1)

Part No. 97486 GTH-644, GTH-842, GTH-844 49


0300 Transmission Components January 2015

310.1 Transmission First and Second Shaft Assembly, T12000

50 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

310.1 Transmission First and Second Shaft Assembly, T12000

Item Part No. Description Qty.

1 7-126-493 1ST&2ND
SHAFT,DRUM,PLUG&SEAT...........1
2 7-126-494 ROLLER BEARING.........................1
3 7-126-485 BEARING........................................1
4 7-126-468 PISTON RING.................................2
5 7-126-495 A CLU PISTON................................2
(includes items 6 and 7)
6 7-126-470 SEAL...............................................2
7 7-126-471 SEAL...............................................2
8 7-126-472 PLATE..............................................1
9 7-126-473 SNAP RING.....................................1
10 7-126-474 WEAR RING....................................1
11 7-126-475 DISC SPRING ASSEMBLY.............1
(includes 5 washers)
12 7-126-496 DISC SPRING ASSY.......................1
(includes 7 washers)
13 7-126-476 RETAINER.......................................2
14 7-126-477 RETAINER.......................................2
15 7-126-480 BEARING........................................4
16 7-126-481 WASHER.........................................8
17 7-126-497 SNAP RING.....................................2
18 7-126-498 SLEEVE...........................................1
19 Ref. SLEAVE RETAINING
SCREW...........................................1
(no longer available)
20 7-229-648 INTERMEDIATE BRAKE DISC.....10
(outer, first)
21 7-229-649 BRAKE DISC.................................10
(inner, first)
22 7-229-648 INTERMEDIATE BRAKE DISC
(outer, second
23 7-229-649 BRAKE DISC...................................5
(inner, second)
24 Ref. Clutch Gear Bearing
(refer to 304.1)
25 Ref. First Clutch Gear
(refer to 304.1)
26 Ref. Second Clutch Gear
(refer to 304.1)
27 Ref. Third Driven Gear
(refer to 304.1)

Part No. 97486 GTH-644, GTH-842, GTH-844 51


0300 Transmission Components January 2015

311.1 Transmission Output Shaft Assembly, T12000

52 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

311.1 Transmission Output Shaft Assembly, T12000

Item Part No. Description Qty.

1 7-126-500 SHAFT / OUTPUT...........................1


2 7-126-307 BEARING,BALL...............................2
3 7-126-368 SLEEVE / OIL SEAL........................2
4 7-126-366 O-RING / OIL SEAL.........................2
5 7-126-772 OIL SEAL / OUTPUT SHAFT..........2
6 7-126-365 SNAP RING / OUTPUT FLANGE.....4
7 7-126-369 FLANGE RETAINING RING............2
8 7-126-364 OUTPUT FLANGE..........................1
(includes item 9)
9 7-126-363 FLANGE PLUG...............................1
10 Ref. OUTPUT FLANGE GEAR........1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 53


0300 Transmission Components January 2015

312.1 Transmission Control Assembly, T12000

54 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

312.1 Transmission Control Assembly, T12000

Item Part No. Description Qty.

1 7-126-768 SOLENOID ASSY/DROP IN...........4


(includes items 2-5)
-- 227493 HARNESS, TRANSMISSION
2 7-126-773 O-RING,21.5 X 1.5 MM,VITON.......4
(part of item 1)
3 7-126-774 O-RING,15.1 X 1.60 MM,VITON.....4
(part of item 1)
4 7-126-775 O-RING,14.1 X 1.60 MM,VITON.....4
(part of item 1)
5 7-126-776 O-RING,12.1 X 1.60 MM,VITON.....4
(part of item 1)
6 7-126-777 PLUG-SOLENOID BORE
(includes items 7-9)
7 7-126-778 90RING 18.0 X 2.20MM, VITON......1
(part of item 6)
8 7-126-774 O-RING,15.1 X 1.60 MM,VITON.....1
(part of item 6)
9 7-126-776 O-RING,12.1 X 1.60 MM,VITON.....1
(part of item 6)
10 7-126-779 CLAMP - SOLENOIDS....................6
11 7-126-780 SCREW M4X10 (FOR
7-126-767).....................................12

Part No. 97486 GTH-644, GTH-842, GTH-844 55


0300 Transmission Components January 2015

313.1 Transmission Modulation Valve Assembly, T12000

56 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

313.1 Transmission Modulation Valve Assembly, T12000

Item Part No. Description Qty.

1 Ref. Modulation Valve Housing........1


(no longer available)
2 7-126-371 O-RING / MODULATOR
HOUSING........................................1
3 7-126-63 PIN,ACCUMULATOR STOP............1
4 7-126-64 SPRING,ACCUMULATOR,INNER...1
5 7-126-506 SPRING,MIDDLE............................1
6 7-126-507 SPRING,OUTER.............................1
7 Ref. Accumulator Spool...................1
(no longer available)
8 7-126-512 SPRING / RETAINER......................1
9 Ref. Spring Spacer..........................1
(no longer available)
10 Ref. Modulation Valve Spring...........1
(no longer available)
11 Ref. Regulator Spool........................1
(no longer available)
12 Ref. Modulation Valve Sleeve..........1
(no longer available)
13 7-126-372 O-RING / SLEEVE...........................1
14 Ref. Lower Pin.................................1
(no longer available)
15 Ref. Upper Pin.................................1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 57


0300 Transmission Components January 2015

314.1 Transmission Drive Plate Assembly, T12000

58 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0300 Transmission Components

314.1 Transmission Drive Plate Assembly, T12000

Item Part No. Description Qty.

-- 7-126-383 DRIVE PLATE ASSY KIT................1


(includes items 1-5)
1 Ref. Drive Plate Assembly
(not sold separately)
2 Ref. Drive Plate
(not sold separately)
3 7-126-60 RING................................................1
4 Ref. SCREW....................................6
(not sold separately)
5 7-126-54 LOCKWASHER...............................6

Part No. 97486 GTH-644, GTH-842, GTH-844 59


0400 Front and Rear Axle Components January 2015

401.1 Axle Gear Box and Covers, Front and Rear Axle

60 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

401.1 Axle Gear Box and Covers, Front and Rear Axle

Item Part No. Description Qty.

1 7-229-520 O-RING............................................3
2 7-229-521 INTERMEDIATE COVER.................1
3A 7-229-939 AXLE HOUSING..............................1
(front)
4 7-229-926 PLUG...............................................1
-- 7-229-601 CIRCLIP..........................................1
5 7-229-524 VENT...............................................1
(vent)
6 7-229-525 SEAL WASHER...............................2
7 7-229-526 PLUG...............................................1
(includes seal washer)
8 7-229-580 MAGNETIC PLUG...........................1

Part No. 97486 GTH-644, GTH-842, GTH-844 61


0400 Front and Rear Axle Components January 2015

402.1 Differential Assembly, Front Axle

62 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

402.1 Differential Assembly, Front Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-229-528 O-RING............................................1 25 7-229-717 SHEET.............................................1


2 7-229-530 SHIM / 0.15mm 26 7-229-718 SELECTOR.....................................1
(quantity and thickness vary, refer to 27 7-229-719 O-RING............................................1
parts listed below)
28 7-229-720 PISTON...........................................1
-- 7-229-531 SHIM / 0.20mm
29 7-229-721 SPRING...........................................1
-- 7-229-532 SHIM / 0.40mm
30 7-229-722 PLUG...............................................1
-- 7-229-533 SHIM / 0.50mm
31 7-229-723 CIRCLIP..........................................1
-- 7-229-548 SHIM / 0.20mm
32 7-229-724 SELECTOR FORK..........................1
-- 7-229-557 SHIM / 0.30mm
33 7-229-725 NUT.................................................1
-- 7-229-558 SHIM / 0.15mm
34 7-229-726 O-RING............................................1
-- 7-229-559 SHIM / 0.10mm
35 7-229-727 SEAL WASHER...............................1
3 7-229-940 BEVEL GEAR SET..........................1
36 7-229-944 SECURITY SWITCH.......................1
4 7-229-535 TAPER ROLLER BEARING.............2
37 7-229-729 BOOT...............................................1
5 7-229-536 RING NUT.......................................2
38 7-229-927 DIFFERENTIAL SIDE GEAR..........1
6 7-229-537 CYLINDER BOLT............................4
39 7-229-730 RING................................................1
7 7-229-538 CYLINDER BOLT............................2
40 7-229-731 DETENT BALL................................6
8 7-229-691 BOLT..............................................12
41 7-229-732 KEY.................................................1
9 7-229-540 FRICTION WASHER.......................2
42 7-229-733 CIRCLIP..........................................1
10 7-229-541 DIFFERENTIAL SIDE GEAR..........1
43 7-229-945 DIFFERENTIAL ASSY....................1
11 Ref...................................................4 (includes items 9-15, 24 and 38)
(no longer available)
12 7-229-543 CIRCLIP..........................................4
13 7-229-544 FRICTION WASHER.......................4
14 Ref...................................................4
(no longer available)
15 7-229-716 DIFFERENTIAL CARRIER..............1
16 7-229-547 TAPERED ROLLER BEARING........2
17 7-229-548 SHIM / 0.20mm
(quantity and thickness vary, refer to
parts listed below)
-- 7-229-557 SHIM / 0.30mm
-- 7-229-558 SHIM / 0.15mm
-- 7-229-559 SHIM / 0.10mm
18 7-229-549 SPACER..........................................1
19 7-229-550 RING NUT.......................................1
20 7-229-551 SEAL...............................................1
21 Ref.
(not used on this model)
22 7-229-943 FLANGE..........................................1
23 7-229-554 PINNION NUT / M20 X 1.5
THREAD..........................................1
24 7-229-555 CIRCLIP..........................................4

Part No. 97486 GTH-644, GTH-842, GTH-844 63


0400 Front and Rear Axle Components January 2015

403.1 Axle Differential Assembly, Rear Axle

64 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

403.1 Axle Differential Assembly, Rear Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-229-528 O-RING............................................1 23 7-229-554 PINNION NUT / M20 X 1.5


2 7-229-530 SHIM / 0.15mm THREAD..........................................1
(quantities and thickness vary, refer 24 7-229-555 CIRCLIP..........................................4
to items listed below) 25 7-229-556 DIFFERENTIAL
-- 7-229-531 SHIM / 0.20mm (includes items 9-15 and 24)
-- 7-229-532 SHIM / 0.40mm
-- 7-229-533 SHIM / 0.50mm
-- 7-229-548 SHIM / 0.20mm
-- 7-229-557 SHIM / 0.30mm
-- 7-229-558 SHIM / 0.15mm
-- 7-229-559 SHIM / 0.10mm
3 7-229-994 BEVEL GEAR AND PINION
ASSEMBLY......................................1
4 7-229-535 TAPER ROLLER BEARING.............2
5 7-229-536 RING NUT.......................................2
6 7-229-537 CYLINDER BOLT............................4
7 7-229-538 CYLINDER BOLT............................2
8 7-229-691 BOLT..............................................12
9 7-229-540 FRICTION WASHER.......................2
10 7-229-541 DIFFERENTIAL SIDE GEAR..........1
11 Ref. Pin............................................4
(no longer available)
12 7-229-543 CIRCLIP..........................................4
13 7-229-544 FRICTION WASHER.......................4
14 Ref. Differential Pinion.....................4
(no longer available)
15 7-229-546 DIFFERENTIAL CARRIER..............1
16 7-229-922 BEARING ASSY..............................2
(replaced 7-229-922)
17 7-229-548 SHIM / 0.20mm
(quantities and thickness vary, refer
to items listed below)
-- 7-229-557 SHIM / 0.30mm
-- 7-229-558 SHIM / 0.15mm
-- 7-229-559 SHIM / 0.10mm
18 7-229-549 SPACER..........................................1
19 7-229-550 RING NUT.......................................1
20 7-229-551 SEAL...............................................1
21 Ref.
(not used on this model)
22 7-229-943 FLANGE..........................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 65


0400 Front and Rear Axle Components January 2015

404.1 Axle Steering Assembly, Front and Rear Axle

66 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

404.1 Axle Steering Assembly, Front and Rear Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-229-623 NUT.................................................2 33 7-229-587 RING GEAR....................................2


2 7-229-624 SCREW...........................................2 -- 7-229-956 RING GEAR SUPPORT ASSY........2
3A 7-229-946 AXLE CASE.....................................2 (front) (includes items 33, 34 and 44)
(front) 34 7-229-588 RING GEAR SUPPORT..................2
3B 7-229-677 AXLE CASE 35 7-229-589 CIRCLIP..........................................8
(rear) 36 7-229-590 PLANET GEAR...............................8
4 7-229-947 BOLT..............................................32 37 7-229-591 BEARING........................................8
6 7-229-562 REDUCTION BUSHING..................2 38 7-229-592 WHEEL NUT.................................20
7 7-229-563 SEAL...............................................2 40 7-229-681 BOLT / COUNTERSUNK.................4
8 7-229-564 BALL BEARING...............................2 41A 7-229-952 PLANET GEAR CARRIER ASSY.....2
9 7-229-565 CIRCLIP..........................................2 (front) (includes items 35-37 and 41)
10 7-229-566 O-RING............................................2 -- 7-229-931 PLANET GEAR CARRIER..............2
11 7-229-567 UNIVERSAL JOINT.........................2 41B 7-229-683 PLANET GEAR CARRIER ASSY
12 7-229-568 THRUST BUSHING.........................2 (rear) (includes items 35-37, 41 and
44)
13 7-229-569 OUTER RACE.................................2
(replaced 7-229-948) -- 7-229-931 PLANET GEAR CARRIER..............2

14 7-229-691 BOLT..............................................20 42 7-229-595 STUD.............................................16


(replaced 7-229-539) 43 7-229-596 NUT...............................................16
15 7-229-570 COVER............................................2 44 7-229-597 CIRCLIP..........................................2
16 7-229-571 PLUG...............................................4 45 7-229-823 BOLT................................................4
17 7-229-572 GREASE FITTING...........................2 -- 7-229-956 RING GEAR SUPPORT ASSY........2
18 7-229-573 PIVOT PIN.......................................2 (front) (includes items 33, 34 and 44)
(includes item 17) 46 7-229-599 NUT.................................................4
19 7-229-574 PIVOT PIN 49 7-229-600 LOCKING PLATE............................2
(includes items 17, 20 and 21) 50 7-229-601 CIRCLIP..........................................2
20 7-229-575 SEAL...............................................2 57 7-229-602 SHIM / 0.15mm
21 7-229-576 ARTICULATION...............................2 (quantity and thickness vary, refer to
22 7-229-678 STEERING CASE / LH....................1 items listed below
(right front and left rear) (includes item -- 7-229-603 SHIM / 0.20MM
12) -- 7-229-604 SHIM / 0.50mm
24 7-229-578 SEAL...............................................2
25 7-229-580 MAGNETIC PLUG...........................2
(replaced 7-229-527)
26 7-229-526 PLUG...............................................4
27 7-229-679 STEERING CASE / RH...................1
(left front and right rear) (includes item
12)
28 7-229-582 SEAL...............................................2
(replaced 7-229-951)
29 7-229-583 BEARING........................................4
30 7-229-692 WHEEL STUD...............................20
31 7-229-680 WHEEL HUB...................................2
32 7-229-586 O-RING............................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 67


0400 Front and Rear Axle Components January 2015

405.1 Trunnion Mount Assembly, Front and Rear

68 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

405.1 Trunnion Mount Assembly, Front and Rear

Item Part No. Description Qty.

1 7-229-620 REDUCTION BUSHING..................4


2 7-229-621 THRUST BUSHING.........................2
3 7-229-622 SUPPORT.......................................2
4 7-229-572 GREASE FITTING...........................2
5 7-229-571 PLUG...............................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 69


0400 Front and Rear Axle Components January 2015

406.1 Service Brakes and Parking Brakes, Front Axle

70 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

406.1 Service Brakes and Parking Brakes, Front Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-229-957 LEVER / RH.....................................1 36 7-229-982 REDUCTION BUSHING..................1


2 7-229-615 BLEEDING BOLT............................2 37 7-229-983 SUPPORT.......................................1
(optional) 38 7-229-984 CIRCLIP..........................................1
3 7-229-571 PLUG...............................................2 39 7-229-985 NUT.................................................1
(optional)
40 7-229-986 WHEEL CYLINDER.........................1
4 7-229-958 BOLT / CYLINDER..........................6
-- 1255248 SCREW,CAP,16X20X79.5MM,3STEP
5 7-229-959 O-RING............................................2
41 7-229-987 BUSHING / REDUCTION................1
6 7-229-960 BUSHING/REDUCTION..................2
42 7-229-988 CIRCLIP..........................................1
7 7-229-961 BOLT / GRUB..................................2
43 7-229-989 SPACER..........................................1
8 7-229-962 NUT.................................................2
44 7-229-990 PISTON ASSY / RH.........................1
9 7-229-963 O-RING............................................2 (includes items 15, 17, 18, 22, 23, 24
10 7-229-964 LEVER.............................................1 and 26)
11 7-229-965 WASHER.........................................2 45 7-229-991 PISTON ASSY LH...........................1
12 7-229-966 BOLT / COUNTERSUNK.................2 (includes items 15-18 and 18-24)

13 7-229-614 INTERMEDIATE BRAKE DISC.......8 46 7-229-803 O-RING............................................2

14 7-229-606 ADJUSTING BOLT..........................6


15 7-229-607 SPRING...........................................6
(replaced 7-229-967)
16 7-229-991 PISTON ASSY LH...........................1
(replaced 7-229-968)
17 7-229-610 BACK-UP RING...............................2
(optional)
18 7-229-611 O-RING............................................2
19 7-229-969 DOWEL...........................................2
20 7-229-970 LEVER/LH.......................................1
21 7-229-609 SPRING...........................................6
22 7-229-971 PUSHER..........................................4
23 7-229-612 BACK-UP RING...............................2
(optional)
24 7-229-613 O-RING............................................2
25 7-229-605 BRAKE DISC...................................6
26 7-229-972 PISTON / RH...................................1
27 7-229-973 LEVER.............................................1
28 7-229-974 CIRCLIP..........................................1
29 7-229-975 GREASE FITTING...........................2
30 7-229-976 WASHER.........................................2
31 7-229-977 SNAP RING.....................................1
32 7-229-978 REDUCTION BUSHING..................1
33 7-229-979 SPRING...........................................1
34 7-229-980 BRAKE CAM...................................1
35 7-229-981 DETENT BALL................................4

Part No. 97486 GTH-644, GTH-842, GTH-844 71


0400 Front and Rear Axle Components January 2015

407.1 Disc Brake Assembly, Rear Axle

72 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

407.1 Disc Brake Assembly, Rear Axle

Item Part No. Description Qty.

1 7-229-605 BRAKE DISC...................................6


2 7-229-606 ADJUSTING BOLT..........................6
3 7-229-607 SPRING...........................................6
(replaced 7-229-967)
4 7-229-617 PISTON ASSY.................................2
(replaced 7-229-608)
5 7-229-609 SPRING...........................................6
6 7-229-610 BACK-UP RING...............................2
7 7-229-611 O-RING............................................2
8 7-229-612 BACK-UP RING...............................2
9 7-229-613 O-RING............................................2
10 7-229-614 INTERMEDIATE BRAKE DISC.......8
11 7-229-615 BLEEDING BOLT............................2
12 7-229-571 PLUG...............................................2
13 7-229-969 DOWEL...........................................2
(optional)
14 7-229-617 PISTON ASSY.................................2
(includes items 3, 4 and 6-9)

Part No. 97486 GTH-644, GTH-842, GTH-844 73


0400 Front and Rear Axle Components January 2015

408.1 Steering Arm Assembly, Front and Rear

74 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

408.1 Steering Arm Assembly, Front and Rear

Item Part No. Description Qty.

1 7-229-618 CYLINDER BOLT


4 Ref. CYLINDER
(refer to 409.1)
5 7-229-669 ARTICULATED TIE ROD
(articulated tie rod, RH and LH)(part
needs to be verified)

Part No. 97486 GTH-644, GTH-842, GTH-844 75


0400 Front and Rear Axle Components January 2015

409.1 Steering Cylinder Assembly, Front and Rear Axle

76 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0400 Front and Rear Axle Components

409.1 Steering Cylinder Assembly, Front and Rear Axle

Item Part No. Description Qty.

-- 7-229-619 CYLINDER......................................1
-- 7-900-88 SEAL KIT / CYLINDER....................2
(includes items 1-8)
1 Ref. SNAP RING..............................1
2 Ref. STOP RING..............................2
3 Ref. WIPER......................................2
4 Ref. SEAL........................................2
5 Ref. BACK-UP RING.......................2
6 Ref. WEAR RING.............................1
7 Ref. PISTON RING..........................2
8 Ref. PISTON SEAL..........................1

Part No. 97486 GTH-644, GTH-842, GTH-844 77


0500 Engine Components January 2015

501.1 Engine and pump Assembly, JD-4045

78 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

501.1 Engine and pump Assembly, JD-4045

Item Part No. Description Qty. Item Part No. Description Qty.

1A 115328 FUEL FILTER,PRIMARY,JD-4045....1 18 6033 WASHER,LOCK,0.5".......................4


1A 7-183-224 ENGINE ASSY,JD-4045TF270........1 19 15086 WASHER,FLAT,.375 X 1.5 X .125....3
(tier 2) (to SN GTH0808A-12354) 20 4-1685 FAN GUARD,18"..............................1
-- 108528 ENGINE&PUMP ASSY,DEUTZ-2012 21 6-5205-08 SCREW,HHC,5/16-18X1.................4
-- 130913 HARNESS,ENGINE,TIER III 99HP 22 6886 WASHER,LOCK,.313......................4
(ECM to Engine)
23 19934 WASHER,3/8
-- 7-183-184 OIL FILTER/ENGINE HARD.STEEL-FLAT,USS.................4
1B 130815 ENG PKG ASSY,JD 24 7-183-96 SPACER,FAN,2" W/ENGINE.......Ref.
TIER3,644-8XX...............................1
(from SN GTH0808A-12355) 25 7-126-517 GASKET,PUMP,DRIVE....................1
-- 130816 HARNESS, TIER 3 ADAPTER 26A 7-183-200 FAN BELT........................................1
1C 7-126-767 TRANSMISSION 26B 130914 FAN BELT,99 HP,W/AC COMP
ASSEMBLY/DEUTSCH 27 130943 ALTERNATOR,95 AMP,JD...............1
2 229053 PUMP ASSEMBLY,SAUER 8K........1
(replaced 7-345-113) (7-345-113
replaced 7-112-05) (refer to 717.1 and
718.1 for parts list of pump 7-112-05)
-- 234953 KIT, SAUER PUMP, 8K
KIT INCLUDES PUMP AND
ADAPTER HARNESS 234927
-- 7-112-63 SEAL KIT / PUMP OVERHAUL
3A 108527 WELDMENT,ENG/RAD
MOUNT,JD4045..............................1
(front)
3B 108579 WELDMENT,ENG/RAD
MOUNT,DEUTZ
(rear)
4 7-183-146 RADIATOR w/ SHROUD.................1
-- 123932 COOLANT RECOVERY BOTTLE,
GTH.................................................1
-- 234850 RADIATOR CAP..............................1
5 7-158-72 RADIATOR HOSE,UPPER..............1
6 7-158-73 RADIATOR HOSE,LOWER.............1
7 4-2065 UPPER RADIATOR MOUNT...........1
8 7-190-04 MOUNT,RUBBER,CENTER,BONDED.3
9 6-6252-07 CLAMP,RADIATOR HOSE...............2
10 6-6252-09 CLAMP,RADIATOR HOSE...............2
11 6-8112-35 SCREW,12MM X 1.75X35MM.........6
12 49409 WASHER,LOCK,M12......................6
13 6-5206-16 SCREW,HHC,3/8-16X2.0,GR8........3
14 4828 NUT,NYLOCK,3/8-16.......................3
15 7-183-38 FAN,BLOWER,18-INCHES.........Ref.
16 6-5208-20 SCREW,HHC,1/2-13X2 1/2.............4
17 6-6212-08 WASHER,FLAT,USS,1/2",Y.............4

Part No. 97486 GTH-644, GTH-842, GTH-844 79


0500 Engine Components January 2015

502.1 Starter Relay, Sender Assembly, JD-4045

80 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

502.1 Starter Relay, Sender Assembly, JD-4045

Item Part No. Description Qty.

1 7-169-12 SENDER, TRANSMISSION OIL


TEMP...............................................1
2 102058 SENSOR,COOLANT TEMP............1
(single wire)
3 7-319-21 STARTER RELAY............................1
-- 117681 DIODE/HARNESS...........................1
4 1-1024 MOUNT / STARTER RELAY............1
5 6-6406-04 REDUCER BUSHING.....................1
6 6-8514-25 CAPSCREW / HEX HEAD..............1
7 37505 WASHER,LOCK,M14......................1
8 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........2
9 6356 WASHER,LOCK,.25........................2
10 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................2
11 1-1094 GROUND WIRE..............................1
12 7-169-11 SENDER,TRANSMISSION OIL
PRESS............................................1
(2 prong connector)
13 6-6422-01 FITTING...........................................1
14 6-6422-01 FITTING...........................................1
15 7-169-09 SENDER, ENGINE OIL
PRESSURE.....................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 81


0500 Engine Components January 2015

503.1 Engine Assembly, Deutz BF42012, View 1

82 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

503.1 Engine Assembly, Deutz BF42012, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 108744 MANUAL PACK,DEUTZ,TH 29 7-202-05 ENGINE FUEL PRE-FILTER...........1


-- 108745 MANUAL,DEUTZ BF42012 PARTS 30 130010 FUEL SUPPLY LINE,1/2
-- 108746 MANUAL, DEUTZ BF42012 INCH..................................84-inches
OPERATOR 31 130000 RELAY MOUNT
-- 7-202-01 ENGINE,DEUTZ,99HP,BF4M2012 BRACKET,DEUTZ...........................1

1 130002 SCREW,FLANGE HEAD,10-24.......2 32 130001 STARTER RELAY,12V,DEUTZ........1

2 73613 WASHER,STAR,#10,PLTD
3 130004 SCREW,HHCS,M8 X 20MM
4 130005 STAR WASHER,M8
5 130003 COOLANT TEMP SENSOR............1
6 75391 STARTER, DEUTZ F4L913
7 130006 HOSE CLAMP,SAE #4....................2
8 130007 FUEL SUPPLY LINE,3/8 INCH
9 108542 INJECTOR / FUEL...........................4
10 123595 FAN/ENGINE/DEUTZ BF4M 2012...1
11 108549 BELT / V-RIBBED............................1
12 108556 ALTERNATOR.................................1
13 130009 LOOM,3/4 INCH...................9-inches
14 130010 FUEL SUPPLY LINE,1/2
INCH..................................36-inches
15 130011 HOSE CLAMP, SAE #6...................4
16 130012 HOSE BARB ELBOW, 1/2 X 3/8......2
17 108543 FILTER / FUEL / SPIN-ON..............1
-- 58566 FILTER HEAD (29560)
plastic
18 108540 CAP / FILLER..................................1
19 130018 BUSHING........................................2
20 130019 REMOTE FUEL FILTER MOUNT
PLATE..............................................1
21 108541 FILTER / ENGINE OIL / SPIN-ON....1
22 108532 DIPSTICK,DEUTZ-BF4M2012........1
23 - SHUT OFF SOLENOID...................1
Component no longer available
24 130015 BANJO BOLT,FUEL SUPPLY LINE
-- 214425 BANJO
Used with P/N 130015
-- 214426 SEAL RING
Used with P/N 130015
25 94434 SCREW,HHC,3/8-16X1.25 GD307A
26 6021 WASHER,LOCK,.375
27 6097 WASHER,FLAT,USS,3/8",Y
28 27826 SCREW,HHC,M8 X 55MM,GRD.8.8

Part No. 97486 GTH-644, GTH-842, GTH-844 83


0500 Engine Components January 2015

504.1 Engine Assembly, Deutz BF42012, View 2

84 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

504.1 Engine Assembly, Deutz BF42012, View 2

Item Part No. Description Qty.

1 6-7045-44 HOSE,12X10-90X22
2 130004 SCREW,HHCS,M8 X 20MM
3 130021 HOSE, 5/8".........................80-inches
4 130022 TIE WRAP,8.5 X 0.13,BLACK
5 130021 HOSE, 5/8".........................62-inches
6 6-6453-15 FITTING,12ORX12JIC,90................2
7 130024 FITTING,3/4 NPT X 5/8 BARB........2
8 130023 CLAMP,9/16 TO 1-1/14....................4
9 130025 FITTING,3/4 MALE TO 3/4
FEMALE..........................................2
-- 130026 PIPE SEALANT,LOCKTITE #567.....2
10 130027 HEAVY WIRE TIE,1/4 X 18..............2
11 7-900-52 KIT / HYDRAULIC PUMP................1
12 6-7006-37 HOSE,12X12X18.5"
13 3-1360-1 TRANSMISSION MOUNT / LH.......1
14 6-8112-35 SCREW,12MM X 1.75X35MM
15 49409 WASHER,LOCK,M12
16 6-6450-20 FITTING,10ORX10JIC,STRAIGHT..1
17 7-126-517 GASKET,PUMP,DRIVE....................1
18 7-112-05 PUMP ASSEMBLY (SAUER)...........1
19 6-5208-20 SCREW,HHC,1/2-13X2 1/2
20 6033 WASHER,LOCK,0.5"
21 6-6212-08 WASHER,FLAT,USS,1/2",Y
22 3-1360-2 TRANSMISSION MOUNT / RH.......1
23 6-8510-40 CAPSCREW / HEX HEAD............11
24 6-9111-10 LOCKWASHER,10MM..................11
25 6-5306-14 SCREW,3/8NF 1 3/4
26 6021 WASHER,LOCK,.375

Part No. 97486 GTH-644, GTH-842, GTH-844 85


0500 Engine Components January 2015

505.1 Engine Assembly, Deutz BF42012, View 3

86 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

505.1 Engine Assembly, Deutz BF42012, View 3

Item Part No. Description Qty.

-- coolant bottle attaches to turntable


cover, not the radiator
1 130033 COOLER MOUNTING
ASSEMBLY......................................1
2 130034 CLAMP,WORM................................4
3 130035 HOSE, 3/8".........................15-inches
4 130036 HOSE,5/16"........................36-inches
5 130022 TIE WRAP,8.5 X 0.13,BLACK........16
6 123932 COOLANT RECOVERY
BOTTLE,GTH..................................1
(from serial number
GTH0808A-11783)
-- 130037 EXPANSION TANK ASSEMBLY......1
(before serial number
GTH0808A-11783) coolant bottle
attaches to turntable cover, not
radiator
7 130038 RECOVERY TANK SIGHT
GLASS,1/2".....................................1
8 130039 HOSE,RUBBER,7/8".......13.5-inches
9 130354 RADIATOR / DEUTZ ENGINE.........1
10 130040 SCREW,HHCS,5/16-18 X 7/8..........4
11 130029 WASHER,5/16,NARROW................4
12 130030 FRONT MOUNT TRAY....................1
13 130031 REAR MOUNT,EXHAUST SIDE......1
14 130032 REAR MOUNT,CAB SIDE...............1
15 108548 THERMOSTAT.................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 87


0500 Engine Components January 2015

506.1 Engine Components, Deutz BF42012, View 4

88 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

506.1 Engine Components, Deutz BF42012, View 4

Item Part No. Description Qty.

1 130043 SPEED CABLE SWIVEL.................1


2 21496 NUT,HEX,1/4-28..............................4
3 130042 SPEED LEVER EXTENSION..........1
4 56123 SCREW,HHC,M6 X 10MM..............2
5 94195 SCREW,HHC,3/8-16 X .75,GR 8.....2
6 6021 WASHER,LOCK,.375......................2
7 130046 THROTTLE CABLE BRACKET.......1
8 130048 CONTROL CABLE BRACKET
SHIM................................................1
9 130045 SPEED CONTROL CABLE
CLAMP............................................1
10 29752 SCREW,HHC,10-24 X .75...............1
11 5365 NUT,NYLOCK,10-24........................2
12 130028 ELBOW,1/8" NPT BRASS...............1
13 130016 TRANS.OIL PRESSURE
SENDER..........................................1
14 130017 TRANS.TEMP SENDER.................1
15 130041 SPEED CONTROL
CABLE,DEUTZ................................1
(96 inches)

Part No. 97486 GTH-644, GTH-842, GTH-844 89


0500 Engine Components January 2015

507.1 Engine Components, Perkins 1104C Tier 2 and Tier 3, View 1

90 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

507.1 Engine Components, Perkins 1104C Tier 2 and Tier 3, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 117473 ENG/TRAN PKG,PERK,TII,644/8XX 10 226464 HOSE,LOWER RADIATOR


(to SN GTH0811-14668) 11 T113263 RADIATOR PERKINS,8K & 6K
-- 226435 ENG ASSY,PERKINS 1104D-44T T3 MACH..............................................1
(from SN GTH0811-14669) -- 123091 VIBRATION
-- 226574 ENG,ASSY,PERK,1104C-44T,T2,6/8 ISOLATOR,RADIATOR,LOWER
(to SN GTH0811-14668) MOUNT...........................................2
-- 226612 ENG ASSY,PERK,T2,6/8K,REMAN -- 123092 VIBRATION
(to SN GTH0811-14668) ISOLATOR,RADIATOR,UPPER
-- 7-126-767 TRANSMISSION MOUNT...........................................2
ASSEMBLY/DEUTSCH -- 123932 COOLANT RECOVERY
-- T110331 ENG/TRANS PKG,PERKINS T3 6/8K BOTTLE,GTH
(from SN GTH0811-14669) from SN GTH0808A-11783 (coolant
bottle attaches to radiator)
1 123327 AIR PIPE,INTAKE,PERKINS...........1
-- 130037 EXPANSION TANK ASSEMBLY
-- 123328 HOSE CLAMP,PERKINS ENGINE before SN GTH0808A-11783 (coolant
-- 123329 ADAPTER HOSE,INTAKE,PERKINS bottle attaches to turntable cover
-- 123331 GASKET,INTAKE PIPE -- 14392 NUT,LP NYLOCK,10-32..................4
2 226639 TUBE,HIPRESS #1CYL,PERK T3 -- 226438 BRKT,RADIATOR MOUNT
6/8....................................................1 -- 226440 BRKT,TOP RAD SUPPORT
(cylinder 1)
-- 226441 BRKT,SIDE RAD SUPPORT
-- 226640 TUBE,HIPRESS #2CYL,PERK T3 6/8 (L shaped)
(cylinder 2)
-- 226442 BRKT,SIDE RAD SUPPORT
-- 226641 TUBE,HIPRESS #3CYL,PERK T3 6/8 (U shaped)
(cylinder 3)
-- 236304 FAN GUARD
-- 226642 TUBE,HIPRESS #4CYL,PERK T3 6/8
(cylinder 4) -- 236305 FAN SHROUD

3 102638 ADAPTER-FUEL FILTER, PERK -- 49816 SCREW,PHILLIPS,PHM,10-32 X


1104.................................................1 .75....................................................4

4 102639 FILTER,FUEL, PERKINS 1104C.....1 -- 6021 WASHER,LOCK,.375......................4

-- 123085 GASKET / OIL FILTER HEAD -- 7713 NUT,LP NYLOCK,3/8-16.................4

-- 123088 BOWL / FUEL FILTER 12 231132 CAP, PERKINS RADIATOR, 6/8/10K

5 123084 HEAD / OIL FILTER 13 226460 HOSE,UPPER RADIATOR

-- 123085 GASKET / OIL FILTER HEAD 14 226624 SHEAVE,FAN,PERK T3 6/8K..........1

-- T114340 FASTENER,HOUSING,OIL FILTER -- 102598 BELT,V, PERKINS 1104C-44

6 102632 FILTER,OIL,PERKINS 1104C-44.....1 -- 123351 FAN DRIVE HOUSING

7 102643 PUMP, WATER,PERKINS -- 62428 BELT,V, PERKINS 1004-42 (SB)


1104C-44.........................................1 15 102635 CAP,OIL FILLER,PERKINS
-- 102644 GASKET-PUMP WATE,PERK 1104C..............................................1
1104C-44
8 75331 PULLEY,CRANKSHAFT,PERKINS
1004.................................................1
-- 75332 SCREW,CRANKSHFT,PERKIN
1004-42
9 123105 FAN / PERKINS ENGINE................1
-- 75326 NUT,FAN BLADE,PERKINS 1004-42

Part No. 97486 GTH-644, GTH-842, GTH-844 91


0500 Engine Components January 2015

508.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 2

92 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

508.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 2

Item Part No. Description Qty.

1 226625 SPACER,FAN,PERK T3 6/8K..........1


-- 226626 STUD,FAN MTG M8X1.25X90 PK 6/8
2 123199 FUSE,20 AMP.................................1
3 7-319-21 STARTER RELAY............................1
4 123337 LIFT PUMP RELAY.........................1
-- 75343 WASHER,OIL
DRAIN,PERKIN1004-42
5 226451 ENGINE HARNESS ASSY..............1
-- 226436 BRKT,ENG HARNESS MOUNT
6 123338 COLD START RELAY......................1
7 123082 DIPSTICK........................................1
8 123339 COLD START CIRCUIT
BREAKER.......................................1
9 226453 SENDER/SWITCH,ENGINE OIL
TEMP...............................................1
10 123079 SWITCH / WATER TEMP.................1
11 7-169-10 SENDER / ENG. WATER TEMP.......1

Part No. 97486 GTH-644, GTH-842, GTH-844 93


0500 Engine Components January 2015

509.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 3

94 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

509.1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3, View 3

Item Part No. Description Qty.

1 123098 RELAY / GLOW PLUG....................1


-- 117260 DECAL,GLOW PLUGS
-- 123089 PLUG / GLOW
2 130339 THERMOSTAT&GASKETS;PERKINS.1
-- 226620 SEAL,THERMOSTAT HSG,PERK
6/8K
-- 75321 SCREW,THERMSTAT.PERKINS1004-42
3 226615 ASSY,VALVE COVER,PERK T3
6/8K.................................................1
-- 102600 SEAL-VALVE COVER PERKINS
1104C
-- 226616 BOLT,VLV COVER,6MM,PERK T3
6/8
4 226617 MANIFOLD,EXH,PERK T3 6/8K......1
-- 102630 SEAL- EXHAUST MANIFOLD
PERK-44
-- 226618 BOLT,EXH MAN M10X1.5X45,PER
T3
5 102645 PULLEY,ALTERNATOR, PERK
1104C..............................................1
6 226628 ALTERNATOR,PERK T3 6/8K.........1
-- T114411 SCREW,ALTERNATOR MOUNTING
7 123086 ELBOW / EXHAUST........................1
8 Ref. Turbo Charger
(Please consult certified Perkins
service technician)
9 226627 STARTER,ENG,PERK T3 6/8K.......1
-- T114409 STUDS,STARTER,
10MMX1.5MMX65MM
-- T114410 NUT,STARTER,FLANGED,10MMX1.5MM
10 102641 OIL PAN,PERKINS 1104C-44.........1
-- 102642 GASKET - OIL PAN, PERKIN 1104C
11 75342 PLUG,ENGINE OIL,PERKIN
1004-42...........................................1
-- 75343 WASHER,OIL
DRAIN,PERKIN1004-42
12 123363 FLYWHEEL HOUSING,PERKINS
ENGIN.............................................1
13 123080 RING GEAR / FLYWHEEL...............1
14 123362 FLYWHEEL,PERKINS ENGINE......1
-- 226614 BOLT,FLYWHEEL,PERK T3 6/8K
-- T114334 WASHER,FLYWHEEL,PERKINS
127HP

Part No. 97486 GTH-644, GTH-842, GTH-844 95


0500 Engine Components January 2015

510.1 Exhaust Assembly, JD-4045 and Deutz BF4M2012

96 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

510.1 Exhaust Assembly, JD-4045 and Deutz BF4M2012

Item Part No. Description Qty.

-- 108529 EXHAUST ASSY,DEUTZ-2012


(tier 2) (to SN GTH0808-12354)
-- 4-2377 EXHAUST FLANGE
-- 130857 EXHAUST ASSY,JD TIER3, 644-8XX
(from SN GTH0808-12355)
1 7-282-05 MUFFLER........................................1
2A 5-2005 PIPE / EXHAUST.............................1
(John Deere, tier 2) (to SN
GTH0808-12354)
2B 130810 EXHAUST PIPE,JD TIER3,644-8XX
(from SN GTH0808-12355)
2C 4-2371 EXHAUST PIPE, DEUTZ ENGINE
(Deutz 2012)
3 3-1349 TAILPIPE.........................................1
4 7-183-98 CLAMP / V-STYLE......................Ref.
(with engine)
5 2-1166 EXHAUST BRACKET, 3 1/2............1
6 123190 CLAMP BRACKET, EXHAUST, 3.....1
7 1-1173 FLEX JOINT, EXHAUST MOUNT.....2
-- 1-1176 GASKET,EXHAUST
8 6-5204-08 SCREW,HHC,1/4-20X1,GR8...........8
9 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................8
10 6091 NUT,NYLOCK,1/4-20.......................8
11 7-319-14 CLAMP,MUFFLER,3 1/4".................1

Part No. 97486 GTH-644, GTH-842, GTH-844 97


0500 Engine Components January 2015

511.1 Exhaust Assembly, Perkins 1104C

98 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

511.1 Exhaust Assembly, Perkins 1104C

Item Part No. Description Qty.

-- 117586 EXHAUST ASEMBLY,PERKINS......1


1 123190 CLAMP BRACKET, EXHAUST, 3.....1
2 1-1173 FLEX JOINT, EXHAUST MOUNT.....2
-- 1-1176 GASKET,EXHAUST.........................1
3 6-5204-08 SCREW,HHC,1/4-20X1,GR8...........8
4 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................8
5 6091 NUT,NYLOCK,1/4-20.......................8
6 3-1349 TAILPIPE.........................................1
7 7-319-14 CLAMP,MUFFLER,3 1/4".................1
8 7-282-05 MUFFLER........................................1
9 2-1166 EXHAUST BRACKET, 3 1/2............1
10 117046 EXHAUST FLANGE,PERKINS
ENG.................................................1
-- 4828 NUT,NYLOCK,3/8-16.......................2
-- 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
-- 6021 WASHER,LOCK,.375......................2
11 117048 EXHAUST PIPE,PERKINS ENG.....1

Part No. 97486 GTH-644, GTH-842, GTH-844 99


0500 Engine Components January 2015

512.1 Air Cleaner Assembly, All Models

100 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0500 Engine Components

512.1 Air Cleaner Assembly, All Models

Item Part No. Description Qty.

1 123161 HOSE CLAMP.................................4


2A 108612 CONNECTOR,RUBBER,AIR
INTAKE............................................2
(John Deere)
2B 7-109-17 COUPLING W/PORT,AIR INTAKE
(Deutz, Perkins)
3A 5-2006 PIPE, AIR INLET.............................1
(John Deere) (tier 2, to SN
GTH0808-12354))
3B 130811 INTAKE PIPE,JD TIER3, 644-8XX
(from SN GTH0808-12355)
3C 4-2370 AIR INTAKE TUBE
(Deutz 2012)
3D 117050 AIR INTAKE PIPE
(Perkins 1104C)
4 7-109-02 RAIN CAP W/CLAMP......................1
5 7-109-03 MOUNTING BAND, SMALL BASE...1
6A 7-109-16 AIR CLEANER ASSEMBLY.............1
(John Deere)
6B 108530 AIRCLEANER ASSY,DEUTZ-2012
6C 117587 AIR CLEANER ASSY,PERKINS
7 7-109-14 SAFETY ELEMENT....................Ref.
8 7-109-04 FILTER ELEMENT / PRIMARY....Ref.
9 6-6205-05 NUT,NYLOCK,5/16-18,GR8............2
10 57201 WASHER,FLAT, 313,
HARDENED....................................2
11 6-5205-10 SCREW,HHC,5/16-18X1.25,GR8.....2

Part No. 97486 GTH-644, GTH-842, GTH-844 101


0600 Cab Components January 2015

601.1 Operators Compartment Assembly, View 1

102 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

601.1 Operators Compartment Assembly, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 4-2360 HARNESS, DASH 10 123561 LEV-O-GAGE INDICATOR..............1


-- 4-2361 HARNESS, MAIN POWER 11 Ref. STEERING UNIT 250CC
-- 4-2363 HARNESS, REAR LOCKUP TEFLON
(refer to 912.1)
A 123841 SERVICE KIT,LD CHRT HOLDER,644
GTH644 from SN GTH0609A-13605 12 123136 STEERING WHEEL, 362MM...........1
& from SN GTH0606B-6271; Includes 13 7-147-41 HORN BUTTON KIT***....................1
items 54,77, 79-86 -- 7-369-01 HORN
-- 123800 ASSY,LOAD CHART 14 7-147-04 NUT / STEERING WHEEL..........Ref.
HOLDER,644/8XX
GTH644 from SN GTH0609A-13605 15 218100 COLUMN, STEERING, 225MM.......1
& from SN GTH0606B-6271; Includes includes item 14; replaced 123564
items 54, 77, 79-84 & 86 16 7-125-05 SHIFTER ASSEMBLY***.................1
B 123842 SERVICE KIT,LD CHRT HOLDER,842 -- T109235 KIT, CLAMP (7-125-05)
GTH842 from SN GTH0809A-13605
17 130345 SERVICE KIT,FLEX STEP,STCIII.....1
& from SN GTH0806B-6958; Includes
items 54, 77, 79-86 18 123663 SCREW,HHC,1/2-13X1.25,GR8......2
-- 123800 ASSY,LOAD CHART 19 6033 WASHER,LOCK,0.5".......................2
HOLDER,644/8XX 20 123573 MIRROR, INTERIOR.......................1
GTH842 from SN GTH0809A-13605
& from SN GTH0806B-6958; Includes 22 123196 SWITCH, IGNITION....................Ref.
items 54, 77, 79-84 & 86 -- 58322 KEY,SET(2) ING/7-146-01,123196
C 123843 SERVICE KIT,LD CHRT HOLDER,844 26 130294 GLASS / REAR................................1
GTH844 from SN GTH0809A-13605 27 130295 GLASS / RH SIDE / SAF-T-CAB II....1
& from SN GTH0806B-6958; Includes
items 54, 77, 79-86 31 7-132-147 DASH PANEL,STCIII.......................1
-- 123800 ASSY,LOAD CHART -- 19506 HOUR METER,10-80 VOLTS***......1
HOLDER,644/8XX -- 7-164-01 SWITCH,3TERM,3POS,ROCKE
GTH844 from SN GTH0809A-13605 heater
& from SN GTH0806B-6958; Includes
-- 7-164-02 SWITCH,LIGHTS
items 54, 77, 79-84 & 86
lights
-- 4-2367 HARNESS, TRANSMISSION
-- 7-164-10 SWITCH,W/ AMBER LAMP
CONTROL
(glow plug)
2A 123137 SEAT ASSY, STD............................1
42 123133 FUSE BLOCK..................................1
2B 123574 SEAT ASSY, FULL-SUSPENSION
43 123198 FUSE, 5 AMP, ATC..........................3
option
44 123199 FUSE, 20 AMP, ATC........................1
3 6886 WASHER,LOCK,.313......................4
45 123688 FUSE, 10 AMP, ATC........................2
4 6038 NUT,HEX,5/16-18,GR8....................4
46 123134 RELAY, HIGH CAPACITY................1
5 108670 SEATBELT,3"WIDE,REQ'D IN
CA,TH..............................................1 47 123135 CIRCUIT BREAKER, 40 AMP.........1
5A 7-337-01 SEATBELT 2.5" WIDE -- 123677 CIRCUIT BREAKER BOOT.............1
STANDARD.....................................1 54 6-6212-04 WASHER,FLAT,.250,
5B 108670 SEATBELT,3"WIDE,REQ'D IN CA,TH HARDENED..................................36
6 123840 SCREW,HHC,5/16-18X.75,GR8,Y...2 63 123567 PANEL PLUG..................................1
& from SN GTH0606B
7 57201 WASHER,FLAT, 313,
HARDENED....................................2 64 123138 SWITCH, AUXILIARY......................1
8 6886 WASHER,LOCK,.313......................2 65 7-144-10 HOLE PLUG, 1 3/16........................1
9 6038 NUT,HEX,5/16-18,GR8....................2 70 123572 HOLE PLUG, 3 IN...........................7

Part No. 97486 GTH-644, GTH-842, GTH-844 103


0600 Cab Components January 2015

601.1 Operators Compartment Assembly, View 1


(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

76 123562 SWITCH, DIFFERENTIAL 85A 130690 CARD,LOAD RNG,644 PIN ON


LOCK..........................................Ref. TB....................................................1
(GTH-842, GTH-844) GTH644 from SN GTH0609A-13605
77 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6 & from SN GTH0606B-6271 (Pin on
(GTH-842, GTH-844) truss boom only)

77 6-5204-10 SCREW,1/4-20 X 1.25,GR8............6 85A 130691 CARD,LOAD RNG,644 QA BKT......1


(GTH-842, GTH-844) GTH644 from SN GTH0609A-13605
& from SN GTH0606B-6271 (Quick
78 6356 WASHER,LOCK,.25........................2 attach bucket only)
(GTH-842, GTH-844)
85A 130692 CARD,LOAD RNG,644 QA TB........1
79 123839 LANYARD ASSY,RETAINING GTH644 from SN GTH0609A-13605
WASHER.........................................1 & from SN GTH0606B-6271 (Quick
80 6889 NUT,LP NYLOCK,1/4-20.................4 attach truss boom only)
GTH844 from SN GTH0809A-13605 85A 130693 CARD,LOAD RNG,644 CAT
& from SN GTH0806B-6958 (Standard ADPT...............................................1
fork only) GTH644 from SN GTH0609A-13605
83 123291 PLATE,LOADCHART FRAME.........1 & from SN GTH0606B-6271 (Cat
GTH644 from SN GTH0609A-13605 attachment adapter only)
& from SN GTH0606B-6271 85A T107982 CARD,LOAD RNG,644 QA&ROT.....1
83 130480 HDPE,LOAD CHART HOLDER GTH644 from SN GTH0609A-14250
GTH844 from SN GTH0809A-13605 & from SN GTH0606B-6271 (Quick
& from SN GTH0806B-6958 (Standard attach rotate carriage only)
fork only) 85B 130694 CARD,LOAD RNG,842 STD FKS.....1
84 123291 PLATE,LOADCHART FRAME.........2 GTH842 from SN GTH0809A-13605
GTH844 from SN GTH0809A-13605 & from SN GTH0806B-6958 (Standard
& from SN GTH0806B-6958 (Standard fork only)
fork only) 85B 130695 CARD,LOAD RNG,842 SWG
84 130480 HDPE,LOAD CHART HOLDER.......1 CARR..............................................1
GTH644 from SN GTH0609A-13605 GTH842 from SN GTH0809A-13605
& from SN GTH0606B-6271 & from SN GTH0806B-6958 (Swing
Carriage only)
85A 123425 FORMING,LOAD CHART HOLDER
BACK...............................................1 85B 130696 CARD,LOAD RNG,842 PIN ON
GTH644 from SN GTH0609A-13605 BKT..................................................1
& from SN GTH0606B-6271 GTH842 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Pin on
85A 130687 CARD,LOAD RNG,644 STD FKS.....1
bucket only)
GTH644 from SN GTH0609A-13605
& from SN GTH0606B-6271 (Standard 85B 130697 CARD,LOAD RNG,842 PIN ON
fork only) TB....................................................1
GTH842 from SN GTH0809A-13605
85A 130688 CARD,LOAD RNG,644 SWG
& from SN GTH0806B-6958 (Pin on
CARR..............................................1
truss only)
GTH644 from SN GTH0609A-13605
& from SN GTH0606B-6271 (Swing 85B 130698 CARD,LOAD RNG,842 QA BKT......1
Carriage only) GTH842 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Quick
85A 130689 CARD,LOAD RNG,644 PIN ON
attach bucket only)
BKT..................................................1
GTH644 from SN GTH0609A-13605 85B 130699 CARD,LOAD RNG,842 QA TB........1
& from SN GTH0606B-6271 (Pin on GTH842 from SN GTH0809A-13605
bucket only) & from SN GTH0806B-6958 (Quick
attach truss only)

104 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

601.1 Operators Compartment Assembly, View 1


(continued)

Item Part No. Description Qty.

85B 130700 CARD,LOAD RNG,842 CAT


ADPT...............................................1
GTH842 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Cat
attachment adapter only)
85C 130701 CARD,LOAD RNG,844 STD FKS.....1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Standard
fork only)
85C 130702 CARD,LOAD RNG,844 SWG
CARR..............................................1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Swing
Carriage only)
85C 130703 CARD,LOAD RNG,844 PIN ON
BKT..................................................1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Pin on
bucket only)
85C 130704 CARD,LOAD RNG,844 PIN ON
TB....................................................1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Pin on
truss only)
85C 130705 CARD,LOAD RNG,844 QA BKT......1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Quick
attach bucket only)
85C 130706 CARD,LOAD RNG,844 QA TB........1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Quick
attach truss only)
85C 130707 CARD,LOAD RNG,844 CAT
ADPT...............................................1
GTH844 from SN GTH0809A-13605
& from SN GTH0806B-6958 (Cat
attachment adapter only)
85C 141946 CARD,LOAD RNG,844 QA&ROT.....1
GTH844 from SN GTH0809A-14250
& from SN GTH0806B-6958 (Quick
attach rotate carriage only)
86 123425 FORMING,LOAD CHART HOLDER
BACK...............................................1
GTH842 from SN GTH0809A-13605
& from SN GTH0806B-6958

Part No. 97486 GTH-644, GTH-842, GTH-844 105


0600 Cab Components January 2015

602.1 Operators Compartment Assembly, View 2

106 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

602.1 Operators Compartment Assembly, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

21 94195 SCREW,HHC,3/8-16 X .75,GR 8.....6 70 123572 HOLE PLUG, 3 IN...........................7


23 108717 SCREW,BHHS,1/4-20X5/8,BLK......2 79 7-144-09 HOLE PLUG,1 1/8 DIA....................1
24 108585 SCREW,BHHS,3/8-16X.75,GR5.....18 80 7-144-08 HOLE PLUG, 5/16 DIA....................2
25 6097 WASHER,FLAT,USS,3/8",Y...........18
31 7-132-147 DASH PANEL,STCIII.......................1
32 7-132-148 PLATE, JOYSTICK MOUNT............1
33 7-132-149 PLATE, STEERING SELECTOR
MOUNT...........................................1
34 7-132-150 PLATE, SEAT MOUNT....................1
35 7-132-151 COVER, SIDE CONSOLE...............1
36 7-132-152 PANEL, FUSE BLOCK....................1
37 7-132-153 PANEL, STEERING ORBITAL
ACCESS..........................................1
38 7-132-154 PLATE, PEDAL MOUNTING...........1
39 7-132-155 CONSOLE, FRONT.........................1
40 7-132-156 SEAT BASE.....................................1
41 Ref. SIDE
CONSOLE,PLASTIC,STCIII.......Ref.
(no longer available, refer to item 43,
below)
42 7-132-159 Hinged Arm Rest, Black Plastic...Ref.
43 7-132-166 SIDE CONSOLE ASSEMBLY..........1
includes items 41 and 42
44 108675 HEATER LOUVER,STL,12GA.........1
45 7-132-108 SEAT MOUNT RISER.....................1
51 6-5204-06 SCREW,HHC,1/4-20X.75,GR8......26
52 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........3
53 6356 WASHER,LOCK,.25......................27
54 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................34
56 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....4
57 19934 WASHER,3/8
HARD.STEEL-FLAT,USS...............10
58 7-194-82 BOLT,1/4-20 TRI-WING KNOB........1
59 6-5205-08 SCREW,HHC,5/16-18X1.................4
60 57201 WASHER,FLAT, 313,
HARDENED....................................8
61 6-6205-05 NUT,NYLOCK,5/16-18,GR8............4
62 6021 WASHER,LOCK,.375......................6
66 7-144-03 HOLE PLUG, 3/4 DIA......................2
67 7-144-08 HOLE PLUG, 5/16 DIA....................4
68 7-144-01 HOLE PLUG, 7/16 DIA....................2

Part No. 97486 GTH-644, GTH-842, GTH-844 107


0600 Cab Components January 2015

603.1 Operators Compartment Assembly, View 3

108 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

603.1 Operators Compartment Assembly, View 3

Item Part No. Description Qty.

-- 138029 R.H. PANEL / SAF-T-CAB III


1A 141788 CANOPY ASSY,ISO
MOUNTED,STCIII...........................1
1B 108570 CAB, OPEN WITH PLEXIGLASS
(option)
20 123573 MIRROR, INTERIOR.......................1
26 130294 GLASS / REAR................................1
27 130295 GLASS / RH SIDE / SAF-T-CAB II....1
28 7-132-145 CLIP / GLASS RETAINER...............2
(does not include rubber bumper, item
50)
29 7-132-146 WINDOW / RUBBER MOUNTING /
PE..............................................172"
30 7-132-146 WINDOW / RUBBER MOUNTING /
PE..............................................136"
46 7-132-247 SPACER / GLASS...........................7
47 7-132-246 RUBBER SEAL WASHER...............7
48 7-132-84 WASHER,STC PLASTIC COVER....7
49 7-132-74 COVER,STC PLASTIC BOLT..........7
50 7-132-164 RUBBER BUMPER / STICK ON.....4
52 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........3
54 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................34
55 6-5204-10 SCREW,1/4-20 X 1.25,GR8............3
69 7-144-07 HOLE PLUG, 3/8 DIA......................1
71 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....2
72 7-132-244 STUD / 1/4-20 / PLATED.................2
73 7-132-245 NUT / NYLOCK JAM.......................2
74 6-6201-04 NUT,HEX,1/4-20..............................2
75 6091 NUT,NYLOCK,1/4-20.......................2

Part No. 97486 GTH-644, GTH-842, GTH-844 109


0600 Cab Components January 2015

604.1 Foot Brake Assembly

110 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

604.1 Foot Brake Assembly

Item Part No. Description Qty.

1 117694 BRAKE PEDAL,FLOOR


MOUNT.......................................Ref.
2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
3 6356 WASHER,LOCK,.25........................4

Part No. 97486 GTH-644, GTH-842, GTH-844 111


0600 Cab Components January 2015

605.1 Accelerator Assembly with Pedal End

112 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

605.1 Accelerator Assembly with Pedal End

Item Part No. Description Qty.

1 7-194-20 SPRING...........................................1
2 7-183-240 ACCELERATOR CABLE /
SAF-T-CAB......................................1
3 3-1213 MOUNT / ACCELERATOR
CABLE.............................................1
4 7-194-07 U-BOLT W/ NUTS............................1
5 6-8108-55 HEX HEAD CAPSCREW................1
6 6-9111-08 8MM LOCKWASHER......................1
7 6-9101-08 8MM X 1.25 HEX NUT....................1
8 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
9 7-194-18 S-HOOK..........................................1
10 1-1017 MOUNT / RETURN SPRING...........1
11 6-6208-04 JAM NUT, 1/4-28.........................Ref.
12 6-8514-25 CAPSCREW / HEX HEAD..........Ref.
13 37505 WASHER,LOCK,M14..................Ref.
14A 7-120-11 ACCELERATOR PEDAL..................1
(Tier 2)
14B 130859 THROTTLE PEDAL,FLOOR
MNT,W-C
(Tier 3)
-- 123651 HARNESS,THROTTLE PEDAL
(Tier 3)
15 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........3
16 6356 WASHER,LOCK,.25........................3
17 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
18 6-6208-04 JAM NUT, 1/4-28.........................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 113


0600 Cab Components January 2015

606.1 Instrument Panel Assembly (before serial number GTH0608A-12690

114 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

606.1 Instrument Panel Assembly (before serial number GTH0608A-12690

Item Part No. Description Qty.

1 7-132-147 DASH PANEL,STCIII...................Ref.


2 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
3 6356 WASHER,LOCK,.25........................6
4 7-169-01 FUEL GAUGE..................................1
5 7-169-02 GAUGE, ENG OIL PRESSURE......1
6 7-169-03 GAUGE, TRANSMISSION OIL
TEMP...............................................1
7 7-169-04 GAUGE,ENGINE WATER TEMP.....1
8 7-169-05 VOLTMETER GAUGE.....................1
9 7-169-06 GAUGE,TRANSMISSION OIL
PRESS............................................1
10 123203 WARNING LIGHT............................1
11 7-319-03 SWITCH,PUSHBUTTON.................1
12 123196 SWITCH, IGNITION....................Ref.
13 7-144-02 HOLE PLUG, 5/8 DIA......................1
14 49818 SCREW,PHILLIPS,PHM,10-32 X
.38....................................................4
15 6146 WASHER,FLAT,MS,#10,Y...............4
16 7-144-11 HOLE PLUG, 1 3/8..........................1
17 123200 SWITCH, PARKING BRAKE...........1
18 123567 PANEL PLUG..................................7
19 123568 END BEZEL.....................................2
20 123569 CENTER BEZEL.............................4
21 Ref. DECAL,DASH GANG
SWITCHES.................................Ref.
(refer to 102.1)
22 Ref. DECAL,PB,WARNING LT &
PUMP..........................................Ref.
(refer to 102.1)
23 7-194-40 GROMMET......................................1
24 7-132-214 PLASTIC STEER COLUMN COVER
LH...............................................Ref.
25 7-132-215 PLASTIC STEER COLUMN COVER
RH...............................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 115


0600 Cab Components January 2015

606.1 Instrument Panel Assembly (before serial number GTH0808A-12690

116 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

606.1 Instrument Panel Assembly (before serial number GTH0808A-12690

Item Part No. Description Qty.

1 7-132-147 DASH PANEL,STCIII...................Ref.


GTH0808A-12355 refer to 606.2
-- 7-181-06 CONTROL PANEL HEAT ONLY
2 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
3 6356 WASHER,LOCK,.25........................6
4 7-169-01 FUEL GAUGE..................................1
5 7-169-02 GAUGE, ENG OIL PRESSURE......1
6 7-169-03 GAUGE, TRANSMISSION OIL
TEMP...............................................1
7 7-169-04 GAUGE,ENGINE WATER TEMP.....1
8 7-169-05 VOLTMETER GAUGE.....................1
9 7-169-06 GAUGE,TRANSMISSION OIL
PRESS............................................1
10 123203 WARNING LIGHT............................1
11 7-319-03 SWITCH,PUSHBUTTON.................1
12 123196 SWITCH, IGNITION....................Ref.
13 7-144-02 HOLE PLUG, 5/8 DIA......................1
14 49818 SCREW,PHILLIPS,PHM,10-32 X
.38....................................................4
15 6146 WASHER,FLAT,MS,#10,Y...............4
16 7-144-11 HOLE PLUG, 1 3/8..........................1
17 123200 SWITCH, PARKING BRAKE...........1
18 123567 PANEL PLUG..................................7
19 123568 END BEZEL.....................................2
20 123569 CENTER BEZEL.............................4
21 Ref. DECAL,DASH GANG
SWITCHES.................................Ref.
(refer to 102.1)
22 Ref. DECAL,PB,WARNING LT &
PUMP..........................................Ref.
(refer to 102.1)
23 7-194-40 GROMMET......................................1
24 7-132-214 PLASTIC STEER COLUMN COVER
LH...............................................Ref.
25 7-132-215 PLASTIC STEER COLUMN COVER
RH...............................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 117


0600 Cab Components January 2015

606.2 Instrument Panel Assembly (from serial number GTH0608A-12690)

118 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

606.2 Instrument Panel Assembly (from serial number GTH0608A-12690)

Item Part No. Description Qty.

1 130814 DASH PANEL,STCIII...................Ref.


GTH0608A-1295 & 96 refer to 606.1
2 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
3 6356 WASHER,LOCK,.25........................6
4 7-169-01 FUEL GAUGE..................................1
5 7-169-02 GAUGE, ENG OIL PRESSURE......1
6 7-169-03 GAUGE, TRANSMISSION OIL
TEMP...............................................1
7 7-169-04 GAUGE,ENGINE WATER TEMP.....1
8 7-169-05 VOLTMETER GAUGE.....................1
9 7-169-06 GAUGE,TRANSMISSION OIL
PRESS............................................1
10 123203 WARNING LIGHT............................1
11 7-319-03 SWITCH,PUSHBUTTON.................1
12 123196 SWITCH, IGNITION....................Ref.
13 7-144-02 HOLE PLUG, 5/8 DIA......................1
14 49818 SCREW,PHILLIPS,PHM,10-32 X
.38....................................................4
15 6146 WASHER,FLAT,MS,#10,Y...............4
16 7-144-11 HOLE PLUG, 1 3/8..........................1
17 123200 SWITCH, PARKING BRAKE...........1
-- 130870 SINGLE BEZEL...............................1
18 123567 PANEL PLUG..................................8
19 123568 END BEZEL.....................................2
20 123569 CENTER BEZEL.............................4
21 DECAL,DASH GANG
SWITCHES.................................Ref.
(refer to 102.1)
22 DECAL,PB,WARNING LT &
PUMP..........................................Ref.
(refer to 102.1)
23 7-194-40 GROMMET......................................1
24 7-132-214 PLASTIC STEER COLUMN COVER
LH...............................................Ref.
25 7-132-215 PLASTIC STEER COLUMN COVER
RH...............................................Ref.
26 130813 COVER, CONTROL PANEL............1
-- 15513 NUT,HEX,10-32...............................2
-- 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 119


0600 Cab Components January 2015

606.2 Instrument Panel Assembly (from serial number GTH0808A-12690)

120 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

606.2 Instrument Panel Assembly (from serial number GTH0808A-12690)

Item Part No. Description Qty. Item Part No. Description Qty.

1 130814 DASH PANEL,STCIII...................Ref. 27 7-181-06 CONTROL PANEL HEAT ONLY


2 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
3 6356 WASHER,LOCK,.25........................6
4 7-169-01 FUEL GAUGE..................................1
5 7-169-02 GAUGE, ENG OIL PRESSURE......1
6 7-169-03 GAUGE, TRANSMISSION OIL
TEMP...............................................1
7 7-169-04 GAUGE,ENGINE WATER TEMP.....1
8 7-169-05 VOLTMETER GAUGE.....................1
9 7-169-06 GAUGE,TRANSMISSION OIL
PRESS............................................1
10 123203 WARNING LIGHT............................1
11 7-319-03 SWITCH,PUSHBUTTON.................1
12 123196 SWITCH, IGNITION....................Ref.
13 7-144-02 HOLE PLUG, 5/8 DIA......................1
14 49818 SCREW,PHILLIPS,PHM,10-32 X
.38....................................................4
15 6146 WASHER,FLAT,MS,#10,Y...............4
16 7-144-11 HOLE PLUG, 1 3/8..........................1
17 123200 SWITCH, PARKING BRAKE...........1
-- 130870 SINGLE BEZEL...............................1
18 123567 PANEL PLUG..................................8
19 123568 END BEZEL.....................................2
20 123569 CENTER BEZEL.............................4
21 DECAL,DASH GANG
SWITCHES.................................Ref.
(refer to 102.1)
22 DECAL,PB,WARNING LT &
PUMP..........................................Ref.
(refer to 102.1)
23 7-194-40 GROMMET......................................1
24 7-132-214 PLASTIC STEER COLUMN COVER
LH...............................................Ref.
25 7-132-215 PLASTIC STEER COLUMN COVER
RH...............................................Ref.
26 130813 COVER, CONTROL PANEL............1
-- 123273 DISPLAY,ENGINE DIAGNOSTIC.....1
-- 130816 HARNESS, TIER 3 ADAPTER........1
(goes between engine harness and
diagnostic display)
-- 15513 NUT,HEX,10-32...............................2
-- 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 121


0600 Cab Components January 2015

607.1 4-Way Controller Assembly

122 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0600 Cab Components

607.1 4-Way Controller Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

-- 7-200-139 CONTROLLER, 4 WAY 19 7-200-155 MOUNTING PLATE (FOR


-- 7-200-163 HANDLE ASSY / STEEL 7-200-139)..................................Ref.
STEEL replacement handle assy includes items 12-18
(does not include item 6; order 20 7-200-09 SEALING CAP
separately) 21 7-200-07 SWITCH, 4-WAY CONTROLLER
1 7-200-15 HANDLE ASSEMBLY..................Ref.
PLASTIC handle assy, includes items
2-6 and 18 (does not include p/n
7-200-18; order separately)
-- 7-200-17 WIRE...............................................1
switch wire harness, not shown
-- 7-200-18 ZIP TIE.............................................2
for switch wire harness, not shown
2 238363 SERV KIT, CONTROL, HANDLE
SWITCH..........................................1
Includes 7-200-07, 7-200-09, lock ring
and collar
3 7-200-14 HANDLE GRIP................................1
Plastic, sold as package of 2 pcs.
4 7-200-05 BOOT...............................................1
-- 49363 NUT,NYLOCK,M4X.70....................2
not shown
-- 7-200-11 SCREW,M3-0.5X4...........................2
not shown
-- 7-200-12 SCREW,SHC,M4-0.7X10................2
not shown
-- 7-200-140 LEVER.............................................1
inside joystick handle, not shown
-- 7-200-19 CLAMPING RING............................1
not shown
7A 7-200-128 SPRING PIN KIT.............................4
7B 7-200-129 SPRING PIN KIT (FOR 7-200-81)
8 7-200-158 SPRING PACK / FOR -139..............4
9 7-200-159 RETURN SPRING / FOR -139........4
10 7-200-160 Flat Seal..........................................1
11 7-200-161 Plug.................................................1
12 Ref. Mounting Plate.........................1
13 7-200-157 Screw...............................................2
14 Ref. Swivel Plate..............................1
15 7-200-156 Screw...............................................4
16 Ref. Retaining Ring..........................1
(not available seperately)
17 Ref. Threaded Cap..........................1
(not available seperately)
18 7-200-16 NUT.................................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 123


0700 Boom Components January 2015

701.1 Boom Assembly, View 1

124 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

701.1 Boom Assembly, View 1

Item Part No. Description Qty.

1 235393 ASSY,SMALL BOOM W/BRGS.......1


(must specify color, gray or Genie
Blue) (replaced weldment 5-2009 for
service parts)
2A 226876 ASSY,MID BOOM,BLUE,644..........1
2A 226878 ASSY,MID BOOM,BLUE,842..........1
2A 226880 ASSY,MID BOOM,BLUE,844..........1
2B 226877 ASSY,MID BOOM,GREY,644..........1
2B 226879 ASSY,MID BOOM,GREY,842..........1
2B 226881 ASSY,MID BOOM,GREY,844..........1
3A 226222 LARGE BOOM ASSY GTH-644......1
(must specify color, gray or Genie
Blue)
3B 226218 LARGE BOOM ASSY,GTH842........1
3C 226223 LARGE BOOM ASSY,GTH-844.......1
4 Ref. CYLINDER ASSY,BOOM
TH844..............................................1
(refer to 904.1)
5 Ref. CYLINDER,TILT,
GTH8XX,GTH644............................1
(refer to 903.1)
6 5-2032 COVER,REAR.................................1
7 5-2033 COVER,FRONT...............................1
38 5397 WASHER,FLAT,USS,5/16",Y...........1
46 94643 ZERK,GREASE,5/16-24,STRAIT.....1
50 5-2048-1 PIN,TILT CYL...................................1
52 8915 SCREW,HHC,1/4-20 X 1.25............6
53 6091 NUT,NYLOCK,1/4-20.......................6
56 6638 WASHER,FLAT,USS,1/4"Y..............8
62 6198 NUT,NYLOCK,1/2-13.......................5
73 47094 SCREW,HHC,5/16-18 X .50............1
79 47279 SCREW,HHC,1/2-13 X 3.75............1
81 5-2046-4 BEARING,3.00IDX3.50ODX2.00L....4
94 123188 BEARING,2.00IDX2.50ODX1.50L....2
95 5-2131 PLATE,ANGLE INDICATOR............1

Part No. 97486 GTH-644, GTH-842, GTH-844 125


0700 Boom Components January 2015

702.1 Boom Assembly, View 2

126 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

702.1 Boom Assembly, View 2

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
8 123185 PLATE,CHAIN PIVOT......................2
9 123184 PIN,2 RING GROOVE.....................3
10 44662 SNAP RING,EXTERNAL,1.00
DIA...................................................6
11 123186 ANCHOR,EXTEND CHAIN.............2
12 130386 PIN,CHAIN ANCHOR,2.625X.313...6
13 6-6243-06 COTTERPIN,3/32X3/4LG..............12
14 123187 SHEAVE,CHAIN..............................2
14 130535 CHAIN SHEAVE ASSY,POLYGON
(includes 123187 and 141309)
-- 123187 SHEAVE,CHAIN..............................2
15 141309 BEARING,1.5 X 2.0 X 2.5................2
15 5-2046-1 BEARING,1.50IDX2.06ODX2.56L....2
17 5-2134 SHIM,2X7X.06.................................2
18 5-2129 SPACER,7X3X.50............................8
19 5-2135 SPACER,7X2X.375..........................2
21 5-2100-6 WEARPAD,7X3X.75......................14
24 5-2133-6 WEARPAD,7X2X.75........................2
28 T106381 FLGHC,1/2-13X15,GR5,ZN,LOC...24
30 5-2041-18 PIN,1.5DIAX15.5LG,1 CROSS
HOLE...............................................1
31 36603 WASHER,FLAT,1.56 X 3.5 X .061....4
32 6605 SCREW,HHC,3/8-16 X 3.5,GR5......1
33 4828 NUT,NYLOCK,3/8-16.......................4
35 5-2040-257 CHAIN,BL-666 LEAF,257 LINKS.....2
39 5-2030 ROD END,CHAIN TENSIONER......1
49 13775 WASHER,FLAT,1.063 X 2 X .134.....1
54 123169 SPRING, COMPRESSION..............1
60 5-2137 NUT,NYLOCK,1-14..........................1

Part No. 97486 GTH-644, GTH-842, GTH-844 127


0700 Boom Components January 2015

703.1 Boom Assembly, View 3

128 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

703.1 Boom Assembly, View 3

Item Part No. Description Qty.

2 Ref. ASSY,MID BOOM.....................1


(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
12 130386 PIN,CHAIN ANCHOR,2.625X.313...6
13 6-6243-06 COTTERPIN,3/32X3/4LG..............12
16 123168 CHAIN ANCHOR, BOLT ON...........1
26 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.26
34 5-2040-243 CHAIN,BL-666 LEAF,243 LINKS.....1
36 123548 SCREW,HHC,3/4-16X1.5,GR8........2
37 34550 WASHER,LOCK,.75 PLTD..............2
84 5-2095 FORMING,BULKHEAD BRKT.........2
85 29868 SPRING CLIP,3/8-16.......................2

Part No. 97486 GTH-644, GTH-842, GTH-844 129


0700 Boom Components January 2015

704.1 Boom Assembly, View 4

130 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

704.1 Boom Assembly, View 4

Item Part No. Description Qty.

2 Ref. ASSY,MID BOOM.....................1


(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
18 5-2129 SPACER,7X3X.50............................8
21 5-2100-6 WEARPAD,7X3X.75......................14
22 5-2101-4 WEARPAD,5X3X.50........................8
25 5-2099-7 BOLT,FLANGE,3/8-16X.875,LT.....24
28 T106381 FLGHC,1/2-13X15,GR5,ZN,LOC...24
29 123162 FLGHCS,1/2-13X1.75,GR8,BLK,PH.18
33 4828 NUT,NYLOCK,3/8-16.......................4
40 4-1074-8B ROLLER ASSEMBLY......................1
41 5-2046-3 BEARING,2.00IDX2.56ODX1.25L....2
42 18730 WASHER,FLAT,2.01 X 3.5 X .06.....2
43 5-2041-2 PIN,2.00DIAX7.50 LG,1 HOLE........1
44 5-2038 SHEAVE,OPTION,HOSE............Ref.
45 21604 SCREW,HHC,3/8-16 X 3.25............1
46 108713 SCREW,HHC,3/4-10X7,GR5,Y.......1
47 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
48 123277 TUBE,HOSE GUARD SLEEVE.......1

Part No. 97486 GTH-644, GTH-842, GTH-844 131


0700 Boom Components January 2015

705.1 Boom Assembly, View 5

132 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

705.1 Boom Assembly, View 5

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
12 130386 PIN,CHAIN ANCHOR,2.625X.313...6
13 6-6243-06 COTTERPIN,3/32X3/4LG..............12
20 5-2138 SPACER,7X3X.375..........................2
21 5-2100-6 WEARPAD,7X3X.75......................14
22 5-2101-4 WEARPAD,5X3X.50........................8
25 5-2099-7 BOLT,FLANGE,3/8-16X.875,LT.....24
27 T106383 FLGHCS,1/2-13X1,GR5,ZN,LOC.....6
29 123162 FLGHCS,1/2-13X1.75,GR8,BLK,PH.18
47 5-2041-19 PIN,.75X6.75...................................2
48 123174 ANCHOR,CHAIN.............................3
51 45748 ROD END,.250 X 2.75 LG...............2
52 8915 SCREW,HHC,1/4-20 X 1.25............6
53 6091 NUT,NYLOCK,1/4-20.......................6

Part No. 97486 GTH-644, GTH-842, GTH-844 133


0700 Boom Components January 2015

706.1 Boom Assembly, View 6

134 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

706.1 Boom Assembly, View 6

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
6 5-2032 COVER,REAR.................................1
12 130386 PIN,CHAIN ANCHOR,2.625X.313...6
13 6-6243-06 COTTERPIN,3/32X3/4LG..............12
18 5-2129 SPACER,7X3X.50............................8
20 5-2138 SPACER,7X3X.375..........................2
21 5-2100-6 WEARPAD,7X3X.75......................14
22 5-2101-4 WEARPAD,5X3X.50........................8
25 5-2099-7 BOLT,FLANGE,3/8-16X.875,LT.....24
27 T106383 FLGHCS,1/2-13X1,GR5,ZN,LOC.....6
33 4828 NUT,NYLOCK,3/8-16.......................4
34 5-2040-243 CHAIN,BL-666 LEAF,243 LINKS.....1
35 5-2040-257 CHAIN,BL-666 LEAF,257 LINKS.....2
40 4-1074-8B ROLLER ASSEMBLY......................1
41 5-2046-3 BEARING,2.00IDX2.56ODX1.25L....2
42 18730 WASHER,FLAT,2.01 X 3.5 X .06.....2
43 5-2041-2 PIN,2.00DIAX7.50 LG,1 HOLE........1
44 5-2038 SHEAVE,OPTION,HOSE............Ref.
45 21604 SCREW,HHC,3/8-16 X 3.25............1
47 5-2041-19 PIN,.75X6.75...................................2
48 123174 ANCHOR,CHAIN.............................3
51 45748 ROD END,.250 X 2.75 LG...............2
52 8915 SCREW,HHC,1/4-20 X 1.25............6
53 6091 NUT,NYLOCK,1/4-20.......................6
55 6090 SCREW,HHC,1/4-20 X .75..............4
56 6638 WASHER,FLAT,USS,1/4"Y..............8
57 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
66 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...3
67 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................3
81 5-2046-4 BEARING,3.00IDX3.50ODX2.00L....4
86 50793 SCREW,HHC,5/16-18 X 2...............2

Part No. 97486 GTH-644, GTH-842, GTH-844 135


0700 Boom Components January 2015

707.1 Boom Assembly, View 7

136 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

707.1 Boom Assembly, View 7

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
3 Ref. LARGE BOOM ASSY...............1
(refer to 701.1)
4 Ref. CYLINDER,BOOM
EXT,GTH844,644............................1
(refer to 904.1)
26 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.26
33 4828 NUT,NYLOCK,3/8-16.......................4
58 5-2041-1 PIN,1.50DIAX5.75LG,1 HOLE.........1
59 5-2039 EXT.CYL.RETAINER.......................1
61 22788 SCREW,HHC,1/2-13 X 1.75............2
62 6198 NUT,NYLOCK,1/2-13.......................5
63 7-277-01 TRIM,BLACK,1/2"..........................12
64 45226 ROD END,.375 X 3.69.....................1
65 5224 SCREW,HHC,3/8-16 X 2.................1
84 5-2095 FORMING,BULKHEAD BRKT.........2
85 29868 SPRING CLIP,3/8-16.......................2
87 5-2096 FORMING,HARDLINE BRKT.....Ref.
88 5-2136 FORMING,HARDLINE BRKT.....Ref.
89 123192 CLAMP HALVES,TWIN,5/8"TUBE...6
90 123176 PLATE, TOP.....................................6
91 13000 SCREW,HHC,5/16-18 X 1.25..........5
92 14723 SCREW,HHC,5/16-18 X 1.75..........1
93 36456 SPRING CLIP, 5/16-18....................1

Part No. 97486 GTH-644, GTH-842, GTH-844 137


0700 Boom Components January 2015

708.1 Boom Assembly, View 8

138 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

708.1 Boom Assembly, View 8

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
3 Ref. LARGE BOOM ASSEMBLY.....1
(refer to 701.1)
18 5-2129 SPACER,7X3X.50............................8
21 5-2100-6 WEARPAD,7X3X.75......................14
23 5-2132-6 WEARPAD,7X3X.75........................8
26 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.26
28 T106381 FLGHC,1/2-13X15,GR5,ZN,LOC...24
29 123162 FLGHCS,1/2-13X1.75,GR8,BLK,PH.18
33 4828 NUT,NYLOCK,3/8-16.......................4
66 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...3
67 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................3
68 14033 SCREW,HHC,3/8-16 X 2.75............1
69 6097 WASHER,FLAT,USS,3/8",Y.............1

Part No. 97486 GTH-644, GTH-842, GTH-844 139


0700 Boom Components January 2015

709.1 Boom Assembly, View 9

140 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

709.1 Boom Assembly, View 9

Item Part No. Description Qty.

1 Ref. WELDMENT,SMALL BOOM.....1


(refer to 701.1)
2 Ref. ASSY,MID BOOM.....................1
(refer to 701.1)
14 130535 CHAIN SHEAVE ASSY,POLYGON
(includes 123187 and 141309)
-- 123187 SHEAVE,CHAIN..............................2
15 141309 BEARING,1.5 X 2.0 X 2.5................2
17 5-2134 SHIM,2X7X.06.................................2
19 5-2135 SPACER,7X2X.375..........................2
21 5-2100-6 WEARPAD,7X3X.75......................14
23 5-2132-6 WEARPAD,7X3X.75........................8
24 5-2133-6 WEARPAD,7X2X.75........................2
26 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.26
28 T106381 FLGHC,1/2-13X15,GR5,ZN,LOC...24
29 123162 FLGHCS,1/2-13X1.75,GR8,BLK,PH.18
30 5-2041-18 PIN,1.5DIAX15.5LG,1 CROSS
HOLE...............................................1
31 36603 WASHER,FLAT,1.56 X 3.5 X .061....4
32 6605 SCREW,HHC,3/8-16 X 3.5,GR5......1
33 4828 NUT,NYLOCK,3/8-16.......................4
70 6-6206-24 NUT,NYLOCK, 1 1/2........................2

Part No. 97486 GTH-644, GTH-842, GTH-844 141


0700 Boom Components January 2015

710.1 Boom Assembly, View 10

142 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0700 Boom Components

710.1 Boom Assembly, View 10

Item Part No. Description Qty.

3 Ref. LARGE BOOM ASSEMBLY.....1


(refer to 701.1)
62 6198 NUT,NYLOCK,1/2-13.......................5
70 6-6206-24 NUT,NYLOCK, 1 1/2........................2
71 6-2524-10 COLLAR..........................................2
72 22786 SCREW,HHC,1/2-13 X 5.5..............2
74 5-2042-1 PIN,TWO CROSS DRILLED
HOLE...............................................1
75 5-2044 PIN,THREADED END.....................1
76 108667 WELDMENT,SWITCH ACTIVATOR
****...................................................1
-- 7-101-04 SWITCH,SNAP ACTION
77 6-6275-04 SCREW,SET,3/8-16X.75.................3
78 6-6600-14 THRUST WASHER,
5.00X3.00X.250...............................2
80 1-1306 STEEL WASHER.............................1
81 5-2046-4 BEARING,3.00IDX3.50ODX2.00L....4
82 38509 SCREW,HHC,3/4-10 X 6.................1
83 10258 NUT,NYLOCK,3/4-10.......................1

Part No. 97486 GTH-644, GTH-842, GTH-844 143


0800 Hydraulic Hoses and Fittings January 2015

801.1 Circuit,Pump, Oil Reservoir

144 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

801.1 Circuit,Pump, Oil Reservoir

Item Part No. Description Qty. Item Part No. Description Qty.

1A Ref. PUMP ASSEMBLY,55CC 21 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....4


REXROTH 22 3-1376 MANIFOLD......................................1
(was 7-345-113, refer to 1B)
(7-345-113 replaced 7-112-05) 23 231164 GASKET, INSPECTION COVER
-- 7-112-63 SEAL KIT / PUMP OVERHAUL 24 7-272-13 CLAMP,T-HOSE,2 1/8 IN NOM........1
(seal kit for 7-112-05) 25 61100-2400 HOSE ASSY....................................1
-- 7-126-517 GASKET,PUMP,DRIVE 26 123148 BREATHER,FILLER,3 PSI..............1
(for 7-345-113) includes cap, casting under cap and
-- 7-345-172 GASKET,COMPENSATOR gasket
(for 7-345-113) 27 49816 SCREW,PHILLIPS,PHM,10-32 X
-- 7-345-173 SEAL KIT / PUMP OVERHAUL .75....................................................6
(for 7-345-113) 28 231163 PLATE, INSPECTION COVER
-- 7-345-48 SEAL KIT (replaced 7-145-01)
(for 7-345-113) 29 6-5606-04 SOCKET HEAD CAPSCREW
1B 229053 PUMP ASSEMBLY,SAUER 8K 30 7-161-01 SIGHT GAUGE................................1
(may be used as a direct replacement
31 231152 PLATE, PROT CHECK, 4 HOLE
for 7-345-113)
(replaced 2-1266-2)
-- 7-112-63 SEAL KIT / PUMP OVERHAUL
32 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........2
2 Ref. VALVE, DIRECTIONAL
33 6-6201-04 NUT,HEX,1/4-20..............................2
(refer to 716.1)
34 6356 WASHER,LOCK,.25........................2
3 123131 WELDMENT,OIL RES,644/8XX.......1
(can replace 108839 but must include 35 7-364-22 FITTING/24 OR X 24 JIC O STR.....1
hose PN 123326, spring clips and 36 6-6457-10 FITTING,16 OR HEX HEAD
hardware) (from SN GTH0808A-11892 PLUG...............................................1
and from GTH0608A-11999)
37 6-6457-06 FITTING...........................................1
4 117044 RETURN FILTER ASSEMBLY
38 29868 SPRING CLIP,3/8-16.......................4
5 117567 GAUGE,RETURN FILTER
39 6-6450-12 FITTING,08 OR X 08 JIC STR........1
6 123153 SPLIT FLANGE KIT, 2 IN................1
40 7-191-02 HOSE,24X32-STSFX111"...............1
7 7-209-66 O-RING
includes item 6 41 6-7004-256 HOSE,08X08X128LG......................1

8 54177 SCREW,HHC,1/2-13 X 1.5 GRD 8 42 6-7156-234 HOSE,12X16-90X117LG.................1

9 6033 WASHER,LOCK,0.5" 43 6-7025-36 HOSE,10X10-90X18"......................1

10 123565 O-RING FLANGE............................2 44 6-7088-43 HOSE,10X10-90X21.50".................1

11 123576 O-RING............................................1 45 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE

12 123559 SCREW,HHC,3/8-16X1.25GR8.......4 46 6-6453-25 FITTING,20 OR X 16 JIC 90...........1

13 6021 WASHER,LOCK,.375....................12 47 6-6453-04 FITTING,06 OR X 04 JIC 90

14 19934 WASHER,3/8 48 6-6450-15 FITTING,08 OR X 10 JIC STR........1


HARD.STEEL-FLAT,USS.................8 49 6-6436-01 FITTING,20 OR X 20 NPT, STR......1
15 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....4 50 94195 SCREW,HHC,3/8-16 X .75,GR 8.....4
16 7-126-517 GASKET,PUMP,DRIVE 51 7-118-03 O-RING
17 6-6453-10 FITTING,10 OR X 08 JIC 90...........1 52 117043 ELEMENT,RETURN FILTER***
18 6-6450-17 FITTING,12 OR X 10 JIC STR........1 53 108476 HARNESS,COLD
19 6-6450-27 FITTING,16 OR X 16 JIC STR........1 START,SAUER,TH...........................1

20 6-6452-08 FITTING,12 OR X 12 JIC 45...........1 54 7-269-43 SHRINK TUBING,1/4 ID..................4

Part No. 97486 GTH-644, GTH-842, GTH-844 145


0800 Hydraulic Hoses and Fittings January 2015

802.1 Circuit, Lift-Tilt, GTH-844

146 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

802.1 Circuit, Lift-Tilt, GTH-844

Item Part No. Description Qty. Item Part No. Description Qty.

1 6-6453-04 FITTING,06 OR X 04 JIC 90...........8 40 6-6481-07 FITTING,10 JIC, SW-RUN-TEE.......2


2 7-234-02 VALVE,MOTION 41 6-6450-17 FITTING,12 OR X 10 JIC STR........2
3 6-5606-14 SCREW,SHC,3/8-16 X 1.75............4 42 6-6452-17 FITTING,12 OR X 10 JIC 45...........2
4 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4 43 6-5205-16 SCREW,HHC,5/16-18 X
5 108561 TUBE ASSY,STD,INNER,TH...........1 2.00,GR8.........................................2

6 108562 TUBE ASSY,STD,OUTER,TH..........1 44 6-7005-188 HOSE,10X10X94LG........................1

7 108558 TUBE ASSY,STRAIGHT,TH............2 45 5-2140 SWIVEL NUT


ELBOW,-10,90DEG,........................2
8 Ref. CYLINDER,TILT
(refer to 903.1) 46 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................4
9 6-7022-60 HOSE,04X04-90X30LG...................1
47 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...4
10 6-7003-40 HOSE,06X06X20LG........................1
48 14723 SCREW,HHC,5/16-18 X 1.75..........1
11 7-234-01 VALVE,MOTION
49 36456 SPRING CLIP, 5/16-18....................1
12 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
50 6-7002-100 HOSE,04X04X50LG........................1
13 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4
51 13000 SCREW,HHC,5/16-18 X 1.25........15
14 6-6453-09 FITTING,08 OR X 08 JIC 90...........1
52 7-234-54 VALVE, MOTION
15 6-6452-04 FITTING,08 OR X 08 JIC 45...........1
53 6-5606-22 SCREW,SHC,3/8-16 X 2.75............8
16 6-7002-26 HOSE,4X4X13"...............................1
54 6-6214-06 WASHER,LOCK,HI COLLAR,.375...8
17 123670 FITTING,06 OR X 06 JIC 90...........2
55 5-2139 UNION,-10.......................................4
18 6-7014-768 HOSE,10X8X384LG........................2
56 Ref. CYLINDER,LIFT TH844
19 6-7014-768 HOSE,10X8X384LG (refer to 901.1)
20 123192 CLAMP HALVES,TWIN,5/8"TUBE...6 57 6-7002-17 HOSE,04X04X8 1/2LG....................1
21 123176 PLATE, TOP.....................................6 58 6-6457-05 FITTING,06 OR,HEX HEAD
22 14033 SCREW,HHC,3/8-16 X 2.75............1 PLUG...............................................3
23 4828 NUT,NYLOCK,3/8-16.......................1 59 6-7005-200 HOSE,10X10X100LG......................1
24 6097 WASHER,FLAT,USS,3/8",Y.............1 60 6-7005-180 HOSE,10X10X90LG........................1
25 50793 SCREW,HHC,5/16-18 X 2...............1 61 6-6457-03 FITTING,04 OR OR HEX HEAD PLUG
26 6-6476-07 #10,45DEG BULKHEAD.................2 62 6-7005-172 HOSE,10X10X86LG........................1
27 6-6480-07 FITTING,10 JIC,SW-BR-TEE..........2 63 108576 FORMING,HOSE GUIDE................2
28 6-6485-03 FITTING,10 OR X 10 JIC, SWIV.....1 64 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
29 7-234-50 VALVE 65 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................4
30 6-6450-05 CONNECTOR,070120-4-6
66 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
31 6-7022-30 H0SE,4X4-90X15"
67 6-7005-120 HOSE,10X10X60LG........................2
32 6-6453-12 FITTING,10 OR X 10 JIC 90...........1
68 123838 COIL,PROTECTIVE,PLASTIC......12
33 6-6450-15 FITTING,08 OR X 10 JIC STR........3
34 6-6453-11 FITTING,08 OR X 10 JIC 90...........1
35 7-234-04 VALVE,DUAL CHECK
36 6-7025-36 HOSE,10X10-90X18"......................1
37 6-7005-32 HOSE,10X10X16"...........................1
38 6-7025-36 HOSE,10X10-90X18"......................1
39 6-6452-06 FITTING,10 OR X 10 JIC 45...........4

Part No. 97486 GTH-644, GTH-842, GTH-844 147


0800 Hydraulic Hoses and Fittings January 2015

803.1 Circuit, Lift-Tilt, GTH-842

148 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

803.1 Circuit, Lift-Tilt, GTH-842

Item Part No. Description Qty. Item Part No. Description Qty.

1 6-6453-04 FITTING,06 OR X 04 JIC 90...........8 41 6-6450-17 FITTING,12 OR X 10 JIC STR........2


2 7-234-02 VALVE,MOTION 42 6-6452-17 FITTING,12 OR X 10 JIC 45...........2
3 6-5606-14 SCREW,SHC,3/8-16 X 1.75............4 43 6-5205-16 SCREW,HHC,5/16-18 X
4 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4 2.00,GR8.........................................2

5 108561 TUBE ASSY,STD,INNER,TH...........1 44 6-7005-188 HOSE,10X10X94LG........................1

6 108562 TUBE ASSY,STD,OUTER,TH..........1 45 5-2140 SWIVEL NUT


ELBOW,-10,90DEG,........................2
7 108558 TUBE ASSY,STRAIGHT,TH............2
46 123177 CLAMP CVR PLATE,TWIN,GRP
8 Ref. CYLINDER, TILT 3.......................................................4
(refer to 903.1)
47 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...4
9 6-7022-60 HOSE,04X04-90X30LG...................1
48 14723 SCREW,HHC,5/16-18 X 1.75..........1
10 6-7003-40 HOSE,06X06X20LG........................1
49 36456 SPRING CLIP, 5/16-18....................1
11 7-234-01 VALVE,MOTION
50 6-7002-100 HOSE,04X04X50LG........................1
12 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
51 13000 SCREW,HHC,5/16-18 X 1.25..........5
13 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4
52 7-234-54 VALVE, MOTION
14 6-6453-09 FITTING,08 OR X 08 JIC 90...........1
53 6-5606-22 SCREW,SHC,3/8-16 X 2.75............8
15 6-6452-04 FITTING,08 OR X 08 JIC 45...........1
54 6-6214-06 WASHER,LOCK,HI COLLAR,.375...8
16 6-7002-26 HOSE,4X4X13"...............................1
55 5-2139 UNION,-10.......................................4
17 123670 FITTING,06 OR X 06 JIC 90...........2
56 Ref. CYLINDER,LIFT TH842
18 6-7014-768 HOSE,10X8X384LG........................2 (refer to 902.1)
20 123192 CLAMP HALVES,TWIN,5/8"TUBE...6 57 6-7002-17 HOSE,04X04X8 1/2LG....................1
21 123176 PLATE, TOP.....................................6 58 6-6457-05 FITTING,06 OR,HEX HEAD
22 14033 SCREW,HHC,3/8-16 X 2.75............1 PLUG...............................................3
23 4828 NUT,NYLOCK,3/8-16.......................1 59 6-7005-200 HOSE,10X10X100LG......................1
24 6097 WASHER,FLAT,USS,3/8",Y.............1 60 6-7005-180 HOSE,10X10X90LG........................1
25 50793 SCREW,HHC,5/16-18 X 2...............1 61 6-6457-03 FITTING,04 OR OR HEX HEAD PLUG
26 6-6476-07 #10,45DEG BULKHEAD.................2 62 6-7005-172 HOSE,10X10X86LG........................1
27 6-6480-07 FITTING,10 JIC,SW-BR-TEE..........2 63 108576 FORMING,HOSE GUIDE................2
28 6-6485-03 FITTING,10 OR X 10 JIC, SWIV.....1 64 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
29 7-234-50 VALVE 65 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................4
30 6-6450-05 CONNECTOR,070120-4-6
66 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
31 6-7022-30 H0SE,4X4-90X15"
67 6-7005-120 HOSE,10X10X60LG........................2
32 6-6453-12 FITTING,10 OR X 10 JIC 90...........1
68 123838 COIL,PROTECTIVE,PLASTIC......12
33 6-6450-15 FITTING,08 OR X 10 JIC STR........2
34 6-6453-11 FITTING,08 OR X 10 JIC 90...........2
35 7-234-04 VALVE,DUAL CHECK
36 6-7025-36 HOSE,10X10-90X18"......................1
37 6-7005-32 HOSE,10X10X16"...........................1
38 6-7025-36 HOSE,10X10-90X18"......................1
39 6-6452-06 FITTING,10 OR X 10 JIC 45...........4
40 6-6481-07 FITTING,10 JIC, SW-RUN-TEE.......2

Part No. 97486 GTH-644, GTH-842, GTH-844 149


0800 Hydraulic Hoses and Fittings January 2015

804.1 Circuit, Lift-Tilt, GTH-644

150 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

804.1 Circuit, Lift-Tilt, GTH-644

Item Part No. Description Qty. Item Part No. Description Qty.

1 6-6453-04 FITTING,06 OR X 04 JIC 90...........8 41 6-6450-17 FITTING,12 OR X 10 JIC STR........2


2 7-234-02 VALVE,MOTION 42 6-6452-17 FITTING,12 OR X 10 JIC 45...........2
3 6-5606-14 SCREW,SHC,3/8-16 X 1.75............4 43 6-5205-16 SCREW,HHC,5/16-18 X
4 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4 2.00,GR8.........................................2

5 108561 TUBE ASSY,STD,INNER,TH...........1 44 6-7005-188 HOSE,10X10X94LG........................1

6 108562 TUBE ASSY,STD,OUTER,TH..........1 45 5-2140 SWIVEL NUT


ELBOW,-10,90DEG,........................2
7 108558 TUBE ASSY,STRAIGHT,TH............2
46 123177 CLAMP CVR PLATE,TWIN,GRP
8 Ref. CYLINDER, TILT 3.......................................................4
(refer to 903.1)
47 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...4
9 6-7022-60 HOSE,04X04-90X30LG...................1
48 14723 SCREW,HHC,5/16-18 X 1.75..........1
10 6-7003-40 HOSE,06X06X20LG........................1
49 36456 SPRING CLIP, 5/16-18....................1
11 7-234-01 VALVE,MOTION
50 6-7002-100 HOSE,04X04X50LG........................1
12 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
51 13000 SCREW,HHC,5/16-18 X 1.25
13 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4
52 7-234-54 VALVE, MOTION
14 6-6453-09 FITTING,08 OR X 08 JIC 90...........1
53 6-5606-22 SCREW,SHC,3/8-16 X 2.75............8
15 6-6452-04 FITTING,08 OR X 08 JIC 45...........1
54 6-6214-06 WASHER,LOCK,HI COLLAR,.375...8
16 6-7002-26 HOSE,4X4X13"...............................1
55 5-2139 UNION,-10.......................................4
17 123670 FITTING,06 OR X 06 JIC 90...........2
56 Ref. CYLINDER,LIFT
18 6-7014-768 HOSE,10X8X384LG........................1 (refer to 902.1)
20 123192 CLAMP HALVES,TWIN,5/8"TUBE...6 57 6-7002-17 HOSE,04X04X8 1/2LG....................1
21 123176 PLATE, TOP.....................................6 58 6-6457-05 FITTING,06 OR,HEX HEAD
22 14033 SCREW,HHC,3/8-16 X 2.75............1 PLUG...............................................3
23 4828 NUT,NYLOCK,3/8-16.......................1 59 6-7005-200 HOSE,10X10X100LG......................1
24 6097 WASHER,FLAT,USS,3/8",Y.............1 60 6-7005-180 HOSE,10X10X90LG........................1
25 50793 SCREW,HHC,5/16-18 X 2...............1 61 6-6457-03 FITTING,04 OR OR HEX HEAD PLUG
26 6-6476-07 #10,45DEG BULKHEAD.................2 62 6-7005-172 HOSE,10X10X86LG........................1
27 6-6480-07 FITTING,10 JIC,SW-BR-TEE..........2 63 108576 FORMING,HOSE GUIDE................2
28 6-6485-03 FITTING,10 OR X 10 JIC, SWIV.....1 64 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
29 7-234-50 VALVE 65 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................4
30 6-6450-05 CONNECTOR,070120-4-6
66 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4
31 6-7022-30 H0SE,4X4-90X15"
67 6-7005-120 HOSE,10X10X60LG........................2
32 6-6453-12 FITTING,10 OR X 10 JIC 90...........1
68 123838 COIL,PROTECTIVE,PLASTIC......12
33 6-6450-15 FITTING,08 OR X 10 JIC STR........2
34 6-6453-11 FITTING,08 OR X 10 JIC 90...........2
35 7-234-04 VALVE,DUAL CHECK
36 6-7025-36 HOSE,10X10-90X18"......................1
37 6-7005-32 HOSE,10X10X16"...........................1
38 6-7025-36 HOSE,10X10-90X18"......................1
39 6-6452-06 FITTING,10 OR X 10 JIC 45...........4
40 6-6481-07 FITTING,10 JIC, SW-RUN-TEE.......2

Part No. 97486 GTH-644, GTH-842, GTH-844 151


0800 Hydraulic Hoses and Fittings January 2015

805.1 Circuit, Boom

152 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

805.1 Circuit, Boom

Item Part No. Description Qty.

1 Ref. CYLINDER ASSY,BOOM TH844


(refer to 904.1)
2 7-234-03 VALVE,MOTION
3 6-5606-22 SCREW,SHC,3/8-16 X 2.75............8
4 6-6214-06 WASHER,LOCK,HI COLLAR,.375...8
5 6-6453-03 FITTING,04 OR X 04 JIC 90...........2
6 6-6453-12 FITTING,10 OR X 10 JIC 90...........2
7 6-6457-03 FITTING,04 OR OR HEX HEAD
PLUG...............................................2
8 6-6450-05 CONNECTOR,070120-4-6..............2
9 6-7022-30 H0SE,4X4-90X15"...........................2
10 6-6457-05 FITTING,06 OR,HEX HEAD
PLUG...............................................4
11 6-7005-184 HOSE,10X10X92LG........................1
12 6-7005-158 HOSE,10X10X79LG........................1
13 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...1
14 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................1
15 50793 SCREW,HHC,5/16-18 X 2...............1
16 123838 COIL,PROTECTIVE,PLASTIC......12
17 6-6453-13 FITTING,12 OR X 10 JIC 90...........2

Part No. 97486 GTH-644, GTH-842, GTH-844 153


0800 Hydraulic Hoses and Fittings January 2015

806.1 Circuit, Boom, GTH-842

154 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

806.1 Circuit, Boom, GTH-842

Item Part No. Description Qty.

1 Ref. CYLINDER,BOOM
(refer to 905.1)
2 7-234-03 VALVE,MOTION
3 6-5606-22 SCREW,SHC,3/8-16 X 2.75............8
4 6-6214-06 WASHER,LOCK,HI COLLAR,.375...8
5 6-6453-03 FITTING,04 OR X 04 JIC 90...........2
6 6-6453-12 FITTING,10 OR X 10 JIC 90...........2
7 6-6457-03 FITTING,04 OR OR HEX HEAD
PLUG...............................................2
8 6-6450-05 CONNECTOR,070120-4-6..............2
9 6-7022-30 H0SE,4X4-90X15"...........................2
10 6-6457-05 FITTING,06 OR,HEX HEAD
PLUG...............................................4
11 6-7005-204 HOSE,10X10X102"LG.....................1
12 6-7005-184 HOSE,10X10X92LG........................1
13 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...1
14 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................1
15 14723 SCREW,HHC,5/16-18 X 1.75..........1
16 123838 COIL,PROTECTIVE,PLASTIC......12
17 6-6453-13 FITTING,12 OR X 10 JIC 90...........2

Part No. 97486 GTH-644, GTH-842, GTH-844 155


0800 Hydraulic Hoses and Fittings January 2015

807.1 Circuit, 4 Way Controller

156 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

807.1 Circuit, 4 Way Controller

Item Part No. Description Qty.

1 Ref. CONTROLLER, 4 WAY........Ref.


refer to figure 607.1
2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
3 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................4
4 6356 WASHER,LOCK,.25........................4
5 6-6201-04 NUT,HEX,1/4-20..............................4
6 7-367-09 VALVE,ELECTRIC 4WAY............Ref.
7 6-5204-14 SCREW,HHC,1/4-20X1.75,GR8......4
8 6356 WASHER,LOCK,.25........................4
9 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................4
10 7-244-27 Ref. DIN CONNECTOR...............Ref.
(7-244-27 is no longer available from
supplier, however, some Genie
inventory may still be in stock)
11 6-7022-34 HOSE, 4X4-90X17".........................1
12 6-7002-204 HOSE,04X04X102LG......................1
13 6-7023-62 HOSE,06X06-90X31LG...................1
14 6-7002-244 HOSE,04X04X122LG......................2
15 6-7002-17 HOSE,04X04X8 1/2LG....................1
16 6-7002-26 HOSE,4X4X13"...............................1
17 6-7002-276 HOSE,04X04X138LG......................2
18 6-7002-34 HOSE,4X4X17"...............................1
19 6-7022-60 HOSE,04X04-90X30LG...................1
20 6-7023-120 HOSE,06X06-90X60LG...................1
21 6-7003-212 HOSE,06X06X106LG......................1
22 6-7022-44 HOSE,4X4-90X22"..........................1
23 6-7022-28 HOSE,4X4-90X14"..........................1
24 6-7023-32 HOSE,6X6-90X16"......................Ref.
25 6-6450-05 CONNECTOR,070120-4-6..............9
26 123671 FITTING, 06OR X 06 JIC STR........1
27 6-6452-19 FITTING,06 OR X 04 JIC 45...........2
28 6-6453-04 FITTING,06 OR X 04 JIC 90.........10
29 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...2
30 6-6455-15 FITTING,06 OR X 04 JIC RN-TEE...1
31 6-6480-03 FITTING...........................................1
32 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...1
33 123671 FITTING, 06OR X 06 JIC STR.....Ref.
34 45415 ELBOW,070221-4-4.........................5

Part No. 97486 GTH-644, GTH-842, GTH-844 157


0800 Hydraulic Hoses and Fittings January 2015

808.1 Circuit, Steering

158 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

808.1 Circuit, Steering

Item Part No. Description Qty.

1 Ref. STEERING UNIT 250CC


TEFLON***
(refer to 912.1)
2 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....4
3 6021 WASHER,LOCK,.375......................4
4 7-359-02 VALVE,STEERING......................Ref.
5 123840 SCREW,HHC,5/16-18X.75,GR8,Y...4
6 6886 WASHER,LOCK,.313......................4
7 6-7003-212 HOSE,06X06X106LG......................3
8 6-7024-388 HOSE,08X08-90X194LG.................1
9 6-7023-318 HOSE,06X06-90X159LG.................1
10 6-7004-352 H0SE,08X08X176LG.......................1
11 6-7003-244 HOSE,06X06X122LG......................1
12 6-6453-09 FITTING,08 OR X 08 JIC 90...........2
13 123673 FITTING, 08 OR X 06 JIC STR.......6
14 6-6450-12 FITTING,08 OR X 08 JIC STR........1
15 6-6453-07 FITTING,08 OR X 06 JIC 90...........4
16 6-6452-04 FITTING,08 OR X 08 JIC 45...........1

Part No. 97486 GTH-644, GTH-842, GTH-844 159


0800 Hydraulic Hoses and Fittings January 2015

809.1 Circuit, Sway

160 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

809.1 Circuit, Sway

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-234-04 VALVE,DUAL CHECK.................Ref. 35 6-6450-15 FITTING,08 OR X 10 JIC STR.....Ref.


2 6-5205-16 SCREW,HHC,5/16-18 X 36 5-2079 FORMING,HOSE HOLDER............2
2.00,GR8.........................................4 37 64154 BOLT,CARRIAGE,3/8-16
3 7-173-05 THREADED SPRING CLIP, 5/16.....4 X1.00,G5.........................................2
4 6-6453-04 FITTING,06 OR X 04 JIC 90...........2 38 6-5204-14 SCREW,HHC,1/4-20X1.75,GR8......1
5 6-6452-19 FITTING,06 OR X 04 JIC 45...........2
6 6-6454-06 FITTING,08 OR X 08 JIC BR-TEE...2
7 6-6450-06 FITTING, 08 OR X 04 JIC STR.......4
8 6-6453-09 FITTING,08 OR X 08 JIC 90...........2
9 Ref. CYLINDER, SWAY (DEUTZ
CHASSIS)
refer to 906.1
10 6-7002-74 HOSE,04X04X37LG........................4
10 7-244-27 Ref. DIN CONNECTOR...............Ref.
(7-244-27 is no longer available from
supplier, however, some Genie
inventory may still be in stock)
11 6-7004-44 HOSE,08X08X22LG........................2
12 6-7033-336 HOSE,06X08-90X168LG.................2
13 110129 CONNECTOR,ORIF,6-6,.062..........2
14 16073 CLAMP,0.63,#10 X 1/4,RUB
CUSH..............................................1
15 6-7003-40 HOSE,06X06X20LG........................2
16 123671 FITTING, 06OR X 06 JIC STR........3
17 Ref. SWAY VALVE
refer to 920.1
18 7-234-94 CONTROL BLOCK.....................Ref.
19 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....1
20 6356 WASHER,LOCK,.25........................2
21 6-5205-20 SCREW,HHC,5/16-18X2.50,GR8.....3
22 6886 WASHER,LOCK,.313......................3
23 7-273-27 CLAMP HALVES,TWIN,3/8"PIPE.....2
24 123176 PLATE, TOP.....................................2
25 7-173-07 BOLT,CARRIAGE,3/8-16X2.25........2
26 4828 NUT,NYLOCK,3/8-16.......................4
28 6-6201-04 NUT,HEX,1/4-20..............................2
29 6-7023-62 HOSE,06X06-90X31LG...................1
30 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...2
31 3-1376 MANIFOLD.................................Ref.
32 6-7003-90 HOSE,6X6X45"...............................1
33 6-6453-07 FITTING,08 OR X 06 JIC 90...........1
34 6-7025-36 HOSE,10X10-90X18"..................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 161


0800 Hydraulic Hoses and Fittings January 2015

810.1 Circuit, Rear Lock-Up

162 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

810.1 Circuit, Rear Lock-Up

Item Part No. Description Qty.

1 7-234-94 CONTROL BLOCK.....................Ref.


2 7-168-02 REAR LOCK UP BLOCK
ASSEMBLY.................................Ref.
3 7-304-07 CARTRIDGE / MODULAR
CONTROL...................................Ref.
4 6-6450-05 CONNECTOR,070120-4-6..............2
5 6-6453-04 FITTING,06 OR X 04 JIC 90...........6
6 7-367-13 VALVE,REAR LOCKUP..............Ref.
7 6-6452-03 FITTING,06OR X 06 JIC 45............1
8 6-7003-22 HOSE,6X6X11"...............................1
9 6886 WASHER,LOCK,.313......................2
10 Ref. CYLINDER, SWAY (DEUTZ
CHASSIS)...................................Ref.
refer to 706.1
11 6-7002-86 HOSE,04X04X43LG........................1
12 6-7003-56 HOSE,6X6X28"...............................1
13 6-7002-62 HOSE,04X04X31LG........................1
14 6-7003-20 HOSE,6X6X10"...............................1
15 6-5205-22 SCREW,HHC,5/16-18X2.75,GR8.....2
16 123670 FITTING,06 OR X 06 JIC 90...........5
17 123673 FITTING, 08 OR X 06 JIC STR.......1
18 3-1376 MANIFOLD.................................Ref.
19 6-5204-14 SCREW,HHC,1/4-20X1.75,GR8......2
20 6356 WASHER,LOCK,.25........................2
21 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................2
22 123671 FITTING, 06OR X 06 JIC STR........3
23 6-7023-62 HOSE,06X06-90X31LG...................1
24 6-7023-32 HOSE,6X6-90X16"..........................1
25 6-7003-74 HOSE,6X6X37"...............................1
26 6-6455-05 FITTING,06 OR X 06 JIC
RN-TEE.......................................Ref.
27 6-6450-15 FITTING,08 OR X 10 JIC STR.....Ref.
28 6-7025-36 HOSE,10X10-90X18"..................Ref.
29 6038 NUT,HEX,5/16-18,GR8....................2
30 6-7002-100 HOSE,04X04X50LG........................1
31 6-7002-84 HOSE,04X04X42LG........................1
32 7-273-37 CLAMP HALVES,TWIN,1/4"TUBE...2
33 123176 PLATE, TOP.....................................2
34 6-5205-10 SCREW,HHC,5/16-18X1.25,GR8.....2

Part No. 97486 GTH-644, GTH-842, GTH-844 163


0800 Hydraulic Hoses and Fittings January 2015

811.1 Circuit, Parking Brake, GTH-844, GTH-842

164 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

811.1 Circuit, Parking Brake, GTH-844, GTH-842

Item Part No. Description Qty.

1 7-367-02 VALVE,DIFF.LOCK&PARKING
BRAKE........................................Ref.
2 5-2025 PLATE,VALVE BLOCK SHIM...........1
3 7-244-27 Ref. DIN CONNECTOR...................2
(7-244-27 is no longer available from
supplier, however, some Genie
inventory may still be in stock)
4 7-359-16 PRESSURE SWITCH,250NC***.....1
Parking Brake Pressure Switch,
activates brake light on dash. has
orange and red wire on it.
5 108672 FITTING,1/4GASX06JIC90.............1
6 6-7003-144 HOSE,06X06X72"LG.......................1
7 6-7003-212 HOSE,06X06X106LG.................Ref.
8 6-7023-32 HOSE,6X6-90X16"......................Ref.
9 6-7002-204 HOSE,04X04X102LG.................Ref.
10 6-7023-62 HOSE,06X06-90X31LG..............Ref.
11 6-7022-60 HOSE,04X04-90X30LG..............Ref.
12 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...1
13 6-6455-15 FITTING,06 OR X 04 JIC
RN-TEE.......................................Ref.
14 6-6435-03 FITTING,04 NPT X 06 JIC 90SW.....1
15 6-6402-02 FITTING,02 NPT X 04 NPT CPLG...1
16 6-6455-05 FITTING,06 OR X 06 JIC
RN-TEE.......................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 165


0800 Hydraulic Hoses and Fittings January 2015

812.1 Circuit, Parking Brake, GTH-644

166 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

812.1 Circuit, Parking Brake, GTH-644

Item Part No. Description Qty.

1 7-367-02 VALVE,DIFF.LOCK&PARKING
BRAKE........................................Ref.
2 5-2025 PLATE,VALVE BLOCK SHIM...........1
3 6-5204-18 SCREW,HHC,1/4-20X2.25,GR8......2
4 6-6212-04 WASHER,FLAT,.250,
HARDENED....................................2
5 6356 WASHER,LOCK,.25........................2
6 6-6201-04 NUT,HEX,1/4-20..............................2
7 7-244-27 Ref. DIN CONNECTOR...............Ref.
(7-244-27 is no longer available from
supplier, however, some Genie
inventory may still be in stock)
8 7-359-16 PRESSURE SWITCH,250NC***.....1
Parking Brake Pressure Switch,
activates brake light on dash. has
orange and red wire on it.
9 7-371-04 FITTING, 14MM OR X 06
JIC,STR...........................................1
10 6-7003-136 HOSE,06X06X68LG........................1
11 6-7003-212 HOSE,06X06X106LG.................Ref.
12 6-7023-32 HOSE,6X6-90X16"......................Ref.
13 6-7002-204 HOSE,04X04X102LG.................Ref.
14 6-7023-62 HOSE,06X06-90X31LG..............Ref.
15 6-7022-60 HOSE,04X04-90X30LG..............Ref.
16 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...1
17 6-6455-15 FITTING,06 OR X 04 JIC
RN-TEE.......................................Ref.
18 6-6435-03 FITTING,04 NPT X 06 JIC 90SW.....1
19 6-6402-02 FITTING,02 NPT X 04 NPT CPLG...1
20 6-6455-05 FITTING,06 OR X 06 JIC
RN-TEE.......................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 167


0800 Hydraulic Hoses and Fittings January 2015

813.1 Circuit, Pressure Checks

168 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

813.1 Circuit, Pressure Checks

Item Part No. Description Qty.

1 6-6450-05 CONNECTOR,070120-4-6..............1
2 6-6452-19 FITTING,06 OR X 04 JIC 45...........3
3 7-256-27 VALVE,MALE PRESSURE
CHECK............................................2
4 7-302-01 VALVE,PRESSURE
CHECK,MALE.................................2
5 6-7022-30 H0SE,4X4-90X15"...........................1
6 6-7002-34 HOSE,4X4X17"...............................3
7 7-234-94 CONTROL BLOCK.....................Ref.
8 7-234-50 VALVE.........................................Ref.
9 6-6457-05 FITTING,06 OR,HEX HEAD
PLUG...............................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 169


0800 Hydraulic Hoses and Fittings January 2015

814.1 Circuit, Brake - Differential Lock, GTH-844, GTH-842

170 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

814.1 Circuit, Brake - Differential Lock, GTH-844, GTH-842

Item Part No. Description Qty. Item Part No. Description Qty.

1 117694 BRAKE PEDAL,FLOOR 33 6-6440-02 FITTING, 02 NPT COUPLING.........1


MOUNT.......................................Ref. 34 6-6450-03 FITTING,04 OR X 04 JIC STR........1
2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8....Ref. 35 6-6450-36 FITTING,03 OR X 04 JIC STR........1
3 6356 WASHER,LOCK,.25....................Ref. 36 6-6495-07 FITTING,06 X 04 JIC REDUCER.....1
4 7-110-02 ACCUMULATOR,BRAKE............Ref. 37 6-6482-05 FITTING, 06 JIC, UNION TEE.........1
5 6-5205-08 SCREW,HHC,5/16-18X1.................2 38 6-6482-03 FITTING, 04 JIC, TEE.....................1
6 57201 WASHER,FLAT, 313, 39 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...1
HARDENED....................................2
40 6-6481-03 FITTING, 04 JIC,SW-RN-TEE.........1
7 7-367-02 VALVE,DIFF.LOCK&PARKING
BRAKE........................................Ref. 41 7-371-04 FITTING, 14MM OR X 06
JIC,STR...........................................2
8 5-2025 PLATE,VALVE BLOCK SHIM...........1
42 7-110-03 MOUNTING BRACKET,
9 6-5204-30 SCREW,HHC,1/4-20X3.75,GR8......2 ACCUMULATOR.............................1
10 6-6212-04 WASHER,FLAT,.250, 43 7-173-05 THREADED SPRING CLIP, 5/16.....2
HARDENED....................................2
44 6-6450-06 FITTING, 08 OR X 04 JIC STR.......1
11 6356 WASHER,LOCK,.25........................2
12 6-6201-04 NUT,HEX,1/4-20..............................2
13 7-244-27 Ref. DIN CONNECTOR...................2
(7-244-27 is no longer available from
supplier, however, some Genie
inventory may still be in stock)
14 7-359-17 PRESSURE SWITCH,350NC***.....1
low brake pressure switch, will have
light blue and black wire.
15 7-359-18 PRESSURE SWITCH,1000NC***....1
declutch pressure switch, will have two
black wires
16 6-7023-28 HOSE,06X06-90X14LG...................2
17 6-7003-130 HOSE,06X06X65LG........................1
18 6-7003-180 HOSE,06X06X90LG........................1
19 6-7022-100 HOSE,04X04-90X50.......................1
20 6-7003-100 HOSE,06X06X50LG........................1
21 6-7002-210 HOSE,04X04X105LG......................1
22 6-7022-88 HOSE,04X04-90X44LG...................1
23 6-7022-60 HOSE,04X04-90X30LG...................1
24 6-7022-172 HOSE,04X04-90X14LG...................1
25 6-7023-62 HOSE,06X06-90X31LG..............Ref.
26 6-7002-100 HOSE,04X04X50LG........................1
27 6-6450-05 CONNECTOR,070120-4-6..............3
28 6-6402-02 FITTING,02 NPT X 04 NPT CPLG...1
29 6-6486-01 FITTING,02 NPT M X 04 JIC STR...1
30 6-6435-03 FITTING,04 NPT X 06 JIC 90SW.....1
31 108666 FITTING,14MM X 06 JIC RN-TEE...3
32 6-6453-04 FITTING,06 OR X 04 JIC 90...........2

Part No. 97486 GTH-644, GTH-842, GTH-844 171


0800 Hydraulic Hoses and Fittings January 2015

815.1 Circuit, Brake, GTH-644

172 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

815.1 Circuit, Brake, GTH-644

Item Part No. Description Qty.

1 117694 BRAKE PEDAL,FLOOR


MOUNT.......................................Ref.
2 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........4
3 6356 WASHER,LOCK,.25........................4
4 7-110-02 ACCUMULATOR,BRAKE............Ref.
5 6-5205-08 SCREW,HHC,5/16-18X1.................2
6 57201 WASHER,FLAT, 313,
HARDENED....................................2
7 7-359-17 PRESSURE SWITCH,350NC***.....1
low brake pressure switch, with have
light blue and black wire.
8 7-359-18 PRESSURE SWITCH,1000NC***....1
declutch pressure switch, will have two
black wires.
9 6-7023-28 HOSE,06X06-90X14LG...................2
10 6-7003-130 HOSE,06X06X65LG........................1
11 6-7003-174 HOSE,06X06X87LG........................1
12 6-7022-100 HOSE,04X04-90X50.......................1
13 6-7003-100 HOSE,06X06X50LG........................1
14 6-7002-210 HOSE,04X04X105LG......................1
15 6-7023-62 HOSE,06X06-90X31LG..............Ref.
16 6-7002-100 HOSE,04X04X50LG........................1
17 6-6450-05 CONNECTOR,070120-4-6..............1
18 6-6402-02 FITTING,02 NPT X 04 NPT CPLG...1
19 6-6486-01 FITTING,02 NPT M X 04 JIC STR...1
20 6-6435-03 FITTING,04 NPT X 06 JIC 90SW.....1
21 6-6481-05 FITTING,06 JIC SW-RN-TEE..........3
22 6-6453-04 FITTING,06 OR X 04 JIC 90...........1
23 6-6440-02 FITTING, 02 NPT COUPLING.........1
24 6-6482-05 FITTING, 06 JIC, UNION TEE.........1
25 6-6482-03 FITTING, 04 JIC, TEE.....................1
26 6-6455-05 FITTING,06 OR X 06 JIC RN-TEE...1
27 6-6481-03 FITTING, 04 JIC,SW-RN-TEE.........1
28 7-371-04 FITTING, 14MM OR X 06
JIC,STR...........................................4
29 7-110-03 MOUNTING BRACKET,
ACCUMULATOR.............................1
30 7-173-05 THREADED SPRING CLIP, 5/16.....2
31 6-6450-06 FITTING, 08 OR X 04 JIC STR.......1

Part No. 97486 GTH-644, GTH-842, GTH-844 173


0800 Hydraulic Hoses and Fittings January 2015

816.1 Circuit, Oil Cooler, JD-4045, Tier II

174 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

816.1 Circuit, Oil Cooler, JD-4045, Tier II

Item Part No. Description Qty.

1 7-900-152 KIT, OIL COOLER...........................1


(Thermal Transfer, Model
EKS-518-201503)
2 6-7006-37 HOSE,12X12X18.5"........................1
3 6-9611-320 HOSE,HEATER,3/4X40...................1
4 6-9611-464 HOSE,HEATER,3/4X58...................1
5 6-7045-44 HOSE,12X10-90X22.......................1
6 6-6423-18 HOSE END,12-08 MALE PIPE........2
7 6-6252-04 CLAMP,HOSE..................................4
8 6-6450-16 FITTING,10 ORX10 JIC STR..........1
9 6-6450-20 FITTING,10ORX10JIC,STRAIGHT..1
10 6-6400-19 FITTING, AIR BREATHER,
DEUTZ.............................................2
11 6-6453-15 FITTING,12ORX12JIC,90................2
12 6-6437-04 FITTING,08NPT ST ELBOW,BLK....1
13 6-6413-03 FITTING,1/2 PIPE NIPPLE..............1
14 6-6459-01 FITTING,18MMX08 NPT,RED.........1
15 6-6438-04 FITTING,08 NPT ELBOW,BLK........1
16 6-5605-06 SCREW,SHC,5/16-18X.75..............4
17 57201 WASHER,FLAT, 313,
HARDENED....................................4
18 7-173-05 THREADED SPRING CLIP, 5/16.....4

Part No. 97486 GTH-644, GTH-842, GTH-844 175


0800 Hydraulic Hoses and Fittings January 2015

817.1 Circuit, Oil Cooler, Perkins, 1104C

176 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

817.1 Circuit, Oil Cooler, Perkins, 1104C

Item Part No. Description Qty.

1 7-900-152 KIT, OIL COOLER...........................1


(replaced 7-236-08)
2 6-7006-37 HOSE,12X12X18.5"........................1
3 6-9611-448 .........................................................1
(need part number) (was 6-9611-448)
4 6-9611-512 .........................................................1
(need part number) (was 6-9611-512)
5 6-7045-44 HOSE,12X10-90X22.......................1
6 6-6423-18 HOSE END,12-08 MALE PIPE........1
7 6-6252-04 CLAMP,HOSE..................................4
8 6-6450-16 FITTING,10 ORX10 JIC STR..........1
9 6-6450-20 FITTING,10ORX10JIC,STRAIGHT..1
10 6-6400-19 FITTING, AIR BREATHER,
DEUTZ.............................................2
(barb 90°)
11 6-6453-15 FITTING,12ORX12JIC,90................2
12 6-5605-06 SCREW,SHC,5/16-18X.75..............4
13 57201 WASHER,FLAT, 313,
HARDENED....................................4
14 7-173-05 THREADED SPRING CLIP, 5/16.....4
15 6-6400-18 .........................................................1
(barb 90°) (need part number) (was
6-6400-18)

Part No. 97486 GTH-644, GTH-842, GTH-844 177


0800 Hydraulic Hoses and Fittings January 2015

818.1 Circuit, Fuel, JD-4045, Tier II

178 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

818.1 Circuit, Fuel, JD-4045, Tier II

Item Part No. Description Qty.

1 6-6423-08 FITTING...........................................1
2 6-6252-20 HOSE CLAMP.................................4
3 6-6423-07 FITTING...........................................1
4 6-6422-01 FITTING...........................................1
5 6-6424-05 FITTING...........................................1
7 6-9605-720 Hose-fuel, 3/8 x 90..........................1
8A 7-121-02 FITTING, 90, 3/8 HOSE..................2
John Deere models
8B 7-121-09 FITTING,90DEG,3/8"ID
Deutz models
8C 7-121-08 FITTING,90DEG,1/2"ID
Deutz models
9 1-1034 TUBE / FUEL LINE..........................1
10 123147 FILLER CAP, FUEL,
BREATHER.................................Ref.
11 123114 TANK,FUEL,30GAL.....................Ref.
12A 7-121-01 BUSHING, RUBBER.......................2
John Deere models
12B 7-121-07 BUSHING,RUBBER,LARGE
Deutz models

Part No. 97486 GTH-644, GTH-842, GTH-844 179


0800 Hydraulic Hoses and Fittings January 2015

819.1 Circuit, Fuel, Perkins 1104C

180 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0800 Hydraulic Hoses and Fittings

819.1 Circuit, Fuel, Perkins 1104C

Item Part No. Description Qty.

1 6-6252-20 HOSE CLAMP.................................4


2 Ref. Hose Assembly........................1
(need part number, was 6-9605-672,
3/8 x 84 inches)
3 Ref. Hose Assembly........................1
(need part number, was 6-9605-672,
3/8 x 84 inches)
4 7-121-02 FITTING, 90, 3/8 HOSE..................2
5 Ref. FILLER CAP, FUEL, BREATHER
(refer to 203.1)
6 Ref. TANK,FUEL,PLASTIC,30 GAL
(refer to 203.1)
7 7-121-01 BUSHING, RUBBER.......................2

Part No. 97486 GTH-644, GTH-842, GTH-844 181


0900 Hydraulic Components January 2015

901.1 Lift Cylinder, GTH-844

182 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

901.1 Lift Cylinder, GTH-844

Item Part No. Description Qty.

-- 7-900-117 SEAL KIT / LIFT CYLINDER


(includes items 5, 6 and 8-15)
-- T110843 CYLINDER,BOOM LIFT, GTH844
1 Barrel Assembly..............................1
(no longer available from supplier)
2 Ref. Rod Assembly..........................1
(no longer available from supplier)
3 Ref. Head.........................................1
(no longer available from supplier)
4 Ref. Piston.......................................1
(no longer available from supplier)
5 228986 KIT,844 LIFT CYL SERV..................1
(t-seal no longer available, use kit)
6 7-316-409 WEAR RING / PISTON....................2
8 7-316-410 O-RING, STUB SHAFT...................1
9 7-316-416 O-RING, HEAD................................1
10 7-316-414 HEAD BACK-UP RING....................1
11 7-316-413 WEAR RING, HEAD........................2
12 7-316-412 SEAL, HEAD ROD..........................1
13 7-316-415 WIPER SHAFT................................1
14 Ref. O-ring.......................................1
(no longer available from supplier)
15 7-316-411 Buffer Seal.......................................1
16 7-316-247 Self Tapping Screw..........................1
17 6-4524-32 BRONZE BUSHING........................1
18 6-4516-24 BRONZE BUSHING........................1
19 Ref. Stroke Limiter...........................1
(no longer available from supplier)
20 7-316-150 LUBE FITTING................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 183


0900 Hydraulic Components January 2015

902.1 Lift Cylinder, GTH-644 and GTH-842

184 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

902.1 Lift Cylinder, GTH-644 and GTH-842

Item Part No. Description Qty.

-- 7-900-21 SEAL KIT / CYLINDER...............Ref.


includes items 5, 6 and 8 - 15
-- T111121 CYLINDER,BOOM LIFT,GTH644
1 Ref. Barrel Assembly.......................1
(no longer available, use kit, 228986)
2 7-316-257 Rod Assembly.................................1
3 Ref. Head.........................................1
(no longer available, use kit, 228986)
4 7-316-258 Piston...............................................1
5 228986 KIT,844 LIFT CYL SERV..................1
(t-seal no longer available, use kit)
6 7-316-234 WEAR RING....................................2
7 7-316-205 NUT.................................................1
8 7-316-80 O-RING 1 9/16 ID X 3/32.................1
9 7-316-81 O-RING 4 1/8 ID X 3/16...................1
10 7-316-82 BACK-UP RING...............................1
11 7-316-383 WEAR RING....................................2
12 7-316-30 ROD SEAL......................................1
13 7-316-36 ROD WIPER / 3.00 ID.....................1
14 7-316-245 O-RING............................................1
15 Ref. Buffer Seal................................1
(no longer available, use kit, 228986)
16 7-316-247 Self Tapping Screw..........................1
17 6-4524-32 BRONZE BUSHING........................1
18 6-4516-24 BRONZE BUSHING........................1
19 7-316-260 Stroke Limiter..................................1
20 Ref. LUBE FITTING.........................2
(no longer available, use kit, 228986)

Part No. 97486 GTH-644, GTH-842, GTH-844 185


0900 Hydraulic Components January 2015

903.1 Tilt Cylinder

186 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

903.1 Tilt Cylinder

Item Part No. Description Qty.

-- 7-900-22 SEAL KIT / CYLINDER***...........Ref.


(includes items 5, 6 and 8-14)
-- T110958 CYLINDER,TILT, GTH8XX,GTH644
1 Ref. Barrel Assembly.......................1
(no longer available from supplier)
2 7-316-250 CYLINDER ROD / FOR 7-316-238
C......................................................1
3 7-316-293 Head................................................1
4 7-316-249 Piston...............................................1
5 228987 TILT CYL SEAL KIT.........................1
complete seal kit (includes piston seal
and wear ring which are only available
as part of this kit).
6 Ref. WEAR RING / 6.00 OD X
1.00..................................................1
7 7-316-246 NUT.................................................1
8 7-316-236 O-RING, STUB SHAFT...................1
9 7-316-83 O-RING 5 1/2 ID X 1/4.....................1
10 7-316-84 BACK-UP RING...............................1
11 7-316-49 WEAR RING / HEAD.......................2
12 7-316-29 ROD SEAL......................................1
13 7-316-35 ROD WIPER / 2.50 ID 7-209-34......1
14 7-316-294 O-ring...............................................1
15 7-316-247 Self Tapping Screw..........................1
16 6-4516-24 BRONZE BUSHING........................1
17 6-4516-24 BRONZE BUSHING........................1
18 7-316-189 SPACER / CYLINDER.....................1
19 7-316-150 LUBE FITTING................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 187


0900 Hydraulic Components January 2015

904.1 Boom Cylinder, GTH-644 and GTH-844

188 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

904.1 Boom Cylinder, GTH-644 and GTH-844

Item Part No. Description Qty.

-- 7-900-23 SEAL KIT / CYLINDER***...........Ref.


(includes items 5, 6 and 8-15)
-- T110960 CYLINDER,BOOM EXT,GTH844,644
1 Ref. Barrel Assembly.......................1
(no longer available from supplier)
2 7-316-262 CYLINDER ROD 2.50 X 160"..........1
3 7-316-289 HEAD / CYLINDER.........................1
4 7-316-263 PISTON...........................................1
5 7-316-53 T-SEAL / 4.00 OD............................1
6 7-316-232 WEAR RING....................................2
7 7-316-74 SELF-LOCKING NUT 1.25-12
THD.................................................1
8 7-316-87 O-RING 1 5/16 ID X 3/32.................1
9 7-316-85 O-RING 3 5/8 ID X 3/16...................1
10 7-316-86 BACK-UP RING...............................1
11 7-316-49 WEAR RING / HEAD.......................2
12 7-316-29 ROD SEAL......................................1
13 7-316-35 ROD WIPER / 2.50 ID 7-209-34......1
14 7-316-233 WEAR RING....................................1
15 7-316-264 O-RING............................................1
16 7-316-247 Self Tapping Screw..........................1
17 Ref. Stroke Limiter...........................1
(no longer available from supplier)

Part No. 97486 GTH-644, GTH-842, GTH-844 189


0900 Hydraulic Components January 2015

905.1 Boom Cylinder, GTH-842

190 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

905.1 Boom Cylinder, GTH-842

Item Part No. Description Qty.

-- 7-900-23 SEAL KIT / CYLINDER***...........Ref.


(includes items 5, 6 and 8 - 15 and 17)
1 7-316-288 Barrel Assembly..............................1
3 7-316-289 HEAD / CYLINDER.........................1
4 7-316-263 PISTON...........................................1
5 7-316-53 T-SEAL / 4.00 OD............................1
6 7-316-232 WEAR RING....................................2
7 7-316-74 SELF-LOCKING NUT 1.25-12
THD.................................................1
8 7-316-87 O-RING 1 5/16 ID X 3/32.................1
9 7-316-85 O-RING 3 5/8 ID X 3/16...................1
10 7-316-86 BACK-UP RING...............................1
11 7-316-49 WEAR RING / HEAD.......................1
12 7-316-29 ROD SEAL......................................1
13 7-316-345 WIPER / DOUBLE LIP.....................1
14 7-316-233 WEAR RING....................................1
15 7-316-264 O-RING............................................1
16 7-316-247 Self Tapping Screw..........................1
17 7-316-370 Buffer Seal.......................................1
18 7-316-265 Stroke Limiter..................................1
(not shown)

Part No. 97486 GTH-644, GTH-842, GTH-844 191


0900 Hydraulic Components January 2015

906.1 Sway-rear Lock up Cylinder

192 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

906.1 Sway-rear Lock up Cylinder

Item Part No. Description Qty. Item Part No. Description Qty.

A 130809 CYLINDER,SWAY/REAR LOCK-UP*** 9 Ref. Head O-ring..............................1


(replaced 7-182-34) (must replace in (part not sold separately, order seal
pairs on the same axle. Do not mix kit 7-900-180)
7-182-34 and 130809 on the same 10 Ref. Head Back-up Ring..................1
axle) (part not sold separately, order seal
-- 130917 KIT,SEAL,SWAY CYL.,O.E.MFG. kit 7-900-180)
for 130809 cylinder 11 Ref. Head O-ring..............................1
-- 7-900-180 SEAL KIT / FOR 7-182-01 SWAY C (part not sold separately, order seal
for 7-182-34 cylinder; includes items kit 7-900-180)
8-16 12 Ref. Piston Seal...............................1
-- Ref. Piston O-ring............................1 (part not sold separately, order seal
(part not sold separately, order seal kit 7-900-180)
kit 7-900-180) 14 Ref. Rod Seal...................................1
1A 7-182-35 Tube Assembly................................1 (part not sold separately, order seal
for 7-182-34 cylinder ( Part no longer kit 7-900-180)
available) 15 Ref. Piston Wear Ring......................1
1B 130921 ASSY,TUBE,SWAY CYL.,O.E.MFG. (part not sold separately, order seal
for 130809 cylinder kit 7-900-180)
2A 7-182-36 ROD ASSEMBLY / CYLINDER........1 16 Ref. Head Wear Ring.......................2
for 7-182-34 cylinder ( Part no longer (part not sold separately, order seal
available) kit 7-900-180)
2B 130920 ASSY,ROD,SWAY CYL.,O.E.MFG.
for 130809 cylinder
3A 7-182-08 Piston...............................................1
for 7-182-34 cylinder ( Part no longer
available)
3B 130919 PISTON,SWAY CYL.,O.E.MFG.
for 130809 cylinder
4A 7-182-09 Head................................................1
for 7-182-34 cylinder ( Part no longer
available)
4B 130922 GLAND,SWAY CYLINDER,O.E.MFG.
for 130809 cylinder
5 7-182-37 BUSHING/ROD END.......................1
for 7-182-34 cylinder ( Part no longer
available)
6 7-182-38 BUSHING/BASE END.....................2
for 7-182-34 cylinder ( Part no longer
available)
7A 7-182-13 Locknut............................................1
for 7-182-34 cylinder ( Part no longer
available)
7B 130918 NUT,LOCK,DIN 936,GR 8.8
for 130809 cylinder
8 Ref. WIPER,ROD.............................1
(part not sold separately, order seal
kit 7-900-180)

Part No. 97486 GTH-644, GTH-842, GTH-844 193


0900 Hydraulic Components January 2015

907.1 Motion Valve, Base Tilt Cylinder

194 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

907.1 Motion Valve, Base Tilt Cylinder

Item Part No. Description Qty.

1 7-234-02 VALVE,MOTION..............................1
2 7-234-16 CARTRIDGE / CHECK....................1
3 7-234-24 BODY...............................................1
4 7-209-61 O-RING............................................1
5 7-234-31 SEAL KIT.........................................1
6 6-5606-14 SCREW,SHC,3/8-16 X 1.75............4
7 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4

Part No. 97486 GTH-644, GTH-842, GTH-844 195


0900 Hydraulic Components January 2015

908.1 Motion Valve, Head Tilt Cylinder

196 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

908.1 Motion Valve, Head Tilt Cylinder

Item Part No. Description Qty.

1 7-234-01 VALVE,MOTION..............................1
2 7-234-80 CARTRIDGE / CHECK....................1
3 7-234-19 CARTRIDGE / C-BALANCE***........1
4 7-234-25 BODY...............................................1
5 7-209-61 O-RING............................................1
6 7-234-29 SEAL KIT.........................................1
7 7-234-31 SEAL KIT.........................................1
8 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
9 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4

Part No. 97486 GTH-644, GTH-842, GTH-844 197


0900 Hydraulic Components January 2015

909.1 Motion Valve, Boom Cylinder

198 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

909.1 Motion Valve, Boom Cylinder

Item Part No. Description Qty.

1 7-234-03 VALVE,MOTION..............................1
2 7-234-22 CARTRIDGE / C-BALANCE............1
3 7-234-03 VALVE,MOTION..............................1
4 7-209-61 O-RING............................................1
5 7-234-30 SEAL KIT.........................................1
6 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
7 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4

Part No. 97486 GTH-644, GTH-842, GTH-844 199


0900 Hydraulic Components January 2015

910.1 Motion Valve, Base Lift Cylinder

200 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

910.1 Motion Valve, Base Lift Cylinder

Item Part No. Description Qty.

1 7-234-54 VALVE, MOTION.............................1


2 7-234-53 CARTRIDGE /
COUNTERBALANCE......................1
3 7-234-03 VALVE,MOTION..............................1
4 7-209-61 O-RING............................................1
5 7-234-30 SEAL KIT.........................................1
6 6-5606-22 SCREW,SHC,3/8-16 X 2.75............4
7 6-6214-06 WASHER,LOCK,HI COLLAR,.375...4
8 7-234-60 O-RING / -021.................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 201


0900 Hydraulic Components January 2015

911.1 Dual Pilot Check Valve

202 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

911.1 Dual Pilot Check Valve

Item Part No. Description Qty.

1 7-234-04 VALVE,DUAL CHECK......................1


2 7-234-18 CARTRIDGE / PILOT CHECK.........2
3 7-234-21 BODY...............................................1
4 7-234-29 SEAL KIT.........................................2
5 6-5606-22 SCREW,SHC,3/8-16 X 2.75............2
6 6-6214-06 WASHER,LOCK,HI COLLAR,.375...2

Part No. 97486 GTH-644, GTH-842, GTH-844 203


0900 Hydraulic Components January 2015

912.1 Orbital Assembly

204 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

912.1 Orbital Assembly

Item Part No. Description Qty.

-- 123261 STEERING UNIT 250CC TEFLON***


-- 7-147-56 SEAL KIT / FOR -48 ORB.
(for 123261) includes items 1, 4, 5, 15,
17, and 21
1 7-147-49 Dust Seal.........................................1
2 7-147-16 Retaining Ring.................................1
3 7-147-10 Front Cover......................................1
4 7-147-15 X-ring...............................................1
5 7-147-09 O-ring...............................................1
6 7-147-17 Bearing Race 1................................1
6 7-147-19 Bearing Race 2................................1
7 7-147-18 Thrust Bearing.................................1
8 7-147-32 Ring.................................................1
9 7-147-12 Spring, Flat......................................2
9 7-147-13 Spring..............................................4
10 Ref. Control Sleeve..........................1
component no longer available
11 7-147-31 Pin...................................................1
12 Ref. Control Spool............................1
not available separately
13 7-147-52 Housing...........................................1
14 7-147-33 Plug.................................................1
15 7-147-34 O-ring...............................................1
16 7-147-35 Valve Seat........................................1
17 7-147-36 O-ring...............................................1
18 7-147-37 Ball...................................................1
19 7-147-38 Cross Support.................................1
20 7-147-29 Drive................................................1
21 7-147-53 Cant Seal.........................................3
22 7-147-23 Distributor Plate...............................1
23 7-147-28 Gear Wheel Set...............................1
24 7-147-26 Spacer.............................................1
25 7-147-27 End Cover........................................1
26 7-147-25 Washer............................................7
27 7-147-24 Screw...............................................7
28 7-147-54 Name Plate......................................1
29 7-147-55 Rivet................................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 205


0900 Hydraulic Components January 2015

913.1 Selector Valve, Steering

206 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

913.1 Selector Valve, Steering

Item Part No. Description Qty.

1 Ref. Shaft.........................................1
2 7-359-06 BACK-UP RING...............................1
3 7-359-07 O-RING............................................1
4 Ref. Housing....................................1
5 Ref. Thrust Washer..........................1
6 7-359-08 BEARING........................................1
7 7-359-09 ROTOR............................................1
8 7-359-10 BALL................................................1
9 7-359-11 O-RING............................................1
10 7-359-12 SPRING...........................................1
11 Ref. Spacer Washer.........................1
12 Ref. Body Screw..............................4
13 Ref. Body.........................................1
14 7-359-13 SPRING...........................................4
15 7-359-14 PRESSURE SEAL...........................4
16 7-359-07 O-RING............................................4
17 7-359-06 BACK-UP RING...............................8
18 Ref. Locating Pin..............................1
19 Ref. Rotor Roll Pin...........................1
20 Ref. Nameplate................................1
21 7-359-04 KNOB..............................................1
22 7-359-03 5/8 LONG HANDLE.........................1
23 Ref. Set Screw.................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 207


0900 Hydraulic Components January 2015

914.1 Return Filter Assembly

208 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

914.1 Return Filter Assembly

Item Part No. Description Qty.

1 117044 RETURN FILTER ASSEMBLY.........1


-- 117567 GAUGE,RETURN FILTER
2 7-118-05 CORE ASSY....................................1
3 7-118-06 Upper Nipple....................................1
4 7-118-07 By-pass Valve for 7-118-01..............1
5 117043 ELEMENT,RETURN FILTER***.......1
6 7-118-03 O-RING............................................1
7 7-118-08 O-RING............................................1
8 7-118-09 O-RING............................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 209


0900 Hydraulic Components January 2015

915.1 Control Block Assembly

210 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

915.1 Control Block Assembly

Item Part No. Description Qty.

-- 7-234-94 CONTROL BLOCK


includes items 1-5
1 7-234-97 Body................................................1
2 7-234-28 CARTRIDGE / RELIEVING.............1
3 7-234-13 CARTRIDGE / REDUCING.............1
4 7-234-37 CARTRIDGE / NEEDLE..................1
5 7-234-80 CARTRIDGE / CHECK....................1

Part No. 97486 GTH-644, GTH-842, GTH-844 211


0900 Hydraulic Components January 2015

916.1 Main Valve Assembly

212 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

916.1 Main Valve Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

-- 7-200-80 VALVE, DIRECTIONAL 22 Ref. O-RING....................................6


Main Valve Assembly, Complete, to not available separately. refer to item
be replaced by 226570 39
1 7-200-117 Inlet Section with Spool...................1 23 Ref. O-RING....................................6
2 226570 VALVE,DIRECTIONAL,F130...........1 not available separately. refer to item
(was 7-200-118, no longer available, 39
must replace entire valve with 226570) 24 Ref. WASHER..................................6
3 Ref. SPACER...................................6 not available separately. refer to item
(was 7-200-50, no longer available, 39
must replace entire valve with 226570) 25 227784 ADJUSTING SCREW KIT...............6
4 7-200-91 Lifting Lug........................................2 (kit, replaces 7-200-104)

5 7-200-44 TIE ROD..........................................3 26 Ref. CAP..........................................6


not available separately. refer to item
6 Ref. FLANGE NUT...........................6 39
(was 7-200-45, no longer available,
must replace entire valve with 226570) 27 Ref. NUT..........................................6
not available separately. refer to item
7 7-200-46 BRACKET........................................2 39
8 Ref. PLUG........................................2 28 Ref. WASHER................................12
(was 7-200-39, no longer available, not available separately. refer to item
must replace entire valve with 226570) 39
9 7-200-37 O-RING............................................3 29 Ref. SCREW..................................12
10 7-200-38 ADAPTOR.......................................1 not available separately. refer to item
(no longer available, must replace 39
entire valve with 226570, however, 30 7-200-64 PLUG...............................................3
Genie may still have short-term
inventory available) 31 7-200-106 O-RING............................................3

11 7-200-93 BACK-UP RING...............................1 32 7-200-66 SPRING...........................................3

12 7-200-94 O-RING............................................1 33 7-200-107 Poppet.............................................3

13 7-200-95 O-RING............................................6 34 7-200-68 BACK-UP RING...............................6

14 7-200-96 O-RING............................................2 35 7-200-69 O-RING............................................6

15 Ref. Outlet Section with Spool.........1 36 Ref. PLUG........................................6


(was 7-200-119, no longer available, (was 7-200-70, no longer available,
must replace entire valve with 226570) must replace entire valve with 226570)

16 7-200-120 MAIN RELIEF ASSEMBLY..............1 37 Ref. Spool........................................3

17 7-200-52 O-RING............................................6 38 7-200-108 SPRING KIT................................Ref.

18 Ref. O-RING....................................4 39 7-200-109 CAP ASSEMBLY.........................Ref.


(no longer available, must replace (includes items 19-29)
entire valve with 226570) 40 7-200-76 CHECK VALVE ASSEMBLY........Ref.
19 Ref. Spring.......................................6 41 7-200-77 Y-PLUG ASSEMBLY...................Ref.
not available separately. refer to item 42 Ref. Bracket Kit............................Ref.
39 includes items 4, 6 and 7; contact
20 Ref. Centering Spring Casing..........6 factory
not available separately. refer to item 43 7-200-111 KIT..............................................Ref.
39
44 7-200-78 PLUG ASSEMBLY / U-TYPE......Ref.
21 Ref. Centering Spring......................6
not available separately. refer to item
39

Part No. 97486 GTH-644, GTH-842, GTH-844 213


0900 Hydraulic Components January 2015

916.1 Main Valve Assembly


(continued)

Item Part No. Description Qty.

45 Ref. O RING.....................................1
(no longer available, must replace
entire valve with 226570, however,
Genie may still have short-term
inventory available)
46 7-200-113 BACK UP RING...............................1
47 7-200-52 O-RING............................................1
48 7-200-114 KIT..............................................Ref.
49 7-200-115 KIT..............................................Ref.
50 Ref. KIT / INTERSECTION
SEALS........................................Ref.
(was 7-200-116, no longer available,
must replace entire valve with 226570)
51 7-200-121 Sealing Cap.....................................1
52 7-200-122 Sealing Wire....................................1
53 7-200-123 Sealing Lead....................................1
54 7-200-124 SEALING CAP KIT.....................Ref.

214 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

916.1 Main Valve Assembly


(continued)

This Page Intentionally Left Blank

Part No. 97486 GTH-644, GTH-842, GTH-844 215


0900 Hydraulic Components January 2015

917.1 Hydraulic Pump Assembly, View 1

216 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

917.1 Hydraulic Pump Assembly, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 7-112-63 SEAL KIT / PUMP OVERHAUL 61 7-112-60 Piston Assembly..............................9


includes items 45, 48, 49, 51 and 63 (no longer available)
1 7-112-07 Front Bearing Kit..............................1 62 7-112-61 Servo Piston Assembly....................1
(no longer available) 63 7-112-62 Piston Ring......................................3
2 7-112-08 Swashplate Bearing Kit...................1
(no longer available)
3 7-112-09 Bias Spring......................................1
4 7-112-10 Swashplate Assembly......................1
(no longer available)
5 7-112-11 Retainer Shaft..................................1
(no longer available)
6 7-112-12 Retaining Ring.................................1
(no longer available)
38 7-112-39 Spline Shaft, 14 Tooth......................1
(no longer available)
44 7-112-45 Retaining Ring.................................1
45 7-112-46 LIP SEAL.........................................1
46 7-112-47 Housing...........................................1
(no longer available)
47 7-112-48 Plug Assembly.................................1
(no longer available)
48 7-112-49 O-ring...............................................1
(no longer available)
50 7-112-48 Plug Assembly.................................1
(no longer available)
51 7-112-49 O-ring...............................................1
(no longer available)
52 7-112-51 Cylinder Block Kit............................1
(no longer available)
53 7-112-52 Cylinder Block..................................1
(no longer available)
54 7-112-53 Spring Seat......................................1
(no longer available)
55 7-112-54 Spring..............................................1
(no longer available)
56 7-112-55 Spring Seat......................................1
(no longer available)
57 7-112-56 Retaining Ring.................................1
(no longer available)
58 7-112-57 Hold Down Pin.................................3
(no longer available)
59 7-112-58 Slipper Retainer Guide....................1
(no longer available)
60 7-112-59 Slipper Retainer...............................1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 217


0900 Hydraulic Components January 2015

918.1 Hydraulic Pump Assembly, View 2

218 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

918.1 Hydraulic Pump Assembly, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 7-112-63 SEAL KIT / PUMP OVERHAUL 39 7-112-40 RADIAL END CAP...........................1


includes items 13, 15, 21, 22, 28 and 40 7-112-41 Screw...............................................4
33-35 (no longer available)
7 7-112-13 Valve Plate, CW...............................1 41 7-112-42 Slotted Pin.......................................1
(no longer available) (no longer available)
8 7-112-14 Check Valve Poppet.........................1 42 7-112-43 Lifting Bracket..................................1
(no longer available) (no longer available)
9 7-112-15 Spring..............................................1 43 7-112-44 Screw...............................................1
(no longer available) (no longer available)
10 7-112-16 CONTROL KIT................................1 49 7-112-50 End Cap Seal..................................1
11 7-112-17 Screw...............................................2 (no longer available)
(no longer available)
12 7-112-18 PLUG ASSEMBLY...........................1
13 7-112-19 O-RING............................................1
14 7-112-18 PLUG ASSEMBLY...........................1
15 7-112-19 O-RING............................................1
16 7-112-20 REMOTE PC SPOOL......................1
17 7-112-21 SPRING GUIDE, LEFT SIDE..........1
18 7-112-22 OUTER SPRING, LEFT SIDE.........1
19 7-112-23 INNER SPRING, LEFT SIDE..........1
20 130351 PLUG-LS ADJUSTING....................1
21 7-112-25 O-RING............................................1
22 7-112-26 BACK-UP RING...............................2
(no longer available)
23 7-112-27 Control Spool...................................1
(no longer available)
24 7-112-28 Spring Guide, PC.............................1
(no longer available)
25 7-112-29 OUTER SPRING/PC.......................1
26 7-112-30 INNER SPRING/PC.........................1
27 7-112-31 PLUG / PC / w/O-RING...................1
28 7-112-32 O-RING............................................1
29 7-112-33 SOLENOID VALVE ASSEMBLY......1
30 7-112-34 Screw...............................................4
(no longer available)
31 7-112-35 Solenoid Valve Adapter....................1
32 7-112-18 PLUG ASSEMBLY...........................1
33 7-112-19 O-RING............................................1
34 7-112-36 RING SEAL.....................................2
35 7-112-36 RING SEAL.....................................4
36 7-112-37 Screw...............................................4
(no longer available)
37 7-112-38 Rear Bearing Kit..............................1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 219


0900 Hydraulic Components January 2015

919.1 Electric Valve, 4 -Way

220 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

919.1 Electric Valve, 4 -Way

Item Part No. Description Qty.

-- 7-367-09 VALVE,ELECTRIC 4WAY


includes items 1-2
1 7-367-05 COIL................................................1
2 7-367-10 CARTRIDGE...................................1
3 7-367-11 VALVE BODY...................................1
(manifold)
4 7-367-19 SEAL KIT.........................................1

Part No. 97486 GTH-644, GTH-842, GTH-844 221


0900 Hydraulic Components January 2015

920.1 Electric Valve Assembly, 4 -Way

222 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

920.1 Electric Valve Assembly, 4 -Way

Item Part No. Description Qty.

1 7-244-31 VALVE,ELECTRIC 4WAY................1


(includes items 2-7)
2 Ref. COIL DIN CONNECTOR..........2
(no longer available)
3 Ref. SPOOL for 7-244-11 &
7-244-31..........................................1
(no longer available)
4 Ref. VALVE BLOCK for 7-244-11 &
-31...................................................1
(no longer available)
5 Ref. CAP..........................................2
(no longer available)
6 Ref. BRACKET ASSEMBLY.............1
(no longer available)
7 Ref. TUBE / SPOOL ACTUATING....1
(no longer available)

Part No. 97486 GTH-644, GTH-842, GTH-844 223


0900 Hydraulic Components January 2015

921.1 Valve, Boom Activated Rear-Lock

224 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

921.1 Valve, Boom Activated Rear-Lock

Item Part No. Description Qty.

1 7-367-05 COIL................................................1
2 7-367-14 CARTRIDGE...................................1
3 7-367-04 BODY...............................................1
4 7-367-18 SEAL KIT....................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 225


0900 Hydraulic Components January 2015

922.1 Valve, Parking Brake and Differential Lock

226 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

922.1 Valve, Parking Brake and Differential Lock

Item Part No. Description Qty.

1 7-367-05 COIL................................................1
2 7-367-03 CARTRIDGE / DIFF.LOCK..............1
3 7-367-04 BODY...............................................1
4 7-367-18 SEAL KIT....................................Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 227


0900 Hydraulic Components January 2015

923.1 Rear Lockup Manifold

228 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 0900 Hydraulic Components

923.1 Rear Lockup Manifold

Item Part No. Description Qty.

1 226404 VALVE PRESSURE REDUCING.....1


-- 226406 SEAL KIT,DIR VALVE,3W2P
2 141650 ADAPTER,04 FORB X02 MP..........1
3 141654 6 FJIC SW X 6 MJIC RN X 4
ORBT...............................................1
4 117659 SWITCH,PRESS,NO,50 PSI,04
OR...................................................1
-- 141653 KIT,BRAKE LT PS-FIELD
REPLACE........................................1
5 7-321-90 CARTRIDGE / SHUTTLE................1
6 7-168-02 REAR LOCK UP BLOCK
ASSEMBLY......................................1
7 7-304-07 CARTRIDGE / MODULAR
CONTROL.......................................2
8 7-321-89 CARTRIDGE /
REDUCING-RELIEVING.................1
9 7-321-88 CARTRIDGE / PILOT CHECK.........4
10 T113552 MANIFOLD,REAR LOCKUP...........1
11 226403 VALVE,DIRECTIONAL,3W2P..........2
-- 226407 SEAL KIT,PRESSURE REDUCING
12 226405 VALVE,PO CHECK..........................4
-- 105695 SEAL KIT FOR 105628

Part No. 97486 GTH-644, GTH-842, GTH-844 229


1000 Accessories January 2015

1001.1 Fully Enclosed Cab Assembly, View 1

230 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1001.1 Fully Enclosed Cab Assembly, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-132-168 CANOPY ASSEMBLY.....................1 -- 123221 RESERVOIR,1.5L WASHER...........1


2 7-132-232 DOOR POST / STC III.....................1 84 123222 BRACKET,WASHER
6 130297 GLASS / WINDSHIELD / RESERVOIR....................................1
SAF-T-CAB......................................1
8 130296 GLASS / TOP SKYLIGHT /
SAF-T-C...........................................1
10 7-132-223 WINDOW / LH / UPPER REAR.......1
11 7-132-235 PANEL,LH REAR LOWER,STCIII....1
13 7-132-193 Glass seal...................................136"
15 7-132-193 Glass seal...................................124"
18 7-132-193 Glass seal...................................166"
20 7-132-195 GASKET / DOOR HOLD-BACK......1
21 7-132-188 RING / DOOR HOLD BACK
MOUNT...........................................1
22 7-132-236 RING/DOOR HOLDBACK
MOUNT/INNER...............................1
23 7-132-247 SPACER / GLASS.........................14
24 7-132-145 CLIP / GLASS RETAINER...............5
37 7-132-164 RUBBER BUMPER / STICK ON....10
39 7-132-84 WASHER,STC PLASTIC
COVER..........................................30
40 7-132-74 COVER,STC PLASTIC BOLT........30
42 7-132-197 LATCH / DOOR HOLD BACK..........1
54 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....2
55 19934 WASHER,3/8
HARD.STEEL-FLAT,USS.................2
61 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....8
63 6-5205-12 SCREW,HHC,5/16-18X1.50,GR8.....2
64 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
65 6-5204-10 SCREW,1/4-20 X 1.25,GR8............8
69 7-173-26 BOLT / #10-24 x 3/4 BUTTON
HEA.................................................3
70 6-6286-05 NUT / SELF LOCKING....................3
71 6146 WASHER,FLAT,MS,#10,Y...............3
72 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................23
73 6091 NUT,NYLOCK,1/4-20.....................10
75 6-5204-06 SCREW,HHC,1/4-20X.75,GR8........2
81 7-132-246 RUBBER SEAL WASHER.............14
83 123245 WASHER BOTTLE/BRACKET ASSY
Includes items 83-, 84, 123223 pump,
130203 nozzle, 51495 hose

Part No. 97486 GTH-644, GTH-842, GTH-844 231


1000 Accessories January 2015

1002.1 Fully Enclosed Cab Assembly, View 2

232 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1002.1 Fully Enclosed Cab Assembly, View 2

Item Part No. Description Qty.

7 130294 GLASS / REAR................................1


12 7-132-178 SLIDER ASSY / RH SIDE /
SAF-T-.............................................1
-- 161801 SEAL,FELT,LWR RH
WIN,SAF-T-CAB..............................1
14 7-132-193 Glass seal...................................136"
19 7-132-146 WINDOW / RUBBER MOUNTING /
PE..............................................176"
37 7-132-164 RUBBER BUMPER / STICK ON....10
39 7-132-84 WASHER,STC PLASTIC
COVER..........................................30
40 7-132-74 COVER,STC PLASTIC BOLT........30
61 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....8
64 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
65 6-5204-10 SCREW,1/4-20 X 1.25,GR8............8
72 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................23
73 6091 NUT,NYLOCK,1/4-20.....................10
80 7-132-245 NUT / NYLOCK JAM.......................2
81 7-132-246 RUBBER SEAL WASHER.............14
82 6-6201-04 NUT,HEX,1/4-20..............................2

Part No. 97486 GTH-644, GTH-842, GTH-844 233


1000 Accessories January 2015

1003.1 Fully Enclosed Cab Assembly, View 3

234 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1003.1 Fully Enclosed Cab Assembly, View 3

Item Part No. Description Qty.

5 7-132-205 DOOR ASSY. COMPLETE / LOWER/


S......................................................1
17 7-132-193 Glass seal..........................40-inches
31 7-132-237 HINGE LR DOOR/STCIII/ W ST
DR...................................................2
33 7-132-190 HINGE PIN......................................4
34 7-132-191 DOOR HINGE PIN E-CLIP..............4
35 7-132-192 PLASTIC BUSHING / DOOR
HINGE.............................................8
36 7-132-138 LATCH GASKET.........................Ref.
38 7-132-85 SEAL WASHER.............................16
39 7-132-84 WASHER,STC PLASTIC
COVER..........................................30
40 7-132-74 COVER,STC PLASTIC BOLT........30
43 7-132-198 HANDLE / INSIDE DOOR LATCH /
S......................................................1
44 7-132-136 DOOR LATCH / EXTERIOR............1
45 7-132-199 DOOR KEY / SAF-T-CAB III............2
47 7-132-201 BOLT / STRIKER.............................1
56 7-173-14 BOLT / 8mm x 35mm / C-SUNK
ALL..................................................2
57 6-8508-30 CAPSCREW....................................2
58 6-5205-12 SCREW,HHC,5/16-18X1.50,GR8.....8
59 6-9105-08 SELF LOCKING NUT......................2
60 7-173-28 8 MM FLAT WASHER......................4
64 6-5204-04 SCREW,HHC,1/4-20X.5,GR8..........6
68 6-8506-40 CAPSCREW 6MM X 1.00 X 40MM
LG....................................................1
74 7-194-89 JAM
NUT,NYLOCK,5/16-18,PLATED......1
76 6038 NUT,HEX,5/16-18,GR8....................8
77 7-173-27 FLATWASHER 6MM ID X 12 MM
OD...................................................1
78 6-9101-06 6MM X 1.00 HEX NUT....................1

Part No. 97486 GTH-644, GTH-842, GTH-844 235


1000 Accessories January 2015

1004.1 Fully Enclosed Cab Assembly, View 4

236 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1004.1 Fully Enclosed Cab Assembly, View 4

Item Part No. Description Qty.

-- 7-132-204 UPPER DOOR ASSEMBLY


4 7-132-186 FRAME / UPPER DOOR.................1
9 130298 GLASS / DOOR / TOP /
SAF-T-CAB......................................1
32 7-132-238 HINGE.............................................2
33 7-132-190 HINGE PIN......................................4
34 7-132-191 DOOR HINGE PIN E-CLIP..............4
35 7-132-192 PLASTIC BUSHING / DOOR
HINGE.............................................8
38 7-132-85 SEAL WASHER.............................16
39 7-132-84 WASHER,STC PLASTIC
COVER..........................................30
40 7-132-74 COVER,STC PLASTIC BOLT........30
41 7-132-197 LATCH / DOOR HOLD BACK..........1
46 7-132-200 DOOR LATCH / SPLIT DOOR.........1
48 7-132-202 KNOB / SPLIT DOOR LATCH.........1
58 6-5205-12 SCREW,HHC,5/16-18X1.50,GR8.....8
62 7-194-87 MACHINE SCREW / 10-32 x 3/8
LG....................................................1
66 7-173-17 SCREW / M6 x 1.00 x 30mm LG./....2
67 49364 NUT,NYLOCK,M6X1.00..................2
72 6-6212-04 WASHER,FLAT,.250,
HARDENED..................................23
76 6038 NUT,HEX,5/16-18,GR8....................8

Part No. 97486 GTH-644, GTH-842, GTH-844 237


1000 Accessories January 2015

1005.1 Fully Enclosed Cab Assembly, View 5

238 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1005.1 Fully Enclosed Cab Assembly, View 5

Item Part No. Description Qty.

-- 7-132-207 KIT,FRONT WINDSHIELD WIPER


includes items 25-30
3 7-132-42 DOOR STRAP / 7 IN.......................1
16 7-132-193 Glass seal........................196-inches
25 7-132-124 WIPER MOTOR / SAF T CAB 2 &
3.......................................................1
-- 226582 SHAFT,WIPER MOTOR PIVOT***
(THIS P/N IS FOR WIPER MOTOR
SHAFT AND RELATED HARDWARE
ONLY)
-- T115360 WIPER MOTOR WITHOUT SHAFT***
26 7-132-210 PANTOGRAPH WIPER BASE w/
GASKE............................................1
27 7-132-210 PANTOGRAPH WIPER BASE w/
GASKE............................................1
(7-132-211 no longer available)
28 123225 ARM,STCIII,24"WET WIPER..........1
29 7-132-213 WIPER BLADE / 28 IN. / FLEX........1
30 7-194-86 BOLT 1/4-28 X 3/4...........................2
49 7-347-02 FAN ASSEMBLY..............................1
50 6-5603-06 CAP SCREW,SH,10-24 X 0.75.......4
51 7-132-41 DOOR STRIKER.............................1
52 6-9101-12 HEX NUT 12MM..............................1
53 6-6212-08 WASHER,FLAT,USS,1/2",Y.............2
83 Ref. UPPER DOOR ASSEMBLY
refer to 1004.1
84 Ref. DOOR ASSY / LOWER /
STAMPED ST
refer to 1003.1

Part No. 97486 GTH-644, GTH-842, GTH-844 239


1000 Accessories January 2015

1006.1 Fork Frame Rotate Assembly

240 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1006.1 Fork Frame Rotate Assembly

Item Part No. Description Qty.

-- 4-1118-16 ROTATE STOPS..............................1


(not shown)
1A 4-1118 FORK FRAME,48" ROT PIN 844.....1
1B 4-1292 FORK FRAME, 60" ROT PIN 844
1C 4-1170 FORK FRAME, 72" ROT 844
2 4-1528 PIVOT FRAME, ROTATE 844..........1
3 123580 CYLINDER,ROTATE***....................1
4A 2-1067-10 PIN, FORK TINE 48".......................1
4B 2-1067-12 PIN,FORK TINE 60"
4C 2-1067-11 PIN,FORK TINE 72"
5 5-2041-32 PIN,2.00DIA X 19.88,ONE HOLE.....1
6 5-2041-20 PIN,2.00 DIAX21.00,ONE
HOLE..........................................Ref.
7 123581 PIN,ROTATE CYLINDER.................1
8 1-1072 BOLT,HMB,2-12X5 7/8,GR8............1
9 1-1073 WASHER.........................................2
10 123445 T WASHER,4.00X2.00X.125...........2
11 1-1074 COLLAR......................................Ref.
12 1-1071 BOLT,1 1/4-12X4 3/4.......................1
13 6-6206-20 NUT,NYLOCK 1 1/4.........................1
14 7-280-02 NUT,LOCK.......................................1
15 6-5208-30 SCREW,HHC,1/2-13X3.75,GR8..Ref.
16 13854 SCREW,HHC,1/2-13 X
4.5,GRD.8...................................Ref.
17 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....1
18 6021 WASHER,LOCK,.375......................1
19 28646 ZERK,GREASE,1/8 NPT.................3
20 6033 WASHER,LOCK,0.5"..................Ref.
21 104328 NUT,HEX,1/2-13 GRD 8..............Ref.

Part No. 97486 GTH-644, GTH-842, GTH-844 241


1000 Accessories January 2015

1007.1 Rotate Cylinder Assembly

242 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1007.1 Rotate Cylinder Assembly

Item Part No. Description Qty.

-- 7-900-86 SEAL KIT,CYLINDER***.............Ref.


1 7-379-36 Wear Ring........................................1
2 7-379-37 PSP Seal.........................................1
3 7-379-22 Back-up Ring...................................2
4 7-379-23 O-ring...............................................1
5 7-379-38 O-ring...............................................1
6 7-379-39 Back-up Ring...................................1
7 7-379-26 Wear Ring........................................1
8 7-379-45 Loaded U-cup..................................1
9 7-379-28 Rod Wiper........................................1
10 7-379-29 LOCKNUT.......................................1
11 7-379-40 Piston...............................................1
12 7-379-41 Barrel Assembly..............................1
13 7-379-42 Rod Assembly.................................1
14 7-379-33 SET SCREW...................................1
15 7-379-43 Thread Cap......................................1
16 7-379-44 Thread Cap Head............................1

Part No. 97486 GTH-644, GTH-842, GTH-844 243


1000 Accessories January 2015

1008.1 Dual Pilot Check Valve

244 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1008.1 Dual Pilot Check Valve

Item Part No. Description Qty.

1 7-234-35 VALVE,DUAL PILOT CHECK..........1


2 7-234-46 BODY...............................................1
3 7-234-18 CARTRIDGE / PILOT CHECK.........2
4 123668 SCREW,SHC,5/16-18X2.50............2
5 123669 WASHER,HI-LOCK.........................2
6 7-234-29 SEAL KIT.........................................2

Part No. 97486 GTH-644, GTH-842, GTH-844 245


1000 Accessories January 2015

1009.1 Circuit, Fork Rotate

246 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1009.1 Circuit, Fork Rotate

Item Part No. Description Qty. Item Part No. Description Qty.

1 123671 FITTING, 06OR X 06 JIC STR........2 38 21604 SCREW,HHC,3/8-16 X 3.25............1


2 6-7023-40 HOSE,06X06-90X20LG...................1 39 4828 NUT,NYLOCK,3/8-16.......................2
3 6-6453-07 FITTING,08 OR X 06 JIC 90...........1 40 14033 SCREW,HHC,3/8-16 X 2.75............1
4 7-234-84 VALVE BODY..............................Ref. 41 6097 WASHER,FLAT,USS,3/8",Y.............1
5 7-234-17 CARTRIDGE / NEEDLE..............Ref. 42 5-2142 #8 JIC TO ORFS ADAPTER............2
6 7-234-103 NEEDLE VALVE ASSY....................1 43 75042 ELBOW,BULKHEAD UNION
7 6-5205-30 SCREW,HHC,5/16-18X3.75,GR8.....1 520701-8.........................................2

8 123673 FITTING, 08 OR X 06 JIC STR.......1 44 123179 #8,90 DEG ORFS SWIVEL.............2

9 6-7023-62 HOSE,06X06-90X31LG...................2 45 123181 QUICK COUPLING,FEMALE..........2

10 6-6452-03 FITTING,06OR X 06 JIC 45............4 46 123180 QUICK COUPLING,MALE...............2

11 7-244-31 VALVE,ELECTRIC 4WAY................1 47 123673 FITTING, 08 OR X 06 JIC STR.......2

12 123138 SWITCH, AUXILIARY......................1 48 6-7003-74 HOSE,6X6X37"...............................1

13 7-244-27 Ref. DIN CONNECTOR...................2 49 6-7023-74 HOSE,06X06-90X37LG...................1


(7-244-27 is no longer available from 50 123838 COIL,PROTECTIVE,PLASTIC......24
supplier, however, some Genie 51 123670 FITTING,06 OR X 06 JIC 90...........1
inventory may still be in stock)
52 123671 FITTING, 06OR X 06 JIC STR........1
14 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....2
53 123758 VALVE,DUAL PILOT CHECK..........1
15 6356 WASHER,LOCK,.25........................2
54 123668 SCREW,SHC,5/16-18X2.50............2
16 6-6201-04 NUT,HEX,1/4-20..............................2
55 123669 WASHER,HI-LOCK.........................2
17 108520 FITTING,08X06JIC EXP..................2
56 123672 FITTING,06 SAE X 06 COMP,90.....2
18 6-7014-184 HOSE,08X10X92"LG.......................2
57 123674 FORMED TUBE...............................1
19 123838 COIL,PROTECTIVE,PLASTIC......18
58 123580 CYLINDER,ROTATE***....................1
20 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...2
21 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................2
22 14723 SCREW,HHC,5/16-18 X 1.75..........1
23 5-2139 UNION,-10.......................................4
24 123192 CLAMP HALVES,TWIN,5/8"TUBE...5
25 123176 PLATE, TOP.....................................5
26 13000 SCREW,HHC,5/16-18 X 1.25..........5
27 108558 TUBE ASSY,STRAIGHT,TH............2
28 108559 TUBE ASSY,AUX,INNER................1
29 108560 TUBE ASSY,AUX,OUTER,TH.........1
30 6-6475-07 FITTING,10 JIC BH-UNION,STR.....2
31 5-2096 FORMING,HARDLINE BRKT..........1
32 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.4
33 29868 SPRING CLIP,3/8-16.......................4
34 5-2136 FORMING,HARDLINE BRKT..........1
35 6-7014-792 HOSE,10X8X396LG........................2
36 5-2038 SHEAVE,OPTION,HOSE................1
37 5-2041-2 PIN,2.00DIAX7.50 LG,1 HOLE........1

Part No. 97486 GTH-644, GTH-842, GTH-844 247


1000 Accessories January 2015

1010.1 Circuit, Auxillary Hydraulics, 3 -7 GPM

248 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1010.1 Circuit, Auxillary Hydraulics, 3 -7 GPM

Item Part No. Description Qty. Item Part No. Description Qty.

1 123671 FITTING, 06OR X 06 JIC STR........2 38 21604 SCREW,HHC,3/8-16 X 3.25............1


2 6-7023-40 HOSE,06X06-90X20LG...................1 39 4828 NUT,NYLOCK,3/8-16.......................2
3 6-6453-07 FITTING,08 OR X 06 JIC 90...........1 40 14033 SCREW,HHC,3/8-16 X 2.75............1
4 7-234-84 VALVE BODY..............................Ref. 41 6097 WASHER,FLAT,USS,3/8",Y.............1
5 7-234-17 CARTRIDGE / NEEDLE..............Ref. 42 5-2142 #8 JIC TO ORFS ADAPTER............2
6 7-234-103 NEEDLE VALVE ASSY....................1 43 75042 ELBOW,BULKHEAD UNION
7 6-5205-30 SCREW,HHC,5/16-18X3.75,GR8.....1 520701-8.........................................2

8 123673 FITTING, 08 OR X 06 JIC STR.......1 44 123179 #8,90 DEG ORFS SWIVEL.............2

9 6-7023-62 HOSE,06X06-90X31LG...................2 45 123181 QUICK COUPLING,FEMALE..........1

10 6-6452-03 FITTING,06OR X 06 JIC 45............4 46 123180 QUICK COUPLING,MALE...............1

-- 7-244-27 Ref. DIN CONNECTOR...............Ref.


(7-244-27 is no longer available from
supplier)
11 7-244-31 VALVE,ELECTRIC 4WAY................1
12 123138 SWITCH, AUXILIARY......................1
14 6-5204-12 SCREW,HHC,1/4-20 X1.50,GR8.....2
15 6356 WASHER,LOCK,.25........................2
16 6-6201-04 NUT,HEX,1/4-20..............................2
17 108520 FITTING,08X06JIC EXP..................2
18 6-7014-184 HOSE,08X10X92"LG.......................2
19 123838 COIL,PROTECTIVE,PLASTIC......18
20 7-273-32 CLAMP HALVES,TWIN,7/8"TUBE...2
21 123177 CLAMP CVR PLATE,TWIN,GRP
3.......................................................2
22 14723 SCREW,HHC,5/16-18 X 1.75..........1
23 5-2139 UNION,-10.......................................4
24 123192 CLAMP HALVES,TWIN,5/8"TUBE...5
25 123176 PLATE, TOP.....................................5
26 13000 SCREW,HHC,5/16-18 X 1.25..........5
27 108558 TUBE ASSY,STRAIGHT,TH............2
28 108559 TUBE ASSY,AUX,INNER................1
29 108560 TUBE ASSY,AUX,OUTER,TH.........1
30 6-6475-07 FITTING,10 JIC BH-UNION,STR.....2
31 5-2096 FORMING,HARDLINE BRKT..........1
32 T106382 FLGHCS,3/8-16X1.25.GR5,ZN,LOC.4
33 29868 SPRING CLIP,3/8-16.......................4
34 5-2136 FORMING,HARDLINE BRKT..........1
35 6-7014-792 HOSE,10X8X396LG........................2
36 5-2038 SHEAVE,OPTION,HOSE................1
37 5-2041-2 PIN,2.00DIAX7.50 LG,1 HOLE........1

Part No. 97486 GTH-644, GTH-842, GTH-844 249


1000 Accessories January 2015

1011.1 Road and Work Light Accessory

250 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1011.1 Road and Work Light Accessory

Item Part No. Description Qty. Item Part No. Description Qty.

1 7-213-04 BEACON.........................................1 19 6-5205-12 SCREW,HHC,5/16-18X1.50,GR8.....2


-- 2-1355 HARNESS,STROBE LIGHT 20 7-162-02 CAB LIGHT......................................2
2 123661 SCREW,PHM,10-24X.625...............3 (road light option)

3 7-289-06 SWITCH / TURN SIGNAL...............1 -- 2-1354 HARNESS,HEADLIGHT


(models with road light option) (road light option)

4 7-164-02 SWITCH,LIGHTS
(models with road light option)
5 7-164-02 SWITCH,LIGHTS
(models with work light option)
6 141650 ADAPTER,04 FORB X02 MP
7 141654 6 FJIC SW X 6 MJIC RN X 4 ORBT
8 117659 SWITCH,PRESS,NO,50 PSI,04
OR...................................................1
(brake pressure switch) (refer to
923.1)
-- 117659 SWITCH,PRESS,NO,50 PSI,04 OR
-- 141650 ADAPTER,04 FORB X02 MP
-- 141651 ADAPTER HARNESS,BRAKE LT PS
-- 141653 KIT,BRAKE LT PS-FIELD REPLACE
9 29868 SPRING CLIP,3/8-16.......................1
10 19934 WASHER,3/8
HARD.STEEL-FLAT,USS.................1
11 94195 SCREW,HHC,3/8-16 X .75,GR 8.....1
12 7-289-05 LIGHT,HEADLIGHT.........................1
(models with road light option)
13 6-6286-04 NUT.................................................6
14 6-6284-05 SCREW,RLM,10-24-3/4..................6
15A 7-289-07 LIGHT,BACK-UP,CLEAR.................1
(models with work light option)
-- 2-1261 HARNESS,TAIL&BACK UP LIGHT
-- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**
-- 7-319-15 CLAMP,ADHESIVE BACK,3/8
15B 7-289-04 LIGHT,BRAKE,TAIL,TURN
(red, models with road light option)
16A 7-289-04 LIGHT,BRAKE,TAIL,TURN
(models with roadlight and/or worklight
option)
17 7-289-03 LIGHT,PEDESTAL BLINKER
AMBER............................................2
(includes fasteners)(road light option)
-- 123927 HARNESS,ROAD LIGHT,TURN SIG
-- 4-2365 HARNESS,TURN/TAIL/HAZARD,TH
(road light option)
18 6886 WASHER,LOCK,.313......................2

Part No. 97486 GTH-644, GTH-842, GTH-844 251


1000 Accessories January 2015

1012.1 Road Light Harnesses

252 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1012.1 Road Light Harnesses

Item Part No. Description Qty.

1 7-289-04 LIGHT,BRAKE,TAIL,TURN..............2
2 7-289-05 LIGHT,HEADLIGHT.........................1
3 4-2365 HARNESS,TURN/TAIL/HAZARD,TH.1
4 117659 SWITCH,PRESS,NO,50 PSI,04
OR...................................................1
5 7-314-01 FLASHER........................................1
6 7-125-06 SWITCH, TURN SIGNAL................1
7 2-1354 HARNESS,HEADLIGHT..................1
8 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................1
9 7-164-02 SWITCH,LIGHTS............................1
10 7-162-02 CAB LIGHT......................................2
11 7-289-03 LIGHT,PEDESTAL BLINKER
AMBER............................................2
12 141652 HARNESS,TURN SIGNAL,PS........1

Part No. 97486 GTH-644, GTH-842, GTH-844 253


1000 Accessories January 2015

1013.1 Work Light Harnesses

254 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1013.1 Work Light Harnesses

Item Part No. Description Qty.

1 7-289-07 LIGHT,BACK-UP,CLEAR.................1
2 7-289-04 LIGHT,BRAKE,TAIL,TURN..............1
3 4-2365 HARNESS,TURN/TAIL/HAZARD,TH.1
4 117659 SWITCH,PRESS,NO,50 PSI,04
OR...................................................1
5 2-1354 HARNESS,HEADLIGHT..................1
6 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................1
7 7-164-02 SWITCH,LIGHTS............................1
8 7-162-02 CAB LIGHT......................................2
9 141652 HARNESS,TURN SIGNAL,PS........1

Part No. 97486 GTH-644, GTH-842, GTH-844 255


1000 Accessories January 2015

1014.1 HVAC Components

256 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1014.1 HVAC Components

Item Part No. Description Qty.

1A T113835 COMPRESSOR,AC,PERK1104
-- T113838 V-BELT,AC COMP,PERK1104
1B 123846 KIT,AC COMPRESSOR,JD,644/8XX
-- 229025 BELT,FAN,DEERE 6/8K T3,AC
2A T113840 HOSE ASSY,AC,COMP/COND,PERK
2B 130076 HOSE ASSY,AC,COMP/COND,JD
3A T113841 HOSE ASSY,AC,EVAP/COMP,PERK
3B 130077 HOSE ASSY,AC,EVAP/COMP,JD
4 T113839 HOSE ASSY,AC,DRIER/EVAP
5 130078 HOSE ASSY,AC,COND/DRIER
6 123861 RECEIVER/DRIER,AC,644/8XX
-- 123858 SWITCH,PRESSURE,AC,644/8XX
7 Ref. Condenser
(refer to 1016.1)
8 Ref. Heater-AC, Blower Assy
(refer to 1015.1)
-- 235126 HEAT/AC DUCTING GASKET KIT
Contents of kit are included in
7-181-16. Service part only.
-- 7-181-16 DUCTING KIT, 3"DIAMETER
Gasket kit only is 235136

Part No. 97486 GTH-644, GTH-842, GTH-844 257


1000 Accessories January 2015

1015.1 HVAC Unit

258 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1015.1 HVAC Unit

Item Part No. Description Qty.

-- 123910 KIT,AC BRACKETS,644/8XX


(includes condenser and dryer
bracket)
1 231144 COVER
2 231142 HEATER COIL
3 231140 BLOWER, 12V
4 231145 RELAY, 12V
5 231146 THERMOSTAT
6 231143 CASING
7 231151 COPPER TUBE, 5/8
8 231149 MOTORIZED VALVE
9 231150 CLAMP
10 231148 BLOCK VALVE
11 231141 EVAPORATOR COIL

Part No. 97486 GTH-644, GTH-842, GTH-844 259


1000 Accessories January 2015

1016.1 Condenser Assembly, HVAC

260 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1016.1 Condenser Assembly, HVAC

Item Part No. Description Qty.

1 234778 MOTOR,12V,CONDENSER,HVAC,8K.1
2 234779 FAN,CONDENSER,HVAC,8K..........1
3 234780 COIL,CONDENSER,HVAC,8K........1

Part No. 97486 GTH-644, GTH-842, GTH-844 261


1000 Accessories January 2015

1017.1 Fender Assembly

262 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015 1000 Accessories

1017.1 Fender Assembly

Item Part No. Description Qty.

1 6-5205-10 SCREW,HHC,5/16-18X1.25,GR8...24
2A 150003 WELDMENT, LH FENDER
SUPPORT.......................................2
2B 150004 WELDMENT, RH FENDER
SUPPORT.......................................2
3 7-119-01 FENDER,FULL WHEEL,UTILITY.....4
4 6038 NUT,HEX,5/16-18,GR8..................24
5 6886 WASHER,LOCK,.313....................24
6 229016 WASHER,FENDER,5/16 X2.0 X
.062................................................24
7 823664 SCREW,HHC,M12-1.25X40MM,10.9,Y.16

Part No. 97486 GTH-644, GTH-842, GTH-844 263


January 2015

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

- .................................83 108675 ......................107 123153 ......................145 123661 ......................251


1-1017 .......................113 108713 ......................131 123161 ......................101 123663 ......................103–105
1-1024 .......................81 108717 ......................107 123162 ......................131, 133, 139, 123668 ......................245, 247
1-1034 .......................179 108744 ......................83 141 123669 ......................245, 247
1-1071 .......................241 108745 ......................83 123168 ......................129 123670 ......................147, 149, 151,
1-1072 .......................241 108746 ......................83 123169 ......................127 163, 247
1-1073 .......................241 108827 ......................25–26 123174 ......................133, 135 123671 ......................157, 161, 163,
1-1074 .......................241 108828 ......................25–26 123176 ......................137, 147, 149, 247, 249
1-1094 .......................81 108829 ......................25–26 151, 161, 163, 123672 ......................247
1-1173 .......................97, 99 110129 ......................161 247, 249 123673 ......................159, 163, 247,
1-1176 .......................97, 99 114057 ......................11 123177 ......................135, 139, 147, 249
1-1287 .......................11 114058 ......................11 149, 151, 153, 123674 ......................247
1-1306 .......................143 114059 ......................11 155, 247, 249 123677 ......................103–105
1-1684 .......................13 114062 ......................11 123179 ......................247, 249 123688 ......................103–105
102058 ......................81 114071 ......................13 123180 ......................247, 249 123758 ......................247
10258 ........................143 114072 ......................13 123181 ......................247, 249 123800 ......................103–105
102598 ......................91 114073 ......................13 123184 ......................127 123838 ......................147, 149, 151,
102600 ......................95 114083 ......................11 123185 ......................127 153, 155, 247,
102630 ......................95 114086 ......................11 123186 ......................127 249
102632 ......................91 114087 ......................11 123187 ......................127, 141 123839 ......................104–105
102635 ......................91 114118 ......................11 123188 ......................125 123840 ......................103–105, 159
102638 ......................91 115328 ......................79 123190 ......................97, 99 123841 ......................103–105
102639 ......................91 117043 ......................145, 209 123192 ......................137, 147, 149, 123842 ......................103–105
102641 ......................95 117044 ......................145, 209 151, 247, 249 123843 ......................103–105
102642 ......................95 117046 ......................99 123196 ......................103–105, 115, 123846 ......................257
102643 ......................91 117048 ......................99 117, 119, 121 123858 ......................257
102644 ......................91 117050 ......................101 123198 ......................103–105 123861 ......................257
102645 ......................95 117149 ......................31 123199 ......................93, 103–105 123910 ......................259
104328 ......................25–26, 241 117150 ......................29, 31 123200 ......................115, 117, 119, 123927 ......................251
105695 ......................229 117151 ......................29, 31 121 123932 ......................79, 87, 91
108097 ......................26 117152 ......................29, 31 123203 ......................115, 117, 119, 1255248 ....................71
108476 ......................145 117254 ......................11 121 13000 ........................137, 147, 149,
108477 ......................23 117259 ......................13 123221 ......................231 151, 247, 249
108478 ......................23 117260 ......................13, 95 123222 ......................231 130000 ......................83
108479 ......................23 117473 ......................91 123225 ......................239 130001 ......................83
108480 ......................29 117513 ......................31 123232 ......................25–26 130002 ......................83
108483 ......................29 117539 ......................31 123245 ......................231 130003 ......................83
108489 ......................15 117567 ......................145, 209 123261 ......................205 130004 ......................83, 85
108491 ......................15 117586 ......................99 123273 ......................121 130005 ......................83
108494 ......................29, 31 117587 ......................101 123277 ......................131 130006 ......................83
108496 ......................17 117589 ......................11 123291 ......................104–105 130007 ......................83
108498 ......................15 117659 ......................229, 251, 253, 123327 ......................91 130009 ......................83
108520 ......................247, 249 255 123328 ......................91 130010 ......................83
108527 ......................79 117681 ......................81 123329 ......................91 130011 ......................83
108528 ......................79 117694 ......................111, 171, 173 123331 ......................91 130012 ......................83
108529 ......................97 117923 ......................23 123337 ......................93 130015 ......................83
108530 ......................101 117926 ......................25–26 123338 ......................93 130016 ......................89
108532 ......................83 123079 ......................93 123339 ......................93 130017 ......................89
108540 ......................83 123080 ......................95 123351 ......................91 130018 ......................83
108541 ......................83 123082 ......................93 123362 ......................95 130019 ......................83
108542 ......................83 123084 ......................91 123363 ......................95 130021 ......................85
108543 ......................83 123085 ......................91 123425 ......................104–105 130022 ......................85, 87
108548 ......................87 123086 ......................95 123445 ......................241 130023 ......................85
108549 ......................83 123088 ......................91 123548 ......................129 130024 ......................85
108556 ......................83 123089 ......................95 123556 ......................29, 31 130025 ......................85
108558 ......................147, 149, 151, 123091 ......................91 123559 ......................15, 29, 31, 145 130026 ......................85
247, 249 123092 ......................91 123561 ......................103–105 130027 ......................85
108559 ......................247, 249 123098 ......................95 123562 ......................104–105 130028 ......................89
108560 ......................247, 249 123105 ......................91 123565 ......................145 130029 ......................87
108561 ......................147, 149, 151 123114 ......................19, 179 123567 ......................103–105, 115, 130030 ......................87
108562 ......................147, 149, 151 123131 ......................145 117, 119, 121 130031 ......................87
108570 ......................109 123133 ......................103–105 123568 ......................115, 117, 119, 130032 ......................87
108576 ......................23, 147, 149, 151 123134 ......................103–105 121 130033 ......................87
108579 ......................79 123135 ......................103–105 123569 ......................115, 117, 119, 130034 ......................87
108581 ......................29, 31 123136 ......................103–105 121 130035 ......................87
108585 ......................107 123137 ......................103–105 123572 ......................103–105, 107 130036 ......................87
108590 ......................13 123138 ......................103–105, 247, 123573 ......................103–105, 109 130037 ......................87, 91
108591 ......................11 249 123574 ......................103–105 130038 ......................87
108612 ......................101 123142 ......................23 123576 ......................145 130039 ......................87
108654 ......................15 123145 ......................29 123577 ......................15, 17 130040 ......................87
108666 ......................171 123147 ......................19, 179 123580 ......................241, 247 130041 ......................89
108667 ......................143 123148 ......................145 123581 ......................241 130042 ......................89
108670 ......................103–105 123149 ......................21 123595 ......................83 130043 ......................89
108672 ......................165 123150 ......................21 123596 ......................19 130045 ......................89
108674 ......................15 123151 ......................19 123651 ......................113 130046 ......................89

264 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

130048 ......................89 141922 ......................23 226612 ......................91 37505 ........................81, 113


130076 ......................257 141946 ......................105 226614 ......................95 38509 ........................143
130077 ......................257 141950 ......................25–26 226615 ......................95 4-1074-8B ..................131, 135
130078 ......................257 14392 ........................91 226616 ......................95 4-1105-11 ..................11
130294 ......................103–105, 109, 14723 ........................137, 147, 149, 226617 ......................95 4-1105-12 ..................11
233 151, 155, 247, 226618 ......................95 4-1105-13 ..................11
130295 ......................103–105, 109 249 226620 ......................95 4-1105-14 ..................11
130296 ......................231 150003 ......................263 226624 ......................91 4-1105-19 ..................13
130297 ......................231 150004 ......................263 226625 ......................93 4-1118 .......................241
130298 ......................237 15086 ........................79 226626 ......................93 4-1118-16 ..................241
130312 ......................25–26 15513 ........................119, 121 226627 ......................95 4-1170 .......................241
130339 ......................95 16073 ........................161 226628 ......................95 4-1292 .......................241
130345 ......................103–105 161801 ......................233 226639 ......................91 4-1401-10 ..................13
130351 ......................219 18730 ........................131, 135 226640 ......................91 4-1401-2 ....................11
130354 ......................87 19506 ........................103–105 226641 ......................91 4-1401-3 ....................11
130386 ......................127, 129, 133, 19934 ........................19, 23, 25–26, 226642 ......................91 4-1401-8 ....................11
135 29, 79, 107, 145, 226876 ......................125 4-1525 .......................25–26
130480 ......................104–105 231, 251 226877 ......................125 4-1526 .......................25–26
130485 ......................29, 31 2-1067-10 ..................241 226878 ......................125 4-1527 .......................25–26
130535 ......................127, 141 2-1067-11 ..................241 226879 ......................125 4-1528 .......................241
130687 ......................104–105 2-1067-12 ..................241 226880 ......................125 4-1685 .......................79
130688 ......................104–105 2-1166 .......................97, 99 226881 ......................125 4-1880-1 ....................11
130689 ......................104–105 2-1261 .......................251 227493 ......................55 4-2065 .......................79
130690 ......................104–105 2-1284 .......................13 227784 ......................213–214 4-2360 .......................103–105
130691 ......................104–105 2-1290 .......................13 22786 ........................25–26, 143 4-2361 .......................103–105
130692 ......................104–105 2-1291 .......................13 22788 ........................137 4-2363 .......................103–105
130693 ......................104–105 2-1292 .......................13 228986 ......................183, 185 4-2365 .......................251, 253, 255
130694 ......................104–105 2-1293 .......................11 228987 ......................187 4-2367 .......................103–105
130695 ......................104–105 2-1294 .......................11 229015 ......................26 4-2370 .......................101
130696 ......................104–105 2-1295 .......................13 229016 ......................263 4-2371 .......................97
130697 ......................104–105 2-1296 .......................13 229025 ......................257 4-2377 .......................97
130698 ......................104–105 2-1298 .......................11 229053 ......................79, 145 44662 ........................127
130699 ......................104–105 2-1299 .......................13 231132 ......................91 45226 ........................15, 23, 25–26,
130700 ......................105 2-1300 .......................13 231140 ......................259 137
130701 ......................105 2-1301 .......................13 231141 ......................259 45415 ........................157
130702 ......................105 2-1302 .......................11, 13 231142 ......................259 45748 ........................133, 135
130703 ......................105 2-1303 .......................11 231143 ......................259 46716 ........................29, 31
130704 ......................105 2-1304 .......................11 231144 ......................259 47094 ........................25–26, 125
130705 ......................105 2-1345 .......................13 231145 ......................259 47279 ........................125
130706 ......................105 2-1346 .......................13 231146 ......................259 4828 ..........................15, 19, 25–26,
130707 ......................105 2-1347 .......................13 231148 ......................259 79, 99, 127, 131,
130809 ......................193 2-1352-1 ....................13 231149 ......................259 135, 137, 139,
130810 ......................97 2-1353-1 ....................13 231150 ......................259 141, 147, 149,
130811 ......................101 2-1354 .......................251, 253, 255 231151 ......................259 151, 161, 247,
130813 ......................119, 121 2-1355 .......................251 231152 ......................145 249
130814 ......................119, 121 21130 ........................113 231163 ......................145 49363 ........................123
130815 ......................79 214425 ......................83 231164 ......................145 49364 ........................237
130816 ......................79, 121 214426 ......................83 234778 ......................261 49409 ........................15, 79, 85
130857 ......................97 21496 ........................89 234779 ......................261 49816 ........................91, 119, 121, 145
130859 ......................113 21604 ........................131, 135, 247, 234780 ......................261 49818 ........................115, 117, 119,
130870 ......................119, 121 249 234850 ......................79 121
130883 ......................31 218100 ......................103–105 234953 ......................79 49819 ........................19
130884 ......................31 226218 ......................125 235126 ......................257 5-2001-8 ....................29, 31
130885 ......................31 226222 ......................125 235393 ......................125 5-2001-9 ....................29, 31
130913 ......................79 226223 ......................125 236304 ......................91 5-2005 .......................97
130914 ......................79 226403 ......................229 236305 ......................91 5-2006 .......................101
130917 ......................193 226404 ......................229 238363 ......................123 5-2025 .......................165, 167, 171
130918 ......................193 226405 ......................229 27826 ........................83 5-2030 .......................127
130919 ......................193 226406 ......................229 28646 ........................241 5-2032 .......................125, 135
130920 ......................193 226407 ......................229 29752 ........................89 5-2033 .......................125
130921 ......................193 226435 ......................91 29868 ........................29, 31, 129, 137, 5-2038 .......................131, 135, 247,
130922 ......................193 226436 ......................93 145, 247, 249, 249
130943 ......................79 226438 ......................91 251 5-2039 .......................137
13775 ........................127 226440 ......................91 3-1213 .......................113 5-2040-243 ................129, 135
138029 ......................109 226441 ......................91 3-1257-1 ....................11 5-2040-257 ................127, 135
13854 ........................25–26, 241 226442 ......................91 3-1349 .......................97, 99 5-2041-1 ....................137
13918 ........................15, 23, 25–26 226451 ......................93 3-1360-1 ....................15, 85 5-2041-11 ..................23
14033 ........................139, 147, 149, 226453 ......................93 3-1360-2 ....................15, 85 5-2041-18 ..................127, 141
151, 247, 249 226454 ......................35 3-1376 .......................145, 161, 163 5-2041-19 ..................133, 135
141309 ......................127, 141 226456 ......................35 3-1390 .......................19 5-2041-2 ....................131, 135, 247,
141650 ......................229, 251 226460 ......................91 30143 ........................21 249
141651 ......................251 226464 ......................91 34052 ........................251, 253, 255 5-2041-20 ..................241
141652 ......................253, 255 226570 ......................213–214 34550 ........................15, 129 5-2041-21 ..................25–26
141653 ......................229, 251 226574 ......................91 36456 ........................137, 147, 149, 5-2041-22 ..................15
141654 ......................229, 251 226582 ......................239 151 5-2041-25 ..................25–26
141788 ......................109 226606 ......................26 36603 ........................127, 141 5-2041-31 ..................23

Part No. 97486 GTH-644, GTH-842, GTH-844 265


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

5-2041-32 ..................241 6-5208-20 ..................79, 85 6-6450-20 ..................85, 175, 177 6-7003-40 ..................147, 149, 151,
5-2042-1 ....................143 6-5208-30 ..................23, 25–26, 241 6-6450-27 ..................145 161
5-2044 .......................143 6-5212-48 ..................15, 23 6-6450-36 ..................171 6-7003-56 ..................163
5-2046-1 ....................127 6-5220-20 ..................26 6-6452-03 ..................163, 247, 249 6-7003-74 ..................163, 247
5-2046-3 ....................131, 135 6-5306-14 ..................15, 85 6-6452-04 ..................147, 149, 151, 6-7003-90 ..................161
5-2046-4 ....................125, 135, 143 6-5603-06 ..................239 159 6-7004-256 ................145
5-2048-1 ....................125 6-5605-06 ..................175, 177 6-6452-06 ..................147, 149, 151 6-7004-352 ................159
5-2067-12 ..................29, 31 6-5606-04 ..................145 6-6452-08 ..................145 6-7004-44 ..................161
5-2070 .......................23 6-5606-14 ..................147, 149, 151, 6-6452-17 ..................147, 149, 151 6-7005-120 ................147, 149, 151
5-2079 .......................161 195 6-6452-19 ..................157, 161, 169 6-7005-158 ................153
5-2095 .......................129, 137 6-5606-22 ..................147, 149, 151, 6-6453-03 ..................153, 155 6-7005-172 ................147, 149, 151
5-2096 .......................137, 247, 249 153, 155, 197, 6-6453-04 ..................145, 147, 149, 6-7005-180 ................147, 149, 151
5-2099-7 ....................131, 133, 135 199, 201, 203 151, 157, 161, 6-7005-184 ................153, 155
5-2100-6 ....................127, 131, 133, 6-6201-04 ..................109, 145, 157, 163, 171, 173 6-7005-188 ................147, 149, 151
135, 139, 141 161, 167, 171, 6-6453-07 ..................159, 161, 247, 6-7005-200 ................147, 149, 151
5-2101-4 ....................131, 133, 135 233, 247, 249 249 6-7005-204 ................155
5-2129 .......................127, 131, 135, 6-6201-06 ..................15 6-6453-09 ..................147, 149, 151, 6-7005-32 ..................147, 149, 151
139 6-6201-10 ..................15 159, 161 6-7006-37 ..................85, 175, 177
5-2131 .......................25–26, 125 6-6205-05 ..................101, 107 6-6453-10 ..................145 6-7014-184 ................247, 249
5-2132-6 ....................139, 141 6-6205-06 ..................23 6-6453-11 ..................147, 149, 151 6-7014-768 ................147, 149, 151
5-2133-6 ....................127, 141 6-6206-20 ..................241 6-6453-12 ..................147, 149, 151, 6-7014-792 ................247, 249
5-2134 .......................127, 141 6-6206-24 ..................141, 143 153, 155 6-7022-100 ................171, 173
5-2135 .......................127, 141 6-6208-04 ..................113 6-6453-13 ..................153, 155 6-7022-172 ................171
5-2136 .......................137, 247, 249 6-6211-10 ..................15 6-6453-15 ..................85, 175, 177 6-7022-28 ..................157
5-2137 .......................127 6-6211-20 ..................26 6-6453-25 ..................145 6-7022-30 ..................147, 149, 151,
5-2138 .......................133, 135 6-6212-04 ..................23, 29, 31, 81, 6-6454-06 ..................161 153, 155, 169
5-2139 .......................147, 149, 151, 97, 99, 103–105, 6-6455-05 ..................145, 157, 161, 6-7022-34 ..................157
247, 249 107, 109, 147, 163, 165, 167, 6-7022-44 ..................157
5-2140 .......................147, 149, 151 149, 151, 157, 171, 173 6-7022-60 ..................147, 149, 151,
5-2142 .......................247, 249 163, 167, 171, 6-6455-15 ..................157, 165, 167 157, 165, 167,
50793 ........................135, 147, 149, 231, 233, 237 6-6457-03 ..................147, 149, 151, 171
151, 153 6-6212-08 ..................79, 85, 239 153, 155 6-7022-88 ..................171
5224 ..........................25–26, 137 6-6212-10 ..................15 6-6457-05 ..................147, 149, 151, 6-7023-120 ................157
5365 ..........................89 6-6214-06 ..................147, 149, 151, 153, 155, 169 6-7023-28 ..................171, 173
53909 ........................15 153, 155, 195, 6-6457-06 ..................145 6-7023-318 ................159
5397 ..........................25–26, 125 197, 199, 201, 6-6457-10 ..................145 6-7023-32 ..................157, 163, 165,
54177 ........................145 203 6-6459-01 ..................175 167
56123 ........................89 6-6243-06 ..................127, 129, 133, 6-6475-07 ..................247, 249 6-7023-40 ..................247, 249
56912 ........................23, 29, 31, 135, 135 6-6476-07 ..................147, 149, 151 6-7023-62 ..................157, 161, 163,
147, 149, 151 6-6252-04 ..................175, 177 6-6480-03 ..................157 165, 167, 171,
57201 ........................101, 103–105, 6-6252-07 ..................79 6-6480-07 ..................147, 149, 151 173, 247, 249
107, 171, 173, 6-6252-09 ..................79 6-6481-03 ..................171, 173 6-7023-74 ..................247
175, 177 6-6252-20 ..................179, 181 6-6481-05 ..................173 6-7024-388 ................159
58322 ........................103–105 6-6275-04 ..................143 6-6481-07 ..................147, 149, 151 6-7025-36 ..................145, 147, 149,
58566 ........................83 6-6284-05 ..................251 6-6482-03 ..................171, 173 151, 161, 163
6-2524-10 ..................25–26, 143 6-6286-04 ..................251 6-6482-05 ..................171, 173 6-7033-336 ................161
6-4516-24 ..................183, 185, 187 6-6286-05 ..................231 6-6485-03 ..................147, 149, 151 6-7045-44 ..................85, 175, 177
6-4524-32 ..................183, 185 6-6400-18 ..................177 6-6486-01 ..................171, 173 6-7088-43 ..................145
6-5204-04 ..................81, 104–105, 6-6400-19 ..................175, 177 6-6495-07 ..................171 6-7156-234 ................145
107, 109, 115, 6-6402-02 ..................165, 167, 171, 6-6600-14 ..................143 6-7801-132B ..............21
117, 119, 121, 173 6-7002-100 ................147, 149, 151, 6-7802-88B ................21
231, 233, 235 6-6406-04 ..................81 163, 171, 173 6-8108-55 ..................113
6-5204-06 ..................23, 29, 31, 107, 6-6413-03 ..................175 6-7002-17 ..................147, 149, 151, 6-8112-35 ..................15, 79, 85
111, 113, 145, 6-6422-01 ..................81, 179 157 6-8506-40 ..................235
147, 149, 151, 6-6423-07 ..................179 6-7002-204 ................157, 165, 167 6-8508-30 ..................235
157, 171, 173, 6-6423-08 ..................179 6-7002-210 ................171, 173 6-8510-40 ..................15, 85
231 6-6423-18 ..................175, 177 6-7002-244 ................157 6-8514-25 ..................81, 113
6-5204-08 ..................23, 97, 99 6-6424-05 ..................179 6-7002-26 ..................147, 149, 151, 6-9101-06 ..................235
6-5204-10 ..................104–105, 109, 6-6435-03 ..................165, 167, 171, 157 6-9101-08 ..................113
231, 233 173 6-7002-276 ................157 6-9101-12 ..................239
6-5204-12 ..................109, 161, 231, 6-6436-01 ..................145 6-7002-34 ..................157, 169 6-9105-08 ..................235
233, 247, 249 6-6437-04 ..................175 6-7002-62 ..................163 6-9111-08 ..................113
6-5204-14 ..................157, 161, 163 6-6438-04 ..................175 6-7002-74 ..................161 6-9111-10 ..................15, 85
6-5204-18 ..................167 6-6440-02 ..................171, 173 6-7002-84 ..................163 6-9605-720 ................179
6-5204-30 ..................171 6-6450-03 ..................171 6-7002-86 ..................163 6-9611-320 ................175
6-5205-08 ..................79, 107, 171, 173 6-6450-05 ..................147, 149, 151, 6-7003-100 ................171, 173 6-9611-448 ................177
6-5205-10 ..................101, 163, 263 153, 155, 157, 6-7003-130 ................171, 173 6-9611-464 ................175
6-5205-12 ..................231, 235, 237, 163, 169, 171, 6-7003-136 ................167 6-9611-512 ................177
251 173 6-7003-144 ................165 6019 ..........................99
6-5205-16 ..................147, 149, 151, 6-6450-06 ..................161, 171, 173 6-7003-174 ................173 6021 ..........................15, 83, 85, 89,
161 6-6450-12 ..................145, 159 6-7003-180 ................171 91, 99, 107, 145,
6-5205-20 ..................161 6-6450-15 ..................145, 147, 149, 6-7003-20 ..................163 159, 241
6-5205-22 ..................163 151, 161, 163 6-7003-212 ................157, 159, 165, 6033 ..........................21, 26, 79, 85,
6-5205-30 ..................247, 249 6-6450-16 ..................175, 177 167 103–105, 145,
6-5206-16 ..................79 6-6450-17 ..................145, 147, 149, 6-7003-22 ..................163 241
6-5208-08 ..................21 151 6-7003-244 ................159

266 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

6038 ..........................103–105, 163, 7-112-45 ....................217 7-126-404 ..................35 7-126-498 ..................51


235, 237, 263 7-112-46 ....................217 7-126-405 ..................35 7-126-500 ..................53
6090 ..........................135 7-112-47 ....................217 7-126-407 ..................35 7-126-506 ..................57
6091 ..........................29, 31, 97, 99, 7-112-48 ....................217 7-126-409 ..................35 7-126-507 ..................57
109, 125, 133, 7-112-49 ....................217 7-126-410 ..................35, 43 7-126-512 ..................57
135, 231, 233 7-112-50 ....................219 7-126-411 ..................37 7-126-517 ..................79, 85, 145
6097 ..........................15, 31, 83, 107, 7-112-51 ....................217 7-126-412 ..................37 7-126-518 ..................37
139, 147, 149, 7-112-52 ....................217 7-126-413 ..................37 7-126-519 ..................43
151, 247, 249 7-112-53 ....................217 7-126-414 ..................37 7-126-520 ..................43
61100-2400 ...............145 7-112-54 ....................217 7-126-415 ..................37 7-126-521 ..................43
6146 ..........................115, 117, 119, 7-112-55 ....................217 7-126-416 ..................37 7-126-522 ..................43
121, 231 7-112-56 ....................217 7-126-417 ..................37 7-126-54 ....................59
6198 ..........................23, 25–26, 125, 7-112-57 ....................217 7-126-418 ..................37 7-126-60 ....................59
137, 143 7-112-58 ....................217 7-126-419 ..................37 7-126-63 ....................57
62428 ........................91 7-112-59 ....................217 7-126-420 ..................37 7-126-64 ....................57
6356 ..........................81, 104–105, 7-112-60 ....................217 7-126-421 ..................37 7-126-671 ..................35
107, 111, 113, 7-112-61 ....................217 7-126-422 ..................39 7-126-684 ..................33
115, 117, 119, 7-112-62 ....................217 7-126-423 ..................39 7-126-688 ..................33
121, 145, 157, 7-112-63 ....................79, 145, 217, 219 7-126-424 ..................39 7-126-767 ..................79, 91
161, 163, 167, 7-118-03 ....................145, 209 7-126-425 ..................39 7-126-768 ..................55
171, 173, 247, 7-118-05 ....................209 7-126-428 ..................39 7-126-772 ..................53
249 7-118-06 ....................209 7-126-429 ..................39 7-126-773 ..................55
64154 ........................161 7-118-07 ....................209 7-126-431 ..................39, 45 7-126-774 ..................55
6605 ..........................127, 141 7-118-08 ....................209 7-126-432 ..................39 7-126-775 ..................55
6638 ..........................125, 135 7-118-09 ....................209 7-126-434 ..................41 7-126-776 ..................55
6886 ..........................79, 103–105, 7-119-01 ....................263 7-126-435 ..................41 7-126-777 ..................55
159, 161, 163, 7-120-11 ....................113 7-126-436 ..................41 7-126-778 ..................55
251, 263 7-121-01 ....................19, 179, 181 7-126-437 ..................41 7-126-779 ..................55
6889 ..........................29, 31, 104–105 7-121-02 ....................19, 179, 181 7-126-438 ..................41 7-126-780 ..................55
7-101-04 ....................143 7-121-07 ....................19, 179 7-126-439 ..................41 7-126-92 ....................33, 35
7-109-02 ....................101 7-121-08 ....................179 7-126-440 ..................41 7-128-01 ....................26
7-109-03 ....................101 7-121-09 ....................179 7-126-441 ..................41 7-128-02 ....................26
7-109-04 ....................101 7-125-05 ....................103–105 7-126-442 ..................43 7-128-11 ....................26
7-109-14 ....................101 7-125-06 ....................253 7-126-443 ..................43 7-128-12 ....................26
7-109-16 ....................101 7-126-04 ....................33, 35 7-126-444 ..................43 7-128-15 ....................26
7-109-17 ....................101 7-126-05 ....................35 7-126-445 ..................43 7-128-16 ....................26
7-110-02 ....................171, 173 7-126-215 ..................43 7-126-446 ..................43 7-132-108 ..................107
7-110-03 ....................171, 173 7-126-233 ..................37 7-126-448 ..................43 7-132-124 ..................239
7-112-05 ....................85 7-126-234 ..................37 7-126-450 ..................43 7-132-136 ..................235
7-112-07 ....................217 7-126-265 ..................35 7-126-451 ..................43 7-132-138 ..................235
7-112-08 ....................217 7-126-270 ..................35 7-126-453 ..................43 7-132-145 ..................109, 231
7-112-09 ....................217 7-126-277 ..................37 7-126-455 ..................43 7-132-146 ..................109, 233
7-112-10 ....................217 7-126-307 ..................53 7-126-456 ..................43 7-132-147 ..................103–105, 107,
7-112-11 ....................217 7-126-33 ....................35 7-126-457 ..................45 115, 117
7-112-12 ....................217 7-126-349 ..................43 7-126-458 ..................45 7-132-148 ..................107
7-112-13 ....................219 7-126-350 ..................43 7-126-459 ..................45 7-132-149 ..................107
7-112-14 ....................219 7-126-355 ..................33 7-126-460 ..................45 7-132-150 ..................107
7-112-15 ....................219 7-126-356 ..................35 7-126-461 ..................45 7-132-151 ..................107
7-112-16 ....................219 7-126-357 ..................35 7-126-464 ..................45 7-132-152 ..................107
7-112-17 ....................219 7-126-358 ..................35 7-126-465 ..................47 7-132-153 ..................107
7-112-18 ....................219 7-126-359 ..................35 7-126-466 ..................47 7-132-154 ..................107
7-112-19 ....................219 7-126-360 ..................37 7-126-468 ..................47, 49, 51 7-132-155 ..................107
7-112-20 ....................219 7-126-361 ..................43 7-126-469 ..................47 7-132-156 ..................107
7-112-21 ....................219 7-126-362 ..................43 7-126-470 ..................47, 49, 51 7-132-159 ..................107
7-112-22 ....................219 7-126-363 ..................53 7-126-471 ..................47, 49, 51 7-132-164 ..................109, 231, 233
7-112-23 ....................219 7-126-364 ..................53 7-126-472 ..................47, 49, 51 7-132-166 ..................107
7-112-25 ....................219 7-126-365 ..................53 7-126-473 ..................47, 49, 51 7-132-168 ..................231
7-112-26 ....................219 7-126-366 ..................53 7-126-474 ..................47, 49, 51 7-132-178 ..................233
7-112-27 ....................219 7-126-368 ..................53 7-126-475 ..................47, 49, 51 7-132-186 ..................237
7-112-28 ....................219 7-126-369 ..................53 7-126-476 ..................47, 49, 51 7-132-188 ..................231
7-112-29 ....................219 7-126-371 ..................57 7-126-477 ..................47, 51 7-132-190 ..................235, 237
7-112-30 ....................219 7-126-372 ..................57 7-126-480 ..................47, 51 7-132-191 ..................235, 237
7-112-31 ....................219 7-126-383 ..................59 7-126-481 ..................47, 51 7-132-192 ..................235, 237
7-112-32 ....................219 7-126-385 ..................33, 35 7-126-483 ..................49 7-132-193 ..................231, 233, 235,
7-112-33 ....................219 7-126-386 ..................33, 35 7-126-484 ..................49 239
7-112-34 ....................219 7-126-388 ..................33, 35 7-126-485 ..................49, 51 7-132-195 ..................231
7-112-35 ....................219 7-126-389 ..................33 7-126-486 ..................49 7-132-197 ..................231, 237
7-112-36 ....................219 7-126-391 ..................33, 35, 43 7-126-487 ..................49 7-132-198 ..................235
7-112-37 ....................219 7-126-392 ..................35 7-126-489 ..................49 7-132-199 ..................235
7-112-38 ....................219 7-126-394 ..................35 7-126-490 ..................49 7-132-200 ..................237
7-112-39 ....................217 7-126-395 ..................35 7-126-491 ..................49 7-132-201 ..................235
7-112-40 ....................219 7-126-399 ..................35 7-126-493 ..................51 7-132-202 ..................237
7-112-41 ....................219 7-126-400 ..................35 7-126-494 ..................51 7-132-204 ..................237
7-112-42 ....................219 7-126-401 ..................35 7-126-495 ..................51 7-132-205 ..................235
7-112-43 ....................219 7-126-402 ..................35 7-126-496 ..................51 7-132-207 ..................239
7-112-44 ....................219 7-126-403 ..................35 7-126-497 ..................51 7-132-210 ..................239

Part No. 97486 GTH-644, GTH-842, GTH-844 267


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

7-132-213 ..................239 7-166-18 ....................25–26 7-200-120 ..................213–214 7-229-559 ..................63, 65


7-132-214 ..................115, 117, 119, 7-166-19 ....................25–26 7-200-121 ..................214 7-229-562 ..................67
121 7-166-20 ....................25–26 7-200-122 ..................214 7-229-563 ..................67
7-132-215 ..................115, 117, 119, 7-166-23 ....................26 7-200-123 ..................214 7-229-564 ..................67
121 7-166-24 ....................26 7-200-124 ..................214 7-229-565 ..................67
7-132-223 ..................231 7-166-25 ....................26 7-200-128 ..................123 7-229-566 ..................67
7-132-232 ..................231 7-166-26 ....................26 7-200-129 ..................123 7-229-567 ..................67
7-132-235 ..................231 7-168-02 ....................163, 229 7-200-139 ..................123 7-229-568 ..................67
7-132-236 ..................231 7-169-01 ....................115, 117, 119, 7-200-14 ....................123 7-229-569 ..................67
7-132-237 ..................235 121 7-200-140 ..................123 7-229-570 ..................67
7-132-238 ..................237 7-169-02 ....................115, 117, 119, 7-200-15 ....................123 7-229-571 ..................67, 69, 71, 73
7-132-244 ..................109 121 7-200-155 ..................123 7-229-572 ..................67, 69
7-132-245 ..................109, 233 7-169-03 ....................115, 117, 119, 7-200-156 ..................123 7-229-573 ..................67
7-132-246 ..................109, 231, 233 121 7-200-157 ..................123 7-229-574 ..................67
7-132-247 ..................109, 231 7-169-04 ....................115, 117, 119, 7-200-158 ..................123 7-229-575 ..................67
7-132-41 ....................239 121 7-200-159 ..................123 7-229-576 ..................67
7-132-42 ....................239 7-169-05 ....................115, 117, 119, 7-200-16 ....................123 7-229-578 ..................67
7-132-74 ....................109, 231, 233, 121 7-200-160 ..................123 7-229-580 ..................61, 67
235, 237 7-169-06 ....................115, 117, 119, 7-200-161 ..................123 7-229-582 ..................67
7-132-84 ....................109, 231, 233, 121 7-200-163 ..................123 7-229-583 ..................67
235, 237 7-169-09 ....................81 7-200-17 ....................123 7-229-586 ..................67
7-132-85 ....................235, 237 7-169-10 ....................93 7-200-18 ....................123 7-229-587 ..................67
7-144-01 ....................107 7-169-11 ....................81 7-200-19 ....................123 7-229-588 ..................67
7-144-02 ....................115, 117, 119, 7-169-12 ....................81 7-200-37 ....................213–214 7-229-589 ..................67
121 7-173-05 ....................161, 171, 173, 7-200-38 ....................213–214 7-229-590 ..................67
7-144-03 ....................107 175, 177 7-200-44 ....................213–214 7-229-591 ..................67
7-144-07 ....................109 7-173-07 ....................161 7-200-46 ....................213–214 7-229-592 ..................67
7-144-08 ....................107 7-173-11 ....................29, 31 7-200-52 ....................213–214 7-229-595 ..................67
7-144-09 ....................107 7-173-14 ....................235 7-200-64 ....................213–214 7-229-596 ..................67
7-144-10 ....................103–105 7-173-17 ....................237 7-200-66 ....................213–214 7-229-597 ..................67
7-144-11 ....................115, 117, 119, 7-173-26 ....................231 7-200-68 ....................213–214 7-229-599 ..................67
121 7-173-27 ....................235 7-200-69 ....................213–214 7-229-600 ..................67
7-147-04 ....................103–105 7-173-28 ....................235 7-200-76 ....................213–214 7-229-601 ..................61, 67
7-147-09 ....................205 7-181-06 ....................117, 121 7-200-77 ....................213–214 7-229-602 ..................67
7-147-10 ....................205 7-181-16 ....................257 7-200-78 ....................213–214 7-229-603 ..................67
7-147-12 ....................205 7-182-08 ....................193 7-200-80 ....................213–214 7-229-604 ..................67
7-147-13 ....................205 7-182-09 ....................193 7-200-91 ....................213–214 7-229-605 ..................71, 73
7-147-15 ....................205 7-182-13 ....................193 7-200-93 ....................213–214 7-229-606 ..................71, 73
7-147-16 ....................205 7-182-35 ....................193 7-200-94 ....................213–214 7-229-607 ..................71, 73
7-147-17 ....................205 7-182-36 ....................193 7-200-95 ....................213–214 7-229-609 ..................71, 73
7-147-18 ....................205 7-182-37 ....................193 7-200-96 ....................213–214 7-229-610 ..................71, 73
7-147-19 ....................205 7-182-38 ....................193 7-202-01 ....................83 7-229-611 ..................71, 73
7-147-23 ....................205 7-183-146 ..................79 7-202-05 ....................83 7-229-612 ..................71, 73
7-147-24 ....................205 7-183-184 ..................79 7-209-61 ....................195, 197, 199, 7-229-613 ..................71, 73
7-147-25 ....................205 7-183-200 ..................79 201 7-229-614 ..................71, 73
7-147-26 ....................205 7-183-224 ..................79 7-209-66 ....................145 7-229-615 ..................71, 73
7-147-27 ....................205 7-183-240 ..................113 7-213-04 ....................251 7-229-617 ..................73
7-147-28 ....................205 7-183-38 ....................79 7-229-520 ..................61 7-229-618 ..................75
7-147-29 ....................205 7-183-96 ....................79 7-229-521 ..................61 7-229-619 ..................77
7-147-31 ....................205 7-183-98 ....................97 7-229-524 ..................61 7-229-620 ..................69
7-147-32 ....................205 7-190-04 ....................79 7-229-525 ..................61 7-229-621 ..................69
7-147-33 ....................205 7-191-02 ....................145 7-229-526 ..................61, 67 7-229-622 ..................69
7-147-34 ....................205 7-194-07 ....................113 7-229-528 ..................63, 65 7-229-623 ..................67
7-147-35 ....................205 7-194-18 ....................113 7-229-530 ..................63, 65 7-229-624 ..................67
7-147-36 ....................205 7-194-20 ....................113 7-229-531 ..................63, 65 7-229-648 ..................47, 49, 51
7-147-37 ....................205 7-194-40 ....................115, 117, 119, 7-229-532 ..................63, 65 7-229-649 ..................47, 49, 51
7-147-38 ....................205 121 7-229-533 ..................63, 65 7-229-669 ..................75
7-147-41 ....................103–105 7-194-82 ....................107 7-229-535 ..................63, 65 7-229-677 ..................67
7-147-49 ....................205 7-194-86 ....................239 7-229-536 ..................63, 65 7-229-678 ..................67
7-147-52 ....................205 7-194-87 ....................237 7-229-537 ..................63, 65 7-229-679 ..................67
7-147-53 ....................205 7-194-89 ....................235 7-229-538 ..................63, 65 7-229-680 ..................67
7-147-54 ....................205 7-195-01 ....................29, 31 7-229-540 ..................63, 65 7-229-681 ..................67
7-147-55 ....................205 7-200-05 ....................123 7-229-541 ..................63, 65 7-229-683 ..................67
7-147-56 ....................205 7-200-07 ....................123 7-229-543 ..................63, 65 7-229-691 ..................63, 65, 67
7-158-72 ....................79 7-200-09 ....................123 7-229-544 ..................63, 65 7-229-692 ..................67
7-158-73 ....................79 7-200-106 ..................213–214 7-229-546 ..................65 7-229-716 ..................63
7-161-01 ....................145 7-200-107 ..................213–214 7-229-547 ..................63 7-229-717 ..................63
7-162-02 ....................251, 253, 255 7-200-108 ..................213–214 7-229-548 ..................63, 65 7-229-718 ..................63
7-164-01 ....................103–105 7-200-109 ..................213–214 7-229-549 ..................63, 65 7-229-719 ..................63
7-164-02 ....................103–105, 251, 7-200-11 ....................123 7-229-550 ..................63, 65 7-229-720 ..................63
253, 255 7-200-111 ..................213–214 7-229-551 ..................63, 65 7-229-721 ..................63
7-164-10 ....................103–105 7-200-113 ..................214 7-229-554 ..................63, 65 7-229-722 ..................63
7-166-06 ....................25–26 7-200-114 ..................214 7-229-555 ..................63, 65 7-229-723 ..................63
7-166-07 ....................26 7-200-115 ..................214 7-229-556 ..................65 7-229-724 ..................63
7-166-08 ....................26 7-200-117 ..................213–214 7-229-557 ..................63, 65 7-229-725 ..................63
7-166-17 ....................26 7-200-12 ....................123 7-229-558 ..................63, 65 7-229-726 ..................63

268 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

7-229-727 ..................63 7-234-18 ....................203, 245 7-316-370 ..................191 7-379-42 ....................243


7-229-729 ..................63 7-234-19 ....................197 7-316-383 ..................185 7-379-43 ....................243
7-229-730 ..................63 7-234-21 ....................203 7-316-409 ..................183 7-379-44 ....................243
7-229-731 ..................63 7-234-22 ....................199 7-316-410 ..................183 7-379-45 ....................243
7-229-732 ..................63 7-234-24 ....................195 7-316-411 ..................183 7-900-117 ..................183
7-229-733 ..................63 7-234-25 ....................197 7-316-412 ..................183 7-900-152 ..................175, 177
7-229-803 ..................71 7-234-28 ....................211 7-316-413 ..................183 7-900-180 ..................193
7-229-823 ..................67 7-234-29 ....................197, 203, 245 7-316-414 ..................183 7-900-21 ....................185
7-229-830 ..................25–26 7-234-30 ....................199, 201 7-316-415 ..................183 7-900-22 ....................187
7-229-888 ..................17 7-234-31 ....................195, 197 7-316-416 ..................183 7-900-23 ....................189, 191
7-229-896 ..................15 7-234-35 ....................245 7-316-49 ....................187, 189, 191 7-900-52 ....................85
7-229-897 ..................17 7-234-37 ....................211 7-316-53 ....................189, 191 7-900-86 ....................243
7-229-898 ..................17 7-234-46 ....................245 7-316-74 ....................189, 191 7-900-88 ....................77
7-229-899 ..................17 7-234-50 ....................147, 149, 151, 7-316-80 ....................185 73613 ........................83
7-229-900 ..................17 169 7-316-81 ....................185 74323 ........................23
7-229-901 ..................17 7-234-53 ....................201 7-316-82 ....................185 75042 ........................247, 249
7-229-902 ..................17 7-234-54 ....................147, 149, 151, 7-316-83 ....................187 75321 ........................95
7-229-922 ..................65 201 7-316-84 ....................187 75326 ........................91
7-229-926 ..................61 7-234-60 ....................201 7-316-85 ....................189, 191 75331 ........................91
7-229-927 ..................63 7-234-80 ....................197, 211 7-316-86 ....................189, 191 75332 ........................91
7-229-931 ..................67 7-234-84 ....................247, 249 7-316-87 ....................189, 191 75342 ........................95
7-229-939 ..................61 7-234-94 ....................161, 163, 169, 7-319-03 ....................115, 117, 119, 75343 ........................93, 95
7-229-940 ..................63 211 121 75391 ........................83
7-229-943 ..................63, 65 7-234-97 ....................211 7-319-14 ....................97, 99 77051 ........................15, 23, 131
7-229-944 ..................63 7-244-27 ....................157, 161, 165, 7-319-15 ....................251 7713 ..........................23, 91
7-229-945 ..................63 167, 171, 247, 7-319-21 ....................81, 93 77692 ........................23, 29, 31, 107,
7-229-946 ..................67 249 7-321-88 ....................229 145, 159, 231,
7-229-947 ..................67 7-244-31 ....................223, 247, 249 7-321-89 ....................229 241
7-229-952 ..................67 7-256-27 ....................169 7-321-90 ....................229 82366 ........................11
7-229-956 ..................67 7-269-43 ....................145 7-326-02 ....................15 823664 ......................263
7-229-957 ..................71 7-272-13 ....................145 7-337-01 ....................103–105 8914 ..........................29, 31
7-229-958 ..................71 7-273-27 ....................161 7-345-172 ..................145 8915 ..........................125, 133, 135
7-229-959 ..................71 7-273-32 ....................135, 139, 147, 7-345-173 ..................145 94195 ........................89, 107, 145, 251
7-229-960 ..................71 149, 151, 153, 7-345-48 ....................145 94434 ........................83
7-229-961 ..................71 155, 247, 249 7-347-02 ....................239 94643 ........................125
7-229-962 ..................71 7-273-37 ....................163 7-359-02 ....................159 97494 ........................11
7-229-963 ..................71 7-277-01 ....................137 7-359-03 ....................207 T106381 ....................127, 131, 139,
7-229-964 ..................71 7-280-02 ....................241 7-359-04 ....................207 141
7-229-965 ..................71 7-282-05 ....................97, 99 7-359-06 ....................207 T106382 ....................129, 137, 139,
7-229-966 ..................71 7-289-03 ....................251, 253 7-359-07 ....................207 141, 247, 249
7-229-969 ..................71, 73 7-289-04 ....................251, 253, 255 7-359-08 ....................207 T106383 ....................133, 135
7-229-970 ..................71 7-289-05 ....................251, 253 7-359-09 ....................207 T107982 ....................104–105
7-229-971 ..................71 7-289-06 ....................251 7-359-10 ....................207 T109235 ....................103–105
7-229-972 ..................71 7-289-07 ....................251, 255 7-359-11 ....................207 T110331 ....................91
7-229-973 ..................71 7-302-01 ....................169 7-359-12 ....................207 T110843 ....................183
7-229-974 ..................71 7-304-07 ....................163, 229 7-359-13 ....................207 T110958 ....................187
7-229-975 ..................71 7-314-01 ....................253 7-359-14 ....................207 T110960 ....................189
7-229-976 ..................71 7-316-150 ..................183, 187 7-359-16 ....................165, 167 T111121 ....................185
7-229-977 ..................71 7-316-189 ..................187 7-359-17 ....................171, 173 T113263 ....................91
7-229-978 ..................71 7-316-205 ..................185 7-359-18 ....................171, 173 T113552 ....................229
7-229-979 ..................71 7-316-232 ..................189, 191 7-364-22 ....................145 T113835 ....................257
7-229-980 ..................71 7-316-233 ..................189, 191 7-367-02 ....................165, 167, 171 T113838 ....................257
7-229-981 ..................71 7-316-234 ..................185 7-367-03 ....................227 T113839 ....................257
7-229-982 ..................71 7-316-236 ..................187 7-367-04 ....................225, 227 T113840 ....................257
7-229-983 ..................71 7-316-245 ..................185 7-367-05 ....................221, 225, 227 T113841 ....................257
7-229-984 ..................71 7-316-246 ..................187 7-367-09 ....................157, 221 T114334 ....................95
7-229-985 ..................71 7-316-247 ..................183, 185, 187, 7-367-10 ....................221 T114340 ....................91
7-229-986 ..................71 189, 191 7-367-11 ....................221 T114409 ....................95
7-229-987 ..................71 7-316-249 ..................187 7-367-13 ....................163 T114410 ....................95
7-229-988 ..................71 7-316-250 ..................187 7-367-14 ....................225 T114411 ....................95
7-229-989 ..................71 7-316-257 ..................185 7-367-18 ....................225, 227 T115360 ....................239
7-229-990 ..................71 7-316-258 ..................185 7-367-19 ....................221
7-229-991 ..................71 7-316-260 ..................185 7-369-01 ....................103–105
7-229-994 ..................65 7-316-262 ..................189 7-371-04 ....................167, 171, 173
7-234-01 ....................147, 149, 151, 7-316-263 ..................189, 191 7-379-22 ....................243
197 7-316-264 ..................189, 191 7-379-23 ....................243
7-234-02 ....................147, 149, 151, 7-316-265 ..................191 7-379-26 ....................243
195 7-316-288 ..................191 7-379-28 ....................243
7-234-03 ....................153, 155, 199, 7-316-289 ..................189, 191 7-379-29 ....................243
201 7-316-29 ....................187, 189, 191 7-379-33 ....................243
7-234-04 ....................147, 149, 151, 7-316-293 ..................187 7-379-36 ....................243
161, 203 7-316-294 ..................187 7-379-37 ....................243
7-234-103 ..................247, 249 7-316-30 ....................185 7-379-38 ....................243
7-234-13 ....................211 7-316-345 ..................191 7-379-39 ....................243
7-234-16 ....................195 7-316-35 ....................187, 189 7-379-40 ....................243
7-234-17 ....................247, 249 7-316-36 ....................185 7-379-41 ....................243

Part No. 97486 GTH-644, GTH-842, GTH-844 269


January 2015

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
ASSY,MID BOOM,BLUE,644.....125 BOLT,EXH MAN M10X1.5X45,PER T3.....95
# ASSY,MID BOOM,BLUE,842.....125 BOLT,FLANGE,3/8-16X.875,LT........131, 133,
ASSY,MID BOOM,BLUE,844.....125 135
#10,45DEG BULKHEAD.....147, 149, 151
ASSY,MID BOOM,GREY,644.....125 BOLT,FLYWHEEL,PERK T3 6/8K.....95
#8 JIC TO ORFS ADAPTER.....247, 249
ASSY,MID BOOM,GREY,842.....125 BOLT,HMB,2-12X5 7/8,GR8.....241
#8,90 DEG ORFS SWIVEL.....247, 249
ASSY,MID BOOM,GREY,844.....125 BOLT,VLV COVER,6MM,PERK T3 6/8.....95
ASSY,ROD,SWAY CYL.,O.E.MFG......193 BOLT/3/8 UNF-2AX3/4 LG......15
1 ASSY,SMALL BOOM W/BRGS.....125 BOOT.....63, 123
1ST&2ND SHAFT,DRUM,PLUG&SEAT.....51 ASSY,TUBE,SWAY CYL.,O.E.MFG......193 BOWL / FUEL FILTER.....91
ASSY,VALVE COVER,PERK T3 6/8K.....95 BRACKET.....213–214
AXLE ASSEMBLY,FRONT.....15 BRACKET,WASHER RESERVOIR.....231
2 AXLE ASSEMBLY,REAR.....15 BRAKE CAM.....71
2ND GEAR CLUTCH/BEARING ASSY.....39 AXLE CASE.....67 BRAKE DISC.....47, 49, 51, 71, 73
AXLE HOUSING.....61 BRAKE PEDAL,FLOOR MOUNT.....111, 171,
3 173
3RD SHAFT-DRUM & PLUG ASSY.....49 B BREATHER / AIR.....35
BREATHER,FILLER,3 PSI.....145
BACK UP RING.....214
BRKT,ENG HARNESS MOUNT.....93
5 BACK-UP RING.....71, 73, 185, 187, 189, 191,
BRKT,RADIATOR MOUNT.....91
5/8 LONG HANDLE.....207 207, 213–214, 219
BRKT,SIDE RAD SUPPORT.....91
Back-up Ring.....243
BRKT,TOP RAD SUPPORT.....91
BALL.....207
6 Ball.....205
BRONZE BUSHING.....183, 185, 187
6 FJIC SW X 6 MJIC RN X 4 ORBT....229, 251 BALL BEARING.....67 Buffer Seal.....183, 191
6MM X 1.00 HEX NUT.....235 BUMPER, SNAP-IN.....29, 31
BANJO.....83
BUSHING.....37, 83
BANJO BOLT,FUEL SUPPLY LINE.....83
BUSHING / REDUCTION.....71
8 Barrel Assembly.....183, 191, 243
BUSHING, RUBBER.....19, 179, 181
8 MM FLAT WASHER.....235 BATTERY CABLE (BLK).....21
BUSHING,RUBBER,LARGE.....19, 179
8MM LOCKWASHER.....113 BATTERY CABLE (RED).....21
BUSHING/BASE END.....193
8MM X 1.25 HEX NUT.....113 BATTERY,12V,1000 CCA GRP 31.....21
BUSHING/REDUCTION.....71
BEACON.....251
BUSHING/ROD END.....193
BEARING.....37, 39, 41, 45, 47, 49, 51, 67, 207
9 BEARING / NEEDLE.....37
By-pass Valve for 7-118-01.....209
90RING 18.0 X 2.20MM, VITON.....55 BEARING ASSY.....65
Bearing Race 1.....205 C
A Bearing Race 2.....205 CAB LIGHT.....251, 253, 255
A CLU PISTON.....51 BEARING,1.5 X 2.0 X 2.5.....127, 141 CAB, OPEN WITH PLEXIGLASS.....109
ACCELERATOR CABLE / SAF-T-CAB.....113 BEARING,1.50IDX2.06ODX2.56L.....127 CANOPY ASSEMBLY.....231
ACCELERATOR PEDAL.....113 BEARING,2.00IDX2.50ODX1.50L.....125 CANOPY ASSY,ISO MOUNTED,STCIII.....109
ACCUMULATOR,BRAKE.....171, 173 BEARING,2.00IDX2.56ODX1.25L.....131, 135 Cant Seal.....205
ADAPTER / PUMP.....43 BEARING,3.00IDX3.50ODX2.00L.....125, 135, CAP / FILLER.....83
ADAPTER HARNESS,BRAKE LT PS.....251 143 CAP ASSEMBLY.....213–214
ADAPTER HOSE,INTAKE,PERKINS.....91 BEARING,BALL.....41, 53 CAP SCREW,SH,10-24 X 0.75.....239
ADAPTER,04 FORB X02 MP.....229, 251 BELT / V-RIBBED.....83 CAP, PERKINS RADIATOR, 6/8/10K.....91
ADAPTER-FUEL FILTER, PERK 1104.....91 BELT,FAN,DEERE 6/8K T3,AC.....257 CAP,OIL FILLER,PERKINS 1104C.....91
ADAPTOR.....213–214 BELT,V, PERKINS 1004-42 (SB).....91 CAPSCREW.....235
ADJUSTING BOLT.....71, 73 BELT,V, PERKINS 1104C-44.....91 CAPSCREW / HEX HEAD.....15, 81, 85, 113
ADJUSTING SCREW KIT.....213–214 BEVEL GEAR AND PINION ASSEMBLY.....65 CAPSCREW 6MM X 1.00 X 40MM LG.....235
AIR CLEANER ASSEMBLY.....101 BEVEL GEAR SET.....63 CARD,LOAD RNG,644 CAT ADPT.....104–105
AIR CLEANER ASSY,PERKINS.....101 Bias Spring.....217 CARD,LOAD RNG,644 PIN ON BKT........104–
AIR INTAKE PIPE.....101 BLEEDING BOLT.....71, 73 105
AIR INTAKE TUBE.....101 BLOCK VALVE.....259 CARD,LOAD RNG,644 PIN ON TB.....104–105
AIR PIPE,INTAKE,PERKINS.....91 BLOWER, 12V.....259 CARD,LOAD RNG,644 QA BKT.....104–105
AIR TIRES,13X24+COUNTERWEIGHT.....26 BODY.....195, 197, 203, 225, 227, 245 CARD,LOAD RNG,644 QA TB.....104–105
AIRCLEANER ASSY,DEUTZ-2012.....101 Body.....211 CARD,LOAD RNG,644 QA&ROT.....104–105
ALTERNATOR.....83 BOLT.....33, 35, 63, 65, 67 CARD,LOAD RNG,644 STD FKS.....104–105
ALTERNATOR,95 AMP,JD.....79 BOLT / #10-24 x 3/4 BUTTON HEA.....231 CARD,LOAD RNG,644 SWG CARR...104–105
ALTERNATOR,PERK T3 6/8K.....95 BOLT / 8mm x 35mm / C-SUNK ALL.....235 CARD,LOAD RNG,842 CAT ADPT.....105
ANCHOR,CHAIN.....133, 135 BOLT / COUNTERSUNK.....67, 71 CARD,LOAD RNG,842 PIN ON BKT........104–
ANCHOR,EXTEND CHAIN.....127 BOLT / CYLINDER.....71 105
ARM,STCIII,24"WET WIPER.....239 BOLT / GRUB.....71 CARD,LOAD RNG,842 PIN ON TB.....104–105
ARTICULATED TIE ROD.....75 BOLT / STRIKER.....235 CARD,LOAD RNG,842 QA BKT.....104–105
ARTICULATION.....67 BOLT 1/4-28 X 3/4.....239 CARD,LOAD RNG,842 QA TB.....104–105
ASSY,DIPSTICK.....35 BOLT,1 1/4-12X4 3/4.....241 CARD,LOAD RNG,842 STD FKS.....104–105
ASSY,GEAR & BEARING.....39 BOLT,1/4-20 TRI-WING KNOB.....107 CARD,LOAD RNG,842 SWG CARR...104–105
ASSY,LOAD CHART HOLDER,644/8XX...103– BOLT,CARRIAGE,3/8-16 X1.00,G5.....161 CARD,LOAD RNG,844 CAT ADPT.....105
105 BOLT,CARRIAGE,3/8-16X2.25.....161 CARD,LOAD RNG,844 PIN ON BKT.....105

270 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Description Index (continued)

CARD,LOAD RNG,844 PIN ON TB.....105 CONSOLE, FRONT.....107 DECAL, INTAKE AIR HEATER.....13
CARD,LOAD RNG,844 QA BKT.....105 CONTROL BLOCK.....161, 163, 169, 211 DECAL, NOT A MAN LIFT.....11, 13
CARD,LOAD RNG,844 QA TB.....105 CONTROL CABLE BRACKET SHIM.....89 DECAL, OVERHEAD CRUSH HAZARD.....11
CARD,LOAD RNG,844 QA&ROT.....105 CONTROL KIT.....219 DECAL, OVERTURNING HAZARD.....13
CARD,LOAD RNG,844 STD FKS.....105 CONTROL PANEL HEAT ONLY.....117, 121 DECAL, READ OPERATORS MANUAL.....13
CARD,LOAD RNG,844 SWG CARR.....105 Control Spool.....219 DECAL, REAR AXLE STABILIZER.....13
CARTRIDGE.....221, 225 CONTROLLER, 4 WAY.....123 DECAL, STEERING SELECTOR.....13
CARTRIDGE / C-BALANCE.....199 CONVERTER.....37 DECAL, SWAY.....13
CARTRIDGE / C-BALANCE***.....197 COOLANT RECOVERY BOTTLE, GTH.....79 DECAL, TRANSMISSION CONTROL.....13
CARTRIDGE / CHECK.....195, 197, 211 COOLANT RECOVERY BOTTLE,GTH......87, DECAL, TRANSMISSION OIL.....11
CARTRIDGE / COUNTERBALANCE.....201 91 DECAL,CHEVRON RANDO HD.....11
CARTRIDGE / DIFF.LOCK.....227 COOLANT TEMP SENSOR.....83 DECAL,COSMETIC,GENIE (GTH).....11
CARTRIDGE / MODULAR CONTROL.....163, COOLER MOUNTING ASSEMBLY.....87 DECAL,COSMETIC,GENIE GTH-644.....11
229 COPPER TUBE, 5/8.....259 DECAL,COSMETIC,GENIE GTH-842.....11
CARTRIDGE / NEEDLE.....211, 247, 249 CORE ASSY......209 DECAL,COSMETIC,GENIE GTH-844.....11
CARTRIDGE / PILOT CHECK.....203, 229, 245 COTTERPIN,3/32X3/4LG....127, 129, 133, 135 DECAL,COSMETIC,GTH 644 SMALL.....11
CARTRIDGE / REDUCING.....211 COUNTERWEIGHT,CAST.....23 DECAL,COSMETIC,GTH 842 SMALL.....11
CARTRIDGE / REDUCING-RELIEVING.....229 COUPLING W/PORT,AIR INTAKE.....101 DECAL,COSMETIC,GTH844 SMALL.....11
CARTRIDGE / RELIEVING.....211 COVER.....67, 259 DECAL,DANGER,NO STARTING FLUID.....11
CARTRIDGE / SHUTTLE.....229 COVER, CONTROL PANEL.....119, 121 DECAL,DASH GANG SWITCHES.....13, 119,
CASING.....259 COVER, SIDE CONSOLE.....107 121
CENTER BEZEL.....115, 117, 119, 121 COVER,BATTERY ACCESS.....29, 31 DECAL,DUAL CONTROLLER.....13
CHAIN ANCHOR, BOLT ON.....129 COVER,ENGINE ACCESS.....29, 31 DECAL,FLT GUIDE,PRKNS,JD,DEUTZ.....11
CHAIN SHEAVE ASSY,POLYGON.....127, 141 COVER,FRONT.....125 DECAL,GLOW PLUG TIME.....13
CHAIN,BL-666 LEAF,243 LINKS.....129, 135 COVER,FRONT ENGINE.....29, 31 DECAL,GLOW PLUGS.....13, 95
CHAIN,BL-666 LEAF,257 LINKS.....127, 135 COVER,REAR.....125, 135 DECAL,LOAD CHART,GTH-644.....13
CHARGE PUMP ASSY.....43 COVER,STC PLASTIC BOLT....109, 231, 233, DECAL,LOAD CHART,GTH-842.....13
CHECK VALVE.....43 235, 237 DECAL,LOAD CHART,GTH-844.....13
CHECK VALVE ASSEMBLY.....213–214 COVER,TOP ENGINE.....31 DECAL,PB,WARNING LT & PUMP.....13, 119,
Check Valve Poppet.....219 CROSS AND BEARING.....17 121
CIRCLIP.....61, 63, 65, 67, 71 Cross Support.....205 DECAL,WARN,OVERTURNING HAZ.....11
CIRCUIT BREAKER BOOT.....103–105 CYLINDER.....77 DETENT BALL.....63, 71
CIRCUIT BREAKER, 40 AMP.....103–105 Cylinder Block.....217 DIFFERENTIAL.....65
CLAMP.....259 Cylinder Block Kit.....217 DIFFERENTIAL ASSY.....63
CLAMP - SOLENOIDS.....55 CYLINDER BOLT.....63, 65, 75 DIFFERENTIAL CARRIER.....63, 65
CLAMP / V-STYLE.....97 CYLINDER ROD / FOR 7-316-238 C.....187 DIFFERENTIAL SIDE GEAR.....63, 65
CLAMP BRACKET, EXHAUST, 3.....97, 99 CYLINDER ROD 2.50 X 160".....189 DIODE/HARNESS.....81
CLAMP CVR PLATE,TWIN,GRP 3....135, 139, CYLINDER,BOOM EXT,GTH844,644.....189 DIPSTICK.....35, 93
147, 149, 151, 153, 155, 247, 249 CYLINDER,BOOM LIFT, GTH844.....183 DIPSTICK,DEUTZ-BF4M2012.....83
CLAMP HALVES,TWIN,1/4"TUBE.....163 CYLINDER,BOOM LIFT,GTH644.....185 DISC SPRING ASSEMBLY.....47, 49, 51
CLAMP HALVES,TWIN,3/8"PIPE.....161 CYLINDER,ROTATE***.....241, 247 DISC SPRING ASSY......51
CLAMP HALVES,TWIN,5/8"TUBE.....137, 147, CYLINDER,SWAY/REAR LOCK-UP***.....193 DISPLAY,ENGINE DIAGNOSTIC.....121
149, 151, 247, 249 CYLINDER,TILT, GTH8XX,GTH644.....187 Distributor Plate.....205
CLAMP HALVES,TWIN,7/8"TUBE.....135, 139, DOOR ASSY. COMPLETE / LOWER/ S.....235
147, 149, 151, 153, 155, 247, 249 D DOOR HINGE PIN E-CLIP.....235, 237
CLAMP,0.63,#10 X 1/4,RUB CUSH.....161 DOOR KEY / SAF-T-CAB III.....235
DASH PANEL,STCIII........103–105, 107, 115,
CLAMP,9/16 TO 1-1/14.....85 DOOR LATCH / EXTERIOR.....235
117, 119, 121
CLAMP,ADHESIVE BACK,3/8.....251 DOOR LATCH / SPLIT DOOR.....237
DECAL KIT,SAF/INST,644/842/844.....11
CLAMP,HOSE.....175, 177 DOOR POST / STC III.....231
DECAL, 4WAY CONTROLLER.....13
CLAMP,MUFFLER,3 1/4".....97, 99 DOOR STRAP / 7 IN......239
DECAL, A, WHITE.....11
CLAMP,RADIATOR HOSE.....79 DOOR STRIKER.....239
DECAL, ALWAYS USE SEAT BELT.....13
CLAMP,T-HOSE,2 1/8 IN NOM......145 DOWEL.....71, 73
DECAL, AXLE DIFFERENTIAL LO.....13
CLAMP,WORM.....87 Drive.....205
DECAL, B, WHITE.....11
CLAMPING RING.....123 DRIVE PLATE ASSY KIT.....59
DECAL, BOOM ANGLE.....11
CLEVIS YOKE-1/4-28,PLTD W/PIN.....113 DRIVE SHAFT ASSY, REAR (SHORT).....17
DECAL, BURN HAZARD.....11
CLIP / GLASS RETAINER.....109, 231 DRIVESHAFT,FRONT,TH644/8XX.....17
DECAL, C, WHITE.....11
COIL.....221, 225, 227 DUCTING KIT, 3"DIAMETER.....257
DECAL, CRUSH HAZARD, NO RIDE.....13
COIL,CONDENSER,HVAC,8K.....261 Dust Seal.....205
DECAL, CRUSH HAZARD, PARK BR.....13
COIL,PROTECTIVE,PLASTIC...147, 149, 151,
DECAL, CRUSH HAZARD, PINCH.....11
153, 155, 247, 249 E
DECAL, D, WHITE.....11
COLD START CIRCUIT BREAKER.....93
DECAL, DAILY CHECK LIST.....11 ELBOW / EXHAUST.....95
COLD START RELAY.....93
DECAL, DANGER, STARTING FLUID.....11 ELBOW,070221-4-4.....157
COLLAR.....25–26, 143, 241
DECAL, DIESEL FUEL.....11 ELBOW,1/8" NPT BRASS.....89
COLUMN, STEERING, 225MM.....103–105
DECAL, ELECTRICAL HAZARD.....13 ELBOW,BULKHEAD UNION 520701-8.....247,
COMPRESSOR,AC,PERK1104.....257
DECAL, EXPLOSION HAZARD, FLU.....11 249
CONNECTOR,070120-4-6.......147, 149, 151,
DECAL, EXPLOSION, BURN HAZ, AC.....11 ELEMENT,RETURN FILTER***.....145, 209
153, 155, 157, 163, 169, 171, 173
DECAL, FALLING OBJECT HAZARD.....13 END BEZEL.....115, 117, 119, 121
CONNECTOR,ORIF,6-6,.062.....161
DECAL, HYD OIL LEVEL.....11 End Cap Seal.....219
CONNECTOR,RUBBER,AIR INTAKE.....101
DECAL, HYDRAULIC OIL ONLY!.....11 End Cover.....205

Part No. 97486 GTH-644, GTH-842, GTH-844 271


January 2015

Part Description Index (continued)

END PLATE.....45 FITTING,04 OR X 04 JIC 90.....153, 155 FLEX JOINT, EXHAUST MOUNT.....97, 99
ENG ASSY,PERK,T2,6/8K,REMAN.....91 FITTING,04 OR X 04 JIC STR.....171 FLGHC,1/2-13X15,GR5,ZN,LOC......127, 131,
ENG ASSY,PERKINS 1104D-44T T3.....91 FITTING,06 JIC SW-RN-TEE.....173 139, 141
ENG PKG ASSY,JD TIER3,644-8XX.....79 FITTING,06 OR X 04 JIC 45.....157, 161, 169 FLGHCS,1/2-13X1,GR5,ZN,LOC.....133, 135
ENG,ASSY,PERK,1104C-44T,T2,6/8.....91 FITTING,06 OR X 04 JIC 90.....145, 147, 149, FLGHCS,1/2-13X1.75,GR8,BLK,PH.........131,
ENG/TRAN PKG,PERK,TII,644/8XX.....91 151, 157, 161, 163, 171, 173 133, 139, 141
ENG/TRANS PKG,PERKINS T3 6/8K.....91 FITTING,06 OR X 04 JIC RN-TEE....157, 165, FLGHCS,3/8-16X1.25.GR5,ZN,LOC........129,
ENGINE ASSY,JD-4045TF270.....79 167 137, 139, 141, 247, 249
ENGINE FUEL PRE-FILTER.....83 FITTING,06 OR X 06 JIC 90.....147, 149, 151, FLYWHEEL HOUSING,PERKINS ENGIN.....95
ENGINE HARNESS ASSY.....93 163, 247 FLYWHEEL,PERKINS ENGINE.....95
ENGINE&PUMP ASSY,DEUTZ-2012.....79 FITTING,06 OR X 06 JIC RN-TEE....145, 157, FORK FRAME, 48" NONROT PIN 844.......25–
ENGINE,DEUTZ,99HP,BF4M2012.....83 161, 163, 165, 167, 171, 173 26
EVAPORATOR COIL.....259 FITTING,06 OR,HEX HEAD PLUG...147, 149, FORK FRAME, 60" NONROT PIN 844.......25–
EXHAUST ASEMBLY,PERKINS.....99 151, 153, 155, 169 26
EXHAUST ASSY,DEUTZ-2012.....97 FITTING,06 SAE X 06 COMP,90.....247 FORK FRAME, 60" ROT PIN 844.....241
EXHAUST ASSY,JD TIER3, 644-8XX.....97 FITTING,06 X 04 JIC REDUCER.....171 FORK FRAME, 72" NONROT PIN 844.......25–
EXHAUST BRACKET, 3 1/2.....97, 99 FITTING,06OR X 06 JIC 45.....163, 247, 249 26
EXHAUST FLANGE.....97 FITTING,08 NPT ELBOW,BLK.....175 FORK FRAME, 72" ROT 844.....241
EXHAUST FLANGE,PERKINS ENG......99 FITTING,08 OR X 06 JIC 90.....159, 161, 247, FORK FRAME,48" ROT PIN 844.....241
EXHAUST PIPE, DEUTZ ENGINE.....97 249 FORMED TUBE.....247
EXHAUST PIPE,JD TIER3,644-8XX.....97 FITTING,08 OR X 08 JIC 45.....147, 149, 151, FORMING,BATTERY HOLDDOWN.....21
EXHAUST PIPE,PERKINS ENG.....99 159 FORMING,BULKHEAD BRKT.....129, 137
EXPANDER.....37 FITTING,08 OR X 08 JIC 90.....147, 149, 151, FORMING,ENG COVER SUPPORT.....29, 31
EXPANSION TANK ASSEMBLY.....87, 91 159, 161 FORMING,ENGINE COVER,TOP.....29
EXT.CYL.RETAINER.....137 FITTING,08 OR X 08 JIC BR-TEE.....161 FORMING,HARDLINE BRKT.....137, 247, 249
FITTING,08 OR X 08 JIC STR.....145, 159 FORMING,HOSE GUIDE.....23, 147, 149, 151
F FITTING,08 OR X 10 JIC 90.....147, 149, 151 FORMING,HOSE HOLDER.....161
FITTING,08 OR X 10 JIC STR..145, 147, 149, FORMING,LOAD CHART HOLDER
FAN / PERKINS ENGINE.....91
151, 161, 163 BACK.....104–105
FAN ASSEMBLY.....239
FITTING,08NPT ST ELBOW,BLK.....175 FRAME / UPPER DOOR.....237
FAN BELT.....79
FITTING,08X06JIC EXP.....247, 249 FRICTION WASHER.....63, 65
FAN BELT,99 HP,W/AC COMP.....79
FITTING,1/2 PIPE NIPPLE.....175 Front Bearing Kit.....217
FAN DRIVE HOUSING.....91
FITTING,1/4GASX06JIC90.....165 Front Cover.....205
FAN GUARD.....91
FITTING,10 JIC BH-UNION,STR.....247, 249 FRONT MOUNT TRAY.....87
FAN GUARD,18".....79
FITTING,10 JIC, SW-RUN-TEE........147, 149, FUEL FILTER,PRIMARY,JD-4045.....79
FAN SHROUD.....91
151 FUEL GAUGE.....115, 117, 119, 121
FAN,BLOWER,18-INCHES.....79
FITTING,10 JIC,SW-BR-TEE.....147, 149, 151 FUEL SENDER.....19
FAN,CONDENSER,HVAC,8K.....261
FITTING,10 OR X 08 JIC 90.....145 FUEL SUPPLY LINE,1/2 INCH.....83
FAN/ENGINE/DEUTZ BF4M 2012.....83
FITTING,10 OR X 10 JIC 45.....147, 149, 151 FUEL SUPPLY LINE,3/8 INCH.....83
FASTENER,HOUSING,OIL FILTER.....91
FITTING,10 OR X 10 JIC 90.....147, 149, 151, FUSE BLOCK.....103–105
FENDER,FULL WHEEL,UTILITY.....263
153, 155 FUSE, 10 AMP, ATC.....103–105
FILLER CAP, FUEL, BREATHER.....19, 179
FITTING,10 OR X 10 JIC, SWIV.......147, 149, FUSE, 20 AMP, ATC.....103–105
FILTER / ENGINE OIL / SPIN-ON.....83
151 FUSE, 5 AMP, ATC.....103–105
FILTER / FUEL / SPIN-ON.....83
FITTING,10 ORX10 JIC STR.....175, 177 FUSE,20 AMP.....93
FILTER ELEMENT / PRIMARY.....101
FITTING,10ORX10JIC,STRAIGHT.....85, 175,
FILTER HEAD (29560).....83
177 G
FILTER,FUEL, PERKINS 1104C.....91
FITTING,12 OR X 10 JIC 45.....147, 149, 151
FILTER,OIL,PERKINS 1104C-44.....91 GASKET - OIL PAN, PERKIN 1104C.....95
FITTING,12 OR X 10 JIC 90.....153, 155
FITTING.....81, 145, 157, 179 GASKET / ADAPTER to PLATE.....43
FITTING,12 OR X 10 JIC STR..145, 147, 149,
FITTING, 02 NPT COUPLING.....171, 173 GASKET / DOOR HOLD-BACK.....231
151
FITTING, 04 JIC, TEE.....171, 173 GASKET / OIL FILTER HEAD.....91
FITTING,12 OR X 12 JIC 45.....145
FITTING, 04 JIC,SW-RN-TEE.....171, 173 GASKET / PLATE TO TRANS......35
FITTING,12ORX12JIC,90.....85, 175, 177
FITTING, 06 JIC, UNION TEE.....171, 173 GASKET, INSPECTION COVER.....145
FITTING,14MM X 06 JIC RN-TEE.....171
FITTING, 06OR X 06 JIC STR..157, 161, 163, GASKET,COMPENSATOR.....145
FITTING,16 OR HEX HEAD PLUG.....145
247, 249 GASKET,EXHAUST.....97, 99
FITTING,16 OR X 16 JIC STR.....145
FITTING, 08 OR X 04 JIC STR...161, 171, 173 GASKET,INTAKE PIPE.....91
FITTING,18MMX08 NPT,RED.....175
FITTING, 08 OR X 06 JIC STR........159, 163, GASKET,PUMP,DRIVE.....79, 85, 145
FITTING,20 OR X 16 JIC 90.....145
247, 249 GASKET-PUMP WATE,PERK 1104C-44.....91
FITTING,20 OR X 20 NPT, STR.....145
FITTING, 14MM OR X 06 JIC,STR....167, 171, GAUGE, ENG OIL PRESSURE........115, 117,
FITTING,3/4 MALE TO 3/4 FEMALE.....85
173 119, 121
FITTING,3/4 NPT X 5/8 BARB.....85
FITTING, 90, 3/8 HOSE.....19, 179, 181 GAUGE, TRANSMISSION OIL TEMP......115,
FITTING,90DEG,1/2"ID.....179
FITTING, AIR BREATHER, DEUTZ.....175, 177 117, 119, 121
FITTING,90DEG,3/8"ID.....179
FITTING,02 NPT M X 04 JIC STR.....171, 173 GAUGE,ENGINE WATER TEMP......115, 117,
FITTING/24 OR X 24 JIC O STR.....145
FITTING,02 NPT X 04 NPT CPLG....165, 167, 119, 121
FLANGE.....63, 65
171, 173 GAUGE,RETURN FILTER.....145, 209
FLANGE PLUG.....53
FITTING,03 OR X 04 JIC STR.....171 GAUGE,TRANSMISSION OIL PRESS.....115,
FLANGE RETAINING RING.....53
FITTING,04 NPT X 06 JIC 90SW.....165, 167, 117, 119, 121
FLASHER.....253
171, 173 GEAR.....37, 41
Flat Seal.....123
FITTING,04 OR OR HEX HEAD PLUG.....147, Gear Wheel Set.....205
FLATWASHER 6MM ID X 12 MM OD.....235
149, 151, 153, 155 GEAR WITH BEARING.....39

272 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Description Index (continued)

GLAND,SWAY CYLINDER,O.E.MFG......193 HOSE ASSY,AC,COMP/COND,JD.....257 HOSE,24X32-STSFX111".....145


GLASS / DOOR / TOP / SAF-T-CAB.....237 HOSE ASSY,AC,COMP/COND,PERK.....257 HOSE,4X4-90X14".....157
GLASS / REAR.....103–105, 109, 233 HOSE ASSY,AC,COND/DRIER.....257 HOSE,4X4-90X22".....157
GLASS / RH SIDE / SAF-T-CAB II.....103–105, HOSE ASSY,AC,DRIER/EVAP.....257 HOSE,4X4X13".....147, 149, 151, 157
109 HOSE ASSY,AC,EVAP/COMP,JD.....257 HOSE,4X4X17".....157, 169
GLASS / TOP SKYLIGHT / SAF-T-C.....231 HOSE ASSY,AC,EVAP/COMP,PERK.....257 HOSE,5/16".....87
GLASS / WINDSHIELD / SAF-T-CAB.....231 HOSE BARB ELBOW, 1/2 X 3/8.....83 HOSE,6X6-90X16".....157, 163, 165, 167
Glass seal.....231, 233, 235, 239 HOSE CLAMP.....101, 179, 181 HOSE,6X6X10".....163
GREASE FITTING.....67, 69, 71 HOSE CLAMP, SAE #6.....83 HOSE,6X6X11".....163
GROMMET.....115, 117, 119, 121 HOSE CLAMP,PERKINS ENGINE.....91 HOSE,6X6X28".....163
GROUND WIRE.....81 HOSE CLAMP,SAE #4.....83 HOSE,6X6X37".....163, 247
HOSE END,12-08 MALE PIPE.....175, 177 HOSE,6X6X45".....161
H HOSE, 3/8".....87 HOSE,HEATER,3/4X40.....175
HOSE, 4X4-90X17".....157 HOSE,HEATER,3/4X58.....175
H0SE,08X08X176LG.....159
HOSE, 5/8".....85 HOSE,LOWER RADIATOR.....91
H0SE,4X4-90X15".....147, 149, 151, 153, 155,
HOSE,04X04-90X14LG.....171 HOSE,RUBBER,7/8".....87
169
HOSE,04X04-90X30LG.....147, 149, 151, 157, HOSE,UPPER RADIATOR.....91
HANDLE / INSIDE DOOR LATCH / S.....235
165, 167, 171 Hose-fuel, 3/8 x 90.....179
HANDLE ASSEMBLY.....123
HOSE,04X04-90X44LG.....171 HOUR METER,10-80 VOLTS***.....103–105
HANDLE ASSY / STEEL.....123
HOSE,04X04-90X50.....171, 173 Housing.....205, 217
HANDLE GRIP.....123
HOSE,04X04X102LG.....157, 165, 167 HOUSING GASKET.....33
HARNESS, DASH.....103–105
HOSE,04X04X105LG.....171, 173
HARNESS, MAIN POWER.....103–105
HOSE,04X04X122LG.....157 I
HARNESS, REAR LOCKUP.....103–105
HOSE,04X04X138LG.....157
HARNESS, TIER 3 ADAPTER.....79, 121 IDLER SHAFT.....45
HOSE,04X04X31LG.....163
HARNESS, TRANSMISSION.....55 INJECTOR / FUEL.....83
HOSE,04X04X37LG.....161
HARNESS, TRANSMISSION Inlet Section with Spool.....213–214
HOSE,04X04X42LG.....163
CONTROL.....103–105 INNER SPRING, LEFT SIDE.....219
HOSE,04X04X43LG.....163
HARNESS,COLD START,SAUER,TH.....145 INNER SPRING/PC.....219
HOSE,04X04X50LG..147, 149, 151, 163, 171,
HARNESS,ENGINE,TIER III 99HP.....79 INTAKE PIPE,JD TIER3, 644-8XX.....101
173
HARNESS,HEADLIGHT.....251, 253, 255 INTERMEDIATE BRAKE DISC.......47, 49, 51,
HOSE,04X04X8 1/2LG.....147, 149, 151, 157
HARNESS,ROAD LIGHT,TURN SIG.....251 71, 73
HOSE,06X06-90X14LG.....171, 173
HARNESS,STROBE LIGHT.....251 INTERMEDIATE COVER.....61
HOSE,06X06-90X159LG.....159
HARNESS,TAIL&BACK UP LIGHT.....251 ISO MOUNTS.....15
HOSE,06X06-90X20LG.....247, 249
HARNESS,THROTTLE PEDAL.....113
HOSE,06X06-90X31LG.....157, 161, 163, 165,
HARNESS,TURN SIGNAL,PS.....253, 255 J
167, 171, 173, 247, 249
HARNESS,TURN/TAIL/HAZARD,TH........251,
HOSE,06X06-90X37LG.....247 JAM NUT, 1/4-28.....113
253, 255
HOSE,06X06-90X60LG.....157 JAM NUT,NYLOCK,5/16-18,PLATED.....235
HDPE,LOAD CHART HOLDER.....104–105
HOSE,06X06X106LG.....157, 159, 165, 167
Head.....187, 193
HOSE,06X06X122LG.....159
HEAD / CYLINDER.....189, 191
HOSE,06X06X20LG.....147, 149, 151, 161
K
HEAD / OIL FILTER.....91 KEY.....63
HOSE,06X06X50LG.....171, 173
HEAD BACK-UP RING.....183 KEY,SET(2) ING/7-146-01,123196.....103–105
HOSE,06X06X65LG.....171, 173
HEAT/AC DUCTING GASKET KIT.....257 KIT.....213–214
HOSE,06X06X68LG.....167
HEATER COIL.....259 KIT / HYDRAULIC PUMP.....85
HOSE,06X06X72"LG.....165
HEATER LOUVER,STL,12GA.....107 KIT, CLAMP (7-125-05).....103–105
HOSE,06X06X87LG.....173
HEAVY WIRE TIE,1/4 X 18.....85 KIT, OIL COOLER.....175, 177
HOSE,06X06X90LG......171
HEX HEAD CAPSCREW.....113 KIT, SAUER PUMP, 8K.....79
HOSE,06X08-90X168LG.....161
HEX NUT 12MM.....239 KIT,844 LIFT CYL SERV......183, 185
HOSE,08X08-90X194LG.....159
HINGE.....237 KIT,AC BRACKETS,644/8XX.....259
HOSE,08X08X128LG.....145
HINGE LR DOOR/STCIII/ W ST DR.....235 KIT,AC COMPRESSOR,JD,644/8XX.....257
HOSE,08X08X22LG.....161
HINGE PIN.....235, 237 KIT,BRAKE LT PS-FIELD REPLACE........229,
HOSE,08X10X92"LG.....247, 249
HINGE,ACCESS COVER.....29, 31 251
HOSE,10X10-90X18".......145, 147, 149, 151,
HINGE,BAT COV & ENG ENCLOSURE.....31 KIT,FRONT WINDSHIELD WIPER.....239
161, 163
HINGE,CONTROLS DOOR.....29 KIT,MID ENGINE COVER.....29, 31
HOSE,10X10-90X21.50".....145
Hinged Arm Rest, Black Plastic.....107 KIT,SEAL,SWAY CYL.,O.E.MFG......193
HOSE,10X10X100LG.....147, 149, 151
Hold Down Pin.....217 KNOB.....207
HOSE,10X10X102"LG.....155
HOLE PLUG, 1 3/16.....103–105 KNOB / SPLIT DOOR LATCH.....237
HOSE,10X10X16".....147, 149, 151
HOLE PLUG, 1 3/8.....115, 117, 119, 121
HOSE,10X10X60LG.....147, 149, 151
HOLE PLUG, 3 IN.....103–105, 107
HOLE PLUG, 3/4 DIA......107
HOSE,10X10X79LG.....153 L
HOSE,10X10X86LG.....147, 149, 151 LANYARD ASSY,RETAINING WASHER....104–
HOLE PLUG, 3/8 DIA......109
HOSE,10X10X90LG.....147, 149, 151 105
HOLE PLUG, 5/16 DIA......107
HOSE,10X10X92LG.....153, 155 LARGE BOOM ASSY GTH-644.....125
HOLE PLUG, 5/8 DIA......115, 117, 119, 121
HOSE,10X10X94LG.....147, 149, 151 LARGE BOOM ASSY,GTH-844.....125
HOLE PLUG, 7/16 DIA......107
HOSE,10X8X384LG.....147, 149, 151 LARGE BOOM ASSY,GTH842.....125
HOLE PLUG,1 1/8 DIA......107
HOSE,10X8X396LG.....247, 249 LATCH / DOOR HOLD BACK.....231, 237
HOOK, BATTERY HOLD DOWN.....21
HOSE,12X10-90X22.....85, 175, 177 LATCH GASKET.....235
HORN.....103–105
HOSE,12X12X18.5".....85, 175, 177 LATCH, COMPRESSION, SMALL.....29, 31
HORN BUTTON KIT***.....103–105
HOSE,12X16-90X117LG.....145 LEV-O-GAGE INDICATOR.....103–105
HOSE ASSY.....145

Part No. 97486 GTH-644, GTH-842, GTH-844 273


January 2015

Part Description Index (continued)

LEVER.....71, 123 NUT,LOCK.....241 PIN,1.50 DIA X 7.95 LG,1 HOLE.....23


LEVER / RH.....71 NUT,LOCK,DIN 936,GR 8.8.....193 PIN,1.50DIAX5.75LG,1 HOLE.....137
LEVER/LH.....71 NUT,LP NYLOCK,1/4-20.....29, 31, 104–105 PIN,1.5DIAX15.5LG,1 CROSS HOLE......127,
LIFT PUMP RELAY.....93 NUT,LP NYLOCK,10-32.....91 141
Lifting Bracket.....219 NUT,LP NYLOCK,3/8-16.....23, 91 PIN,2 RING GROOVE.....127
Lifting Lug.....213–214 NUT,NYLOCK 1 1/4.....241 PIN,2.00 DIA X 8.13,ONE HOLE.....25–26
LIGHT,BACK-UP,CLEAR.....251, 255 NUT,NYLOCK, 1 1/2.....141, 143 PIN,2.00 DIAX21.00,ONE HOLE.....241
LIGHT,BRAKE,TAIL,TURN.....251, 253, 255 NUT,NYLOCK,1-14.....127 PIN,2.00DIA X 19.88,ONE HOLE.....241
LIGHT,HEADLIGHT.....251, 253 NUT,NYLOCK,1/2-13......23, 25–26, 125, 137, PIN,2.00DIA X 7.63,ONE HOLE.....23
LIGHT,PEDESTAL BLINKER AMBER......251, 143 PIN,2.00DIAX13.13,TAPPED,NIT.....25–26
253 NUT,NYLOCK,1/4-20........29, 31, 97, 99, 109, PIN,2.00DIAX7.50 LG,1 HOLE..131, 135, 247,
LIP SEAL.....217 125, 133, 135, 231, 233 249
Loaded U-cup.....243 NUT,NYLOCK,10-24.....89 PIN,2.50 DIA X 39.38,2 HOLE.....25–26
LOCKING PLATE.....67 NUT,NYLOCK,3/4-10.....143 PIN,ACCUMULATOR STOP.....57
LOCKNUT.....243 NUT,NYLOCK,3/4-10,GRD.8.....15, 23, 131 PIN,CHAIN ANCHOR,2.625X.313.....127, 129,
Locknut.....193 NUT,NYLOCK,3/8-16.....15, 19, 23, 25–26, 79, 133, 135
LOCKWASHER.....33, 35, 43, 59 99, 127, 131, 135, 137, 139, 141, 147, 149, PIN,FORK TINE 60".....241
LOCKWASHER,10MM.....15, 85 151, 161, 247, 249 PIN,FORK TINE 72".....241
LOCKWASHER,PUMP COVER SCREW.....43 NUT,NYLOCK,5/16-18,GR8.....101, 107 PIN,ONE THRU HOLE.....15
LOOM,3/4 INCH.....83 NUT,NYLOCK,M4X.70.....123 PIN,ROTATE CYLINDER.....241
LOOP CLAMP,COATED, #44.....29, 31 NUT,NYLOCK,M6X1.00.....237 PIN,THREADED END.....143
LUBE FITTING.....183, 187 NUT,STARTER,FLANGED,10MMX1.5MM.....95 PIN,TILT CYL......125
PIN,TWO CROSS DRILLED HOLE.....143
M O PINNION NUT / M20 X 1.5 THREAD.....63, 65
PIPE / EXHAUST.....97
MACHINE SCREW / 10-32 x 3/8 LG.....237 O-RING.......33, 35, 37, 43, 61, 63, 65, 67, 71,
PIPE PLUG.....33, 35
MAGNETIC PLUG.....61, 67 73, 145, 185, 189, 191, 195, 197, 199, 201,
PIPE SEALANT,LOCKTITE #567.....85
MAIN RELIEF ASSEMBLY.....213–214 207, 209, 213–214, 219
PIPE, AIR INLET.....101
MANIFOLD.....145, 161, 163 O-ring.....187, 205, 217, 243
PISTON.....43, 49, 63, 189, 191
MANIFOLD,EXH,PERK T3 6/8K.....95 O-RING 1 5/16 ID X 3/32.....189, 191
Piston.....185, 187, 193, 243
MANIFOLD,REAR LOCKUP.....229 O-RING 1 9/16 ID X 3/32.....185
PISTON & SEAL ASSEMBLY.....47
MANUAL PACK,DEUTZ,TH.....83 O-RING 3 5/8 ID X 3/16.....189, 191
PISTON / RH.....71
MANUAL, DEUTZ BF42012 OPERATOR.....83 O-RING 4 1/8 ID X 3/16.....185
Piston Assembly.....217
MANUAL,DEUTZ BF42012 PARTS.....83 O-RING 5 1/2 ID X 1/4.....187
PISTON ASSY.....73
MIRROR, INTERIOR.....103–105, 109 O-RING / -021.....201
PISTON ASSY / RH.....71
MIRROR,8 1/2,CONVEX.....23 O-RING / MODULATOR HOUSING.....57
PISTON ASSY LH.....71
MOTOR,12V,CONDENSER,HVAC,8K.....261 O-RING / OIL SEAL.....53
PISTON RING.....47, 49, 51
MOTORIZED VALVE.....259 O-RING / PLUG.....35
Piston Ring.....217
MOUNT / ACCELERATOR CABLE.....113 O-RING / SLEEVE.....57
PISTON,SWAY CYL.,O.E.MFG......193
MOUNT / RETURN SPRING.....113 O-RING FLANGE.....145
PIVOT FRAME, ROTATE 844.....241
MOUNT / STARTER RELAY.....81 O-RING, HEAD.....183
PIVOT PIN.....67
MOUNT,RUBBER,CENTER,BONDED.....79 O-RING, STUB SHAFT.....183, 187
PLANET GEAR.....67
MOUNTING BAND, SMALL BASE.....101 O-RING,12.1 X 1.60 MM,VITON.....55
PLANET GEAR CARRIER.....67
MOUNTING B R A C K E T , O-RING,14.1 X 1.60 MM,VITON.....55
PLANET GEAR CARRIER ASSY.....67
ACCUMULATOR.....171, 173 O-RING,15.1 X 1.60 MM,VITON.....55
PLASTIC BUSHING / DOOR HINGE.......235,
MOUNTING PLATE (FOR 7-200-139).....123 O-RING,21.5 X 1.5 MM,VITON.....55
237
MOUNTING STRAP,FUEL TANK.....19 O-RING,SPEED SENSOR.....35
PLASTIC STEER COLUMN COVER LH...115,
MOUNTING STUD.....43 OIL DISTRIBUTOR SLEEVE.....47
117, 119, 121
MOUNTING STUDS.....43 OIL FILTER/ENGINE.....79
PLASTIC STEER COLUMN COVER RH..115,
MUFFLER.....97, 99 OIL PAN,PERKINS 1104C-44.....95
117, 119, 121
OIL SEAL / CONV.HOUSING.....37
PLATE.....43, 47, 49, 51
N OIL SEAL / OUTPUT SHAFT.....53
PLATE, FRONT CHASSIS COVER.....23
OUTER RACE.....67
Name Plate.....205 PLATE, INSPECTION COVER.....145
OUTER SPRING, LEFT SIDE.....219
NEEDLE ROLLER.....43 PLATE, JOYSTICK MOUNT.....107
OUTER SPRING/PC.....219
NEEDLE VALVE ASSY.....247, 249 PLATE, PEDAL MOUNTING.....107
OUTPUT FLANGE.....53
NUT.....35, 43, 63, 67, 71, 123, 185, 187, 251 PLATE, PROT CHECK, 4 HOLE.....145
NUT / NYLOCK JAM.....109, 233 PLATE, SEAT MOUNT.....107
NUT / SELF LOCKING.....231 P PLATE, STEERING SELECTOR MOUNT...107
NUT / STEERING WHEEL.....103–105 PANEL PLUG.....103–105, 115, 117, 119, 121 PLATE, TOP......137, 147, 149, 151, 161, 163,
NUT,FAN BLADE,PERKINS 1004-42.....91 PANEL, FUSE BLOCK.....107 247, 249
NUT,HEX,1/2-13 GRD 8.....25–26, 241 PANEL, STEERING ORBITAL ACCESS.....107 PLATE,ANGLE INDICATOR.....25–26, 125
NUT,HEX,1/4-20.......109, 145, 157, 161, 167, PANEL,LH REAR LOWER,STCIII.....231 PLATE,BASE SWAY MOUNT.....15
171, 233, 247, 249 PANTOGRAPH WIPER BASE w/ GASKE...239 PLATE,CHAIN PIVOT.....127
NUT,HEX,1/4-28.....89 PIN.....45 PLATE,ENG COV,NON-EXHAUST SIDE.....31
NUT,HEX,10-32.....119, 121 Pin.....205 PLATE,ENG COVER,EXHAUST SIDE.....31
NUT,HEX,3/8-16.....15 PIN, FORK TINE 48".....241 PLATE,ENGINE ACCESS DOOR.....29, 31
NUT,HEX,5/16-18,GR8.....103–105, 163, 235, PIN,.75X6.75.....133, 135 PLATE,ENGINE COVER,DOOR.....31
237, 263 PIN,1.50 DIA X 5.13,NOTCHED.....23 PLATE,EXHAUSE SIDE ENGINE.....29, 31
NUT,HEX,5/8NC.....15 PIN,1.50 DIA X 5.38,ONE HOLE.....25–26 PLATE,LOADCHART FRAME.....104–105

274 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Description Index (continued)

PLATE,RADIATOR FILL COVER.....29, 31 RESERVOIR,1.5L WASHER.....231 SCREW,HHC,1/2-13X3.75,GR8.....23, 25–26,


PLATE,SIDE ENG.NON EXHAUST.....29, 31 RETAINER.....47, 49, 51 241
PLATE,TOWER COVER,REAR.....23 Retainer Shaft.....217 SCREW,HHC,1/4-20 X .625.....29, 31
PLATE,TOWER COVER,SIDE.....23 RETAINING RING.....37 SCREW,HHC,1/4-20 X .75.....135
PLATE,VALVE BLOCK SHIM.....165, 167, 171 Retaining Ring.....205, 217 SCREW,HHC,1/4-20 X 1.25.....125, 133, 135
PLUG...33, 35, 37, 61, 63, 67, 69, 71, 73, 213– RETURN FILTER ASSEMBLY.....145, 209 SCREW,HHC,1/4-20 X1.50,GR8......109, 161,
214 RETURN SPRING / FOR -139.....123 231, 233, 247, 249
Plug.....123, 205 REV CLUTCH GEAR & BEARING ASSY.....39 SCREW,HHC,1/4-20X.5,GR8.....81, 104–105,
PLUG / GLOW.....95 REVERSE IDLER GEAR.....39, 45 107, 109, 115, 117, 119, 121, 231, 233, 235
PLUG / PC / w/O-RING.....219 RING.....37, 59, 63 SCREW,HHC,1/4-20X.75,GR8.......23, 29, 31,
PLUG ASSEMBLY.....219 Ring.....205 107, 111, 113, 145, 147, 149, 151, 157, 171,
Plug Assembly.....217 RING / DOOR HOLD BACK MOUNT.....231 173, 231
PLUG ASSEMBLY / U-TYPE.....213–214 RING GEAR.....67 SCREW,HHC,1/4-20X1,GR8.....23, 97, 99
PLUG w/ O-RING.....35 RING GEAR / FLYWHEEL.....95 SCREW,HHC,1/4-20X1.75,GR8.......157, 161,
PLUG,ENGINE OIL,PERKIN 1004-42.....95 RING GEAR SUPPORT.....67 163
PLUG,MAGNETIC DRAIN.....35 RING GEAR SUPPORT ASSY.....67 SCREW,HHC,1/4-20X2.25,GR8.....167
PLUG,SPEED SENSOR PORT.....35 RING NUT.....63, 65 SCREW,HHC,1/4-20X3.75,GR8.....171
PLUG-LS ADJUSTING.....219 RING SEAL.....219 SCREW,HHC,10-24 X .75.....89
PLUG-SOLENOID BORE.....55 RING-OIL DISTRIBUTOR.....37 SCREW,HHC,3/4-10 X 6.....143
POPPET.....35 RING/DOOR HOLDBACK SCREW,HHC,3/4-10X7,GR5,Y.....131
Poppet.....213–214 MOUNT/INNER.....231 SCREW,HHC,3/4-10X9.0,GR8.....15
PRESSURE SEAL.....207 Rivet.....205 SCREW,HHC,3/4-16X1.5,GR8.....129
PRESSURE SWITCH,1000NC***.....171, 173 Rod Assembly.....185, 243 SCREW,HHC,3/8-16 X .75,GR 8........89, 107,
PRESSURE SWITCH,250NC***.....165, 167 ROD ASSEMBLY / CYLINDER.....193 145, 251
PRESSURE SWITCH,350NC***.....171, 173 ROD END,.250 X 2.75 LG.....133, 135 SCREW,HHC,3/8-16 X 1 GRD 8.....23, 29, 31,
PSP Seal.....243 ROD END,.375 X 3.69.....15, 23, 25–26, 137 107, 145, 159, 231, 241
PULLEY,ALTERNATOR, PERK 1104C.....95 ROD END,CHAIN TENSIONER.....127 SCREW,HHC,3/8-16 X 1.25 GRD 5.....99
PULLEY,CRANKSHAFT,PERKINS 1004.....91 ROD SEAL.....185, 187, 189, 191 SCREW,HHC,3/8-16 X 1.75,GRD.8......15, 23,
PUMP ASSEMBLY (SAUER).....85 Rod Wiper.....243 25–26
PUMP ASSEMBLY,SAUER 8K.....79, 145 ROD WIPER / 2.50 ID 7-209-34.....187, 189 SCREW,HHC,3/8-16 X 2.....25–26, 137
PUMP DRIVE ADAPTOR.....43 ROD WIPER / 3.00 ID.....185 SCREW,HHC,3/8-16 X 2.75.....139, 147, 149,
PUMP DRIVE IDLER GEAR.....41 ROLL PIN.....41 151, 247, 249
PUMP DRIVESHAFT & PIN ASSMBLY.....41 ROLLER ASSEMBLY.....131, 135 SCREW,HHC,3/8-16 X 3.25.....131, 135, 247,
PUMP, WATER,PERKINS 1104C-44.....91 ROLLER BEARING.....49, 51 249
PUSHER.....71 ROTATE STOPS.....241 SCREW,HHC,3/8-16 X 3.5,GR5.....127, 141
ROTOR.....207 SCREW,HHC,3/8-16X1.25 GD307A.....83
Q RUBBER BUMPER / STICK ON.......109, 231, SCREW,HHC,3/8-16X1.25GR8......15, 29, 31,
233 145
QUICK COUPLING,FEMALE.....247, 249
RUBBER SEAL WASHER.....109, 231, 233 SCREW,HHC,3/8-16X2.0,GR8.....79
QUICK COUPLING,MALE.....247, 249
SCREW,HHC,5/16-18 X .50.....25–26, 125
S SCREW,HHC,5/16-18 X 1.25....137, 147, 149,
R S-HOOK.....113
151, 247, 249
R.H. PANEL / SAF-T-CAB III.....109 SCREW,HHC,5/16-18 X 1.75....137, 147, 149,
SAFETY ELEMENT.....101
RADIAL END CAP.....219 151, 155, 247, 249
SCREW.....43, 67
RADIATOR / DEUTZ ENGINE.....87 SCREW,HHC,5/16-18 X 2........135, 147, 149,
Screw.....123, 205, 219
RADIATOR CAP.....79 151, 153
SCREW / M6 x 1.00 x 30mm LG./.....237
RADIATOR HOSE,LOWER.....79 SCREW,HHC,5/16-18 X 2.00,GR8....147, 149,
SCREW M4X10 (FOR 7-126-767).....55
RADIATOR HOSE,UPPER.....79 151, 161
SCREW,1/4-20 X 1.25,GR8......104–105, 109,
RADIATOR PERKINS,8K & 6K MACH......91 SCREW,HHC,5/16-18X.75,GR8,Y.....103–105,
231, 233
RADIATOR w/ SHROUD.....79 159
SCREW,12MM X 1.75X35MM.....15, 79, 85
RAIN CAP W/CLAMP.....101 SCREW,HHC,5/16-18X1.....79, 107, 171, 173
SCREW,3/4-10X6.....15, 23
Rear Bearing Kit.....219 SCREW,HHC,5/16-18X1.25,GR8.....101, 163,
SCREW,3/8NF 1 3/4.....15, 85
REAR LOCK UP BLOCK ASSEMBLY......163, 263
SCREW,ALTERNATOR MOUNTING.....95
229 SCREW,HHC,5/16-18X1.50,GR8.....231, 235,
SCREW,BHHS,1/4-20X5/8,BLK.....107
REAR MOUNT,CAB SIDE.....87 237, 251
SCREW,BHHS,3/8-16X.75,GR5.....107
REAR MOUNT,EXHAUST SIDE.....87 SCREW,HHC,5/16-18X2.50,GR8.....161
SCREW,CAP,16X20X79.5MM,3STEP.....71
RECEIVER/DRIER,AC,644/8XX.....257 SCREW,HHC,5/16-18X2.75,GR8.....163
SCREW,CRANKSHFT,PERKIN 1004-42.....91
RECOVERY TANK SIGHT GLASS,1/2".....87 SCREW,HHC,5/16-18X3.75,GR8.....247, 249
SCREW,FLANGE HEAD,10-24.....83
REDUCER BUSHING.....81 SCREW,HHC,5/8-11 X 4.0 GR8.....15
SCREW,HHC,1 1/4-7X2.5,GR8.....26
REDUCTION BUSHING.....67, 69, 71 SCREW,HHC,M12-1.25X40MM,10.9,Y.....263
SCREW,HHC,1/2-13 X 1.5 GRD 8.....145
REGULATOR VALVE SLEEVE.....43 SCREW,HHC,M6 X 10MM.....89
SCREW,HHC,1/2-13 X 1.75.....137
RELAY / GLOW PLUG.....95 SCREW,HHC,M8 X 55MM,GRD.8.8.....83
SCREW,HHC,1/2-13 X 3.75.....125
RELAY MOUNT BRACKET,DEUTZ.....83 SCREW,HHCS,5/16-18 X 7/8.....87
SCREW,HHC,1/2-13 X 4.5,GRD 8.....25–26
RELAY, 12V.....259 SCREW,HHCS,M8 X 20MM.....83, 85
SCREW,HHC,1/2-13 X 4.5,GRD.8.....241
RELAY, HIGH CAPACITY.....103–105 SCREW,M3-0.5X4.....123
SCREW,HHC,1/2-13 X 5.5.....25–26, 143
RELAY,SPDT,12V(AUTO) PLUG IN**.......251, SCREW,PHILLIPS,PHM,10-32 X .38.......115,
SCREW,HHC,1/2-13X1.00,GR8.....21
253, 255 117, 119, 121
SCREW,HHC,1/2-13X1.25,GR8.....103–105
REMOTE FUEL FILTER MOUNT PLATE.....83 SCREW,PHILLIPS,PHM,10-32 X .5.....19
SCREW,HHC,1/2-13X2 1/2.....79, 85
REMOTE PC SPOOL.....219

Part No. 97486 GTH-644, GTH-842, GTH-844 275


January 2015

Part Description Index (continued)

SCREW,PHILLIPS,PHM,10-32 X .75..91, 119, SERVICE KIT,FUEL TANK,8K OLD w/ SPRING CLIP,3/8-16 LG ZINC.....29, 31
121, 145 HARDWARE.....19 SPRING GUIDE, LEFT SIDE.....219
SCREW,PHM,10-24X.625.....251 SERVICE KIT,LD CHRT HOLDER,644.....103– Spring Guide, PC.....219
SCREW,PUMP MTG.PERMANENT 105 SPRING KIT.....213–214
COVER.....43 SERVICE KIT,LD CHRT HOLDER,842.....103– SPRING PACK / FOR -139.....123
SCREW,RLM,10-24-3/4.....251 105 SPRING PIN KIT.....123
SCREW,SET,3/8-16X.75.....143 SERVICE KIT,LD CHRT HOLDER,844.....103– SPRING PIN KIT (FOR 7-200-81).....123
SCREW,SHC,3/8-16 X 1.75......147, 149, 151, 105 Spring Seat.....217
195 Servo Piston Assembly.....217 SPRING, COMPRESSION.....127
SCREW,SHC,3/8-16 X 2.75......147, 149, 151, SET SCREW.....243 Spring, Flat.....205
153, 155, 197, 199, 201, 203 SHAFT / OUTPUT.....53 SPRING,ACCUMULATOR,INNER.....57
SCREW,SHC,5/16-18X.75.....175, 177 SHAFT,WIPER MOTOR PIVOT***.....239 SPRING,MIDDLE.....57
SCREW,SHC,5/16-18X2.50.....245, 247 SHEAVE,CHAIN.....127, 141 SPRING,OUTER.....57
SCREW,SHC,M4-0.7X10.....123 SHEAVE,FAN,PERK T3 6/8K.....91 STAR WASHER,M8.....83
SCREW,SPEED SENSOR.....35 SHEAVE,OPTION,HOSE.....131, 135, 247, 249 STARTER RELAY.....81, 93
SCREW,THERMSTAT.PERKINS1004-42.....95 SHEET.....63 STARTER RELAY,12V,DEUTZ.....83
SEAL.....47, 49, 51, 63, 65, 67 SHIFTER ASSEMBLY***.....103–105 STARTER, DEUTZ F4L913.....83
SEAL / OIL SUPPLY TUBE.....35 SHIM / 0.10mm.....63, 65 STARTER,ENG,PERK T3 6/8K.....95
SEAL KIT...145, 195, 197, 199, 201, 203, 221, SHIM / 0.15mm.....63, 65, 67 STATOR SUPPORT.....37
225, 227, 245 SHIM / 0.20MM.....67 STEEL WASHER.....143
SEAL KIT / CYLINDER.....77, 185 SHIM / 0.20mm.....63, 65 STEERING CASE / LH.....67
SEAL KIT / CYLINDER***.....187, 189, 191 SHIM / 0.30mm.....63, 65 STEERING CASE / RH.....67
SEAL KIT / FOR -48 ORB......205 SHIM / 0.40mm.....63, 65 STEERING UNIT 250CC TEFLON***.....205
SEAL KIT / FOR 7-182-01 SWAY C.....193 SHIM / 0.50mm.....63, 65, 67 STEERING WHEEL, 362MM.....103–105
SEAL KIT / LIFT CYLINDER.....183 SHIM,2X7X.06.....127, 141 STRAP KIT,DRIVESHAFT,1480.....15, 17
SEAL KIT / PUMP OVERHAUL...79, 145, 217, SHRINK TUBING,1/4 ID.....145 Stroke Limiter.....185, 191
219 SHUT OFF SOLENOID.....83 STUD.....67
SEAL KIT FOR 105628.....229 SIDE CONSOLE ASSEMBLY.....107 STUD / 1/4-20 / PLATED.....109
SEAL KIT,CHARGE PUMP.....33 SIGHT GAUGE.....145 STUD,FAN MTG M8X1.25X90 PK 6/8.....93
SEAL KIT,CYLINDER***.....243 SINGLE BEZEL.....119, 121 STUDS,STARTER, 10MMX1.5MMX65MM....95
SEAL KIT,DIR VALVE,3W2P.....229 SLEEVE.....49, 51 SUPPORT.....69, 71
SEAL KIT,PRESSURE REDUCING.....229 SLEEVE / OIL SEAL.....53 Swashplate Assembly.....217
SEAL RING.....83 SLIDER ASSY / RH SIDE / SAF-T-.....233 Swashplate Bearing Kit.....217
SEAL WASHER.....61, 63, 235, 237 Slip Stub.....17 SWITCH / TURN SIGNAL.....251
SEAL, HEAD ROD.....183 SLIP YOKE.....17 SWITCH / WATER TEMP......93
SEAL,FELT,LWR RH WIN,SAF-T-CAB.....233 Slipper Retainer.....217 SWITCH, 4-WAY CONTROLLER.....123
SEAL,THERMOSTAT HSG,PERK 6/8K.....95 Slipper Retainer Guide.....217 SWITCH, AUXILIARY.....103–105, 247, 249
SEAL- EXHAUST MANIFOLD PERK-44.....95 Slotted Pin.....219 SWITCH, DIFFERENTIAL LOCK.....104–105
SEAL-VALVE COVER PERKINS 1104C.....95 SNAP RING.....35, 37, 45, 47, 49, 51, 71 SWITCH, IGNITION...103–105, 115, 117, 119,
SEAL/DUST CAP.....17 SNAP RING / OUTPUT FLANGE.....53 121
SEALING CAP.....123 SNAP RING,EXTERNAL,1.00 DIA......127 SWITCH, PARKING BRAKE.....115, 117, 119,
Sealing Cap.....214 SOCKET HEAD CAPSCREW.....145 121
SEALING CAP KIT.....214 SOLENOID ASSY/DROP IN.....55 SWITCH, TURN SIGNAL.....253
Sealing Lead.....214 Solenoid Valve Adapter.....219 SWITCH,3TERM,3POS,ROCKE.....103–105
Sealing Wire.....214 SOLENOID VALVE ASSEMBLY.....219 SWITCH,LIGHTS.....103–105, 251, 253, 255
SEAT ASSY, FULL-SUSPENSION.....103–105 SPACER.....39, 63, 65, 71 SWITCH,PRESS,NO,50 PSI,04 OR..229, 251,
SEAT ASSY, STD.....103–105 Spacer.....205 253, 255
SEAT BASE.....107 SPACER / CYLINDER.....187 SWITCH,PRESSURE,AC,644/8XX.....257
SEAT MOUNT RISER.....107 SPACER / GLASS.....109, 231 SWITCH,PUSHBUTTON.....115, 117, 119, 121
SEATBELT 2.5" WIDE STANDARD.....103–105 SPACER,7X2X.375.....127, 141 SWITCH,SNAP ACTION.....143
SEATBELT,3"WIDE,REQ'D IN CA,TH.......103– SPACER,7X3X.375.....133, 135 SWITCH,W/ AMBER LAMP.....103–105
105 SPACER,7X3X.50.....127, 131, 135, 139 SWIVEL NUT ELBOW,-10,90DEG,...147, 149,
SECURITY SWITCH.....63 SPACER,FAN,2" W/ENGINE.....79 151
SELECTOR.....63 SPACER,FAN,PERK T3 6/8K.....93
SELECTOR FORK.....63 SPEED CABLE SWIVEL.....89 T
SELF LOCKING NUT.....235 SPEED CONTROL CABLE CLAMP.....89
T WASHER,4.00X2.00X.125.....241
Self Tapping Screw.....183, 185, 187, 189, 191 SPEED CONTROL CABLE,DEUTZ.....89
T-SEAL / 4.00 OD.....189, 191
SELF-LOCKING NUT 1.25-12 THD.....189, 191 SPEED LEVER EXTENSION.....89
TAILPIPE.....97, 99
SENDER / ENG. WATER TEMP......93 Spline Shaft, 14 Tooth.....217
TANK,FUEL,30GAL.....19, 179
SENDER, ENGINE OIL PRESSURE.....81 SPLIT FLANGE KIT, 2 IN......145
TAPER ROLLER BEARING.....63, 65
SENDER, TRANSMISSION OIL TEMP.....81 SPRING......35, 43, 63, 71, 73, 113, 207, 213–
TAPERED ROLLER BEARING.....63
SENDER,TEMP TRANSMISSION.....35 214
THERMOSTAT.....87, 259
SENDER,TRANSMISSION OIL PRESS.....81 Spring.....205, 217, 219
THERMOSTAT&GASKETS;PERKINS.....95
SENDER/SWITCH,ENGINE OIL TEMP.....93 SPRING / RETAINER.....57
Thread Cap.....243
SENDER/SWITHC,TRANS OIL TEMP.....35 SPRING CLIP, 5/16-18.....137, 147, 149, 151
Thread Cap Head.....243
SENSOR,COOLANT TEMP.....81 SPRING CLIP,1/4-20,.025-.15X.5....23, 29, 31,
THREADED SPRING CLIP, 5/16......161, 171,
SERV KIT, CONTROL, HANDLE 135, 147, 149, 151
173, 175, 177
SWITCH.....123 SPRING CLIP,3/8-16.....29, 31, 129, 137, 145,
THROTTLE CABLE BRACKET.....89
SERVICE KIT,FLEX STEP,STCIII.....103–105 247, 249, 251
THROTTLE PEDAL,FLOOR MNT,W-C.....113

276 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Part Description Index (continued)

Thrust Bearing.....205 Valve Seat.....205 WASHER,LOCK,M12.....15, 79, 85


THRUST BUSHING.....67, 69 VALVE, DIRECTIONAL.....213–214 WASHER,LOCK,M14.....81, 113
THRUST WASHER.....37, 45 VALVE, MOTION.....147, 149, 151, 201 WASHER,OIL DRAIN,PERKIN1004-42......93,
THRUST WASHER, 5.00X3.00X.250.....143 VALVE,DIFF.LOCK&PARKING BRAKE.....165, 95
TIE ROD.....213–214 167, 171 WASHER,STAR,#10,PLTD.....83
TIE WRAP,8.5 X 0.13,BLACK.....85, 87 VALVE,DIRECTIONAL,3W2P.....229 WASHER,STC PLASTIC COVER.....109, 231,
TILT CYL SEAL KIT.....187 VALVE,DIRECTIONAL,F130.....213–214 233, 235, 237
TIRE ASSY,ROCK,CAL CHL,13 X 24.....26 VALVE,DUAL CHECK.......147, 149, 151, 161, WEAR RING.....47, 49, 51, 185, 189, 191
TIRE, 13.00 X 24 G3000.....25–26 203 Wear Ring.....243
TIRE,14.00 X 24 G3000 10K,12PR.....25–26 VALVE,DUAL PILOT CHECK.....245, 247 WEAR RING / HEAD.....187, 189, 191
TIRE,AIR,LEFT,1300X24.....26 VALVE,ELECTRIC 4WAY.........157, 221, 223, WEAR RING / PISTON.....183
TIRE,AIR,RIGHT,1300X24.....26 247, 249 WEAR RING, HEAD.....183
TIRE,CHLORIDE,LEFT,1300X24.....25–26 VALVE,MALE PRESSURE CHECK.....169 WEARPAD,5X3X.50.....131, 133, 135
TIRE,CHLORIDE,LEFT,1400X24.....25–26 VALVE,MOTION........147, 149, 151, 153, 155, WEARPAD,7X2X.75.....127, 141
TIRE,CHLORIDE,RIGHT,1300X24.....26 195, 197, 199, 201 WEARPAD,7X3X.75...127, 131, 133, 135, 139,
TIRE,CHLORIDE,RIGHT,1400X24.....25–26 VALVE,PO CHECK.....229 141
TIRE,FOAM,LEFT,1300X24***.....26 VALVE,PRESSURE CHECK,MALE.....169 WELD YOKE.....17
TIRE,FOAM,LEFT,1400X24***.....26 VALVE,REAR LOCKUP.....163 WELDMENT, LH FENDER SUPPORT.....263
TIRE,FOAM,RIGHT,1300X24***.....26 VALVE,STEERING.....159 WELDMENT, RH FENDER SUPPORT.....263
TIRE,FOAM,RIGHT,1400X24***.....26 VENT.....61 WELDMENT,ENG/RAD MOUNT,DEUTZ.....79
TIRE,ROCKLUG,CHLORIDE,LH,1400*.....26 VIBRATION ISOLATOR,RADIATOR,LOWER WELDMENT,ENG/RAD MOUNT,JD4045.....79
TIRE,ROCKLUG,CHLORIDE,RH,1400.....26 MOUNT.....91 WELDMENT,FORK TINE,48"***.....25–26
TIRE,ROCKLUG,FOAM,1300X24.....26 VIBRATION ISOLATOR,RADIATOR,UPPER WELDMENT,FORK TINE,60".....25–26
TIRE,ROCKLUG,FOAM,LH,1400.....26 MOUNT.....91 WELDMENT,FORK TINE,72".....25–26
TIRE,ROCKLUG,FOAM,RH,1400.....26 VOLTMETER GAUGE.....115, 117, 119, 121 WELDMENT,OIL RES,644/8XX.....145
TIRE,TITAN E-3/L3-3 1300X24.....26 WELDMENT,SWAY CYL MOUNT.....15
TIRE,TITAN E-3/L3-3 1400X24.....26 W WELDMENT,SWITCH ACTIVATOR ****.....143
TRANS.OIL PRESSURE SENDER.....89 WHEEL CYLINDER.....71
WARNING LIGHT.....115, 117, 119, 121
TRANS.TEMP SENDER.....89 WHEEL HUB.....67
WASHER.....35, 41, 47, 49, 51, 71, 241
TRANSMISSION ASSEMBLY/DEUTSCH...79, WHEEL NUT.....25–26, 67
Washer.....205
91 WHEEL STUD.....67
WASHER BOTTLE/BRACKET ASSY.....231
TRANSMISSION CASE.....35 WHEEL,9.5MM RIMSHELL.....25–26
WASHER,3/8 HARD.STEEL-FLAT,USS.....19,
TRANSMISSION MOUNT / LH.....15, 85 WINDOW / RUBBER MOUNTING / PE.....109,
23, 25–26, 29, 79, 107, 145, 231, 251
TRANSMISSION MOUNT / RH.....15, 85 233
WASHER,5/16,NARROW.....87
TRANSMISSION OIL FILTER.....43 WINDOW / LH / UPPER REAR.....231
WASHER,FENDER,5/16 X2.0 X .062.....263
TRANSMISSION,SPRING,SEAT.....35 WIPER / DOUBLE LIP.....191
WASHER,FLAT, 313, HARDENED....101, 103–
TRIM,BLACK,1/2".....137 WIPER BLADE / 28 IN. / FLEX.....239
105, 107, 171, 173, 175, 177
TUBE & SCREEN ASSEMBLY.....35 WIPER MOTOR / SAF T CAB 2 & 3.....239
WASHER,FLAT,.250, HARDENED.......23, 29,
TUBE / FUEL LINE.....179 WIPER MOTOR WITHOUT SHAFT***.....239
31, 81, 97, 99, 103–105, 107, 109, 147, 149,
Tube Assembly.....193 WIPER SHAFT.....183
151, 157, 163, 167, 171, 231, 233, 237
TUBE ASSY,AUX,INNER.....247, 249 WIRE.....123
WASHER,FLAT,.375 X 1.5 X .125.....79
TUBE ASSY,AUX,OUTER,TH.....247, 249 WLDM'T,CHASSIS,STC III ISO MNT.....23
WASHER,FLAT,.625, HARDENED.....15
TUBE ASSY,STD,INNER,TH.....147, 149, 151
WASHER,FLAT,.812X2X.14 HARDEN.....23
TUBE ASSY,STD,OUTER,TH.....147, 149, 151 X
WASHER,FLAT,1.063 X 2 X .134.....127
TUBE ASSY,STRAIGHT,TH......147, 149, 151,
WASHER,FLAT,1.56 X 3.5 X .061.....127, 141 X-ring.....205
247, 249
WASHER,FLAT,2.01 X 3.5 X .06.....131, 135
TUBE,HIPRESS #1CYL,PERK T3 6/8.....91
WASHER,FLAT,MS,#10,Y.........115, 117, 119, Y
TUBE,HIPRESS #2CYL,PERK T3 6/8.....91
121, 231
TUBE,HIPRESS #3CYL,PERK T3 6/8.....91 Y-PLUG ASSEMBLY.....213–214
WASHER,FLAT,USS,1/2",Y.....79, 85, 239
TUBE,HIPRESS #4CYL,PERK T3 6/8.....91
WASHER,FLAT,USS,1/4"Y.....125, 135
TUBE,HOSE GUARD SLEEVE.....131
TURBINE SHAFT DRUM & PLUG ASSY.....47
WASHER,FLAT,USS,3/8",Y.....15, 31, 83, 107, Z
139, 147, 149, 151, 247, 249 ZERK,GREASE,1/8 NPT.....241
WASHER,FLAT,USS,5/16",Y.....25–26, 125 ZERK,GREASE,5/16-24,STRAIT.....125
U WASHER,FLYWHEEL,PERKINS 127HP.....95 ZIP TIE.....123
U-BOLT W/ NUTS.....113 WASHER,HI-LOCK.....245, 247
UNION,-10.....147, 149, 151, 247, 249 WASHER,LOCK,.25....81, 104–105, 107, 111,
UNIVERSAL JOINT.....67 113, 115, 117, 119, 121, 145, 157, 161, 163,
UPPER DOOR ASSEMBLY.....237 167, 171, 173, 247, 249
Upper Nipple.....209 WASHER,LOCK,.313..79, 103–105, 159, 161,
UPPER RADIATOR MOUNT.....79 163, 251, 263
WASHER,LOCK,.375....15, 83, 85, 89, 91, 99,
V 107, 145, 159, 241
WASHER,LOCK,.625 PLTD.....15
V-BELT,AC COMP,PERK1104.....257
WASHER,LOCK,.75 PLTD.....15, 129
VALVE.....147, 149, 151, 169
WASHER,LOCK,0.5"........21, 26, 79, 85, 103–
VALVE / REGULATOR.....43
105, 145, 241
VALVE BODY.....221, 247, 249
WASHER,LOCK,1 1/4.....26
Valve Plate, CW.....219
WASHER,LOCK,HI COLLAR,.375....147, 149,
VALVE PRESSURE REDUCING.....229
151, 153, 155, 195, 197, 199, 201, 203

Part No. 97486 GTH-644, GTH-842, GTH-844 277


January 2015

Fitting Cross References

278 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Fitting Cross References (Continued)

Part No. 97486 GTH-644, GTH-842, GTH-844 279


January 2015

Fitting Cross References (Continued)

280 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Fitting Cross References (Continued)

Part No. 97486 GTH-644, GTH-842, GTH-844 281


January 2015

Fitting Cross References (Continued)

282 GTH-644, GTH-842, GTH-844 Part No. 97486


January 2015

Fitting Cross References (Continued)

Part No. 97486 GTH-644, GTH-842, GTH-844 283


January 2015

Fitting Cross References (Continued)

284 GTH-644, GTH-842, GTH-844 Part No. 97486


Parts Manual

Rev B16
Part No.
97486
GTH-644
GTH-842

You might also like