Technical Bulletin

JS Series

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Electronic Joystick

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 Technical Bulletin
JS Series
Electronic Joystick

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CONTENTS Description ...........................................................................................................................................................................3
Features .................................................................................................................................................................................3
Available Joystick Options ..............................................................................................................................................3
Available Electronic Modules.........................................................................................................................................4
Accessories ...........................................................................................................................................................................4
Technical Data

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Mechanical .......................................................................................................................................................................4
Electrical............................................................................................................................................................................4
Environmental ............................................................................................................................................................4, 5
Theory of Operation..........................................................................................................................................................5
Machine Wiring Guidelines.............................................................................................................................................5
Dimensions/Connector Pinouts

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109033, 1090332 Single/Dual Axis with Plain Knob..........................................................................................6
Dimensions/Connector Pinouts
1090335, 1090334 Single/Dual Axis with Rocker Switch.................................................................................7
Customer Service ...............................................................................................................................................................8
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2 BLN-95-9070-3 March 2003 © Copyright 2003 , Sauer-Danfoss (US) Company.

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 Technical Bulletin
JS Series
Electronic Joystick

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DESCRIPTION Sauer-Danfoss JS Series electronic joy- handle displacement.
stick is a high-reliability operator input
device designed to control mobile JS Series joysticks are designed to func-
machine work functions. The joystick tion in control systems as a signal level
is available in single axis spring-return- device. A regulated 5 Vdc supply input
to-center and dual axis spring-return-to- yields a 0.5 to 4.5 Vdc signal output. A

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center configurations. Both versions are separate electronics module is required
available with either a plain knob grip or to drive typical control devices such as
a grip with an integral Hall sensor rocker EDCs and solenoid valves.
switch.
High reliability at low cost is the product
The JS Series design uses non-contacting design goal for the JS Series electronic

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Hall sensor technology to detect and joystick. It is resistant to the levels of
transmit handle position. Two program- temperature, shock, vibration and EMI/
mable, temperature-compensated Hall RFI typically found in mobile machine
sensors are mounted 90 degrees from operating environments. The non-con-
one another at the equator of a mag- tact Hall sensor technology and low part
netized ball located at the base of the count eliminates many of the failure
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handle. The output of the Hall sensor
changes in proportion to changes in
modes associated with traditional joy-
stick technology. The JS Series design
magnetic field caused by handle move- has been tested to 15 million cycles with
ment. This electronic design yields a no sign of bearing or boot wear and no
linear relationship between handle posi- degradation of electrical performance.
tion and signal output, with no hysteresis
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and a stable null over the entire range of

FEATURES • Non-contact, programmable Hall • Low parts count—17 total parts

sensors
• Linear output over entire handle dis-
• Long life—lab tested to 15 million placement with no hysteresis
cycles
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• EMI/RFI protected
• Rugged design—diecast metal
frame • Stable null

• Infinite resolution • Factory calibrated output range

• Single and dual axis models • Low power consumption

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• Compact footprint/profile • Optional non-contact Hall sensor

rocker switch
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AVAILABLE JOYSTICK 1090333 JS Series electronic joystick, 1090335 JS Series electronic joystick,
OPTIONS single axis, plain knob, spring single axis, knob with rocker
return to center switch, spring return to center

1090332 JS Series electronic joystick, 1090334 JS Series electronic joystick,

dual axis, plain knob, spring dual axis, knob with rocker
return to center switch, spring return to center

BLN-95-9070-3 March 2003 © Copyright 2003, Sauer-Danfoss (US) Company. 3

All rights reserved. Contents subject to change.
 Technical Bulletin
JS Series
Electronic Joystick

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AVAILABLE ELECTRONIC Sauer-Danfoss has a broad price/ for a list of available electronic modules.
MODULES performance range of standard elec-
tronic modules that interface with JS The single axis joystick requires an elec-
Series electronic joysticks. The SX and tronic module that has a minimum of
MC200 family of microcontrollers with one analog input and two output valve
Joystick Characterization Personality typ- drivers. Two analog inputs are required

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ically are used for applications where if the grip with rocker switch option is
the control requirement is to charac- selected. The dual axis joystick requires
terize joystick input(s) and drive valve an electronic module that has a min-
outputs. The S1X, S2X, MC300, and imum of two analog inputs and four
MC400 family of microcontrollers pro- output valve drivers. Three analog
vide compute power required for more inputs are required if the grip with rocker

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sophisticated machine control strategies. switch option is selected.
Consult Sauer-Danfoss customer service

ACCESSORIES K27378 Mating connector assembly K27357 Mounting collar assembly (for
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(with 2 foot 22 AWG pigtail) panel top mounted devices)

TECHNICAL DATA MECHANICAL Output at maximum negative X or Y dis-

Maximum handle travel: placement:
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20° ± 1° (on axis) 8% ± 4% of supply voltage
28° ± 1° (at 45°) Output at null (handle center):
Force at center of knob (typical) to come 50% ± 2% of supply voltage
! out of center: Output at Maximum positive X or Y dis-
Tampering with the circuit 30 oz (8.3 n) (on axis) placement:
board retainer screws at 34 oz (9.2 n) (at 45°) 92% ± 4% of supply voltage
the base of the joystick will Force at center of knob (typical) at end Maximum output current:
void the factory calibration of stroke: ± 2 mA
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and may cause 30 oz (8.3 n) (on axis)

unintended outputs 60 oz (16.7 n) (at 45°) GRIP ROCKER SWITCH COMPONENTS
Output at minimum (left) displacement:
ELECTRICAL 23% ± 7% of supply voltage
Supply voltage: Output at null:
5.0 Vdc ± 0.5 Vdc 50% ± 8% of supply voltage
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Supply current: Output at maximum (right) displacement:

15 mA maximum (plain knob) 77% ± 7% of supply voltage
20 mA maximum (with rocker Maximum output current:
switch) ± 2 mA
Note: Rocker switch to be used as a state input
X-Y COMPONENTS device only
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Null shift over rated temperature:

2% of supply voltage ENVIRONMENTAL
Span shift over rated temperature: Operating temperature:
2% of supply voltage -40° C to +70° C (-40° F to 158° F)
Linearity (best fit straight line): Storage temperature:
1% maximum deviation of voltage -40° C to +85° C (-40° F to 185° F)
vs. shaft angle Housing classifications:
IP65, NEMA 4X
4 BLN-95-9070-3 March 2003 © Copyright 2003 , Sauer-Danfoss (US) Company.
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 Technical Bulletin
JS Series
Electronic Joystick

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TECHNICAL DATA ENVIRONMENTAL (CONTINUED) Vibration:
(CONTINUED) Shock: 5.58 Gs rms
50 Gs for 11 milliseconds. Three 2 hours duration in each of the 3
shocks in both directions of the three axes
mutually perpendicular axes for a
total of 18 shocks. Short circuit protection:

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All leads can be shorted to ground.
Shorting power supply plus to all
other leads and the case.

THEORY OF OPERATION A spherical permanent magnet is The programmable Hall sensors allow
attached to the base of the JS Series joy- factory calibration of device null, gain,

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stick handle. The magnetic ball has a temperature coefficient, and output volt-
magnetic field which is aligned with the age range. The joystick outputs are
Z axis. With the ball in the neutral clamped to a nominal range of 0.5 Vdc to
(null) position, the longitudinal axis of 4.5 Vdc. Any voltage outside that range
the joystick handle coincides with the Z can be assumed to be an invalid signal.
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axis. Programmable Hall sensors are posi-
tioned along the X and Y axis of the mag- An optional non-programmable, return
netic ball and are aimed perpendicular to center, handle Hall sensor rocker
to each other and the Z axis. Movement switch is available. A single Hall switch
of the joystick handle and the attached senses rocker position. Output range
magnetic ball alters the magnetic field is nominally 23% to 77% of supply volt-
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sensed by the Hall sensors, causing their age. This switch is designed to be used
electrical output to change. This change in on-off applications as a state sensing
in voltage is proportional to the change only.
in handle position.

MACHINE WIRING • All wires must be protected from corners. Consider running wire
GUIDELINES mechanical abuse. through grommets when rounding a
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corner.
• Use 85° C wire with abrasion resistant
insulation. • Provide strain relief for all wires.

• Use 18 AWG wire. Recommended • Avoid running wires near moving or

minimum wire size is 22 AWG. vibrating components.
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• Separate high current wires such as • Avoid long, unsupported wire spans.
solenoids, lights, alternators or fuel
pumps from control wires. Recom- • All sensors have dedicated wired
mended minimum separation is 30 power sources and ground returns.
cm (12 inches). They should be used.
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• Run wires along the inside of, or • Sensor lines should be twisted about
close to, metal machine frame sur- one turn every 10 cm (4 inches).
faces where possible. This simulates
a shield which will minimize the • It is better to use wire harness
effects of EMI/RFI radiation. anchors that will allow wires to float
with respect to the machine frame
• Do not run wires near sharp metal rather than rigid anchors.

BLN-95-9070-3 March 2003 © Copyright 2003, Sauer-Danfoss (US) Company. 5

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 Technical Bulletin
JS Series
Electronic Joystick

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DIMENSIONS/ 1090333, 1090332 Single/Dual Axis
CONNECTOR PINOUTS with Plain Knob

DECREASING
X

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69,8 mm 4x M4-0,7
2.75 in (#8 THREAD)
DECREASING INCREASING 57,2 mm
Y Y 2.250 in

INCREASING Ø 60,5 mm
4.57 ± 0.05
(4 x Ø 180 ± .002) 69,8 mmX 20° REF
20° REF 2.38 in
2.75 in 57,2 mm

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20° REF 2.250 in
20° REF

DECREASING INCREASING
86,6 mm Y Y DROP - IN MOUNTING PATTERN
3.41 in INCREASING DECREASING
3,8 MAX PANEL
(.15)
X tP X
FEED-THRU MTG

4x Ø 5,5 mm
6,4 mm .218 in
57,0 mm .25 in
2.24 in 57,2 mm
2.250 in
Ø.38 VENT/DRAIN NIPPLE Ø 60,5 mm
2.38 in
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57,2 mm
2.250 in
SPATIAL ORIENTATION TAB

FEED - THRU MOUNTING PATTERN

MAX PANEL THICKNESS = 3,8 mm (.15 in)

PIN 1
MATING HARNESS
WIRING INFORMATION
WIRE COLOR
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PIN 1 CHASSIS GROUND GRN

PIN 2 5 VDC GROUND BLK
PIN 3 5 VDC POWER RED
PIN 4 "X" OUTPUT WHT
PIN 5 "Y" OUTPUT GRY
PIN 6 ROCKER SWITCH OUTPUT BLU
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PIN 7 NO CONNECTION BRN

MATING CONNECTOR INFORMATION

SHELL AMP 104257-6
PIN AMP 104460-7
3011
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6 BLN-95-9070-3 March 2003 © Copyright 2003 , Sauer-Danfoss (US) Company.

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 Technical Bulletin
JS Series
Electronic Joystick

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DIMENSIONS/ 1090335, 1090334 Single/Dual Axis
CONNECTOR PINOUTS with Rocker Switch

69,8 mm
2.75 in

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DECREASING DECREASING
X SWITCH
4x M4 - 0,7
(#8 THREAD)
69,8 mm
2.75 in DECREASING 57,2 mm
INCREASING 2.250 in
Y Y Ø 60,5 mm
INCREASING
SWITCH 20° REF 2.38 in
20° REF
4.57 ± 0.05 INCREASING 57,2 mm
(4 x Ø 180 ± .002) X INCREASING DECREASING 2.250 in

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20° REF SWITCH SWITCH
20° REF

DROP - IN MOUNTING PATTERN

108,4 mm DECREASING
INCREASING
4.27 in Y Y
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INCREASING DECREASING
3,8 MAX PANEL Y Y 4x Ø 5,5 mm
(.15)
FEED-THRU MTG .218 in

57,2 mm
2.250 in
57,0 mm 6,4 mm
2.24 in .25 in Ø 60,5 mm
2.38 in
57,2 mm
Ø.38 VENT/DRAIN NIPPLE
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2.250 in

SPATIAL ORIENTATION TAB

FEED - THRU MOUNTING PATTERN
MAX PANEL THICKNESS = 3,8 mm (.15 in)

MATING HARNESS
WIRING INFORMATION
WIRE COLOR
PIN 1 PIN 1 CHASSIS GROUND GRN
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PIN 2 5 VDC GROUND BLK

PIN 3 5 VDC POWER RED
PIN 4 "X" OUTPUT WHT
PIN 5 "Y" OUTPUT GRY
PIN 6 ROCKER SWITCH OUTPUT BLU
PIN 7 NO CONNECTION BRN
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MATING CONNECTOR INFORMATION

SHELL AMP 104257-6
PIN AMP 104460-7
3012
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BLN-95-9070-3 March 2003 © Copyright 2003, Sauer-Danfoss (US) Company. 7

All rights reserved. Contents subject to change.
 Technical Bulletin
JS Series
Electronic Joystick

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CUSTOMER SERVICE Order From Device Repair
Sauer-Danfoss (US) Company Return to:
Customer Service Department Sauer-Danfoss (US) Company
3500 Annapolis Lane North Return Goods Department
Minneapolis, Minnesota 55447 3500 Annapolis Lane North
Phone: (763) 509-2084 Minneapolis, Minnesota 55447

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Fax: (763) 559-0108
For devices in need of repair or evalua-
Sauer-Danfoss (Neumünster) GmbH & Co. tion, include a description of the problem
Order Entry Department and what work you believe needs to be
Postfach 2460, D-24531 Neumünster done, along with your name, address and
Krokamp 35, D-24539 Neumünster telephone number.

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Phone: +49 4321 871 0
Fax: +49 4321 871 284

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8 BLN-95-9070-3 March 2003 © Copyright 2003 , Sauer-Danfoss (US) Company.

All rights reserved. Contents subject to change.
 Technical Bulletin
JS Series Electronic Joystick
Notes

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BLN-95-9070-3 • Mar 2003

 Technical Bulletin
JS Series Electronic Joystick
Notes

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BLN-95-9070-3 • Mar 2003

 Technical Bulletin
JS Series Electronic Joystick
Notes

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BLN-95-9070-3 • Mar 2003

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OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering

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­systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
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pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partner­ship with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives ­components to provide vehicle designers with the most advanced
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Planetary compact gears total system design.

Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its

Directional spool valves products through an extensive network of Global Service ­Partners
strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
Local address:
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Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
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Electric motors and inverters

Joysticks and control handles Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Displays Ames, IA 50010, USA Phone: +45 7488 4444
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Phone: +1 515 239-6000 Fax: +45 7488 4400

Sensors
Fax: +1 515 239 6618

Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss-Daikin LTD

Postfach 2460, D-24531 Neumünster Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871-0 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004

BLN-95-9070-3 • Mar 2003 www.sauer-danfoss.com