ULTIMATE OFF-

GRID GENERATOR

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 Contents

Disclaimer of Liability and Warranty .......................................................................... 2

Copyright 3
Terms and Disclaimer ............................................................................................................ 3
THE ULTIMATE OFF-GRID GENERATOR ................................................................. 6
Getting Started: ........................................................................................................................... 7
Tools: 7
Parts List: 9
BUILDING PROCESS – The Software Module .................................................... 14
BUILDING PROCESS – Putting Together the Device .................................. 41
BUILDING PROCESS - Making Your Own Battery Pack: ......................... 66
BUILDING PROCESS - Connections ....................................................................... 72
PICTURE GALLERY ................................................................................................................. 91
DISCLAIMERS ............................................................................................................................ 95
CONNECTING YOUR SYSTEM TO YOUR HOME ............................................. 96
CONCLUSION ........................................................................................................................... 114
APPENDIX – Metric To AWG Wires .......................................................................... 117

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 THE ULTIMATE OFF-GRID GENERATOR

Based on the same principle of Nikola Tesla and after a lot hard
work and modified designs we finally managed to put together the
Ultimate OFF-GRID Generator.

The purpose of this project is to show you the working principle of

the Ultimate OFF-GRID Generator.

WARNING!!!
DUE TO THE PRESENCE OF HIGH VOLTAGE AND THE HIGH
POWER OUTPUT OF THE DEVICE, YOU SHOULD BE VERY
CAREFUL AND HAVE EXPERIENCE IN WORKING WITH HIGH-
VOLTAGE ELECTRONICS! USE SAFETY PROCEDURES BEFORE
STARTING THIS PROJECT. BUILD AT YOUR OWN RISK!

This device is like no other device in the world. You will be able to
generate enormous amounts of energy so be prepared to go
beyond our plans and experiment for yourself.

Please Keep All Of This Information For Yourself!

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 Getting Started:

In order to build your own ULTIMATE OFF-GRID GENERATOR you

will need a few parts & tools.

Here’s the list of parts & tools and where to find them:

Tools:

1 Soldering Gun

2 Plier

3 Calipers

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4 Screw Driver

5 Drill

6 Allen Keys

7 Diagonal Cutting Plier

8 Digital Multimeter

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 Parts List:

Nr. Qty/
Description Vendor Images
Crt. Unit

Yellow LCD I2c

Module LCD 1602
eBay
1 16x2 Zeichen Display 1
Amazon
HD44780 Arduino
Raspberry Pi

MINI USB Nano V3.0

ATmega328P
eBay
2 CH340G 5V 16M 1
Amazon
Micro-controller
board for Arduino

CB Prototyping
Printed Circuit Board
Single/Double-
eBay
3 Sided Strip 2
Amazon
Breadboard D027
(You must select
7*9cm)

Super Mini DCDC

Converter Step Down
Module-Adjustable F
eBay
4 1V,5V,12V,16V J0Z4 1
Amazon
(Must be set to 5v out
before you solder it to
the board)

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 Rotary encoder
switch EC11 Audio
eBay
5 digital 2
Amazon
potentiometer
20mm knurled shaft

40 Pin Single Row

Male Headers
eBay
6 Connector 2.54mm 1
Amazon
Strip Breakable Pin
Header

Jumper Wire Cable

Male to Female to
Female to Female eBay
7 1
Arduino Board Amazon
(Female to Female,
Select 30cm)

Safe Single Axis

TB6600 Driver
eBay
8 Stepper Motor 1
Amazon
Controller 9-42VDC
CNC Drive Module

NEMA 23 Stepper
eBay
9 Motor CNC 1
Amazon
3Nm(425oz.in) 4.2A

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 NEMA34 4.5NM
Stepper Motor CNC
2Phase 4.2A eBay
10 1
86HS45 Engraving Amazon
Machine New In Box
(Generator)

BF 12.7mm x 12.7mm
CNC Flexible Plum eBay
11 1
Coupling Shaft Amazon
Coupler D30 L42

Stranded Automotive
Auto Equipment Wire eBay
12 1
Hookup Cable 12V Amazon
(Select 14AWG)

8Gauge Inline ATC

eBay
13 Fuse Holder+30AMP 1
Amazon
Fuse

2pcs KBPC2510 Diode

Bridge Rectifier Single eBay
14 2
Phase Metal Case Amazon
1000V 25A KBPC-2510

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 300W Auto Car Power
eBay
15A Inverter DC 12V to AC 1
Amazon
110V Car 50Hz

OR

300W Auto Car Power

eBay
15B Inverter DC 12V to AC 1
Amazon
220V

10A10(P1000M)
eBay
16 Rectifier Diode 10A 1
Amazon
1000V

eBay
17 12V Power Plug Outlet 1
Amazon

ON Off Round Rocker eBay

18 1
Switch Amazon

3.7V 18650 2600mAh

Rechargeable Battery
19A 20 eBay
High Capacity Li Ion
Battery

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 14.8V 4S 30A lithium
eBay
19B 18650 Battery BMS 1
Amazon
PCB Protection Board

OR

14.8V Battery Pack

20 1 eBay
(READY MADE)

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 BUILDING PROCESS – The Software Module

Let’s take a look at the first components you’ll need to prepare.

We’ll start with the LED Screen, the MINI USB Nano V3.0, a Rotary
encoder switch, Connector Strip and the Super Mini DCDC
Converter Step Down Module.

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The first thing you need to do is to assemble the LED Screen. This
comes as two pieces. You will have to put them together.

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First rotate the bottom part to 180 degrees.
After this match the bottom piece pins with the screen piece.
Solder them together.

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Straighten the 4 pins on the bottom board like this.

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Next position it on the board.

Then position the MINI USB Nano V3.0 on the board

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Next the Super Mini DCDC Converter Step Down Module.
Notice the direction of the Mini DCDC Converter Step Down
Module.

Place it under the LCD module like this.

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Now the Rotary encoder switch.

And the connector strip.

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Step 1 is to add the Mini USB Nano to the board.

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Solder each pin to the board like this.

Step 2 is to add the Super Mini DCDC Converter Step Down

Module onto the board. But first you will need to solder a strip of
cooper wire on every corner.

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P a g e 23 | 119
Next Step is to solder the connection pins on the board.

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In Step 3, we will add Rotary encoder switch to the board. For two
pins you will need to make holes in the board.

First straighten the pins.

Then position the encoder switch on the board and mark the place
for the holes.
Use a knife or a sharp object to carefully make the holes in the
board like this.

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P a g e 26 | 119
Now position the encoder switch on the board and solder it in
place.

Step 4 is to make the connections between all the pieces you

placed on the PCB board so far. This step will be made on the
bottom of the board.
We’ll use the same copper wire to make the connections.
You will find the connections diagrams at the end of this chapter.

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Here’s how the connections look on the bottom of the board so far.

Before we can move to the next step let’s test the connections.
I have used a Zippy Compact 4000mAh battery pack.

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Connect the testing battery pack to the connector pins like this
and measure the setting on the Super Mini DCDC Converter Step
Down Module using a multimeter.

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The Super Mini DCDC Converter Step Down Module should be set
to 5v out.
Turn the knob until the module is set up to 5v on the output.

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Step 5. I’ll place the LCD module on top like this.

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Solder the pins on the board.
You can trim the pins down using a plier.

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Step 6. Add the connection pins on the board.

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Step 7. Make the connections between all the pieces you placed on
the PCB board. This step will be made on the bottom of the board.
Here are the connections diagrams:

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P a g e 37 | 119
And a few pictures from the process:

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The Software Module is ready!

You are now ready to move to the next step!

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 BUILDING PROCESS – Putting Together the
Device

Step 1. You will need a wooden, or PVC base. Here are the
suggested dimensions.

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The first part to be positioned on the base will be the motors.
Before that we will need to connect them together.
To do this you will need to cut 4 pieces of threaded rod that will go
through the corner holes of the two motors.

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Once you have the 4 pieces ready you can go to the next step.
You will also need to prepare the nuts, the coupling and 4 l-shape
metal brackets.

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Step 2. First attach the coupling to the first one.

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After the coupling is attached to the first motor, attach the second
motor on the other side of the coupling.

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Step 3. To fix them together, we will add a threaded rod through
the corner holes, and fix them in place with nuts.

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On the bottom side you will need to add 4 L-shaped profiles.

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Step 4. Now place the motors assembly on the base. To fix it in
place, you have to use bolts and nuts.

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You will need to mark the position of the holes.

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Use a drill to make the mounting holes on the board.

Now insert 4 bolts into the bottom of the board like this.

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Fix the motor assembly onto the board using nuts.
Tighten everything in place.

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Step 5. The next part that goes on the base is the driver stepper
motor. Fix it in place using bolts and nuts.

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Step 6. The next part is the software module. To fix it in place use
self-tapping screws.

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Step 7. The next parts are 2 Single Phases Diodes. Use self-tapping
screws.

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Step 8. Next fix the power inverter.

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Step 9. The next step is to add the battery bank.

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You can either build it yourself or buy one already made.
I will describe how to make a DIY version in the next chapter.

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Step 10. And the last part is to fix a power button/switch.

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 BUILDING PROCESS - Making Your Own Battery
Pack:

I have used 18650 cells.

First arrange the cells like in the image bellow. 4 rows with 5 pieces,
one row up, and the other upside down.

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After this weld the cells as you see in the images below:

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Attach the BMS PCB (Battery Management System) to the cell
pack.

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After this you will have to make the connections. Follow the images
below.

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After you have finished, cover it with insulating tape.

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 BUILDING PROCESS - Connections

Step 1. We’ll start with the first motor and connect it to the driver
stepper motor controller. Follow the diagrams and pictures below:

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P a g e 73 | 119
Step 2. I will connect the second motor to the diodes like this.

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Step 3. I’ll use some Jumper wire cable to connect the driver
stepper motor controller to the software module.

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P a g e 77 | 119
P a g e 78 | 119
P a g e 79 | 119
P a g e 80 | 119
Step 4. The next parts will be the Inline ATC Fuse Holder and the
inverter power socket.

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Step 5. Plug in the inverter into the power socket.

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Step 6. Next I’ll connect the diodes to the motor controller. Add a P
1000 M rectifying diode. Then connect everything to the battery
pack.

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P a g e 85 | 119
Make sure you insulate everything properly.

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Step 7. Now I’ll add the on/off switch button.

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P a g e 88 | 119
There you have it. Your Ultimate OFF-GRID Generator is READY!

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Let’s Switch It ON!

Please read the warnings and disclaimers below!

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 PICTURE GALLERY

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 DISCLAIMERS

WARNING!!!

Build these projects at your own risk! We are not responsible for
errors in the plans, diagrams, or instructions and other people’s
opinions on these projects! Some of these projects deal with very
high voltages!!! If you are not familiar with high voltages/amps we
recommend that you seek the services of a qualified licensed
professional to help you! High voltages can kill in an instant so be
safe and learn all that you can about high voltage safety before
attempting these projects!

WARNING: This device is electric hazard. That’s why all contacts

must be properly isolated. BUILD AT YOUR OWN RISK!

Disclaimer: BE CAREFUL, USE EXTREME CAUTION!!! This device

uses High Voltage. This experiment is not intended for the
inexperienced. Users of this document should be very careful and
also experienced in dealing with High-Voltage electronics! If you
consider starting this experiment, you BUILD AT YOUR OWN RISK.

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 CONNECTING YOUR SYSTEM TO YOUR HOME

Once you have your system ready (that we explained in the

previous chapter) up and generating electricity, it’s time to connect
it to your electricity system, which can be done in a variety of ways.

Below you can find some diagrams of the most commonly used
setups. Note that the below setups can be used for different power
sources, including wind, solar and other sources of energy.

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Simple Power Setup

First, keep in mind that batteries always work better in a warm

temperature so you might consider buying a battery box. The
battery box is great for storage, it keeps things clean and
organized; it also keeps children or pets from playing around and
getting hurt.

1. OFFGRID SYSTEM
2. Charge Controller
3. Battery
4. Inverter
5. Household

You might consider adding a system meter to act as a go between

your battery and inverter. A system meter tells you how much juice
the battery has left and how much power is being used at any
given time.

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Grid-tied Power Source System

If you are still using power from the grid, this kind of system will
work the best for you. This system can also be called on-grid-tied.
You can actually make the electric meter tick backwards, by
producing more power than you use each day. You can actually get
a credit from the electric company if the meter starts going
backward. Save those credits when the system is off or when more
electricity will be needed. This process is known as net metering or
net billing. Of course, it’s always a good idea to talk to your electric
company to find out the rules and regulations.

1. OFFGRID SYSTEM
2. Array DC Disconnect
3. Inverter
4. AC Breaker panel
5. Household

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6. Kilowatt per hour meter
7. Grid

Grid-tied System With Battery Backup

You may need to rely on a battery backup system in case of down

time and maintenance to the power system. The picture below
shows the grid inter-tied system with the battery backup.

1. OFFGRID SYSTEM
2. Array DC disconnect
3. Charge Controller

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4. Deep cycle battery
5. System meter
6. Main DC disconnect
7. Inverter
8. AC Breaker panel
9. Kilowatt per hour meter
10. Grid
11. Household

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Off-Grid Power Source System

This system requires a generator to keep the battery charged for

those down times. This system is pictured below.

1. OFFGRID SYSTEM
2. Array DC disconnect
3. Charge Controller
4. Deep cycle battery
5. System meter
6. Main DC disconnect

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7. Inverter
8. Generator
9. AC Breaker panel
10. Household loads

SYSTEM UNITS

The DC Disconnect

This part is extremely important for efficient disabling of power in

such cases as maintenance work and so forth.

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The Charge Regulator

This is a part I highly recommend, even if it may seem unnecessary

at first. It monitors and controls the charging of the battery,
preventing it from being overcharged and monitoring the
discharge during the night.
The charge regulator, by doing these things, extends the life span
of the battery and will thus save you having to replace your
batteries quite so often as would otherwise be the case.

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The Deep-Cycle Battery

Deep-cycle batteries are preferable to regular batteries because

they store all power produced by the solar panels, preventing
waste.

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The System Measuring Device

Should you be interested in how much energy your system is

producing, and how much is consumed, you will need a system-
measuring device.
This device will thus help you monitor your system to make sure
you are getting the most efficiency, and the most savings, from it.

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The Main DC Disconnect

A main DC disconnect is essential for the maintenance needs of

the inverter. As the name suggests, it helps disconnect the inverter.

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The Inverter

Most of the appliances we commonly use run on alternating

current (AC). But the solar panels only generate direct current (DC).
An inverter converts direct current into alternating current. If you
do not use AC appliances (such as TVs, refrigerators, and
computers) then a DC output will suffice and you will not require
the inverter.

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The Generator

Any solar-power system that is not grid-tied needs an alternative

source of energy for those times when the system is down or
disabled (such as during periods of maintenance or improper
weather). In order to make sure the energy supply is not cut off in
such moments, you should employ a generator to temporarily
cover the energy production.

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The AC Breaker Panel

The appliances in any home can be directly connected to the

inverter in order to run them on the energy produced by the solar-
energy system.
However, this is not usual because most energy sources are
connected to the electrical wiring in a home by an AC breaker
panel.
This device acts as a kind of intersection point between the actual
energy source and the various appliances that source feeds. AC
breaker panels are usually installed outside the house or in a utility
room or garage.
The difficulty with them is that you cannot tamper with them
unless you are an authorized person – an electrician or similar. Also,
you will need to contact your local energy provider and tell them
you want to connect your solar-energy system to the panel.
Each country has its own regulations in this regard and you will
need to find out about those.

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The Grid

It goes without saying that this element is essential in a grid-tied

system. The grid, of course, and in the absence of alternative
sources, provides all the energy to our homes.

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The Appliances

Any device that needs electricity in order to run is an appliance. Our

energy needs are defined by these appliances.

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Multimeter

You will be using the multi-meter to measure the input amps and
voltages of the batteries. Although it is okay to use a digital
multimeter, it is recommended to try and use an Analog. The
reason for this is you are using a pulse DC in the SSG and an analog
will go up to 1amp or more.

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The Kilowatt-per-Hour Indicator

This unit is necessary for grid-tied systems. The purpose of it is to

determine the energy which is both received from and delivered to
the grid. The meter will turn backwards if the energy consumption
is smaller than the energy produced.

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 CONCLUSION

One can never predict with exactness what will happen in the
future.

However, one is more likely to be precise about the things that will
not happen, provided that we decide and do everything possible to
prevent them from happening.

For instance, it is a fact that humanity will not be able to rely on

fossil fuel forever. Below are some ideas as to the future, in addition
to the ideas already discussed in this book.

Solar Energy Unobstructed

Solar-power systems are great, but the main inconvenient feature

is that they don’t work during cloudy periods of time. But
theoretically at least, there are ways to constantly collect sunlight,
avoiding at the same time all the hindrances entailed by regular
solar power systems.

One solution is to place huge PV panels in orbit, thus eluding the

clouds and other issues that normally obstruct or diminish solar
energy.

This will enable people to receive energy virtually continuously. But

this project will be realized only if scientists solve another matter,
that is, how to make the connection between those panels and the

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users located down here, on the earth. Anyway, this idea is rather
unlikely to be put into practice in the near future.

Flying Wind Farms

This idea may seem like something out of a science-fiction story. Of

course, if they do ever exist it will not be anytime soon. Yet once the
technological limitations are no longer a concern, the project may
seem more reasonable than it does now. Such farms would collect
wind power from presently inaccessible places such as over the
oceans, for example.

Nanotechnology

This is an area that looks promising. Nanotechnology (the field of

science that deals with the control of matter on the atomic or
molecular level) concerns far more than the theme of renewable
energy but it has the power change the way we think about
alternative sources of energy, because it is able to increase the
efficiency of the technology involved in this field.

The Power of Earth

Our planet is full of resources – renewable, of course – that could

offer to us the benefits we now obtain from exploiting limited
reserves.

Earthquakes, storms, the power of the waves, volcanoes and many

other phenomena are potentially excellent sources of energy.

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Of course, ways to exploit these still need to be explored and
developed and it is hoped that in the not-too-distant future great
progress will be made in these fields as, indeed, it has already in
wind and solar power over the last few decades.

Afterword

Since it’s always comforting to finish a project on a positive note, it

must be said that changes will occur in the near future with
respect to alternative sources of energy.

The degree of awareness increases and technology advances, and

people are empowered to make decisions regarding ways to
reduce their energy bills, preserving their environment and be
more self-reliant.

Future generations will benefit from such thinking, but we can

start the process by changing our behavior and our attitude today.
Because it is by little changes that big revolutions are triggered.

We would like to thank you for taking the time to read our guide
and hope you enjoyed it!

Good luck and congratulations for joining the other smart people
who are producing their own energy and helping the environment.

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 APPENDIX – Metric To AWG Wires

AWG Number Ø [Inch] Ø [mm] Ø [mm²]

6/0 = 000000 0.580 14.73 170.30

5/0 = 00000 0.517 13.12 135.10

4/0 = 0000 0.460 11.7 107

3/0 = 000 0.410 10.4 85.0

2/0 = 00 0.365 9.26 67.4

1/0 = 0 0.325 8.25 53.5

1 0.289 7.35 42.4

2 0.258 6.54 33.6

3 0.229 5.83 26.7

4 0.204 5.19 21.1

5 0.182 4.62 16.8

6 0.162 4.11 13.3

7 0.144 3.66 10.5

8 0.128 3.26 8.36

9 0.114 2.91 6.63

10 0.102 2.59 5.26

11 0.0907 2.30 4.17

12 0.0808 2.05 3.31

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 13 0.0720 1.83 2.62

14 0.0641 1.63 2.08

15 0.0571 1.45 1.65

16 0.0508 1.29 1.31

17 0.0453 1.15 1.04

18 0.0403 1.02 0.823

19 0.0359 0.912 0.653

20 0.0320 0.812 0.518

21 0.0285 0.723 0.410

22 0.0253 0.644 0.326

23 0.0226 0.573 0.258

24 0.0201 0.511 0.205

25 0.0179 0.455 0.162

26 0.0159 0.405 0.129

27 0.0142 0.361 0.102

28 0.0126 0.321 0.0810

29 0.0113 0.286 0.0642

30 0.0100 0.255 0.0509

31 0.00893 0.227 0.0404

32 0.00795 0.202 0.0320

33 0.00708 0.180 0.0254

P a g e 118 | 119
 34 0.00631 0.160 0.0201

35 0.00562 0.143 0.0160

36 0.00500 0.127 0.0127

37 0.00445 0.113 0.0100

38 0.00397 0.101 0.00797

39 0.00353 0.0897 0.00632

40 0.00314 0.0799 0.00501

P a g e 119 | 119