156 KW / 415V ELECTRIC HEATER BUNDLE IEC EX

R.S. FABS CERTIFIED ALONG WITH PRESSURE VESSEL WITH

ASME "U" STAMP
WITH THYRISTOR CONTROL PANEL

VENDOR DOCUMENT NUMBER:

PO NO: RSF_PO_014_R0 REV.: 05
D/D&D/01/2163011704
DATE – 18.04.2024

GA DRAWING -THYRISTOR CONTROL PANEL

AND WIRING DIAGRAM

05 Issued for Approval 20-12-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
04 Issued for Approval 09-12-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
03 Issued for Approval 28-11-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
02 Issued for Approval 10-10-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
01 Issued for Approval 14-09-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
00 Issued for Approval 14-05-2024 BHARAT BHATT HEMENDRA SHARMA AMIT SHARMA
REV. DESCRIPTION DATE- PREPARED BY CHECKED BY APPROVED BY
 A B C D E F G H

1 MARATHON HEATER INDIA PVT .LTD. 1

B-188 & B-189(A), ROAD NO. 5,

MADRI INDUSTRIAL AREA,
MADRI, UDAIPUR-313003,RAJASTHAN, INDIA.

2 2

END USER : RS FAB

3 3

DOCUMENT TITLE : 156KW THYRISTOR CONTROL PANEL FOR HEATER

QUANTITY : 02

REVISION : 05
4 4

TAG NO : H-5120A/5120B

5 5

Number of pages 37

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TITLE SHEET
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 2
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Table of contents
1 Higher-level function Mounting location Page Page description REVISION 1

1.TITLE PAGE 1 COVER PAGE 05

1.TITLE PAGE 2 TITLE SHEET 05

1.TITLE PAGE 3 TABLE OF CONTENTS 05

1.TITLE PAGE 3.a TABLE OF CONTENTS 05

2.SCHEME 5 FABRICATION DETAILS 05

2.SCHEME 6 GA DRAWING 05
2 2
2.SCHEME 7 GA DRAWING 05

2.SCHEME 8 NAMEPLATE DETAILS 05

2.SCHEME 9 SINGLE LINE DIAGRAM 05

2.SCHEME 10 INCOMER POWER CIRCUIT 05

2.SCHEME 11 INCOMER CONTROL CIRCUIT 05

2.SCHEME 12 INCOMER CONTROL CIRCUIT 05

3 2.SCHEME 13 INCOMER CONTROLLER CIRCUIT 05 3

2.SCHEME 14 LOCAL REMOTE SELECTION 05

2.SCHEME 15 FEEDBACK CIRCUIT 05

2.SCHEME 16 HB-1 POWER CIRCUIT 05

2.SCHEME 17 HB-1 THYRISTOR CIRCUIT 05

2.SCHEME 18 HB-1 ELR & CONTROLLER 05

2.SCHEME 19 HB-1 CONTROL CIRCUIT 05

4 2.SCHEME 20 HB-1 TRIP CIRCUIT 05 4

2.SCHEME 21 HB-1 INDICATING LAMP CIRCUIT 05

2.SCHEME 22 HB-2 POWER CIRCUIT 05

2.SCHEME 23 HB-2 ELR & CONTROLLER 05

2.SCHEME 24 HB-2 CONTROL CIRCUIT 05

2.SCHEME 25 HB-2 TRIP CIRCUIT 05

2.SCHEME 26 HB-2 INDICATING LAMP CIRCUIT 05

5 5
2.SCHEME 27 HB-3 POWER CIRCUIT 05

2.SCHEME 28 HB-3 ELR&CONTROLLER 05

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TABLE OF CONTENTS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 3
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Table of contents
1 Higher-level function Mounting location Page Page description REVISION 1

2.SCHEME 29 HB-3 CONTROL CIRCUIT 05

2.SCHEME 30 HB-3 TRIP CIRCUIT 05

2.SCHEME 31 HB-3 INDICATING LAMP CIRCUIT 05

3.REPORTS 32 TERMINAL DIAGRAM 05

3.REPORTS 33 TERMINAL DIAGRAM 05

3.REPORTS 34 TERMINAL DIAGRAM 05

2 2
4.REPORTS 35 BILL OF MATERIALS 05

4.REPORTS 36 BILL OF MATERIALS 05

4.REPORTS 37 BILL OF MATERIALS 05

3 3

4 4

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TABLE OF CONTENTS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 3.a
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

FABRICATION DETAILS
1 1

1. PANEL CONSTRUCTION
5. SYSTEM VOLTAGE
a. TYPE OF PANEL : FREE STANDING ENCLOSURE
b. MATERIAL : CRCA STEEL SHEET a. SYSTEM : 3 PHASE, 4 WIRE SYSTEM
c. DOORS : 2.0MM b. RATED VOLTAGE : 400V +/-10%
d. SIDE & REAR PANEL : 1.6MM c. RATED FREQUENCY : 50 Hz +/-3%
e. MOUNTING PLATE : 2.0MM d. CONTROL VOLTAGE : 230V AC ( FROM C.TRF )
f. GLAND PLATE : 3.0MM
g. IP RATING : IP42
h. LOCK SYSTEM : CAM LOCK
2
i. PANEL SIZE :1875MM(H) X 1350MM(W)X 800MM(D) 05 6. PANEL WIRING 2

j.PANEL APPROXIMATE WEIGHT :800KG

a. CT CIRCUIT : 2.5 SQMM RED, YELLOW, BLUE & BLACK
b. PT CIRCUIT : 1.5 SQMM RED. YELLOW, BLUE & BLACK
c. AC CONTROL CIRCUIT : 1.5 SQMM PHASE(RED),NEUTRAL(BLACK)
2. PAINT SHADE d. POTENTIAL FREE : 1.5 SQMM GREY
a. EXTERNAL : RAL 7035 STRUCTURE FINISH CONTACT WIRING
b. INTERNAL : RAL 7035 STRUCTURE FINISH e. RS485 : 0.5 SQMM RED/BLACK
c. MOUNTING PLATE : RAL 7035 STRUCTURE FINISH f. 24V DC CIRCUIT : 1.5 SQMM BLUE & WHITE
d. BASE FRAME : BLACK - SEMI GLOSSY FINISH g. GROUNDING CIRCUIT : 2.5 SQMM YELLOW/GREEN
3
h. CABLE TYPE : PVC FRLS CABLES 3

3. BUSBAR
a. FOR INCOMING/OUTGOING : 1Rx40x10/1Rx30x10 COPPER 7.NAME PLATES
b. EARTH BUSBAR - PE : 1x25x6 MM COPPER BUSBAR
c. INSTRUMENT BUSBAR - IE : 1x25x6 MM COPPER BUSBAR a. INTERNAL & EXTERNAL :(SS304)
d. COLOR CODE : RED, YELLOW, BLUE HEAT SHRINK SLEEVE ANODIZED ALUMINIUM NAME LABELS WITH
e. INTERNAL POWER CABLE :50&25 SQ MM BLACK CABLE WITH RED,YELLOW&BLUE END SLEEVES BLACK BACKGROUND AND WHITE LETTERS

4 4

4. CABLE ENTRY
a. INCOMING : BOTTOM ENTRY
b. OUTGOING : BOTTOM ENTRY
c. CONTROL CABLES : BOTTOM ENTRY

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 FABRICATION DETAILS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 5
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

05
1350 05
1350
625 725 725 625
1 1

156KW THYRISTOR CONTROL PANEL

62.4KW THYRISTOR CONTROL BANK-1 62.4KW CONTACTOR CONTROL BANK-2 31.2KW CONTACTOR CONTROL BANK-3

R-PHASE Y-PHASE B-PHASE

6"FAN2
CONTROL
SUPPL Y ON
MCCB
ON
MCCB
OFF
INCOMER
TRIP
TSTC OVER
TEMP.TRIP
HT R.T ER.B OX
OVER T EMP.T RIP
OUTLET 6"INCH 6"INCH
LOUVERS LOUVERS

MFM V VSS

1H1 1H2 1H3 1H4 1H5 1H6

2 2
3H1 3H2 3H3 3H4
2H1 2H2 2H3 2H4

SS
1H7 1H8 1H9 1H10 1H11 1H12
LOAD PROCESS
3H5 3H6 3H7 3H8 3H9
2H5 2H7
TSTC
2H6 2H8 2H9
SEQUENCE INDICATOR
CONTROLLER

A1 1ELR 1HTR A2 2ELR 2HTR A3 3ELR 3HTR

05

ASS1 ASS2 ASS3

1ETC1 1ETC2 1ETC3 2ETC1 2ETC2 2ETC3 3ETC1 3ETC2 3ETC3

2EMPB 2EMPB 3EMPB

POT
3 1PB1 1PB2 1PB3 50%
M
ERGE N
C M
E RG E N
C M
E RG E N
C
3

E
2PB1 2PB2 2PB3 3PB1 3PB2 3PB3

E
Y

Y
75%

25%
0% 100%

400A,3P
S T S T S T
O P O P O P

MCCB 160A,3P
MCCB 160A,3P
MCCB 100A,3P
MCCB

4 4

6"FAN1 6"INCH 6"INCH

INLET LOUVERS LOUVERS

5 ISMC 75MM BASE FRAME ISMC 75MM BASE FRAME 5

FRONT VIEW REAR VIEW

DOOR CLOSED DOOR CLOSED
05 ISSUED FOR APPROVAL 18.12.2024
04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 GA DRAWING
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 6
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1350
625 725 725 625 800

1 DLS
PL 1DLS 1PL 1
CABLE DUCT(60X40) CABLE DUCT(60X40) 2DLS 2PL 3DLS 3PL
SIG

1F1-1F3 1CTTB1&2 CABLE DUCT(60X40) CABLE DUCT(60X40)

2CTTB1&2 1CTTB1&2
PS
2F1-2F3 3F1-3F3

CABLE DUCT(60X40) CABLE DUCT(60X40)

CABLE DUCT(60X40)

CTTB
AUX.RELAY AUX.RELAY 1TH CABLE DUCT(60X40) CABLE DUCT(60X40)
CABLE DUCT(60X40)

30
20
10 40
0

80 6050
70

AUX.RELAY 2TH AUX.RELAY 3TH

20 30 20 30
10 40 10 40
0 0

80 6050 80 6050

SOC
70 70

CABLE DUCT(60X40) CABLE DUCT(60X40)

CABLE DUCT(60X40) CABLE DUCT(60X40)

PC1

CABLE DUCT(60X40)
CT2
CABLE DUCT(60X40)

CABLE DUCT(60X40)

CABLE DUCT(60X40)
2 1CT2 2CT2
3CT2 2

CABLE DUCT(60X40)

CABLE DUCT(60X40)
CT1 CT3
1CT1 1CT3 3CT1 3CT3
2CT1 2CT3
THY
PC2
1800

PC3
CABLE DUCT(60X40)

1800
2Q

1875
1Q 3Q
TH
30
20
10 40
0

80 6050
70

CTRL FAN

2CBCT
3CBCT
1CBCT

X1
X2

3 X3
3
R Y B
CABLE DUCT(60X40)

N
T1 T2 T3 T1 T2 T3
X4
CABLE DUCT(60X25)

40X10 COPPER T1 T2 T3 1X1

30X10 COPPER 30X10 COPPER

CABLE DUCT(60X40)

CABLE DUCT(60X40)
INCOMING X5
OUTGOING TO OUTGOING TO

CABLE DUCT(60X25)

CABLE DUCT(60X25)
30X10 COPPER
SUPPLY 1X2
HEATER BANK-2
2X1
HEATER BANK-3
3X1
PH
OUTGOING TO
N
HEATER BANK-1 2X2 3X2
400

400

24V+VE 25X6

400
400
INST.EART H
24V-VE IE IE
25X6
INST.EART H IE

SH 1SH

25X6 MM TINNED COPPER BUSBAR 2SH 3SH

75

75
75

FRONT VIEW
DOOR OPEN REAR VIEW
4 DOOR OPEN SIDE VIEW 4

1350 1300
100 1100
100
80

470 570
235

235

REMOVABLE REMOVABLE
∅1

GLAND PLATE GLAND PLATE

0

BASE MOUNTING FIXING HOLE

800

60

750
710

50
5
80 470 570 5
235

235

REMOVABLE REMOVABLE
GLAND PLATE GLAND PLATE
80

100 1100 100

05 ISSUED FOR APPROVAL 18.12.2024
04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 GA DRAWING
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 7
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

NAME PLATE DETAILS

1 1

INTERNAL SIZE OF THE INTERNAL SIZE OF THE INTERNAL SIZE OF THE

EXTERNAL NAME PLATE ITEM REMARKS EXTERNAL NAME PLATE EXTERNAL NAME PLATE EXTERNAL NAME PLATE
NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE NAME PLATE

156KW THYRISTOR CONTROL PANEL 62.4kW THYRISTOR CONTROL BANK-1 62.4kW CONTACTOR CONTROL BANK-2 31.2kW CONTACTOR CONTROL BANK-3
R-PHASE (R) R 22.5mm DIA MCCB ON (R) 1H1 22.5mm DIA MCCB ON (R) 2H1 22.5mm DIA MCCB ON (R) 3H1 22.5mm DIA

Y-PHASE (Y) Y 22.5mm DIA MCCB OFF (G) 1H2 22.5mm DIA MCCB OFF (G) 2H2 22.5mm DIA MCCB OFF (G) 3H2 22.5mm DIA

B-PHASE (B) B 22.5mm DIA MCCB TRIP (A) 1H3 22.5mm DIA MCCB TRIP (A) 2H3 22.5mm DIA MCCB TRIP (A) 3H3 22.5mm DIA
2 2
230V AC CONTROL SUPPLY ON (R) H1 22.5mm DIA HEATER BANK ON (R) 1H4 22.5mm DIA HEATER BANK ON (R) 2H4 22.5mm DIA HEATER BANK ON (R) 3H4 22.5mm DIA

MCCB ON (R) H2 22.5mm DIA HEATER BANK OFF (G) 1H5 22.5mm DIA HEATER BANK OFF (G) 2H5 22.5mm DIA HEATER BANK OFF (G) 3H5 22.5mm DIA

MCCB OFF (G) H3 22.5mm DIA ETC-1 OVER TEMP.TRIP (A) 1H6 22.5mm DIA ETC-1 OVER TEMP.TRIP (A) 2H6 22.5mm DIA ETC-1 OVER TEMP.TRIP (A) 3H6 22.5mm DIA

MCCB TRIP (A) H4 22.5mm DIA ETC-2 OVER TEMP.TRIP (A) 1H7 22.5mm DIA ETC-2 OVER TEMP.TRIP (A) 2H7 22.5mm DIA ETC-2 OVER TEMP.TRIP (A) 3H7 22.5mm DIA

TSTC OVER TEMP.TRIP (A) H5 22.5mm DIA ETC-3 OVER TEMP.TRIP (A) 1H8 22.5mm DIA ETC-3 OVER TEMP.TRIP (A) 2H8 22.5mm DIA ETC-3 OVER TEMP.TRIP (A) 3H8 22.5mm DIA

HTR .TER.BOX OVER TEMP.TRIP (A) H6 22.5mm DIA EARTH LEAKAGE TRIP (A) 1H9 22.5mm DIA EARTH LEAKAGE TRIP (A) 2H9 22.5mm DIA EARTH LEAKAGE TRIP (A) 3H9 22.5mm DIA

MULTIFUNCTION METER MFM 50x20mm THY.OVER TEMP.ALARM 22.5mm DIA HEATER START PUSH BUTTON (G) 2PB1 22.5mm DIA HEATER START PUSH BUTTON (G) 3PB1 22.5mm DIA
(A) 1H10

VOLTMETER V 50x20mm THY.OVER TEMP.TRIP (A) 1H11 22.5mm DIA HEATER STOP PUSH BUTTON (R) 2PB2 22.5mm DIA HEATER STOP PUSH BUTTON (R) 3PB2 22.5mm DIA

VOLTMETER SELECTOR SWITCH VSS 50x20mm (A) 1H12 22.5mm DIA ACCEPT PUSH BUTTON (BK) 22.5mm DIA ACCEPT PUSH BUTTON (BK) 22.5mm DIA
THYRISTOR TRIP 2PB3 3PB3
3 TUBE SHEET OVER TEMP.TRIP TSTC 50x20mm HEATER START PUSH BUTTON (G) 1PB1 22.5mm DIA 160A,3P MCCB 2Q 50x20mm 100A,3P MCCB 3Q 50x20mm 3
LOAD SEQUENCE CONTROLLER LSC
05 50x20mm HEATER STOP PUSH BUTTON (R) 1PB2 22.5mm DIA EMERGENCY STOP PUSH BUTTON-2 (R) 2EMPB 50x20mm EMERGENCY STOP PUSH BUTTON-3 (R) 3EMPB 50x20mm
PROCESS INDICATOR 05 PI 50x20mm ACCEPT PUSH BUTTON (BK) 1PB3 22.5mm DIA AMMETER2 2A 50x20mm AMMETER3 3A 50x20mm
LOCAL/OFF/REMOTE SELECTOR SWITCH SS 50x20mm 160A,3P MCCB 1Q 50x20mm AMMETER SELECTOR SWITCH-2 2ASS 50x20mm AMMETER SELECTOR SWITCH-3 3ASS 50x20mm

400A,3P MCCB Q 50x20mm EMERGENCY STOP PUSH BUTTON-1 (R) 1EMPB 50x20mm EARTH LEAKAGE RELAY-2 2ELR 50x20mm EARTH LEAKAGE RELAY-3 3ELR 50x20mm

AMMETER1 1A 50x20mm HOOTER-2 2HTR 50x20mm HOOTER-3 3HTR 50x20mm

AMMETER SELECTOR SWITCH-1 1ASS 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-1 2ETC1 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-1 3ETC1 50x20mm

EARTH LEAKAGE RELAY-1 1ELR 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-2 2ETC2 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-2 3ETC2 50x20mm

HOOTER-1 1HTR 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-3 2ETC-3 50x20mm ELEMENT SKIN TEMPERATURE CONTROLLER-3 3ETC-3 50x20mm

ELEMENT SKIN TEMPERATURE CONTROLLER-1 1ETC1 50x20mm

4 4
ELEMENT SKIN TEMPERATURE CONTROLLER-2 1ETC2 50x20mm

ELEMENT SKIN TEMPERATURE CONTROLLER-3 1ETC-3 50x20mm

PROCESS TEMPERATURE CONTROLLER PID 50x20mm

POTENTIOMETER-1 1POT 50x20mm

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 NAMEPLATE DETAILS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 8
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

INCOMING SUPPLY400V, 50Hz , 3 PHASE AC, 4WIRE

I/C CABLE SIZE : TO BE SPECIFIED BY CUSTOMER

1 R-PHASE Y-PHASE B-PHASE 1

INCOMING
POWER TERMINAL R Y B

-VSS -V
C.TRF

TO CONTROL CIRCUIT
2 2
2
V
2 2
MCB
MCB MCB 2A, TP,10KA
16A 2P CONTROL TRANSFORMER 10A, DP,10KA
INPUT:400V/230V AC 1Ph VOLTMETER VOLTMETER
1KVA, VACCUM IMPREGNATED SELECTOR SWITCH 0-500V
96SQMM
ANALOG CL:1

2 Q 3 2
-SS 400A,3P,36KA
MCCB
I>>
TSTC

s1
LSC
LOCAL/REMOTE -CT1-3 MFM
SELECTOR SWITCH CT1-3, 300/5A s2 CTTB
CL:1, 5VA
PI RESIN CAST MULTI FUNCTION
METER WITH RS485

50SQ MM CABLE 50SQ MM CABLE 25SQ MM CABLE

3 3
-2Q 3
1Q MCCB, 3P 160A, -3Q 3
3
MCCB, 3P 160A, 400V AC, 36kA MCCB, 3P 100A,
400V AC, 36kA LSIG 400V AC, 36kA
I>> LSIG
LSIG 2ASS I>>
I>> 3ASS
1ASS
s1
s1 s1
-2CT1-3 2A
-1CT1-3 1A CT1-3 -3CT1-3 3A
s2 2CTTB1
CT1-3 125/5A CT1-3 s2 3CTTB1
s2 1CTTB1 80/5A
125/5A CL:1, 5VA
CL:1, 5VA RESIN CAST AMMETER(0-125A) AMMETER CL:1, 5VA
AMMETER(0-125A) 96SQMM RESIN CAST AMMETER(0-80A) AMMETER
RESIN CAST AMMETER SELECTOR SWITCH-2
96SQMM ANALOG CL:1 96SQMM SELECTOR SWITCH-3
SELECTOR SWITCH-1 ANALOG CL:1
ANALOG CL:1

4 -2PC 4
1PC 120A,3P,AC-3 DUTY -3PC
120A,3P 65A,3P
AC3 DUTY AC3 DUTY 3ETC1 3ETC2 1ETC3
2ETC1 2ETC2 2ETC3

1ETC1 1ETC2 1ETC3 05 05

1THY
THYRISTOR EARTH LEAKAGE RELAY
62.4KW,400V AC 30-3000mA
3 LEG EARTH LEAKAGE RELAY
30-3000mA EARTH LEAKAGE RELAY
4-20mA 30-3000mA
FROM 2ELR
DCS&PID 2CBCT
1CBCT 1ELR 2CTTB2
3ELR
1CTTB2 3CBCT
3CTTB2

5 ALL O/G CABLE SIZE : TO BE 5

SPECIFIED
ALL O/G CABLE SIZE : TO BE BY CUSTOMER
ALL O/G CABLE SIZE : TO BE SPECIFIED
SPECIFIED BY CUSTOMER OUTGOING
POWER TERMINAL
BY CUSTOMER OUTGOING OUTGOING TO 31.2kW CONTACTOR
POWER TERMINAL POWER TERMINAL CONTROL HEATER BANK-3
TO 62.4kW THYRISTOR TO 62.4kW CONTACTOR
CONTROL HEATER BANK-1 CONTROL HEATER BANK-2

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 SINGLE LINE DIAGRAM
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 9
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

INCOMING SUPPLY
-V
400V, 50Hz, 3Phase 4Wire 0-500V
V1 1028
V2
INCOMING N R Y B PE V

1025
1 1

V1 V2 R Y B
-E1 R-PHASE Y-PHASE B-PHASE
-VSS

R Y B

230V AC SUPPLY FOR CUSTOMER USE

F1

1012 1 2 1020
PH N
4 3 2 1 1 2 3 4
1014 3 4 1021 1021
-SPARE1 1 2 3 4
2 1016 5 6 1022 2
2A,TP
1011

F2 -F3
-C.TRF
1012 1 2 1018 400 230 1023 2 1 1026 1026 1026 1026 1026
PH / 16.D:1

H1
RED
CONTROL ON
1014 3 4 1019 400 C 1024 1024 1027 1027 1027 1027 1027
N / 16.D:1
3 3
10A,DP MCB
PE 16A 2P 1026
CONTROL TRANSFORMER

1027
INPUT:400V/230V AC 1Ph
1.0KVA,VACCUM IMPREGNATED

F5 F6 F7 F8
MCB MCB RCBO RCBO
6A,DP 1 3 6A, DP 1 3 6A, DP,30mA 1 3 6A, DP,30mA 1 3
1 3
-F4
MCB 2 4 2 4 2 4 2 4 2 4
6A,DP

1032

1033

1038
1035

1044
L N
UTILITY
-PS 1
240V AC -TH
-Q /24V DC, 10A -DLS
4 SW 4
MCCB, 3P
400V AC,400A 36kA 2 0-80' -SOC
+ E - SET AT 20'
LSIG P 1041
1029

1030

1 3 5 21 95 NORMALLY
OPEN>20'
1031

1034
CLOSED<=20'
24 98 E 1042
1031 1034

1037

1040
/12.A:3

/12.C:3

I> I> I>

1036

1039
2 4 6
N 1043
4 3 2 1 1 2 3 4
24+VE 24-VE

230V AC 6A
PH1 N1 x1
11.C:4 11.C:5
PL
+VE -VE 230V AC -SH
5 13.B:5 13.B:4 50W
5
5W LED x2
TO INCOMER
L1 L2 L3 CONTROL CIRCUIT
11.A:1 11.A:1 11.B:1
PANEL PANEL
SOCKET
ILLUMINATION SPACE HEATER

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 INCOMER POWER CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 10
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

L1 L2 L3
10.A:5 10.A:5 10.A:5

1 -F9 1

1013 2 1 1115

1015 1116

1017 1117
MCB 6A, TP

RD

BK

1118

1119
2 -X1 1 2 2
MFM RS485 TO DCS
-CTTB 2 5 8 D1+ D0+ FOR FUTURE USE
1111 1 1111A RS485
RS1
1111

s1
RS2
CT1 2 1112 1112
s2
1113 3 1113A
YS1
s1
-MFM
1113

CT2
1112 MULTIFUNCTION
s2 4 1112 YS2 METER WITH RS485
CT1-3
300/5A
3 CL:1, 5VA 1114 5 1114A 3
1112

BS1
RESIN CAST
1114

s1
6 1112 1112
CT3 BS2
s2
13 14

1112 1112 7 1112

4 4
1029
PH1 / 10.D:5 PH1 / 12.A:1

N1 / 10.D:5 1030
N1 / 12.A:5

1013 1013

1015 1015

1017 1017

5 5

1L1 1L2 1L3 2L1 2L2 2L3 3L1 3L2 3L3

16.A:1 16.B:1 16.B:1 22.A:1 22.B:1 22.B:1 27.A:1 27.B:1 27.B:1

TO BANK-1 TO BANK-2 TO BANK-3

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 INCOMER CONTROL CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 11
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

PH1 / 11.D:4
1029 1029 1029 1029 1029 1029 1029
PH1 / 13.A:2

1 1

21
1PC
/19.B:5 22
-X4 5

THF
0-80'
SET AT 80'
NORMALLY

1218
CLOSE>80'
OPEN<=80'

-X4 6

21
2 2
2PC
/24.B:5 22

1219
21
3PC
/29.B:5 22
21 95 11
QX 11 11
Q Q TSTCX
/10.A:5
/12.A:5
/10.A:5 /13.B:3 THFX
24 98 14 12
OF2 14 12 /12.E:5 14 12
3 3

1220
1216
X2 1

230V AC SUPPLY
TO FIELD SPACE
HEATER

X2 2
1214

1215

1217
1211

1212

1213

4 4

A1 A1 x1
x1 x1 x1 x1
QX -THFX -H6
H2 H3 -H4 -H5 AMBER x2
A2 RED x2 GREEN x2 AMBER x2 AMBER x2 A2

5 5
1030 1030 1030 1030 1030 1030 1030
N1 / 13.A:2
TSTC OVER HTR.TER.BOX
11.D:5 / N1 MCCB ON/OFF MCCB ON MCCB OFF MCCB TRIP HEATER.TER,BOX
TEMP.TRIP OVER TEMPERATURE OVER TEMP.TRIP
14 11 /12.B:3
12 14 11 /12.F:3
12
24 21 /20.A:2
22
34 31 /25.A:2
32
44 41 /30.A:2
42 05 ISSUED FOR APPROVAL 18.12.2024
04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 INCOMER CONTROL CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 12
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1 1

1029 1029 1029 1029

PH1 / 12.H:1 PH1 / 14.B:1

1030 1030 1030 1030

N1 / 12.H:5 N1 / 14.B:5

05
2 SET AT 180°C 2
1 6
-TSTC PI
1 6 LSC L N
AUX. SUPPLY
AUX. SUPPLY
AUX. SUPPLY
TUBE SHEET TEMP.CONTROLLER 4 - 20mA PROCESS INDICATOR . LOAD SEQUENCE CONTROLLER
DC1010 CONTROLLER 4 - 20mA
- + DC1010
- +
4 - 20mA
4 5 10 7 4 5 10 7 3A 3B 1A 1B 2A 2B 10+ 17-
1311

1316

1317
A1
-TSTCX
A2
3 05 3

TO BANK-2 TO BANK-3 17.E:5 17.E:5

14 11 /12.D:3 4-20mA
12
24 21 /20.C:2
SIGNAL TO
22 THYRISTOR

1320

1321
1312

1314

1318
34 31 /25.D:2 TO BANK-1
32
44 41 /30.D:2
42
05

1. Required power below 31.2kw :- Only bank 3- (31.2kw) will work

2. Required power 31.2 kw to 93.6 KW:- Bank-1 (62.4KW)+Bank-3 (31.2KW) will work.
3. Required power 93.6 kw to 156 KW:- Bank-1 (62.4KW)+Bank-3 (31.2KW) + Bank-2 (62.4KW) will work.

4 4
1034 1034 1034
-VE / 10.E:5 -VE / 17.C:1

1031
+VE / 10.E:5 +VE / 17.C:1
1313

1315

1319
-X3 1 2 3 X3 4 5 6
X3 7 8 9 10 11
X3

TUBE SHEET TEMP. PROCESS INLET TEMP. PROCESS OUTLET TEMP REMOTE
LINEAR INPUT SIGNAL LINEAR INPUT SIGNAL CONTROLLER SET POINT
FROM FIELD(4-20mA) FROM FIELD(4-20mA) LINEAR INPUT SIGNAL FROM DCS
FROM FIELD(4-20mA)

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 INCOMER CONTROLLER CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 13
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1 1
1029
PH1 / 13.G:2 PH1 / 15.A:1

2
1 2 3

-SS
/15.D:5
B1 0

2 2

1412
1411

3 3

1411

4 4

A1 A1
-LOC1 -LOC2 A1 A1
A2 A2
-REM1 -REM2
A2 A2

1030 1030 1030

N1 / 13.G:2 N1 / 15.A:3

5 14 11 /17.C:5 14 11 /24.A:3 5
12 12
24 21 /17.D:5 24 21 /29.A:3 14 11 /17.D:5 14 11 /24.C:3
22 22 12 12
34 31 /19.A:3 24 21 /17.D:5 24 21 /29.C:3
32 22 22
34 31 /19.C:3
32

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 LOCAL REMOTE SELECTION
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 14
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1029 1029 1029 1029 1029 1029

PH1 / 14.F:1
1 1

HEATER BANK-1 HEATER BANK-1 HEATER BANK-1 X4 1

-X4
COMMAN FAULT COMMAN FAULT HEATER BANK-3
3
COMMAN FAULT HEATER BANK-1 HEATER BANK-2
CONTACT CONTACT ON/OFF CONTACT
41
41
CONTACT ON/OFF CONTACT ON/OFF CONTACT START
1CFT 41 11 11 STOP
/20.C:5 2CFT 11 COMMAND COMMAND
44 42
/25.D:5 3CFT 1PCX 2PCX 3PCX FROM DCS
44 42
/30.C:5 44 42 /19.D:5 14 12 /24.D:5 14 12
FROM DCS
/29.E:5 14 12
X4
1511

2
-X4 4

1516
1511 1511
1516 1516

1519
2 2

1520
A1 A1
A1
A1 START/STOP R1
-R2
A2
CFT A2 A2
A2

N1 / 14.F:5
1030 1030 1030
14 11 /19.C:5 14 11 /19.C:4
3 3
12 12
24 21 /24.C:4 24 21 /24.C:4
14 11 /15.C:5
22 22
12
14 11 /15.B:5 34 31 /29.C:4
34 31 /29.C:4
12 32
32
1514
1512

1517

4 4

11 11 2
CFT START/STOP SS
/15.B:3 /15.D:3 14 12 /14.D:2
14 12 B2
1515
1513

1518

5 5

-X5 1 2 3 4 5 6

LOCAL/REMOTE
FAULT (TRIP STATUS) ON/OFF FEEDBACK SELECTION FEEDBACK
FEED BACK TO DCS TO DCS TO DCS

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 FEEDBACK CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 15
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1026 1026 1026

PH / 10.H:3 PH / 22.D:1

1L1 1L2 1L3

11.A:5 11.A:5 11.B:5 1027 1027 1027
N / 10.H:3 N / 22.D:1
1 1

1 3 1 3 1 3
1F1 1F2 1F3
MCB 2 4 MCB 2 4 MCB 2 4
6A, DP 6A, DP 6A, DP
1 3 5

1626
1623
13 98
1Q 1
MCCB, 3P 160A, I> I> I> 1TH
400V AC, 36kA
14 95 1DLS
I>> I>> I>>
/19.D:2

/19.C:2
LSIG
2 0-80'
SET AT 20'

1811

1812

1624
NORMALLY

1627
2 4 6

1625

1628
OPEN>20'
2 CLOSED<=20' 2

x1
0-125A
1PL
1A 230V AC 1SH
50W
1622 5W LED x2
A

1621
1PH 1NL
1CTTB1 18.B:2 18.B:2
1613 1 1613 A1 A2
R
TO CONTROL PANEL SPACE
1613

s1
PANEL LAMP
1CT1 2
CIRCUIT HEATER
s2
3 1617 3 1617 Y
3
s1
1ASS
1617

1CT2
s2 4

1CT1-3 1620 5 1620 B

125/5A
1620

s1
CL:1, 5VA 6
1CT3 E
RESIN CAST s2
1614 7 1614

PE
4 4

1PC
1 3 5
120A,3P
AC3 DUTY
2 4 6

5 5

1L 1 1L 2 1L 3
17.B:1 17.B:1 17.B:1

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 POWER CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 16
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1L 1 1L 2 1L 3 +VE -VE
16.B:5 16.B:5 13.G:5 13.G:4
16.A:5

1 1
1031
+VE / 17.D:4

1034
-VE / 17.D:4

L1 L2 L3 18 20

1THY 14 16 /19.H:2
62.4kW THYRISTOR C NC /19.G:2
24V DC 3 LEG C NC /19.G:2
2 AUX. SUPPLY RX3-120-44ABU03010+OTA+OTT 2

HEAT SINK TEMP.HIGH HEAT SINK TEMP.HIGH

OTA OTT
NC @ <80°C NC @ <95°C THYRISTOR
ANALOG INPUT NO @ >80°C NO @ >95°C FAILURE
4-20mA
T1 T3 +12 -11 1- 7+ C NC C NC 15 14 16

T2

1715
1713

10K Ω 19.G:2 19.G:3 19.G:2 19.G:3 19.H:2 19.H:3

3 -POT1 3
1- 3+ 1713 HEAT SINK
HEAT SINK THYRISTOR
TEMP.HIGH.ALARM TEMP.HIGH.TRIP TRIP
2V

1714
-VE / 17.C:2 1034
-VE / 18.D:5
1031
+VE / 17.C:1 +VE / 18.D:5
1712

2 -8
1711

1 +7

4 0-10V DC 24V DC SUPPLY 4

4-20mA O/P -SIG1

SIGNAL ISOLATOR
+5 -6
1716

1717

11 21 LOC1
LOC1 /14.B:5
/14.B:5 14 12 24 22 REM1
22
1712 24 21
13.F:3 /
/14.E:5
5 4-20MA FROM PID 5
12
1T1 1T2 1T3 05
18.A:1 18.A:1 18.A:1 1711 14 11
13.F:3 /
/14.E:5

REM1

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 THYRISTOR CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 17
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1T1 1T2 1T3

17.B:5 17.B:5 17.B:5
1 1

1811 1811 1811 1811

16.E:3 / 1PH 19.A:1 / 1PH

1812 1812 1812 1812

16.E:3 / 1NL 19.A:5 / 1NL

SET AT 240°C SET AT 240°C SET AT 240°C

2 P N 1 6 1 6 1 6 2
1ELR NO2 C2 /20.D:2
1ETC1 1ETC2 1ETC3
NC2 2 3 /19.E:2 AUX. SUPPLY 2 3 /19.F:2 AUX. SUPPLY 2 3 /19.F:2 AUX. SUPPLY
30-3000mA
SET @300mA ELEMENT SKIN TC-1 ELEMENT SKIN TC-2 4 - 20mA ELEMENT SKIN TC-3 4 - 20mA
DC1010 4 - 20mA DC1010 DC1010

- + - + - +
S1 S2 C1 NO1 NC1 C2 NO2 NC2 2 3 10 7 2 3 10 7 2 3 10 7

3 3

1CBCT 1CTTB2
1816 1 1816

1817 2 1817

1818

1820

1822
4 4

1034 1034 1034

-VE / 17.E:4 -VE / 23.D:4

1031
+VE / 17.E:4 +VE / 23.D:4
OUTGOING-1 T1 T2 T3
1819

1821

1823
1X1 1 2 3 1X1 4 5 6 1X1 7 8 9

5 5

ELEMENT SKIN TEMP-1 ELEMENT SKIN TEMP-2 ELEMENT SKIN TEMP-3

INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL
FROM FIELD(4-20mA) FROM FIELD(4-20mA) FROM FIELD(4-20mA)
TO 62.4 kW HEATER
BANK-1

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 ELR & CONTROLLER
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 18
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1811 1811 1811 1811 1811 1811 1811 1811 1811 1811
18.H:2 / 1PH 20.A:1 / 1PH
11
1EMPB
RED 12
STOP

1918
1 1
1CFT 11
/20.C:5

14 12

1919
21
1QX 17.D:3
/19.D:5 17.D:3 17.F:3
24 22

1811
1811

1811
1920

2 98 73 13 2 C C 14 2
2 2
1X2 3 1Q 1PC 1Q 1ETC1 1THY 1THY 1THY
FUTURE INTER /16.A:2 /19.B:5 /16.A:2 1ETC2 1ETC3 /17.A:2 /17.A:2 /17.A:2
95 74 14 /18.D:2 3 NC NC 16
/18.E:2 3 /18.F:2 3
LOCK

1913
1911

1912
1X2 4 17.D:3 17.E:3 17.F:3

1914
1914

31

31 REM1
/14.E:5 34 32
LOC1
3 /14.B:5
3
34 32
1915

1921

1923

1924

1925

1927

1928
1926

1911

1912

1913
11
1PB2
RED 12 11
STOP
R2
1916

/15.G:3 14 12
1916
1922

4 11 13 4
1PB1 1PC
GREEN 12 /19.B:5
START 14 11
R1
1917

/15.F:3
1917

14 12

A1 A1 A1 A1 A1 A1 A1 A1 A1

1917 1QT 1PCX 1QX 1ETC1X 1ETC2X 1ETC3X 1OTA 1OTT 1THYT
A2 A2 A2 A2 A2 A2 A2 A2 A2
A1
1PC
A2

5 1812 1812 1812 1812 1812 1812 1812 1812 1812 1812 5
18.H:2 / 1NL 20.A:5 / 1NL
MCCB TRIP HEATER ON/OFF MCCB ON/OFF ELEMENT SKIN-1 ELEMENT SKIN-2 ELEMENT SKIN-3 THYRISTOR OVER THYRISTOR OVER
HEATER ON THYRISTOR TRIP
1 2 /16.A:5 TRIP TRIP TRIP TEMP.ALARM TEMP.TRIP
3 4 /16.B:5 14 11 /20.A:2 14 11 /15.D:2 14 11 /21.B:2 14 11 /20.B:2 14 11 /20.B:2 14 11 /20.C:2 24 21 /21.F:2 14 11 /20.D:2 14 11 /20.D:2
5 6 /16.B:5 12 12 12 12 12 12 22 12 12
24 21 /21.B:2 24 21 /21.C:2 24 21 /19.B:2 24 21 /21.D:2 24 21 /21.D:2 24 21 /21.E:2 24 21 /21.G:2 24 21 /21.H:2
13 14 /19.B:4
22 22 22 22 22 22 22 22
21 22 /12.G:2
73 74 /19.D:2
83 84 /20.G:2
05 ISSUED FOR APPROVAL 18.12.2024
04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 CONTROL CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 19
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1PH / 19.H:1 1811 1811 1811 1811 1811 1811 1811 1811 1811 1811 1811 1811 21.A:1 / 1PH

1 1

11
1CFT 21
/20.C:5
OTA
1QT 1ETC1X 1ETC2X 1ETC3X TSTCX 1OTT 1THYT 1ELR 24 22
21 14 12
/19.C:5 11 /19.E:5 11 /19.F:5 11 /19.F:5 11 /13.B:3 21 /19.G:5 11 /19.H:5 11 /18.B:2 C2

2012
THFX

2012
/12.E:5 24 22 83
14 12 14 12 14 12 14 12 24 22 14 12 14 12 NO2 NC2
1PC
2012 /19.B:5 84
2011

2011 2011 2011 2011 2011 2011 2011 2011

14 12

1FA
2 /20.F:5 11 2

2012
3
24 22

2015
1PB3 4
1FA (BLACK)
/20.F:5 21 ACCEPT

2014
2014
3 3

2013
2015

4 4
FAN1 1FAN2

M M
1~ 1~
A1
6' COOLING FAN 6' COOLING FAN
A1 A1 230V AC 230V AC
1HTR
1CFT A2
1FA
A2 A2

1NL / 19.H:5 1812 1812 1812 1812 1812 21.A:5 / 1NL

5 5
COMMON FAULT/ HOOTER FAULT
HEATER TRIP ACCEPT 1FAN1 INLET 1FAN2 OUTLET
14 11 /19.B:1 14 11 /20.E:2
12 12
24 21 /20.E:1 24 21 /20.F:3
22 22
44 41 /15.B:2
42

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 TRIP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 20
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1811 1811 1811 1811 1811 1811 1811 1811 1811

1PH / 20.H:1
1 1

1QX 11
/19.D:5

14 12 1QT 21 1PCX 21
1ETC1X 21 1ETC2X 21 1ETC3X 21 1ELRX C1 1OTA 21 1OTT 21 1THYT 21
/19.C:5 /19.D:5 /19.E:5 /19.F:5 /19.F:5 /19.G:5 /19.G:5 /19.H:5
22 24 22 22 22 22 NC1 22 22 22
24 24 24 24 NO1 24 24 24

2 2

3 3

2121
2113

2116

2117

2118

2119

2122

2123
2111

2115
2112

2114

4 4

x1
x1 x1 x1 x1 x1 x1 x1 x1 x1 x1 x1
-1H10
1H1 1H2 1H3 1H4 1H5 1H6 1H7 1H8 -1H9 AMBER 1H11 -1H12
x2
RED x2 GREEN x2 AMBER x2 RED x2 GREEN x2 AMBER x2 AMBER x2 AMBER x2 AMBER x2 AMBER x2 AMBER x2

5 5

1812 1812 1812 1812 1812 1812 1812 1812 1812 1812 1812
1NL / 20.H:5
ELEMENT SKIN-2 ELEMENT SKIN-3 THYRISTOR OVER THYRISTOR TRIP
MCCB ON MCCB OFF MCCB TRIP HEATER ON HEATER OFF ELEMENT SKIN-1 EARTH LEAKAGE THYRISTOR OVER
OVER TEMP TRIP OVER TEMP.TRIP TEMP ALARM
OVER TEMP TRIP TRIP TEMP.TRIP

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-1 INDICATING LAMP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 21
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2L1 2L2 2L3

11.B:5 11.B:5 11.B:5

1026 1026 1026

PH / 16.H:1 PH / 27.E:1
1 1

1027 1027 1027

N / 16.H:1 N / 27.E:1

1 3 1 3 1 3
1 3 5
2F1 2F2 2F3
MCB 2 4 MCB 2 4 MCB 2 4
6A, DP 6A, DP 6A, DP
13 98
2Q

2220

2223
MCCB, 3P 160A, I> I> I> 14 95
400V AC, 36kA
I>> I>> I>>
/24.E:2

/24.D:2
LSIG
1
2DLS1 2TH
2 4 6
2 0-80'
2 2

2311
SET AT 20'

2312
0-125A

2221
NORMALLY
2A

2224
2222

2225
2219 OPEN>20'
CLOSED<=20'
A

2218
x1
2PL1
2CTTB1 230V AC 2SH
5W LED 50W
2212 1 2212 R
A1 A2
x2
2212

s1
2CT1 2 2NL
2PH
s2 23.B:2
2CT1-3 23.B:2

125/5A
2215 3 2215 Y PANEL LAMP
s1
CL:1, 5VA 2ASS TO CONTROL PANEL SPACE
2215

3
RESIN CAST 2CT2 CIRCUIT HEATER 3
s2 4

2217 5 2217 B
2217

s1
6
2CT3 E
s2
2213 2213 2213
7

-PE

4 4

2PC 1 3 5
120A,3P,AC-3 DUTY
2 4 6

5 2T1 2T2 2T3 5

23.A:1 23.A:1 23.A:1

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-2 POWER CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 22
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2T1 2T2 2T3

22.A:5 22.B:5 22.B:5

1 1

2PH / 22.E:3 2311 2311 2311 2311

2PH / 24.A:1

2NL / 22.E:3 2312 2312 2312 2312

2NL / 24.A:5

SET AT 240°C SET AT 240°C SET AT 240°C

P N 1 6 1 6 1 6
2ELR NO1 C1 /26.G:2
-2ETC1 2ETC2 -2ETC3
NC1 2 3 /24.F:2 AUX. SUPPLY 2 3 /24.G:2 AUX. SUPPLY 2 3 /24.H:2 AUX. SUPPLY
NO2 C2 /25.E:2
30-3000mA
2 SET @300mA NC2 ELEMENT SKIN TC-2 ELEMENT SKIN TC-2 ELEMENT SKIN TC-3 2
4 - 20mA 4 - 20mA
DC1010 4 - 20mA DC1010 DC1010

- + - + - +
S1 S2 C1 NO1 NC1 C2 NO2 NC2 2 3 10 7 2 3 10 7 2 3 10 7

3 2CTTB2 3
2313 1 2313

2315

2317

2319
2CBCT 2314 2 2314

1034 1034 1034

-VE / 18.H:5 -VE / 28.D:4

+VE / 18.H:5 1031

+VE / 28.D:4

2316

2318
4 4

2320
2X1 1 2 3 2X1 4 5 6
-2X1 7 8 9

OUTGOING-2 T1 T2 T3
ELEMENT SKIN TEMP-1 ELEMENT SKIN TEMP-2 ELEMENT SKIN TEMP-3
INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL
FROM FIELD(4-20mA) FROM FIELD(4-20mA) FROM FIELD(4-20mA)

TO 62.4kW HEATER
5 5
BANK-2

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-2 ELR & CONTROLLER
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 23
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2311 2311 2311 2311 2311 2311 2311

2PH / 25.A:1
2PH / 23.G:2 11
-EMPB2
RED 12
STOP
1 1

2415
-2CFT 11
/25.D:5

14 12

2416 21
-2QX
/24.E:5 24 22
2417

2 -2X2 1 98 73 13 2
FUTURE INTER 2 2 2
LOCK -2Q -2PC -2Q 2ETC1
/22.A:2 /24.B:5 /22.A:2 -2ETC2 -2ETC3
95 74 14 /23.D:2 3 /23.E:2 3 /23.F:2 3
-2X2 2

2411
2411

11
11
-REM2
-LOC2 /14.F:5 14 12
/14.C:5 14 12
2418
2412

3A
3 3
11
2PID 05
-2PB2 3B
2419

RED 12
2413

STOP
2421

2422

2423

2424

2425

2426
2413 21
R2
/15.G:3 24 22
2420

11 13
-2PB1 -2PC
GREEN 12 21
/24.B:5 14
START
-R1
/15.F:3 24 22
2414

2414

4 4

A1 A1 A1 A1 A1 A1
2414
-2QT -2PCX -2QX -2ETC1X -2ETC2X -2ETC3X
A2 A2 A2 A2 A2 A2
A1
-2PC
A2

2NL / 23.G:2 2312 2312 2312 2312 2312 2312 2312

HEATER ON
2NL / 25.A:5
1 2 /22.A:5 MCCB TRIP HEATER ON/OFF MCCB ON/OFF ELEMENT SKIN-1 ELEMENT SKIN-2 ELEMENT SKIN-3
TRIP TRIP TRIP
3 4 /22.B:5
5 14 11 /25.B:2 14 11 /15.D:2 24 21 /24.B:2 14 11 /25.C:2 14 11 /25.C:2 5
5 6 /22.B:5 14 11 /25.B:2
12 12 22 12 12 12
13 14 /24.B:4
24 21 /26.C:2 24 21 /26.D:2 34 31 /26.B:2 24 21 /26.E:2 24 21 /26.F:2 24 21 /26.F:2
21 22 /12.G:2 22 22 32 22 22
22
73 74 /24.D:2

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-2 CONTROL CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 24
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2PH / 24.H:1 2311 2311 2311 2311 2311 2311 2311 2311
2PH / 26.A:1

1 1

-2CFT 21
/25.D:5

-2QT 2ETC1X -2ETC2X -2ETC3X -TSTCX -2ELR 24 22

31 /24.D:5 11 /24.G:5 11 /24.H:5 11 /13.B:3 31
/24.F:5 11 /23.B:2 C2
-THFX

2513
/12.E:5 34 32 14 12 14 12 14 12 14 12 34 32 NO2 NC2
2513
2511

2511 2511 2511 2511 2511 2511

14 12
2 2
-2FA
/25.F:5 11

2513
3
24 22
-2PB3 4
-2FA (BLACK)
/25.F:5 21 ACCEPT

2514
2514
3 3

2512
4 4

A1
A1 A1
-2HTR
-2CFT A2
-2FA
A2 A2

5 5

2NL / 24.H:5 2312 2312 2312

2NL / 26.A:5
COMMON FAULT/ HOOTER FAULT
HEATER TRIP ACCEPT

14 11 /24.B:2 14 11 /25.E:2
12 12
24 21 /25.F:2 24 21 /25.F:3
22 22
44 41 /15.B:2
42 05 ISSUED FOR APPROVAL 18.12.2024
04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-2 TRIP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 25
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2311 2311 2311 2311 2311 2311

2PH / 25.G:1

1 1

-2QX 31
/24.E:5

34 32
-2QT 21 -2PCX 21
21 -2ETC2X 21 -2ETC3X 21 -2ELR C1
/24.D:5 /24.D:5 /24.G:5 /24.H:5 /23.B:2
2ETC1X
22 24 22 22 22 NC1
24 /24.F:5 24 22 24 24 NO1

2 2
2611

3 3
2612

2613

2617

2618

2619
2614

2616
2615
4 4

x1 x1 x1 x1 x1 x1 x1 x1 x1
-2H1 -2H2 -2H3 -2H4 -2H5 -2H6 -2H7 -2H8 -2H9
RED x2 GREEN x2 AMBER x2 RED x2 GREEN x2 AMBER x2 AMBER x2 AMBER x2 AMBER x2

5 2312 2312 2312 2312 2312 2312 2312 2312 5

2NL / 25.G:5
ELEMENT SKIN-2 ELEMENT SKIN -3
MCCB ON MCCB OFF MCCB TRIP HEATER ON HEATER OFF ELEMENT SKIN-1 EARTH LEAKAGE
OVER TEMP TRIP OVER TEMP.TRIP
OVER TEMP TRIP TRIP

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-2 INDICATING LAMP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 26
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

1026 1026
PH / 22.H:1
1 1
3L1 3L2 3L3
11.C:5 11.C:5 11.C:5
1027 1027
N / 22.H:1

1 3 1 3 1 3
3F1 3F2 3F3
MCB 2 4 MCB 2 4 MCB 2 4
1 3 5 6A, DP 6A, DP 6A, DP

2720

2723
13 98
3Q 1
MCCB, 3P 100A, I> I> I>
400V AC, 36kA
14 95 3DLS 3TH
I>> I>> I>>
/29.E:2

/29.D:2

LSIG
2 2 0-80' 2

2811

2812
SET AT 20'

2721
2 4 6 NORMALLY

2724
2722

2725
OPEN>20'
CLOSED<=20'
0-80A

3A 2719
x1
A 3PL
230V AC 3SH

2718
5W LED 50W
x2

3CTTB1
2712 1 2712 R
A1 A2
3PH 3NL
2712

s1 28.B:2 28.B:2
3CT1 2 PANEL LAMP
s2 TO CONTROL PANEL SPACE
3 3CT1-3 3
80/5A
2715 3 2715 Y
CIRCUIT HEATER
s1
CL:1, 5VA 3ASS
2715

RESIN CAST 3CT2

s2 4

2717 5 2717 B
2717

s1
6
3CT3 E
s2
2713 2713 2713
7

-PE
4 4

3PC 1 3 5
65A,3P,AC-3 DUTY
2 4 6

5 5

3T1 3T2 3T3

28.A:1 28.A:1 28.A:1

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-3 POWER CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 27
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

3T1 3T2 3T3

27.A:5 27.B:5 27.B:5

1 1

3PH / 27.E:3 2811 2811 2811 2811

3PH / 29.A:1

2812 2812 2812 2812

27.E:3 / 3NL 3NL / 29.A:5

SET AT 240°C SET AT 240°C SET AT 240°C

2 P N 1 6 1 6 1 6 2
3ELR NO1 C1 /31.G:2
3ETC1 3ETC2 -3ETC3
NC1 2 3 /29.F:2 AUX. SUPPLY 2 3 /29.G:2 AUX. SUPPLY 2 3 /29.G:2 AUX. SUPPLY
NO2 C2 /30.E:2
30-3000mA
SET @300mA NC2 ELEMENT SKIN TC-1 ELEMENT SKIN TC-2 4 - 20mA ELEMENT SKIN TC-2 4 - 20mA
DC1010 4 - 20mA DC1010 DC1010

- + - + - +
S1 S2 C1 NO1 NC1 C2 NO2 NC2 2 3 10 7 2 3 10 7 2 3 10 7

3 3

3CTTB2
2813 1 2813

2815

2817

2819
2814 2 2814
3CBCT

1034 1034
-VE / 23.G:4

+VE / 23.G:4
4 2816 4

2818

2820
3X1 1 2 3 3X1 4 5 6
-3X1 7 8 9

ELEMENT SKIN TEMP-1 ELEMENT SKIN TEMP-2 ELEMENT SKIN TEMP-3

OUTGOING-3 INPUT SIGNAL INPUT SIGNAL INPUT SIGNAL
T1 T2 T3 FROM FIELD(4-20mA) FROM FIELD(4-20mA) FROM FIELD(4-20mA)

5 5

TO 31.2kW HEATER
BANK-3

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-3 ELR&CONTROLLER
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 28
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2811 2811 2811 2811 2811 2811 2811

3PH / 28.G:2 3PH / 30.A:1

11
1 -EMPB3 1
RED 12
STOP

2915
-3CFT 11
/30.C:5

14 12

2916 21
-3QX
/29.E:5 24 22
2917

2 2
98 73 13 2 2 2
-3X2 1 -3Q -3PC -3Q -3ETC1
FUTURE INTER /27.A:2 /29.B:5 /27.A:2 -3ETC2 -3ETC3
95 74 14 /28.D:2 3 /28.E:2 3 /28.F:2 3
LOCK

-3X2 2

2911

21
-REM2
2911

/14.F:5 24 22
21
2918

-LOC2
3 /14.C:5 3
24 22
1A
2PID
05
2912

1B

2921

2922

2923

2925

2926
11

2924
2919

-3PB2
RED 12
STOP 31
R2
2913

/15.G:3 34 32
2913
2920

11 53
-3PB1 -3PC
GREEN 12 /29.B:5
START 54 31

4 -R1 4
2914

/15.F:3
2914

34 32

2914
A1 A1 A1 A1 A1 A1
-3QT -3PCX -3QX -3ETC1X -3ETC2X -3ETC3X
A2 A2 A2 A2 A2 A2
A1
-3PC
A2

2812 2812 2812 2812 2812 2812 2812

3NL / 28.G:2 3NL / 30.B:5
MCCB TRIP HEATER ON/OFF MCCB ON/OFF ELEMENT SKIN-1 ELEMENT SKIN-2 ELEMENT SKIN-3
HEATER ON
5 1 2 /27.A:5 TRIP TRIP TRIP 5
3 4 /27.B:5 14 11 /30.B:2 14 11 /15.E:2 24 21 /29.B:2 14 11 /30.B:2 14 11 /30.C:2 14 11 /30.C:2
5 6 /27.B:5 12 12 22 12 12 12
24 21 /31.C:2 24 21 /31.D:2 34 31 /31.B:2 24 21 /31.E:2 24 21 /31.F:2 24 21 /31.F:2
21 22 /12.G:3
22 22 32 22 22 22
53 54 /29.B:4
73 74 /29.E:2

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-3 CONTROL CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 29
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

2811 2811 2811 2811 2811 2811 2811 2811

3PH / 29.H:1 3PH / 31.A:1

1 1
-3CFT 21
/30.C:5

-3QT -3ETC1X -3ETC2X -3ETC3X -TSTCX -3ELR 24 22

41 /29.D:5 11 /29.G:5 11 /29.G:5 11 /13.B:3 41
/29.F:5 11 /28.B:2 C2
-THFX

3013
/12.E:5 44 42 14 12 14 12 14 12 14 12 44 42 NO2 NC2
3013
3011

3011 3011 3011 3011 3011 3011

14 12

-3FA
2 /30.F:5 11 2

3013
3
24 22
-3PB3 4
-3FA (BLACK)
/30.F:5 21 ACCEPT

3014
3014
3 3

3012
4 4

A1
A1 A1
-3HTR
-3CFT A2
-3FA
A2 A2

2812 2812 2812

5 3NL / 29.H:5 3NL / 31.A:5 5
COMMON FAULT/ HOOTER FAULT
HEATER TRIP ACCEPT

14 11 /29.B:2 14 11 /30.E:2
12 12
24 21 /30.F:1 24 21 /30.F:3
22 22
44 41 /15.C:2
42

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-3 TRIP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 30
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

3PH / 30.G:1 2811 2811 2811 2811 2811 2811

1 1

-3QX 31
/29.E:5

34 32
-3QT 21 -3PCX 21
-3ETC2X 21 -3ETC3X 21 -3ELR C1
2 /29.E:5 -3ETC1X 21
2
/29.D:5 /29.F:5 /29.G:5 /29.G:5 /28.B:2
22 24 22 22 22 NC1
24 24 22 24 24 NO1

3 3

3115
3112
3111

3114
3113

3117

3118

3119
3116
4 4

x1 x1 x1 x1 x1 x1 x1 x1 x1
-3H1 -3H2 -3H3 -3H4 -3H5 -3H6 -3H7 -3H8 -3H9
RED x2 GREEN x2 AMBER x2 RED x2 GREEN x2 AMBER AMBER x2 AMBER x2 AMBER x2
x2

5 5

3NL / 30.G:5 2812 2812 2812 2812 2812 2812 2812 2812
ELEMENT SKIN-2 ELEMENT SKIN-3
MCCB ON MCCB OFF MCCB TRIP HEATER ON HEATER OFF ELEMENT SKIN-1 EARTH LEAKAGE
OVER TEMP TRIP OVER TEMP.TRIP
OVER TEMP TRIP TRIP

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 HB-3 INDICATING LAMP CIRCUIT
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 31
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Terminal diagram
1 CTTB 2CTTB1 INCOMING 1

wiring function text wiring function text wiring function text

1111 2212
1 FROM CT SECONDARY TO METERING 1 FROM CT SECONDARY TO METERING N INCOMING SUPPLY TO NEUTRAL

1111 2212
2 FROM CT SECONDARY TO METERING 2 FROM CT SECONDARY TO METERING R INCOMING SUPPLY TO R-PHASE

1113 2215
3 FROM CT SECONDARY TO METERING 3 FROM CT SECONDARY TO METERING Y INCOMING SUPPLY TO Y-PHASE

1113 2215
4 FROM CT SECONDARY TO METERING 4 FROM CT SECONDARY TO METERING B INCOMING SUPPLY TO B-PHASE

1114 2217
5 FROM CT SECONDARY TO METERING 5 FROM CT SECONDARY TO METERING PE

2 1114 2217 2
6 FROM CT SECONDARY TO METERING 6 FROM CT SECONDARY TO METERING
OUTGOING-1
1112 2213
7 FROM CT SECONDARY TO METERING 7 FROM CT SECONDARY TO METERING

wiring function text

T1 OUTGOING SUPPLY TO HB-1,T1 -PHASE

2CTTB2
T2 OUTGOING SUPPLY TO HB-1,T2 -PHASE

wiring function text

T3 OUTGOING SUPPLY TO HB-1,T3 -PHASE
1CTTB1 2313
1 FROM CBCT TO ELR

2314
3 wiring function text 2 = OUTGOING-2 3
1613
1 FROM CT SECONDARY TO METERING
wiring function text
1613 3CTTB1
2 FROM CT SECONDARY TO METERING
T1 OUTGOING SUPPLY TO HB-2,T1 -PHASE
1617
3 FROM CT SECONDARY TO METERING wiring function text
T2 OUTGOING SUPPLY TO HB-2,T2 -PHASE
1617 2712
4 FROM CT SECONDARY TO METERING 1 FROM CT SECONDARY TO METERING
T3 OUTGOING SUPPLY TO HB-2,T3 -PHASE
1620 2712
5 FROM CT SECONDARY TO METERING 2 FROM CT SECONDARY TO METERING

1620 2715
6 FROM CT SECONDARY TO METERING 3 FROM CT SECONDARY TO METERING OUTGOING-3
1614 2715
4 7 FROM CT SECONDARY TO METERING 4 FROM CT SECONDARY TO METERING 4
wiring function text
2717
5 FROM CT SECONDARY TO METERING
T1 OUTGOING SUPPLY TO HB-3,T1 -PHASE
2717
6 FROM CT SECONDARY TO METERING
T2 OUTGOING SUPPLY TO HB-3,T2 -PHASE
2713
7 FROM CT SECONDARY TO METERING
1CTTB2 T3 OUTGOING SUPPLY TO HB-3,T3 -PHASE

wiring function text 3CTTB2

1816
1 FROM CBCT TO ELR
wiring function text
1817
5 2 = 2813 5
1 FROM CBCT TO ELR

2814
2 =

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TERMINAL DIAGRAM
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 32
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Terminal diagram
1X2
X4
1 1
wiring function text
wiring function text 1920
3 FUTURE INTER LOCK FOR HB-1
X1 1029
1 START COMMAND FROM DCS
1914
4 =
1519
wiring function text 2 =

1119 1029
1 MFM TO RS485 FOR FUTURE USE 3 STOP COMMAND FROM DCS
2X1
1118 1520
2 = 4 =

1029 wiring function text

5 HEATER TERMINAL BOX .OVER TEMP FROM FIELD THERMOSTAT
1031
1 HB-2 ELEMENT SKIN TEMP. INPUT SIGNAL-1 FROM FIELD 4-20mA
X2 1216
2 6 = 2
2315
2 =

wiring function text 2316

3 SHIELD
1220
1 230V AC SUPPLY TO FIELD SPACE HEATER
X5 1031
4 HB-2 ELEMENT SKIN TEMP.INPUT SIGNAL-2 FROM FIELD 4-20mA
1030
2 =
2317
wiring function text 5 =

1513 2318
1 FAULT (TRIP STATUS)FEED BACK TO DCS 6 SHIELD
X3
1512 1031
2 = 7 HB-2 ELEMENT SKIN TEMP.INPUT SIGNAL-3 FROM FIELD 4-20mA

wiring function text 1515 2319

3 3 ON/OFF FEED BACK TO DCS 8 = 3
1031
1 TUBE SHEET TEMP LINEAR INPUT SIGNAL FROM FIELD 4-20mA
1514 2320
4 = 9 SHELD
1312
2 =
1518
5 LOCAL/REMOTE SELECTION FEED BACK TO DCS
1313
3 SHIELD
1517 2X2
6 =
1031 PROCESS INLET TEMP. CONTROLLER LINEAR INPUT SIGNAL FROM FIELD
4
4-20mA
1314 wiring function text
5 =
05 1X1 2417
1 FUTURE INTER LOCK FOR HB-2
1315
6 SHIELD
2411
wiring function text 2
1031 PROCESS OUTLET TEMP CONTROLLER LINEAR INPUT SIGNAL FROM
7
FIELD(4-20mA) 1031
4 1 HB-1 ELEMENT SKIN TEMP. INPUT SIGNAL-1 FROM FIELD 4-20mA 4
1318
8 =
05 1818
2 =
1319
9 SHIELD
1819
3 SHIELD
1320
10 REMOTE SET FROM DCS
1031
4 HB-1 ELEMENT SKIN TEMP.INPUT SIGNAL-2 FROM FIELD 4-20mA
1321
11 =
1820
5 =

1821
6 SHIELD

1031
7 HB-1 ELEMENT SKIN TEMP.INPUT SIGNAL-3 FROM FIELD 4-20mA
5 5
1822
8 =

1823
9 SHIELD

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TERMINAL DIAGRAM
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 33
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Terminal diagram
1 1

3X1 24+VE

wiring function text wiring function text

1031 PH 1031
1 HB-3 ELEMENT SKIN TEMP. INPUT SIGNAL-1 FROM FIELD 4-20mA 1 24V+VE DC SUPPLY FOR CUTOMER USE

2815 2
2 = wiring function text
2816 1 230V AC SUPPLY FOR CUSTOMER USE 3
3 SHIELD

1031 2 4
4 HB-3 ELEMENT SKIN TEMP.INPUT SIGNAL-2 FROM FIELD 4-20mA
2 2
2817 3
5 = 24-VE
2818 4
6 SHIELD
wiring function text
1031
7 HB-3 ELEMENT SKIN TEMP.INPUT SIGNAL-3 FROM FIELD 4-20mA 1034
1 24VE- DC SUPPLY FOR CUTOMER USE
2819
8 =
2
2820 N
9 SHELD
3

wiring function text

4
3X2 1 0V AC SUPPLY FOR CUSTOMER USE
3 3

2
wiring function text
2917 SPARE1
1 FUTURE INTER LOCK FOR HB-3 3

2911 4
2 wiring function text

4 4 4

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 TERMINAL DIAGRAM
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 34
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Summarized parts list

1 supplier Type number Designation Quantity Device Tags Page 1

ALAN

AUH-1122 HOOTER 230V AC COIL,96x96SQMM 3 1HTR;2HTR;3HTR

20;25;30

ANCHOR

SOCKET- POWER SOCKET 3PIN UNIVERSAL TYPE 20A SWITCH,6A/16A SOCKET,240V AC 1 SOC
10

APT

SH:50W. SPACE HEATER 50W,240V AC 4 1SH;2SH;3SH;SH

10;16;22;27
2 2
TH_0-80_NC THERMOSTAT 0-80 DEG WITH 1NC CONTACT 4 1TH;2TH;3TH;TH
10;16;22;27

CD AUTOMATION
05
RX3-120-44ABU03010+OTA+O 1THY
THYRISTOR 3-LEG,120A WITH 24V DC AUXILIARY SUPPLY 1 17
TT
ELEMEX

KUT2.5GREY 2.5SQ MM SCREW TERMINAL BLOCK 74 1X1;1X2;2X1;2X2;3X1;3X2;24+VE;24-VE;N;PH;SPARE1 10...13;15;18;19

X1...X4 23;24;28;29

ELMEX

3
KLTDM4 6SQRM DISCONNECTING STUD TYPE TERMINAL BLOCK 34 1CTTB1;1CTTB2;2CTTB1;2CTTB2;3CTTB1;3CTTB2 11;16;18;22;23 3
CTTB 27;28

EUROTHERM

EUROTHERM 2604 TEMPERATURE CONTROLLER WITH 85-264 V AC AUX SUPPLY 1 LSC

05 13

HICOOL

17A230HSAC6INCH COOLING FAN 6'230V AC,38W WITH FILTER AND GRILL 2 1FAN2;FAN1
20

6"LOUVERS 6"LOUVERS FOR 6" FAN 4 FAN1

20

HONEYWELL
4 4

DC1010CL-101-100-E DIGITAL TEMP. CONTROLLER, 90-240V AC AUXILIARY SUPPLY, 4-20mA LINEAR INPUT & RE-TRANSMISION OUTPUT WITH 1NC 11 1ETC1...1ETC3;2ETC1...2ETC3;3ETC1...3ETC3;PI;TSTC
TRIP 13;18;23;28
05

KALPA

CTRL TRF_400/230,1KVA CONTROL TRANSFORMER 400/230V AC,1KVA, 1PHASE,VACCUM IMPREGNATED 1 C.TRF

10

CT:300/5,RC,5VA CURRENT TRANSFORMER 300/5A,CL:1.0, 5VA, RESIN CAST 3 CT1...CT3

11

CT:125/5,5VA,RC CURRENT TRANSFORMER 125/5A, CL-1, 5VA, RESIN CAST 6 1CT1...1CT3;2CT1...2CT3

16;22

CT:80/5A CURRENT TRANSFORMER 80/5A,CL-1.0,MOULDED CASE 3 3CT1...3CT3

27
5 5
KAYCEE

KLS001X-0A DOOR LIMIT SWITCH 1NO+1NC 4 1DLS;2DLS1;3DLS;DLS

10;16;22;27

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 BILL OF MATERIALS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 35
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Summarized parts list

1 supplier Type number Designation Quantity Device Tags Page 1

OMRON

S8VK-C24024/ED2 POWER SUPPLY (100-240V AC) OR(90-350V DC) INPUT ,10A 24V DC OUTPUT 1 PS
10

PANKAJ

POT_10K Ω POTENTIOMETER 0-10K Ω 1 POT1

17

PHILIPS

PL_5W_230VAC PANEL LAMP 230V, 5WATT LED TYPE 4 1PL;2PL1;3PL;PL

10;16;22;27
2 2
PHOENIX

1032531+2908214 AUXILLARY RELAY WITH BASE 4C/O 230/240V AC 38 1CFT;1ETC1X;1ETC2X;1ETC3X;1FA;1OTA;1OTT;1PCX 12...15;19;20;24

1QT;1QX;1THYT;2CFT;2ETC1X;2ETC2X;2ETC3X;2FA 25;29;30
05 2PCX;2QT;2QX;3CFT;3ETC1X;3ETC2X;3ETC3X;3FA
3PCX;3QT;3QX;CFT;LOC1;LOC2;QX;R1;R2;REM1;REM2
START/STOP;THFX;TSTCX

1070346 SIGNAL ISOLATOR, AUX: 24V DC, 4-20mA SINGLE I/P, 4-20mA/0-10V SINGAL O/P 1 SIG1
17

PROK DEVICE

MPEL-02(30-3000)Ma. ELR + CBCT MOULDED CASE 30 -3000mA 3 1ELR;2ELR;3ELR

18;23;28
3 3
RISHABH

EQ96_125/5A ANALOG AMMETER- RANGE (0-125)A, CL-1, 96SQMM, 90DEG,CTR-125/5A 2 1A;2A

16;22

EQ96_80/5 ANALOG AMMETER- RANGE (0-80)A, CL-1, 96SQMM, 90DEG,CTR-80/5A 1 3A

27

EQ96_415V ANALOG VOLTMETER- RANGE(0-500)V,PTR - 415V DIRECT CL-1, 96SQMM, 90DEG 1 V

10

SALZER

61325 AMMETER SELECTOR SWITCH,6A, WITH R-Y-B-O SELECTION,48SQRM 3 1ASS;2ASS;3ASS

16;22;27
05
61026 SELECTOR SWITCH, 6A,2W,2P WITH OFF 1 SS
4 14 4

6A - 61312 SAB13TDYR VOLTMETER SELECTOR SWITCH, 6A, WITH R-Y-B-OFF SELECTION, 48SQRM 1 VSS
10

SCHNEIDER

XB7EV06MPN INDICATION LAMP - 22.5MM DIA - 240V AC BLUE 1 B

10

XB5AS542N EMENGENCY PB MUSHROOM HEAD 40mm + 1NC 3 1EMPB;EMPB2;EMPB3

19;24;29

A9N3P02C 2A TP MCB, C-CURVE 1 F1

10

A9N2P10C 10A DP MCB, C-CURVE 1 F2

10
5
A9N2P16C 16A DP MCB , C-CURVE 1 F3 5
10

A9N2P06C MCB - 6A , DP, 10KA 12 1F1...1F3;2F1...2F3;3F1...3F3;F4...F6

10;16;22;27

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 BILL OF MATERIALS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 36
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37
 A B C D E F G H

Summarized parts list

1 supplier Type number Designation Quantity Device Tags Page 1

SCHNEIDER

A9N19661 6A RCBO ,DP,30mA 2 F7;F8

10

A9N3P06C 6A 3P MCB C' CURVE 1 F9

11

XB7EV04MPN INDICATION LAMP - 22.5MM DIA - 230V AC RED 9 1H1;1H4;2H1;2H4;3H1;3H4;H1;H2;R

10;12;21;26;31

XB7EV03MPN INDICATION LAMP - 22.5MM DIA - 240V AC GREEN 7 1H2;1H5;2H2;2H5;3H2;3H5;H3

12;21;26;31

XB7EV08MPN INDICATION LAMP - 22.5MM DIA - 240V AC AMBER 21 1H3;1H6...1H12;2H3;2H6...2H9;3H3;3H6...3H9;H4...H6

12;21;26;31
2 2
METSEEM6436HCL10RS MFM - CL-1 , 96SQMM WITH RS485 EM6436 1 MFM
11

XB5AA31N PB+ NO BLOCK - 22.5MMDIA GREEN 3 1PB1;2PB1;3PB1

19;24;29

XB5AA42N PB+ NC BLOCK - 22.5MMDIA RED 3 1PB2;2PB2;3PB2

19;24;29

XB5AA21N PB+ NO BLOCK - 22.5MMDIA BLACK 3 1PB3;2PB3;3PB3

20;25;30

LC1E120 POWER CONTACTOR 3P 120A AC3 DUTY, COIL:230V AC , 1NO+1NC 2 1PC;2PC

19;24

LAEN22 ADD ON BLOCK 2NO+2NC 3 1PC;2PC;3PC

19;24;29

LC1E65 POWER CONTACTOR 3P,AC-3 DUTY ,65A,230V AC COIL,1NO+1NC 1 3PC

3 29 3

LV540620 MCCB - 400A , 3P,36KA @415V LSIG RELEASE 1 Q

10

LV432598_IN MCCB - HANDLE 1 Q

10

29450 MCCB -C/O CONTACT 4 1Q;2Q;3Q;Q

10;16;22;27

32492 MCCB SPREADER 1 Q

10

LV516620- MCCB - 160A , 3P,36KA @400V LSIG RELEASE 2 1Q;2Q

16;22

LV429338_IN MCCB HANDLE 3 1Q;2Q;3Q

16;22;27
4 LV510649- MCCB ,3P,100A-LSIG RELEASE 400V@36KA 1 3Q 4
27

XB7EV05MPN INDICATION LAMP - 22.5MM DIA - 240V AC YELLOW 1 Y

10

5 5

05 ISSUED FOR APPROVAL 18.12.2024

04 ISSUED FOR APPROVAL 27.11.2024
Document Number : MANUFACTURER Project No: Customer : Panel : 03 ISSUED FOR APPROVAL 21.11.2024 DRAWING NUMBER :
MARATHON HEATER INDIA PVT.LTD., 02 ISSUED FOR APPROVAL 08.10.2024
Revision
RS FAB 156KW THYRISTOR CONTROL PANEL PAGE DESCREPTION : 05
New Bldg., Ground Floor, 188A, B-169(PART), 01 ISSUED FOR APPROVAL 11.09.2024 BILL OF MATERIALS
B-188 & B-189(A) , 00 ISSUED FOR APPROVAL 11.05.2024 Page 37
Road No 5, Madri Industrial Area, Udaipur, India
Rev Description Date Page 37