Manual_Supmea_SUP-2100H_Ultrasonic Flow Meter
Manual_Supmea_SUP-2100H_Ultrasonic Flow Meter
Note
Version
I
Safety Precautions
In order to use this product safely, be sure to follow the safety precautions
described.
About this manual
To ensure safe use of this product and the systems it controls, Please read
carefully the operation manual and understand the correct application
methods before putting into operation, to avoid unnecessary losses due to
operation mistakes. If the instrument is operated in other ways not
described in the manual, the protections that the instrument give may be
destroyed, and the failures and accidents incurred due to violation of
precautions shall not be borne by our company.
When installing lightning protection devices for this product and its control
system, or designing and installing separate safety protection circuits for
this product and its control system, it needs to be implemented by other
devices.
If you need to replace parts of the product, please use the model
specifications specified by the company.
This product is not intended for use in systems that are directly related to
personal safety.Such as nuclear power equipment, equipment using
radioactivity, railway systems, aviation equipment, marine equipment,
aviation equipment and medical equipment.If applied, it is the responsibility
of the user to use additional equipment or systems to ensure personal
safety.
II
Do not modify this product.The following safety signs are used in this
manual:
Hazard, if not taken with appropriate precautions, will result in serious
personal injury, product damage or major property damage.
Warning:Pay special attention to the important information linked to product
or particular part in the operation manual.
III
fire accident.
Please check the grounding protection status regularly. Do not operate
if you think that the protection measures such as grounding protection
and fuses are not perfect.
Ventilation holes on the product housing must be kept clear to avoid
malfunctions due to high temperatures, abnormal operation, shortened
life and fire.
Please strictly follow the instructions in this manual, otherwise the
product's protective device may be damaged.
IV
Disclaimer
The company does not make any guarantees for the terms outside the
scope of this product warranty.
This company is not responsible for damage to the instrument or loss of
parts or unpredictable damage caused directly or indirectly by improper
operation of the user.
Package contents
After opening the box, please confirm the package contents before starting the
operation.If you find that the model and quantity are incorrect or there is physical
damage in appearance, please contact us.
V
Content
Chapter 1 Introduction ............................................................................................. 1
1.1 Preface ......................................................................................................1
1.2 Features .................................................................................................... 2
1.3 Principle of Measurement ......................................................................... 2
1.4 Parts identification .....................................................................................3
1.5 Typical Applications .................................................................................. 6
1.6 Data lntegrity and Built.in Time.Keeper .....................................................7
1.7 Product ldentification .................................................................................7
1.8 Specifications ............................................................................................ 7
Chapter 2 Starting Measurement ............................................................................ 8
2.1 Built.in Battery ........................................................................................... 8
2.2 Power On .................................................................................................. 9
2.3 Keypad .................................................................................................... 10
2.4 Menu windows ........................................................................................ 10
2.5 Menu windows Arrangement ...................................................................12
2.6 Steps to Configure the Parameters .........................................................12
2.7 Transducers Mounting Allocation ............................................................14
2.8 Transducers lnstallation .......................................................................... 16
2.8.1 Transducers spacing ................................................................... 16
2.8.2 V-method Installation ................................................................... 17
2.8.3 Z-method Installation ................................................................... 17
2.8.4 w-method Installation ...................................................................17
2.8.5 N-method Installation ...................................................................18
2.9 lnstallation Checkup ................................................................................ 18
2.9.1 signal strength ............................................................................. 18
2.9.2 signal Quality ............................................................................... 19
2.9.3 Total Transit Time and Delta Time .............................................. 19
2.9.4 Time Ratio between the Measured Total Transit Time and the
Calculated Time ....................................................................................19
Chapter 3 How to use ............................................................................................20
3.1How to determine whether the flowmeter is working properly ..................20
VI
3.2 How to determine the direction of liquid flow in the pipeline ................... 20
3.3 How to change the measurement unit system ........................................ 20
3.4 How to select the flow unit ...................................................................... 20
3.5 How to select the accumulator multiplier .................................................20
3.6 How to open and close the accumulator ................................................. 20
3.7 How to zero the flow accumulator ........................................................... 21
3.8 How to restore factory settings ................................................................21
3.9 How to use the damper to stabilize the flow display ............................... 21
3.10 How to use zero cut to avoid invalid accumulation ............................... 21
3.11 How to statically calibrate the zero point ...............................................21
3.12 How to modify the meter coefficient (scale factor) calibration calibration21
3.13 How to use password protection ........................................................... 22
3.14 How to use the built-in data logger ........................................................22
3.15 How to use the frequency output function .............................................22
3.16 How to set the cumulative pulse output ................................................ 23
3.17 How to generate the output alarm signal I ............................................ 23
3.18 How to use the buzzer .......................................................................... 24
3.19 How to use the OCT output ...................................................................24
3.20 How to change the date and time ......................................................... 24
3.21 How to adjust the contrast of the LCD monitor ..................................... 24
3.22 How to use RS232/RS485 serial port ................................................... 24
3.23 How to check the daily, monthly and yearly traffic ................................ 24
3.24 How to use the work timer .....................................................................24
3.25 How to use the manual accumulator .....................................................25
3.26 How to view the electronic serial number and other details .................. 25
3.27 How to know the operating time of the remaining battery power .......... 25
3.28 How to charge the battery ..................................................................... 25
Chapter 4 Menu window Details ............................................................................26
Chapter 5 Troubleshooting .................................................................................... 33
5.1 Power.on Error Displays and Counter.Measures ....................................33
5.2 Error Code and Counter.Measures ......................................................... 34
5.3 Other Problems and Solutions ................................................................ 35
VII
Chapter 6 Communication Protocol .......................................................................36
6.1 General ................................................................................................... 36
6.2 Interface Pin.out Definition ...................................................................... 36
6.3 The Protocol ............................................................................................37
6.3 Protocol Prefix Usage ............................................................................. 38
6.4 Codes for the Keypad ............................................................................. 39
Chapter 7 Warranty & After-sales Service .............................................................41
VIII
Chapter 1 Introduction
Chapter 1 Introduction
1.1 Preface
Welcome to the SUP-2100H series ultrasonic flow meter that has been
manufactured with patent technologies and is equipped with more functions and
advanced performance than our previous versions.
The ultrasonic flowmeter has been upgraded on the basis of the previous version,
and the new version retains most of the excellent features and functions of the
previous version: pulse measurement technology, ultrasonic ignition and small
signal receiving circuit, etc. Major improvements have been made to the battery
powered circuit and the transmitter circuit. Since we have applied state-of-the-art
measurement techniques and obtained a more reliable model of the ultrasonic
flowmeter, all other circuits are simply integrated into this new version without
major modifications.
The SUP-2100H series flow meter incorporates the latest ICs manufactured from
the famous semiconductor manufacturers like Philips, Maxim, TI, win bond, and
xilinx. The hardware features the ease of operation, high accuracy and outstanding
reliability, while the software provides a very user friendly interface and much more
functions. It employs a patent balanced lower voltage multi-pulse igniting circuit
which increases the anti-interference ability magnificently so that the flow meter will
work properly even in demanding industrial environments such as those with power
frequency transverter working nearby.
Other outstanding features:
----the signal receiving circuits feature self-adapting performance so as to ensure
that the user can easily operate the instrument without any adjustment.
----the built-in rechargeable Ni-H battery can work continuously for more than l2
hours without recharge.
The advanced circuit design, the integration of the latest semiconductors, the
user-friendly software interface both in English and Chinese languages and
small-sized PCB board, all these features combine to make the SUP-2100H series
ultrasonic flow meter the best and the biggest seller on the market.
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Chapter 1 Introduction
Moreover, it is gaining more and more recognition on the international flow meter
market.
1.2 Features
0.5% of linearity
Bilingual interface in Chinese and English
Patent balanced lower-voltage multi-pulse
Ultrasonic igniting
Built-in date totalizers
0.5 second totalizing period
100 Pico-second resolution of time measurement
0.2% of repeatability
4 flow totalizers
Built-in data logger
Good anti-interference
1.3 Principle of Measurement
The SUP-2100H ultrasonic flow meter is designed to measure the fluid velocity of
liquid within a closed conduit. The transducers are a non-contacting, clamp-on type,
which will provide benefits of non- fouling operation and easy installation.
The SUP-2100H transit time flow meter utilizes two transducers that function as
both ultrasonic transmitters and receivers. The transducers are clamped on the
outside of a closed pipe at a specific distance from each other. The transducers
can be mounted in V-method where the sound transverses the pipe twice, or
w-method where the sound transverses the pipe four times, or in Z-method where
the transducers are mounted on opposite sides of the pipe and the sound crosses
the pipe once. This selection of the mounting method depends on pipe and liquid
characteristics. The flow meter operates by alternately transmitting and receiving a
frequency modulated burst of sound energy between the two transducers and
measuring the transit time that it takes for sound to travel between the two
transducers. The difference in the transit time measured is directly and exactly
related to the velocity of the liquid in the pipe, as shown in Figure l.
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Chapter 1 Introduction
Where
θ is the include angle to the flow direction
M is the travel times of the ultrasonic beam
D is the pipe diameter
Tup is the time for the beam from upstream transducer to the downstream one
Tdown is the time for the beam from downstream transducer to the upstream one
ΔT=Tup -Tdown
Converter:
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Chapter 1 Introduction
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Chapter 1 Introduction
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chemicals, raw sewage, reclaimed water, cooling water, river water, plant effluent,
etc. Because the instrument and transducers are non-contacting and have no
moving parts, the flow meter can not be affected by system pressure, fouling or
wear. standard transducers are rated to 110℃. Higher temperatures can be
accommodated. For further information, please consult the manufacturer for
assistance.
1.6 Data lntegrity and Built.in Time.Keeper
All user-inputted configuration values are retained in the built-in non-volatile flash
memory that can store them for over 100 years,even if power is lost or turned off.
Password protection is provided to avoid inadvertent configuration changes or
totalizer resets.
A time-keeper is integrated in the flow meter for the index of date totalizing and
works as the time base of flow accumulation. It keeps operating as long as the
battery's terminal voltage is over 1.5V. In case of battery failure, the time-keeper
will not keep running and it will lose proper time values.
The user must re-enter proper time values in case the battery becomes totally
exhausted. An improper time value affects no other functions but the date totalizer.
1.7 Product ldentification
Each set of the SUP-2100H series flow meter has a unique product identification or
ESN written into the software that can only be modified with a special tool by the
manufacturer. In case of any hardware failure, please provide this number which is
located on menu window number M61 when contacting the manufacture.
1.8 Specifications
Linearity 0.5%
Repeatability 0.2%
Accuracy 土1% of reading at rates>0.2 mps
Response Time 0.999 seconds, user.configurable
Velocity 士32 m/s
Pipe Size 20mm.6000mm
Rate Units Meter, Feet, Cubic Meter, Liter, Cubic Feet, USA Gallon,
lmperial Gallon, Oil Barrel, USA Liquid Barrel, lmperial Liquid
Barrel, Million USA Gallons. User configurable.
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Chapter 2 Starting Measurement
Totalizer 7.digit totals for net, positive and negative flow respectively
Liquid Types Virtually all liquids
Security Setup values Modification Lockout. Access code needs
unlocking
Display 4x8 Chinese characters or 4x16 English letters
RS-232C, baud.rate: from 75 to 57600. Protocol made by
Communication
the manufacturer and compatible with that of the FUJl
lnterface
ultrasonic flow meter. User protocols can be made on
enquiry.
Transducers Model M2 for standard, other 4 models for optional
Transducer Cord Standard 2 x5 meters, optional 2 x10 meters/ 2 x15 meters
Length
Power Supply
3 AAA Ni.H built.in batteries. when fully recharged it will last
over l0 hours of operation.
1 0 0 V. 2 4 0 VAC for the charger
Data Logger Built. in data logger can store over 2 0 0 0 lines of data
Manual Totalizer 7-digit press-key-to-go totalizer for calibration
Housing Material ABS
Case Size 100x66x20mm
Handset weight 514g (1.2 lbs) with batteries
The instrument can operate either from the built-in Ni-H rechargeable battery,
which will last over l0 hours of continuous operation when fully recharged, or from
an external AC/power supply from the battery charger.
The battery charging circuits employ a scheme of constant-current and
constant-voltage. It has a characteristic of fast charging at the beginning and very
slow charging when the battery approaches to full recharge. Generally, when the
green LED starts coming on, the battery would be nearly 95% recharged and when
the red LED is off, the battery would be 98% recharged.
since the charging current becomes tapered when the battery recharge is nearly
completed, i.e. the charging current becomes smaller and smaller, therefore, there
should be no over-recharging problem. That means the charging progress can last
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Chapter 2 Starting Measurement
very long. The charger can be connected to the handset all the time when an
around-the-clock measurement is required.
when fully recharged, the terminal voltage reaches around 4.25V. The terminal
voltage is displayed on window M07. when the battery is nearly consumed, the
battery voltage drops to below 3V. The user can obtain an approximate battery
working time from the battery voltage.
A software battery working time estimator is integrated in this instrument based on
the terminal voltage. Please note that the estimator may have relatively bigger
errors in the estimated working time, especially when the voltage is in the range of
around 3.70 to -3.90 volt.
2.2 Power On
Press the key to switch on the instrument and press the to turn off the
power.
Once the flow meter is switched on, it will run a self diagnostic program, checking
first the hardware and then the software integrity. If there is any abnormality,
corresponding error messages will display.
Generally, there should be no display of error messages, and the flow meter will go
to the most commonly used Menu window Number 0l (short for M01) to display the
Velocity, Flow Rate, Positive Totalizer, signal strength and signal Quality, based on
the pipe parameters configured last time by the user or by the initial program.
The flow measurement program always operates in the background of the user
interface. This means the flow measurement will keep on running regardless of any
user menu window browsing or viewing. Only when the user enters new pipe
parameters will the flow meter change measurement to the new parameter
changes.
when new pipe parameters have been entered or when the power has been just
switched on, the flow meter will enter an adjusting mode to make the signals
magnified with proper amplification. By this step, the flow meter is going to find the
best threshold of receiving signal. The user will see the progress by the number 1,
2, or 3, which are indicated on the right lower corner of the LCD display
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Chapter 2 Starting Measurement
when the transducers have been adjusted on the pipe by the user, the flow meter
will re-adjust the signal automatically.
Any user-entered configuration value will be retained into the NVRAM of the flow
meter, until it is modified by the user.
2.3 Keypad
The keypad for the operation of the flow meter has l6+2 keys, as shown by the
right dia
Keys and · are keys to enter numbers
Key is the going UP key, when the user
wants to go to the upper menu window. It also
works as+key when entering numbers
Key is the going DOWN key, when the user
wants to go down-sided menu window. It also
works as the‘-‘ key when entering numbers.
Key is backspace key, when the user wants
go left or wants backspace the left character that
is located to the left of the cursor.
Key is the ENTER key for any inputting or selections.
Key is the key for the direct menu window jump over. When ever the user
wants to proceed to a certain menu window, the user can press this key followed
by 2-digit numbers.
The key is shortened as the‘M' key afterward when referring to the menu
windows.
The key is for the power on.
The key is for the power off.
2.4 Menu windows
The user interface of this flow meter comprises about l00 different menu windows
that are numbered by M00, M01, M02 . M99.
There are 2 methods to enter certain menu window:
(1) Direct going/entering. The user can press the key followed by two-digit
number keys. For example, the menu window M11 is for the entering of pipe outer
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Chapter 2 Starting Measurement
diameter. The display will go to the M11 menu window after the user
presses.
(2) Pressing and keys. Each time of the key pressing will proceed
to the lower-numbered menu window. For example, if the current window is on M12,
the display will go to the number M11 window after pressing the key.
There are three different types of menu windows:
(1) Menu windows for number entering, like M11 for the entering of pipe outer
diameter.
(2) Menu windows for option selection/selecting options, like Ml4 for the selection
of pipe materials.
(3) Displaying windows only, like M00 to display Velocity, Flow Rate etc.
For number entering windows, the user can directly press the starting digit key
when the user is going to modify the value. For example, when the current window
is on M11, and the user is going to enter 219.2345 as the pipe outer diameter, the
user can get the numbers entered by pressing the following serial keys:.
For the option selection windows, the user should first press the ENT key to enter
into a selection modification mode, then either make the selection by pressing the
and keys to select the option with a number antecedent to the option. In
the end, the key must be pressed to make the selection. For example, with
menu window M14 for the selection of pipe material selection, (the should
be pressed first to enter this menu window if the current menu window is on a
different window. The pipe material is stainless steel which has a number "l"
antecedent to "stainless steel" on the display, the user should first press the
key to enter into a selection modification mode, then either make the selection by
pressing the and keys to make the cursor on the line that displays "1.
stainless steel", or make the selection by pressing the key directly.
Generally, the key must be pressed to enter a modification mode. If the
"Locked M47 Open' message is indicated on the lowest line of the LCD display, it
means the modification operations is locked out. In such cases, the user should go
to M47 to have the instrument unlocked first before any further modification can be
made
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Chapter 2 Starting Measurement
M00~M09 windows for the display of the flow rate, velocity, date time, totalizers,
battery voltage and estimated working hours for the battery.
Ml0~M29 windows for entering the pipe parameter.
M30~M38 windows for flow rate unit selections and totalizer unit selections.
M40~M49 windows for response time, zeroing, calibration and modification
password setup. M50~M53 windows for the built-in logger
M60-M78 windows for time-keeper initialization, version and ESN information
viewing and alarms.
M82 window for viewing date totalizer.
M90~M94 are diagnostic windows for a more accurate measurement.
M97~M99 are not windows but commands for the outputting of display copying and
pipe parameter setups. M + 0~M + 8 are windows for some additional functions,
including a scientific calculator, viewer on records such as total working hours,
turn-on and turn-off times, dates and times when the flow meter has been turned
on or turned off.
Other menu windows such as M88 have no functions, or functions were cancelled
because they are not applied to this version of the software.
The major reason why the menu windows are arranged in this way is that the
software programmer hopes that the menu window arrangement for this version
has the most/high compatibility with the previous versions of the flow meter
software. This will make it easier for the former version users with this flow meter
series.
2.6 Steps to Configure the Parameters
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Chapter 2 Starting Measurement
*standard pipe materials and standard liquids refer to those with the sound
parameters that have already been programmed into software of the flow meter,
therefore there is no need to configure them
(4) Liner material and its sound speed and thickness, if there is any liner.
(5) Liquid type (for non-standard liquids, the sound speed of the liquid is also
needed)
(6) Transducer type adapted to the flow meter. Generally the standard Ml or the
Frame M-sized transducers will be the selected option.
(7) Transducer mounting methods (the V-method or Z-method is the common
option)
(8) Check up the space displayed on M25 and install the transducers accordingly.
For standard pipe materials and standard liquids, the following detailed
step-by-step set up is recommended.
(1) Press keys to enter M11 window to input the digits for the pipe
outer diameter, and then press key.
(2) Press key to enter M12 window to input the digits for the pipe outer
diameter and then press key.
(3) Press key to enter M14 window, and press key to enter the option
selection mode. Use keys and to scroll up and down to the intended
pipe material, and then press key.
(4) Press key to enter M16 window, press key to enter the option selection
mode, use keys and to scroll up and down to the liner material, and then
press key. select "No Liner", if there is no liner.
(5) Press key to enter M20 window, press key to enter the option selection
mode, use keys and to scroll up and down to the proper liquid, and then
press key.
(6) Press key to enter M23 window, press key to enter the option
selection mode, use keys and to scroll up and down to the proper
transducer type, and then press key.
(7)Press key to enter M24 window, press key to enter the option
selection mode, use key and to scroll up and down to the proper transducer
mounting method, and then press key.
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Chapter 2 Starting Measurement
(8)Press key to enter M24 window to install the transducers on the pipe, and
then press key to go to M01 for the results.
The first-time users may need some time to get familiar with the operation.
However, the user friendly interface of the instrument makes the operation quite
easy and simple. Before long, the user will configure the instrument with very little
key pressing, since the interface allows the user to go to the desired operation
directly without any extra steps.
The first step in the installation process is the selection of an optimum location in
order to obtain a more accurate measurement. For this to be completed
effectively,a basic knowledge about the piping and its plumbing system would be
advisable.
An optimum location would be defined as a straight pipe length full of liquid that is
to be measured. The piping can be in vertical or horizontal position. The following
table shows
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Chapter 2 Starting Measurement
(4) some pipes have a kind of plastic liner, and between the outer pipe and the liner
there may be a certain thickness difference that will prevent the ultrasonic waves
from direct traveling. such conditions will make the measurement very difficult.
whenever possible, try to avoid this kind of pipes. If impossible, try our plug-in
transducers that are installed permanently on the pipe by drilling holes on the pipe
while liquid is running inside.
2.8 Transducers lnstallation
The transducers used by the SUP-2100H series ultrasonic flow meter are made of
piezoelectric crystals both for transmitting and receiving ultrasonic signals through
the wall of liquid piping system. The measurement is realized by measuring the
traveling time difference of the ultrasonic signals. since the difference is very small,
the spacing and the alignment of the transducers are critical factors to the accuracy
of the measurement and the performance of the system. Meticulous care should be
taken for the installation of the transducers.
steps to the installation of the transducers
(1) Locate an optimum position where the straight pipe length is sufficient, and
where pipes are in a favorable condition, e.g., newer pipes with no rust and ease of
operation.
(2) Clean any dust and rust. For abetter result, polishing the pipe with a sander is
strongly recommended.
(3) Apply adequate coupler to the spot where the transducers are to be installed
and leave no gap between the pipe surface and the transducers.
Extra care should be taken to avoid any sand or dust particles left between the pipe
outer surface and the transducers.
To avoid gas bubbles inside the upper part of the pipe, the transducers should be
installed horizontally by the side of the pipe.
2.8.1 Transducers spacing
The spacing value shown on menu window M25 refers to the distance of inner
spacing between the two transducers. The actual transducers spacing should be
as close as possible to the spacing value.
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Chapter 2 Starting Measurement
Through the checkup of the installation, one can: check the receiving signal
strength, the signal quality Q value, the traveling time difference of the signals, the
estimated liquid speed, the measured traveling time of the signals and the
calculated traveling time ratio. Therefore, optimum measurement result and longer
running time of the instrument can be achieved.
2.9.1 signal strength
signal strength indicates the amplitude of receiving ultrasonic signals by a 3-digit
number. [000] means there is no signal detected, and [999] refers to the maximum
signal strength that can be received.
Although the instrument works well if the signal strength ranges from 500 to 999,
stronger signal strength should be pursued, because a stronger signal means a
better result. The following methods are recommended to obtain stronger signals:
(1) Relocate a more favorable location, if the current location is not good enough
for a stable and reliable flow reading, or if the signal strength is lower than 700.
(2) Try to polish the outer surface of the pipe, and apply more coupler to increase
the signal strength.
(3) Adjust the transducers both vertically and horizontally while checking the
varying signal strength, stop at the highest position, and then check the
transducers spacing to make sure the transducers spacing is the same as what the
M25 shows.
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Chapter 3 How to use
Under normal circumstances, in the lower right corner of the LCD display with "R"
appears, that the flowmeter is working properly. If "H" appears, it means that the
received signal is poor, please refer to the self-diagnosis chapter.
If "I" appears, it means that no signal is received.
If "J" appears, it means the flowmeter may have a hardware failure, please refer to
the self-diagnosis chapter.
3.2 How to determine the direction of liquid flow in the pipeline
Use window M33 to select an appropriate accumulator multiplier, not too fast or too
slow, depending on the flow rate, and preferably keep it to a few pulses per minute.
If the multiplication factor is too small, lost pulses will occur, as the minimum pulse
period is designed to be 500 milliseconds.
If the multiplication factor is too large, the accumulated pulses will be too slow,
which will affect the work of other secondary instruments.
3.6 How to open and close the accumulator
Use M34,M35 and M36 to turn the positive, negative and net accumulators on and
off respectively.
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When "Select operation" is displayed in window 37, press and then press to
restore the parameters entered by the user. The parameters entered by the user
are restored to the original factory settings.
3.9 How to use the damper to stabilize the flow display
The function of the damper is to stabilize the flow display, which is essentially a
section filter. Enter "0" in the window M40 to indicate no damping. Of course, the
larger the value of the flowmeter display the more stable the instantaneous flow, it
is generally recommended that the user enter a value of about 30 seconds, the size
of this value will not have any effect on the cumulative flow.
3.10 How to use zero cut to avoid invalid accumulation
The data in window 41 is called the low flow rate cut-off value. The flowmeter treats
flow rates below this value as "0" in absolute terms. This parameter can be set to
avoid a false accumulation of measurement errors generated by the meter when
the true flow rate is "0". In general, set this parameter to 0.03m / s.
When the actual flow rate of the pipeline fluid is greater than the low flow rate
cut-off value, the low flow rate cut-off value and the measurement results are
irrelevant, never affect the measurement results.
3.11 How to statically calibrate the zero point
When the flow in the pipe completely stopped, the flowmeter will not show "0", but
a small "zero value", then you can set the zero point to achieve the purpose of
accurate measurement.
Unify through the M42 window to complete this function.
The requirement is to recognize the liquid flow in the pipe must be completely
stopped after the flow, enter the M42 window, press to start.
3.12 How to modify the meter coefficient (scale factor) calibration calibration
The scale factor is the ratio of the "true flow" to the flow measured by the meter.
The scale factor can be obtained from the real flow test of the calibration device.
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Chapter 3 How to use
The built-in data logger has 24K bytes of space and can store up to 2000 lines of
data.
Use the M50 window to open the data logger and select the items you want to
record.
Use window M51 to set the start time, recording interval and recording duration of
the recorded data. Using window M52 to select the data storage direction, the
meter can store the data in a buffer.
Data can also be transferred to the RS-232C interface without being stored in a
buffer.
Use window M53 to view the data in the buffer.
Use window M52 to clear the data from the RS-232C interface and the buffer.
3.15 How to use the frequency output function
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Please note that the user should also select option 13 "Frequency Output" in
window M78, and also make the hardware connection for OCT output.
3.16 How to set the cumulative pulse output
Ultrasonic flowmeter can generate two types of alarm signals: audible alarm signal
and switch output alarm signal. The following conditions can be used as the buzzer
and switch output trigger source:
The probe does not receive the ultrasonic signal.
The probe receives the ultrasonic signal too poorly.
The flow meter is not in the normal measurement state.
The flow rate is reversed.
The frequency signal is out of range.
Instantaneous flow rate is out of range.
There are two alarms, called: Alarm #1 and Alarm #2. The user sets the output
range in windows M73, M74, M75, M76.
For example, when the flow rate is less than 300 m3/h and more than 2000 m3/h,
the buzzer will sound, and the setting process is as follows:
Enter the lower flow rate of 300 in window M73 as the #1 alarm trigger point.
In window M74, enter the upper limit flow rate of 2000 as the #2 alarm trigger point.
Select "6. #1 Alarm" in window M77
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Chapter 3 How to use
Handheld ultrasonic flowmeter OCT output open and close conditions are
programmable, such as cumulative pulse output . The settings are made in window
M77.
Please note that the frequency output signal is also output from the OCT.
OCT output and Rs-232C share a common interface, the connector is 6 pins,
ground is 5 pins.
3.20 How to change the date and time
The date and time normally do not need to be modified, the clock power
consumption is very small.
Only when the battery is completely depleted and it takes a long time to replace the
battery is it necessary to change the date. To change the date and time in the M61
window, you can use the A key to skip the part that does not need to be changed.
3.21 How to adjust the contrast of the LCD monitor
The result of the adjustment is stored in the EEPROM and will not be adjusted
even if the factory settings are restored.
3.22 How to use RS232/RS485 serial port
In window M82, you can check the past daily, monthly, and yearly historical traffic
data and machine operating status.
3.24 How to use the work timer
The Work Timer allows you to time an operation, for example, how long the battery
will continue to operate when fully charged.
Press ENT in the M82 window and select "Yes" to reset the timer.
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Chapter 3 How to use
Press ENT in window M38 to start accumulation, and then press ENT to stop.
3.26 How to view the electronic serial number and other details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 4 Menu window details
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Chapter 5 Troubleshooting
Chapter 5 Troubleshooting
5.1 Power.on Error Displays and Counter.Measures
The 2100H series ultrasonic flow meter provides an automatic power.on diagnosis
for the hardware problems. when any message (with the power on) in the following
table displays,counter-measures should be taken.
Error message Causes Counter.measures
ROM Testing Error Problem with the (1)Power on again
Segment Test Error Software (2)Contact with factory
when this message displays,
The parameters entered the user should press ENT
Stored Data Error by the user lose key, and all the configuration
integration. will be restored to the default
state.
Problem with the
Timer slow Error (1)Power on again
timer.keeper or the
Timer Fast Error (2)Contact with factory
crystal oscillator.
Number errors with the Initialize the calendar by
Date Time Error
calendar menu window M61
Reboot repetitively Hardware problems Contact the factory
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Chapter 5 Troubleshooting
The 2100H series ultrasonic flow meter will show Error Code in the lower right
corner with a single letter like I, R etc. on menu windows M00, M01, M02, M03,
M90 and M08. when any abnormal Error Code shows, counter.measures should be
taken.
Error Correspondent Causes Counter.measures
code Message
displayed on
M08
R System Normal No error
I Detect No signal (1)No signals (1)Relocate measuring
detected 1ocation
(2)Transducers (2)Clean the spot
installed improperly (3)Check the cords
(3)Too much fouling
(4)Pipe liners are too
thick.
(5)Transducer cords
are not properly
connected
J Hardware Error Hardware problem Contact the factory
H Poor signal (1)Poor signal (1)Relocate measuring
Detected detected place
(2)Transducers (2)Clean the spot
installed improperly (3)Check the cords
(3)Too much fouling (4)Check the coupler
(4)The pipe liners are
too thick.
(5)Problem with
transducers cords
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Chapter 5 Troubleshooting
(1) when the actual flow inside the pipe is not standstill, but the instrument displays
0.0000 for the flow rate, and‘R' displaying signal strength and the signal quality O
(value) has a satisfactory value?
The problems are likely caused by the user who has used the‘set Zero' function on
this non-standstill flowing pipe. To solve this problem, use the‘Reset Zero' function
on menu window M43.
(2) The displayed flow rate is much lower or much higher than the actual flow rate
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Chapter 6 Communication Protocol
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Chapter 6 Communication Protocol
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Chapter 6 Communication Protocol
messaging
GB Command for GSM
messaging
GC Command for GSM
messaging
DUMP(CR) Return the buffer content In ASCII string format
DUMP0(CR Clear the whole buffer In ASCII string format
)
DUMP1(CR Return the whole buffer In ASCII string Format, 24KB in
) content length
W Prefix before an
Identification Number in a
network environment. The
IDN is a word, ranging
0-65534.
N Prefix before an
Identification Number in a
network environment. The
IDN is a single byte value,
ranging 00-255.
P Prefix before any command
& Command connector to
make a longer command by
combining up to 6
commands
Notes: * CR stands for Carriage Return and LF for Line Feed.
** ‘d' stands for the 0~9 digit numbers.
*** @ stands for the key value, e.g., 30H for the‘0' key.
6.3 Protocol Prefix Usage
(1) Prefix P
The prefix P can be added before any command in the above table to have the
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Chapter 6 Communication Protocol
returning data followed with two bytes of CRC check sum, which is the adding sum
of the original character string.
Take the DI+(CR) command as an example. Assume that DI+(CR) would return
+1234567E+0m3(CR)(LF)( the string in hexadecimal is 2BH, 31H, 32H, 33H, 34H,
35H, 36H, 37H, 45H, 2BH, 30H, 6DH, 33H, 20H, 0DH, 0AH) , then PDI(CR) would
return +1234567E+0m3!F7(CR)(LF). ‘!' acts as the starter of check sum which is
yielded by adding up the string 2BH, 31H, 32H, 33H, 34H, 35H, 36H, 37H, 45H,
2BH, 30H, 6DH, 33H, 20H.
Please note that there will be SPACES (20H) before‘!'.
(2) Prefix W
The prefix W should be used in the network environment. The usage format is w +
digit string which stands for the IDN + basic command.
The digit string should have a value between 0 and 65534 except 13(0DH), 10
(0AH), 42(2AH,*), 38(26H, &).
For example, if the IDN=12345 instrument is addressed and returning the velocity
of that instrument is requested, the command will be w12345DV(CR).
(3) Prefix N
The prefix N is a single byte IDN network prefix, not recommended in a new design.
It is reserved only for the purpose of the compatibility with the former versions
(4) Command Connector &
The & command connector can connect up to 6 basic commands to form a longer
command so that it will make the programming much easier.
For example, assume that the measurement of an instrument with IDN=4321 are
going to be returned, and (then) all the following 3 values... (1) flow rate (2) velocity
(3)POS totalizer...will be returned simultaneously. The combined command would
be W4321DQD&DV&DI+(CR), and the result would be:
+1.234567E+12m3/d(CR)
+3.1235926E+00m/s(CR)
+1234567E+0m3(CR)
6.4 Codes for the Keypad
The codes for the keypad should be used when the instrument is connected with
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Chapter 6 Communication Protocol
other terminals that operate the instrument by transmitting the‘M' command along
with the keypad code. By this function, remote operation of this instrument can be
realized, even via the Internet.
Key Hexadecima1 Key Decimal Key code ASCII Code
code
0 30H 48 0
1 31H 49 1
2 32H 50 2
3 33H 51 3
4 34H 52 4
5 35H 53 5
6 36H 54 6
7 37H 55 7
8 38H 56 8
9 39H 57 9
● 3AH 58 :
3BH,0BH 59 ;
MENU 3CH,0CH 60 <
NET 3DH,0DH 61 =
3EH 62 >
3FH 63 ?
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Chapter 7 Warranty & After-sales Service
Disclaimers:
During the warranty period, product faults caused by the following reasons
are not in the scope of Three Guarantees service
Product faults caused by improper use by customers.
Product faults caused by disassembling, repairing and refitting the product.
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