Scribd
Upload
7 views

Complete_PT_Protocol_for_Welds

This document outlines the Penetrant Testing (PT) protocol for welds, detailing the procedure to detect surface discontinuities according to applicable standards like ASME and ASTM. It specifies the responsibilities of personnel involved, necessary equipment, and the steps for surface preparation, penetrant application, and excess removal. The protocol is applicable to both ferrous and non-ferrous metals to ensure compliance with quality standards.

Uploaded by

Tim S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
7 views

Complete_PT_Protocol_for_Welds

This document outlines the Penetrant Testing (PT) protocol for welds, detailing the procedure to detect surface discontinuities according to applicable standards like ASME and ASTM. It specifies the responsibilities of personnel involved, necessary equipment, and the steps for surface preparation, penetrant application, and excess removal. The protocol is applicable to both ferrous and non-ferrous metals to ensure compliance with quality standards.

Uploaded by

Tim S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 3

**Penetrant Testing (PT) Protocol for Welds**

Document [Your Document Number]


Revision N [Rev Number]
Date of Tes[Date]
Client/Cus [Client's Name]
Project/Sit[Project Name/Site Location]
Testing Pr [Procedure Reference, e.g., PT-101]
Test Stand SS-EN ISO 3452

**1. Scope**
This protocol outlines the procedure for performing Penetrant Testing (PT) on welds to detect surface discontinuities, such as

**2. Applicable Standards**


- ASME Boiler and Pressure Vessel Code (BPVC), Section V
- ASTM E165/E165M – Standard Practice for Liquid Penetrant Examination
- ISO 3452-1: Non-destructive testing — Penetrant testing

**3. Responsibilities**
- NDT Inspector: Trained and qualified to perform and interpret PT results.
- Quality Assurance (QA) Manager: Ensure compliance with this protocol and relevant standards.
- Project Manager: Oversee scheduling and ensure testing is completed in line with project timelines.

**4. Testing Equipment and Materials**


- Penetrant: Visible dye or fluorescent liquid (depending on lighting conditions and client requirements).
- Cleaner: Suitable cleaning agent to remove surface contaminants.
- Developer: Dry powder or non-aqueous wet developer to draw penetrant from defects.
- Application tools: Spray cans, brushes, or immersion tanks.
- Lighting: UV light (for fluorescent penetrants) or adequate white light (for visible penetrants).

**5. Preparation of Weld Surface**


1. Surface Cleaning: Ensure the weld surface is free of dirt, oil, grease, paint, scale, or other contaminants using a suitable clea
2. Visual Inspection: Conduct a preliminary visual inspection of the weld to check for obvious defects before PT.

**6. Penetrant Application**


1. Apply Penetrant: Evenly coat the weld area with the penetrant. Ensure complete coverage, especially on the weld bead an
- Dwell Time: Allow the penetrant to dwell on the surface for 5 to 30 minutes (refer to product specifications), depending on

**7. Excess Penetrant Removal**


1. Remove Penetrant: Gently wipe off excess penetrant from the surface using a clean cloth or wipe moistened with cleaner.
- Note: Do not use excessive cleaner as it may dilute or remove penetrant from defects.
urface discontinuities, such as cracks, porosity, and lack of fusion. This method applies to ferrous and non-ferrous metals, ensuring the we

taminants using a suitable cleaner. Allow the cleaned surface to dry before applying the penetrant.
efects before PT.

specially on the weld bead and heat-affected zones (HAZ).


specifications), depending on the material and penetrant used.

wipe moistened with cleaner. Avoid removing penetrant from surface defects.
errous metals, ensuring the welds meet the required standards.

You might also like