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JEEP 1972 Part+4+Vacuum+Diagrams

The document contains detailed vacuum line routing diagrams for various vehicle models, specifically for 4-cylinder and 6-cylinder engines with manual and automatic transmissions. It includes components such as the TAC vacuum motor, EGR valve, and various delay valves, along with color-coded references for easier identification. The diagrams are intended for use in diagnosing and repairing vacuum-related issues in these vehicles.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
41 views24 pages

JEEP 1972 Part+4+Vacuum+Diagrams

The document contains detailed vacuum line routing diagrams for various vehicle models, specifically for 4-cylinder and 6-cylinder engines with manual and automatic transmissions. It includes components such as the TAC vacuum motor, EGR valve, and various delay valves, along with color-coded references for easier identification. The diagrams are intended for use in diagnosing and repairing vacuum-related issues in these vehicles.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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VACUUM ,LINE
ROUTING DIAGRAMS .

cardiagn.com
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TAC VACUUM MOTOR
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cardiagn.com
SIGNAl - BOWl VENT

EGR CTO
VALVE

---FRONT ::)-
IGNITION
DENOTES COlOR CHECK ADVANCE CTO VAlVE
VAlVE
CODED SIDE O F - ·
DElAY VAlVES

TAC
TEMPERATURE
VACUUM SWITCH ASSEMBlY SENSOR

4-CYL., MANUAL TRANSMISSION, CALIFORNIA ONLY CJ/5, CJ/7, SCRAMBLER 81148A


TAC VACUUM MOTOR

BOWL VENT TO CANISTER

SIGNAL - CANISTER PURGE


DECEL
VALVE
CANISTER PURGE

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LJ: )0·~

SIGNAL - BOWL VENT

EGR CTO
VALVE

IGNITION ADVANCE
-,.......--- FRONT )--
;;;
CHECK CTOVALVE.
n
DENOTES COLOR
VALVE c:
CODED SIDE O F - · c:
DELAY VALVES 3:
TAC c
. VACUUM SWITCH ASSEMBLY
TEMPERATURE . >
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SENSOR ::D
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0

4•CYL., MANUAL TRANSMISSION, CALIFORNIA ONLY


-;::
CJ/5, CJ/7, SCRAMBLER 811.488 . ·(1.)
"F
~
TAC VACUUM MOTOR

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i.~
BOWL VENT TO CANISTER
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SIGNAL - CANISTI;.R PURGE 0

cardiagn.com
SIGNAL - BOWL VENT

EGR CTO
VALVE

IGNITION ADVANCE
. . - - - - FRONT >-
DENOTES COLOR ·cHECK CTO VALVE.
CODED SIDE O F _ . . VALVE
DELAY VALVES

TAC
TEMPERATURE
SENSOR

81148C
4-CYL., MANUAL TRANSMISSION, 49-STATE & HIGH ALTITUDE CJ/5, CJ/7, SCRAMBLER
\
I }
( ~,) ·._./
"---/'
•·

.· VACUUM ADVANCE
EGR VALVE REVERSE DELAY AND EGR
~ VALVE DUAL CTO VALVE

~
~~~~~~~~~~·!' ~

TAC
TEMPERATURE CARBURETOR BOWL VENT
SENSOR

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PCVVALVE

-.,....;__ PCVAIR OUT

§
n
c
c:
~
Cll
--FRONT~ >
C')
:a
DENOTES COLOR ..H._ >
CODED SIDE OF-"'blr ~
DELAY VALVES en
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-;::
6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDI'TIONING CANADA. CJ/5, CJ/7, SCRAMBLER Ul
<..
VACUUM ADVANCE (»
EGR VALVE REVERSE DELAY AND EGR

~ IV: ~ DUA::rALVE .I
!5
(")
cc:
3:
a
:;:
C')
:a
CARBURETOR SOLE-VAC >
THROTTLE POSITIONER 3:
en
NON-LINEAR VALVE

n..ult"""J'T"?'........,u'-ln h
CARBURETO. R BOWL VENT

I TO FUEL TANK

CANISTER PURGE

cardiagn.com
. '.frl ~PURGE SIGNAL
n n a ..........._CANISTER

PCV VALVE

- - - PCV AIR OUT

-FRONT~

DENOTES COLOR ..RL..


CODED SIDE OF_.._..
DELAY VALVES

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING CANADA CJ/7, SCRAMBLER 81148E
/ 'i.
\~ \___.J

VACUUM ADVANCE
EGR VALVE

~ 1 v:~
REVERSE DELAY

ouA:T,vALVE '
AND EGR

CARBURETOR,SOLE-VAC

TAC
TEMPERATUR.E CARBURETOR BOWL VENT
SENSOR~

cardiagn.com
\
\
\
\
__\ ,

PCVVALVE

' - - - - PCV AIR OUT

!i
(!)
c
c
i:
c
-·-FRONT~ >
C').
::z:J
81148F ;:a:.
DENOTES COLOR ~
CODED SIDE OF ~ 3:
(IJ
DELAY VALVES-
<
.......
. I

6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDITIONING, W/ HEAVY-DUTY· COOLING CANADA CJ/5, CJ/7, SCRAMBLER
~
EGR VALVE REVERSE DELAY
VACUUM ADVANCE
AND EGR =
~
VALVE ~
l
DUAl CTO VALVE
TAC VACUUM MOTOR
<
f;
I ~I 9 r k HEAVY
DUTY
c:
c:
3!:
I ---COOLING c
..,.....- CTO
VALVE
>
C)
· CARBURETOR SOLE-VAC ::::c
THROTTLE POSITIONER >
3!:
(I)

NON-LINEAR VALVE
TAC
TEMPERATURE ·;CARBURETOR BOWL VENT
SENSOR

I TO FUEL TANK

l lri ~PURGE
n_..V""Y---;.o"-'_.,.._.,n hC.ANISTER PURGE

cardiagn.com
SIGNAL

" n a~CANISTER

PCV VALVE

., DISTRIBUTOR

SOLE-VAC ~
~ :":::::-.. 't===l
'\...,;.-- PCV AIR OUT

--FRONT~

DENOTES COLOR ..NL.


81148G
CODED SIDE OF-~
DELAY VALVES

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING, W/ HEAVY-DUTY COOLING CANADA CJ/7, SCRAMBLER
7 -
(
\_)
., /

\_) _./
\
\ __ )
·. ;~J. ~· ..
R.I;VERSE DE_LAY.VALVE
FORWARD DELAY
< YA~VE \·. - -' - ·--·,C·, .; -
....
- ' . ' -J-...-.....
: _ - r. ""'9 r t-------1 1

TAC.VACUUM
.· . .
MOTOR
'

CARBUReTOR BOVVLVENT

TO FUEL TANK

cardiagn.com
P!JRGE SIGNAL

CANISTER
·'

-.EVAPORATIVE
'sYSTEM VACUUM
'MOTOR- .

VACUUM
SWITCHING
SOLENOID
(SOLE-VAC)

' - - - - PCV AIR OUT

REVERSE DELAYW~LVE , :Iii


8c
. _ --- ~\ _--- - -.---FRONT~· a:
,,~
DENOTES COLOR ~ ....· \ VACUUM RESERVOIR
G)
CODED SIDE OF :m-' 81148H
:u
DELAY VALVES - . · _
VACU.UM. SWITCH ASSEMBLY
FORWARD DELAY VALVE >-
:!!:
IDLE/DECEL VACUUM SWITCH en
,::
6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDITIONING CANADA ONLY- - - CHEROKEE, WAGONEER~ . J/10 ''CG
·...~; ·.
c'i 'vAbUOM ADVANCE REVERSE DELAY <•
......
AND EGR VALVE Cl
DUAL CTO VALVE

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CARBURETOR SOLE-VAC
TH~OTTLE POSITIONER
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c:
c:
==
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···.:o
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3:::
TAC VACUUM MOTOR en
CARBURETOR BOWL VENT

TO FUEL TANK
VACUUM RESERVOIR
WI CHECK
VALVE

cardiagn.com
PURGE SIGNAL

CANISTER

EVAPORATIVE
SYSTEM VACUUM

I
VACUUM
SWITCHING
MOTOR

SOLENOID
(SOLE-VACI

" - - - - PCV AIR OUT

REVERSE DELAY VALVE

--FRONT~

DENOTES COLOR ..BI.....


CODED SIDE OF-~
DELAY VALVES . FORWARD DELAY VALVE
l
:IDLE/DECEL VACUUM SWITCH 81148J

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING C'ANADA ONLY CHEROKEE, WAGONEER, J/10
·------~-----------------------·-------··---·------- --~­
~------------------------

(j __/\
·FOR:WARD DE[AYVALVE ···vACUUMADVANCE REVERSE DELAYVALVE.
AND EGR.· . . .
DUAL CTO VALVE

EGR · ·
VALVE

TAC VACUUM MOTOR

CARBURETOR BOWL VENT


I
TO FUEL.TANK
VACUUM RESERVOIR
.W/CHECK .

cardiagn.com
. VALVE
PURGE SIGNAL

CANISTER

EVAPORATIVE
SYSTEM VACUUM
MOTOR

' - - - - . PCV AIR OUT

UPSTREAM
·~'.
SOLENOID !!!!::
:Iii
n
.c:
C•
••• .:.: ... \ •• --;· '>" . .FRONT~
. -··-·- ==·
Clf
:\': ·•,,:i. :> : .. :;::
DENOTES COLOR ';\VACUUM RE~~rVO~R :G)
•·. :::D
CODED SIDE OF_...
DELAY VALVES · ·.
I
fORWARD DELAY-VALVE. >
VACUUM SWITCH ASSEMBLY ·:iii:
IDLE/DECEi.. VACUUM SWI"TCH 0
--.;.;-· .<
I· . I
6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDITIONING CALIFORNIA ONLY CJ/5, CJ/7 ,~-~CR.AM.BLER 81148K -::
-----...

. VACUUM .ADVANCE
AND.EGR
REVERSE DELAY VAL:VE "F
DUAL CTO VALVE """'
N

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EGR ~
VALVE c:
c:
;i:
c
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C)
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TAC VACUUM MOTOR 3:
0
CARBURETOR BOWL VENT
I
TO FUEL TANK

PURGE SIGNAL

cardiagn.com
CANISTER

EVAPORATIVE
SYSTEM VACUUM
MOTOR

' - - - - PCV AIR OUT

/
UPSTREAM
SOLENOID

--FRONT~

DENOTES COLOR
, CODED SIDE OF $~:­
DELAY VALVES - ' FORWARD
.. .
DELAY
.
VALVE
VACUUM SWITCH ASSEMBLY .

. IDLE/DECEL VACUUM SWITCH

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING CALIFORNIA ONLY CJ/7; SCRAMBLER 81l48L
("·) ,_)
. VACUUM ADVANCE REVERSE DELAY VALVE

VALVE\
FORWARD DELAY AND EGR DUAL
CTO VALVE

TAC VACUUM MOTOR

·CARBURETOR BOWL VENT

TO FUEL TANK
VACUUM RESERVOIR
. W/CHECK

cardiagn.com
VACUUM VALVE
SWITCHING PURGE SIGNAL
SOLENOID
!SOLE~VAC}

CANISTER

EVAPORATIVE
SYSTEM VACUUM
MOTOR

UPSTREAM
SOLENOID ;;
C')
c:
c:
AIR CONTROL VALVE
--FRONT~ ==
c
>
C)
DENOTES COLOR ~ 81148M :0
CODED SIDE OF-'"h11""' >
DELAY VALVES FORWARD DELAY VALVE
==
en
IDLE/DECELVACUUM SWITCH
<I
...a.
6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDITIONING 49-STATE&,CALIFORNIA CHEROKEE, WAGONEER, J/10 Co)

·---.._

·VACUUM. ADVANCE
ANO EGR
REVERSE DELAY
VALVE .
,:
......
DUAL CTO VALVE ~

~
C")
c.
c:::
s:
Cl
:;:
C')
~

;en
TAC VACUUM MOTOR

CARBURETOR BOWL VENT

TO FUEL TANK
VACUUM RESERVOIR
.,W/CHECK ..

cardiagn.com
VALVE
PURGE SIGNAL

CANISTER

EVAPORATIVE
SYSTEM VACUUM
MOTOR

-.-FRONT~ 8ll48N

DENOTES COLOR ~. VACUUM RESERVOIR


CODED SIDE OF-~
DELAY VALVES ··
VACUUM SWITCH ASSEMBLY
~PTIVE
VACUUM
FORWARD DELAY VALVE
..

SWITCH IDLE/DECEL VACUUM SWITCH

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING 49-STATE & CALIFORNIA CHEROKEE, WAGONEER, J/10
VACUUM ADVANCE REVERSE DELAY
AND EGR DUAL VALVE
CTO VALVE

CARBURETOR SOLE-VAC
~
THROTTLE POSITIONER

TAC VACUUM MOTOR

CARBURETOR BOWL VENT

cardiagn.com
VACUUM RESERVOIR
VACUUM
WI CHECK
VALVE.
SWITCHING
SOLENOID
(SOLE-VAC)

I'
l
'v={[J:t I I

EVAPORATIVE
SYSTEM VACUUM
MOTOR

' - - - PCV AIR OUT

DIVERTER VALVE
{BY PASS) :;;
(")
c::
c::
3:
81148P c
-.. -·-·-FRONT~ ;;:
,
~

DENOTES COLOR _._


CODED SIDE OF~'1l.lr
I·· i
~
DELAY VALVES
T
...L
6-CYL., MANUAL TRANSMISSION, Wl8t W/0: AIR CONDITIONING 49-STATE ·&.HIGH ALTITUD.E CJ/5, CJ/7, SCRAMBLER Cll
----~T

.,.,....
VACUUM ADVANCE ......
AND EGR
DUAL CTO VALVE REVERSE DELAY VALVE
=
!i
l C")
c
c
EGR I
VALVE -------.1(==~ •
Ci
s;
G)

--
::13
TAC VACUUM MOTOR >
:!!:
(I)

VAC RESERVOIR
WI CHECK

cardiagn.com
VALVE

l EGR ITVS)
THERMAL
.--VACUUM
swrrt._.
.EVAI?;ORATIVE
SYSTEM VACUUM
MOTOR

VACUUM
$WITCHING
SOLENOID.
(SOLE-VAC)

' - - - - PCV AIR OUT

DIVERTER VALVE
IBY PASS)

--FRONT~ 81l48Q

DENOTES COLOR _R_


CODED SIDE OF-'lllr'
DELAY VALVES

6-CYL., AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING 49-STATE, HIGH ALTITUDE CJ/7, SCRAMBLER
)
G
VACUUM ADVANCE
REVERSE DELAY
. AND EGR . . VALVE .
· DUAL CTO VALVE

·~
HEAVY
DUTY
.............. COOLING
CTO
~· , VALVE

--'---

CARBURETOR BOWL VENT

VACUUM ·RESERVOIR

cardiagn.com
WI CHECK
VALVE


l
F{C}I ,,

EVAPORATIVE
SYSTEM VACUUM
MOTOR

VACUUM
SWITCHING
SOLENOID
(SOLE-VAC)

DIVERTER VALVE
,... !BY P.ASS} .
§
n
c::
c::
:s::
-·--FRONT~ c
81148R >
C)
::u
DENOTES COLOR ·._NL >
CODED SIDE OF ~
DELAY VALVES .
:s::
en

6-CYL., MANUAL TRANSMISSION, W/ & W/0 AIR CONDITIONING, W/ HEAVY-DUTY COOLING 49-STATE & .HIGH ALTITUDE "F=
....1.
CJ/5, CJ/7, SCRAMBLER ......
VACUUM ADVANCE :,:
·~
AND EGR REVERSE DELAY VAL)IE
DUAL CTO VALVE =
CARBURETOR SOLE-VAC
THROTTLE POSITIONER
t~
HEAVY
DUTI
<
>
~
c:
t--==9'\ /COOLING c:
. / CTO 3:
VALVE
c
s;:

TAC
AIR
CLEANER
- C)
:::c
>
3:
en
TEMPERATURE ~
SENSOR - - - - - - - - .
VAC RESERVOIR -----.;.
WI CHECK
VALVE

cardiagn.com
l

I
VACUUM
- .SWLTCHING
SOLENOID
!SOi..E-VACl

' - - - - - PCV AIR OUT

DIVERTER VALVE
(BY PASS)

--FRONT~ 811485

DENOTES COLOR _.NL..


CODED SIDE OF_.~
DELAY VALVES

6-CYL., AUTOMATIC TRANSMISSION W/ & W/0 AIR CONDITIONING, W/ HEAVY-DUTY 'COOLING 49-STATE & HIGH ALTITUDE
CJ/7, SCRAMBLER
\.__.) \
i

'~..:c;/
'
) / _)
"-.'<'•.¥.
VACUiJI\Ii ADVANCE REVERSE DELAY
AND EGR . VALVE
DUAL CTO.VALVE

TAC
TEMPERATURE
SENSOR

VACUUM RESERVOIR ~ ---L&..I I I I rTT""....,::;:s:::~


. W/CHECK

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VACUUM VALVE . \·
SWITCHING
SOLENOID
.l.
. \
(SOLE-VACJ \
EGR C"nfSJ
THERMAL
'~VACUUM·
SWITCH
EVAPORATIVE
SYSTEM VACUUM
MOTOR

- ~~

'----PCVAtR OUT

/
UPSTREAM
SOLENOI.D

~
C")
c:
DIVERTE.R VALVE c

;·~C:UMRE$E~I~-·--· FRONT~'
!BY PA.SSI 3:
DENOTES COLOR ~
... /"FfL \ 81148T
0
:':;:
CODED SIDE OF ~ .:C)
DELAY VALVES· · · ·.
VACUUM SWITCH ASSEMBLY I. . ·. \
ADAPTIVE
FORWARD DELAY VALVE
IDLE!DECEL VACUUM SWJT.CH
:::D

3:c
VACUUM ·· .. . .. .fU)

SWITCH
:c::
I .
...;a.
6-CYL., MANUAL & AUTOMATIC TRANSMISSION, ·W/ & W/0 AIR CONDITIONING -:HIGH AUTlTUDE CHEROKEE, WAGO.NEER, J/10 ~'CCI.

------~ . .:._~ ·-------~ ---·------------~---_:.....o_ . .,.._, ______.._,_.:.._,_,_______ - ·- ....... -----------~~·-


'F
DENOTES COLOR ~
CODED SIDE OF-"b.1J"'
DELAY VALVES ~~~-====-===-===~=-=:::1([...,..-- r~:::.~fEL~E SIGNAL
=
N

<
>
n
DIVERTER VALVE c:
(BY PASS) c:
PURGED VAPORS ·==
CJ
FROM FUEL
EVAPORATiVE SYSTEM
AIR PUMP
>
C)
:a
>
3:
C'l)

CARBURETOR
DISTRIBUTOR

cardiagn.com
OIL FILLEffCAP
TACSIGNAL ~
• )"RCLEANER ~

VACUUM ADVANCE
. AND EGR
~DUAL CTO VALVE

VSDVALVE

______ ., Jill--- FRONT --~

MANIFOLD VACUUM
PORTED VACUUM p-
L '
---=~

1) 360 8-CYL., MANUAL & AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING 49-STATE & HIGH ALTITUDE
CHEROKEE, J/10, J/20
2) 360 8-CYL., AUTOMATIC TRANSMISSION, WAGONEER
I i
\_____/

DENOTES COLOR _a_


CODED SIDE OF :-h1r
DELAY VALVES - . , PURGE VALVE SIGNAL
~.1'""""''====-=::::--:;;:;:-;=-:;~~;:1•...
• .,..--- (CANNISTER!

DIVERTER VALVE
(BY PASS)

PURGED VAPORS
FROM FUEL
EVAPORATIVE SYSTEM
AIR PUMP

DISTRIBUTOR

cardiagn.com
OIL FillER CAP
TAC SIGNAL
. AIR CLEANER ~)
VACUUM ADVANCE
ANDEGR
~ DUAL CTO VALVE

'- ....__FRONT •
§
n
c::
MODIFIED VACUUM ~-1 c::
MANIFOLD VACUUM Jt r) 3:
PORTED VACUUM J==--l Cl
:;:
C)
81148Y ::=
>
3:
1) 360 8-CYL., MANUAL & AUTOMATIC TRANSMISSION, W/ & W/0 AIR CONDITIONING 49-STATE & HIGH ALTITUDE c:n
CHEROKEE, J/10, J/20 -;::::
2) 360 8-CYL., AUTOMATIC TRANSMISSION WAGONEER W/ HEAVY-DUTY COOLING N
.;..L
,- •. :< •·

cardiagn.com
......

.~ .
' -.'"··-

NOTES
. '
I

cardiagn.com

,,-~---'---------'----~-------~-----

/! I
'~-__./~~------~---~~-~---------------'----"---'---
NOTES

cardiagn.com
-----------------------------------

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