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PC2000-8 - HYD Control System

The document details the components and operation of the Main Pump PC 2000-8, including the main and fan pumps, control valves, and electronic control systems. It describes the hydraulic circuit, pressure control mechanisms, and the fail-safe design of the fan pump control. Additionally, it outlines the function of various sensors and actuators within the system for optimal performance and efficiency.

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lailih26
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
77 views

PC2000-8 - HYD Control System

The document details the components and operation of the Main Pump PC 2000-8, including the main and fan pumps, control valves, and electronic control systems. It describes the hydraulic circuit, pressure control mechanisms, and the fail-safe design of the fan pump control. Additionally, it outlines the function of various sensors and actuators within the system for optimal performance and efficiency.

Uploaded by

lailih26
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Main Pump PC 2000-8

MAIN PUMP NO.2

MAIN PUMP NO.1 FAN PUMP + PTO PUMP


Combination Pump and Control valve
1. Front shaft
2. Cradle
3. Front case
4. Rocker cam
5. Shoe
6. Piston
7. Cylinder block
8. Servo piston
9. Valve plate
10. End cap
11. Rear case
12. Rear shaft
13. Bevel gear
14. Impeller pump
15. Impeller shaft
16. Impeller pinion
SPR, Self-Pressure Reducing
valve

Fan pump pressure is reduced by SPR valve to


generate Control pressure, 33K. SPR valve is
built-in the main pump.
Control pressure system

Please trace hydraulic


circuit diagram.
Electronic OLSS, principle
New OLSS pump control(1)
New OLSS pump control(2)

Input signal to EPC valve makes pump


discharge control proportionally. Final goal is
mA – L/min. control.
NC, PC and CO controls are written in the
Controller algorism. It is fully electronic
control except Jet sensor and VC valve control.
High EPC pressure, VC to
max.

Please move cursor up/down


repeatedly for better understanding
of VC valve movement.
Low EPC pressure, VC to min.

Please move cursor up/down


repeatedly for better understanding
of VC valve movement.
Servo piston balanced
3. Servo piston
Stop of servo piston move in halfway toward the swash plate maximum or
minimum position
EPC valve principle
NC and PC control
Jet sensor, Qc and Pt-Pd
Jet sensor, Qc – ( Pt – Pd )
Pt-Pd converted to V
Front side of control valve

R2 R1 L2 L1
LH-CONTROL VALVE 10 SPOOL

L2 INLINE FILTER
L1 INLINE FILTER

IN ARM Hi OUT OUT ARM Lo IN

UP BOOM Hi DOWN BOOM Lo UP

IN BUCKET Lo OUT OUT BUCKET Hi IN

FREE FREE

RVR LH TRAVEL Lo FRW FRW LH TRAVEL Hi RVR

JET SENSOR JET SENSOR


RH-CONTROL VALVE 10 SPOOL

R2 INLINE FILTER
R1 INLINE FILTER

IN ARM Hi OUT OUT ARM Lo IN

UP BOOM Lo DOWN BOOM Hi UP

IN BUCKET Hi OUT BUCKET Lo IN

FREE LH SWING RH

RVR RH TRAVEL Lo FRW FRW RH TRAVEL Hi RVR

JET SENSOR JET SENSOR


INLINE FILTER & JET SENSOR

INLINE FILTER

JET SENSOR
PC2000 ACTUATOR

R 1 F P
T ENGINE
R 2 F O

F1-F = R1 F1-R = L1 F2-F = R2 F2-R = L2


PC1250
ACTUATOR

R 1 F
P
R 2 F T ENGINE
O
R 3 F
Variable back pressure compensation

During swing or travel operation, the solenoid is turned OFF to charge back pressure.
During other operations, the solenoid is turned ON to cancel the back pressure to save the
loss for less fuel consumption.
Hydraulically driven fan control
Cooling for engine coolant is
located on RH side and the fan
for oil cooler is located LH side
of the engine.
Cooling Fan Pump

1. Front shaft
2. Cradle
3. Front case
4. Rocker cam
5. Shoe
Type: HPV95+95+SBL (1) 21 6. Piston
7. Cylinder block
8. Valve plate
9. End cap
10. Rear shaft
11. Rear case
12. Servo piston
13. PC valve
PC Valve

1. Plug
2. Servo piston
assembly
3. Pin
4. Spool
5. Retainer
6. Seat
7. Cover
8. Wiring

PA : Pump port
PDP : Drain port
PM : EPC pressure input port
PPL : Control pressure output port
(To servo piston large diameter end)
Fan pump control

Fan pump discharge amount is controlled inverse-proportionally to current to EPC valves.


The less current, the more oil flow to fan motor and the more current, the less oil flow.
When the electrical trouble and no current to EPC, the fan pump provides mechanically
maximum discharge. This is a kind of Fail-safe design.
EPC valve operation
Fan reversible control

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