Machine Translated by Google

Endoscopy

Repair Manual
Machine Translated by Google

Warranty

Stryker Endoscopy warrants the X-7000 Light Source shall Stryker Endoscopy be liable for any breach of war-
against defects in both materials and workmanship to the ranty in any amount exceeding the purchase price of the
registered owner at the time of purchase. All components product.
are covered by the warranty for a period of one year from
the date of purchase. No agent, employee or representative of Stryker Endoscopy
has the authority to bind the Company to any other war-
This warranty does not apply to any unit which has been ranty, affirmation, or representation concerning this
the subject of misuse, abuse, neglect, improper installation instrument.
or operation or that which has been altered, adjusted, or
tampered with by any person other than Stryker Endos- This warranty is valid only to the original purchaser of
copy authorized service personnel. Stryker Endoscopy products directly from Stryker Endos-
copy or from a Stryker Endoscopy authorized agent. The
The customer is responsible for returning the defective warranty cannot be transferred or assigned by the original
equipment to the factory at his or her own expense. purchaser.
Stryker Endoscopy or its representative will service the unit,
repair or replace any defective parts thereof, and return the unit. The X-7000 Light Source warranty is void if any WARN-
INGS, CAUTIONS, or NOTES are disregarded.

If, upon examination, it is determined that the fault has All Stryker products are warranted against defects in
been caused by misuse or abnormal conditions of materials and workmanship.
operation, the repairs will be billed to the customer in the
same manner as out-of-warranty repairs.

Products repaired by Stryker Endoscopy will be issued a © Stryker and Stryker Endoscopy are registered trade-
30 day repair warranty against defects in both materials marks of Stryker Corporation.
and workmanship, provided the original warranty period
has expired. This warranty applies only to products that
have been repaired by Stryker. Instruments submitted
due to defects in materials and workmanship during the
warranty period will be repaired at no charge to the customer.

The warranty as set forth herein is exclusive and in lieu of

all other warranties, remedies, obligations, and liabilities of
Stryker Endoscopy Inc., expressed or implied, including
the implied warranties of merchantability and fitness for
use and of consequential damages. These products
are being sold only for the purpose described here, and
such warranty only runs to the original purchaser. In no event
Machine Translated by Google

Table of Contents

1.0 INTRODUCTION

1.1 Scope.................................................................................................................................................................................................1
1.2 Responsibility..........................................................................................................................................................................1
1.3 Upgrades.................................................................................................................................................................................1

1.6 Maintenance Precautions..............................................................................................................................................................1

1.7 Factory Service Instructions..............................................................................................................................................................2

1.8 Required Equipment................................................................................................................................................................2
1.9 Required Skills..................................................................................................................................................................2

2.0 DIAGNOSTICS AND CORRECTIVE MAINTENANCE

2.1 General Recommendations................................................................................................................................................3

2.2 Power Requirements...............................................................................................................................................................3

2.3 Ambient Requirements.................................................................................................................................................3 2.4
Connections and Wiring..................................................................................................................................................3 2.5 Verify
Operation..................................................................................................................................................................3

3.0 REPAIR CHECKLIST AND MATRIX

3.1 Diagnostic Analysis Checklist..............................................................................................................................................5 3.2

Repair Matrix..............................................................................................................................................................6

4.0 COMPONENT REMOVAL AND REPAIR

4.1 Component Replacement Instructions.................................................................................................................................7 4.1.1

Component Removal Table................................................................................................................................7 4.1.2
Individual Replacement Instructions..................................................................................................................8
4.2 Console Cover Removal ...........................................................................................................................................................8

4.3 Power Source Components..............................................................................................................................................................9

4.3.1 Control Board Replacement.................................................................................................................................9
4.3.2 Lamp Ballast Replacement..................................................................................................................................................10
4.3.3 AC Inlet Board Replacement..................................................................................................................................11
4.3.4 Ballast Fan Replacement..................................................................................................................................................12
4.4 Light Source Components..............................................................................................................................................................12
4.4.1 Bulb Fan Replacement..............................................................................................................................................12
4.4.2 Bulb Board Replacement..................................................................................................................................13
4.4.3 Shutter Replacement..................................................................................................................................13 4.4.4
Hot Mirror Replacement..................................................................................................................................13 4.4.5 Motor
Mount Replacement..................................................................................................................................14 4.4.6.1 Engine
Replacement................................................................................................................................................15 4.4.6.2
Integrating Rod Replacement................................................................................................................................15
Machine Translated by Google

4.5 Front Panel Components..............................................................................................................................................................16 4.5.1

Jaw Handle Replacement..............................................................................................................................................16 4.5.2
Potentiometer Knob Replacement..................................................................................................................................16 4.5.3
Front Panel Replacement..................................................................................................................................17 4.5.4 Jaw
Assembly Replacement..................................................................................................................................................17 4.5.5
Power Switch Replacement................................................................................................................................18 4.5.6 Display
Board Replacement................................................................................................................................18 4.6 Fuse
Replacement..................................................................................................................................................19
4.6.1 Rear Panel Fuses..............................................................................................................................................................19

5.0 ELECTRONIC PROCEDURES

5.1 Required Skills..............................................................................................................................................................................20 5.2

Alignment and Calibration.................................................................................................................................................20

6.0 FINAL ASSEMBLY AND TESTING

6.1 Required Skills.................................................................................................................................................................21 6.2

Assembly................................................................................................................................................................................21 6.3 Electrical
Current Leakage Test..................................................................................................................................................21
6.4 Hi-Pot Test................................................................................................................................................................................22

7.0 APPENDIX

7.1 Assembly Diagram................................................................................................................................................................23 7.2 Parts

Listing..............................................................................................................................................................................23 7.3 Reference
Documents..................................................................................................................................................23

8.0 WARRANTY
...................................................................................................................................................................................................................24

9.0 SERVICE
...................................................................................................................................................................................................................24

10.0 OTHER SERVICE

...................................................................................................................................................................................................................25
Machine Translated by Google

1.0 Introduction

1.1 SCOPE tive for up-to-date information on available options and

This manual is intended to be used as a reference guide for upgrades to equipment as well as updates to this manual.
electronics technicians and the Stryker Repair Team in the
analysis and repair procedures for the X-7000 Light 1.4 EQUIPMENT OVERVIEW
Source. It is meant to be used in conjunction with the
Stryker X-7000 Universal Light Source Operating and The Stryker Endoscopy X-7000 Light Source consists of
Maintenance Manual (Stryker P/N 1000-400-651) and the light source, power cord, and Operation and
does not replace existing documentation. Maintenance Manual. Replacement or spare lamps can
be pur-chased separately.
Stryker Endoscopy maintains a complete repair department for
the sole purpose of providing efficient and reliable service. 1.5 SERVICE OPTIONS

The user is advised to return a malfunctioning unit to

1.2 RESPONSIBILITY Stryker Endoscopy for repair or replacement, where
specialized equipment and technicians are available to
Stryker Endoscopy accepts full responsibility for the effects per-form repairs while maintaining full product quality and
on safety, reliability, and performance of the equipment safety.
only if readjustments, modifications and repairs have been
carried out exclusively by a person specifically authorized In the event that the user decides to undertake repair
by Stryker Endoscopy to do so. procedures, Stryker Endoscopy recommends that these be
carried out only by qualified technicians with proper test
In no event shall Stryker Endoscopy be liable for incidental equipment listed in this manual, so that the safety of
or consequential damages in connection with or arising operators and patients may not be compromised.
from the performance or use of its products after unautho-
rized modification or repair performed by individuals 1.6 MAINTENANCE PRECAUTIONS
other than Stryker Endoscopy perosnnel.
WARNING: The incorrect use of any of the required tools
1.3 UPGRADES and techniques may risk damage to the
equipment or injury to the person carrying
The Stryker Endoscopy X-7000 Light Source is a high per- out the procedure, subsequent operators, or
formance device designed for use with Stryker Endoscopy patient. Repairs should be made ONLY by
medical video cameras to provide outstanding illumination those who have been specifically trained in
of the surgical site across all endoscopic applications. the use of all pertinent equipment and technology.
With the proper light cable and adapters, it can be con- Nicks. Stryker Endoscopy cannot continue to
nected to any flexible or rigid endoscope. Stryker Endos- guarantee compliance to UL, CSA, TUV, or
copy reserves the right to incorporate improvements other labeled safety standards if service is
without notice. However, updated parts will be fully inter- performed by anyone other than Stryker
changeable with older versions and will offer at least the Endoscopy Personnel.
same level of quality and performance.

Stryker Endoscopy will inform customers of significant

upgrades to the product. Contact your Stryker representatives

1
Machine Translated by Google

1.7 FACTORY SERVICE INSTRUCTIONS 1.9 REQUIRED SKILLS

If service is needed either during or after the warranty Each diagnostic and repair procedure described in this
manual requires a technician qualified by training or experience
period:
in the following areas:

Contact Stryker Endoscopy at 1-800-624-4422 or contact •Basic electronics techniques

your local Stryker Endoscopy sales representative. If •Multimeter operation
needed, a loaner unit may be requested during the time of
your unit repair. 1.10 REQUIRED REPLACEMENT COMPONENTS

Package carefully in the original shipping con-tainer, if If a repair procedure necessitates replacement parts,
possible.
please refer to the Appendix (page 22).

Ship the Stryker Endoscopy X-7000 Light Source, prepaid

and insured, to:

Stryker Endoscopy Customer Service

Attention: Repair Department
5900 Optical Court
San Jose, CA 95138

1.8 REQUIRED EQUIPMENT

Most of the procedures described in this manual require

the following basic tool kit:

• Small flat blade screwdriver

• Medium Philips screwdriver
• 8” adjustable wrench
• Needlenose pliers
• Small wire cutting pliers
• Wire stripper
• Soldering iron and solder
• Multimeter
• Stryker medical video camera
• Stryker Scope
• Fiber optic cable
• Glass fuse puller
• Shorting clip
• Bio Tek Model 170 Analyzer or equivalent current
leakage tester
• Nut drivers 11/32” and 5/16”
• Open end wrenches 7/16” and 1/2”
• Set of standard allen wrenches / hex keys
• Hi-Pot Tester

2
Machine Translated by Google

2.0 Diagnostic and Corrective Maintenance

2.1 GENERAL RECOMMENDATIONS NOTE: A proper electrical installation procedure will ensure that
all associated signal cabling is cor-rectly installed

The Stryker Endoscopy Model X-7000 Light Source is a prior to applying AC power to the system.

precision which instrument has been engineered and man-made

with great care to ensure the safety of operators and patients. In
order to maintain the high level of safety and reliability required of 2.3 ENVIRONMENTAL REQUIREMENTS

the it is important to fully understand and comply with all

required procedures set out here. Ensure that:

• The distance between the X-7000 Light Source and the

If some part of a procedure is omitted or adequate associated devices does not exceed the available cable

equipment is not used, the safety and performance of the device length.

may be unknowingly compromised. It is strongly • Controls will be easily accessible to operator.

recommended that if any element in these procedures is beyond • Ventilation is not obstructed around the unit. Avoid

the scope of the technician's training, refer to section 1.7 locations with excessive heat or temperature fluctuation

for information on obtaining fully qualified professional tions, such as direct sunlight.

service at Stryker Endoscopy.

2.4 CONNECTIONS AND WIRING

WARNING: As is the case with all AC powered devices,

dangerous voltages are present. If adequate safety Please refer to the procedures detailed in the X-7000 Uni-versal

precautions are not taken, results may include Light Source Operating and Maintenance Manual (Stryker P/N

damage to the equipment, injury, or death. It is #1000-400-651).

imperative that these procedures be approached
only by trained technicians with proper equipment 2.5 VERIFY OPERATION

after fully reading and understanding the steps

involved. After ensuring that both power and signal connections have been
correctly made, place the power switch in each unit to the “ON”
2.2 POWER REQUIREMENTS position. Check that an image is present on the monitor.

• There is one AC power cord for the X-7000 Light Source.

A separate AC power cord is normally required for any
other instrument being used.
• Each instrument is clearly marked for power require-
ments at the AC power cord connection.
• Testing the outlet for proper grounding and polarity is
highly recommended prior to connecting the X-7000
LightSource. If available, a ground-fault-interrupt type
outlet will provide an additional level of safety.

3
Machine Translated by Google

3.0 Repair Checklist and Matrix

3.1 INITIAL REPAIR CHECKLIST

The following page is intended for use by qualified Stryker personnel

only. Complete a copy of the checklist and file it in the DHR.

3.2 REPAIR MATRIX #1

3.3 REPAIR MATRIX #2

The Repair Matrices are intended for use by qualified Stryker

personnel only, in conjunction with section 4.0 (Component
Removal and Repair). See page 6 and 7 for Repair Matrices.

4
Machine Translated by Google

5900 Optical Court

San Jose, CA 95138
t: 408 754 2000 f: 408 754 2505
Endoscopy
www.stryker.com

DIAGNOSTIC ANALYSIS CHECKLIST CHECK DATE: _______________NAME: _____________________

SERIAL #: ___________________

What is the customer complaint?

General Assembly Check Points Yes/No Details

Is there any visual damage on the unit?
Are the door switches plastic or metal?
Are there screws on the door switches?
What is the Rev of the control board? (Rev. stamped on
control board)
Does the front display board backlight turn on when the device
Does warm message appear when the unit is powered on?
Does the unit turn on the front panel LEDs as expected after
warm message?
What is the software version number?
How many hours are there on the bulb?

System Checks Yes/No Details

Does the unit have D53 and D54 chips? (Rev. F and prior
versions only)
Does the unit turn on the bulb when the interlocks are closed?
(door and light cable)
Does the unit show the brightness properly?
Does the unit switch between run/standby?
Does the unit switch between auto/manual?
When the cable is pulled out, does the bulb turn OFF?
If not, record the voltage between TP20 and GND. Cable in: Cable out:
When the door is opened, does the bulb turn OFF?
If not, record the voltage between TP23 and GND. Door open: Door closed:

Failure Diagnostics Yes/No Details

Is power button flashing when powered on?
Disconnect the ballast from the control board and
connect the jumper cable, Does the bulb turn ON?
If the bulb does not turn on,
Measure the boost voltage. Boost voltage =
Measure the 5-V line voltage on the jumper. 5-V line value =
Measure the 12-V line voltage on the jumper. 12-V line value =

Other Observations:

Staff Recommendation:
Machine Translated by Google

3.2 REPAIR MATRIX

Use the following matrix to identify failure and repair codes. Refer to section 4.0 for repair instructions.

REPAIR CODES

NLB NCB NLL NMO NPB BBR IRR NSW NFU NFG NSH NDB NJW EBF CHR NC1 BUR BAR RCR DFR NSP NHL NFP

Integrating
Assembly

Assembly
Software
Replace

Upgrade

Ethernet
Replace

Replace

Replace
Replace

Replace

Replace
Replace
Replace

Replace
Replace
Replace
Replace

Replace
Replace

Replace

Replace
Replace

Replace
Replace

Eprom /

Replace
Replace

Replace
Replace

Chassis
Control

Display
Shutter

Ribbon
house)

Handle
Engine

Ballast
Ballast

Switch
Power

Mirror
Board

Board

Board

Board

Board

Cover

Cable

Panel
Front
Knob
Slide
Fuse
Bulb
Bulb

Bulb
Inlet

Feet
Rod

Jaw

Jaw
Fan

Fan
Hot

(in-

Pot
AC

Error Code Failures

E1F E-1 231
E2F E-2 3 1 4 2
E3F E-3 21
E5F E-5 43 21
E6F E-6 1 2
Power Failures
PSF Power Switch Failure 4 3 2 1
LPF No Power 2 3 4 1
FBF Flashing Power Button 2 1 3

BUF "Bulb" in Bulb Hours 1 2 3

PFF Power only to Front Panel 12 34
Light Output Failure
NLF No Light Output 341 5 6 2
SBY Unit won't exit Standby Mode 425 3 67 1 5 8
LLF Low Light Output 1 4 32
BHF Bulb Hours not Displayed 3 1 24
DCF Delayed Ignition, Clicking 231
DPF Delayed Ignition, Popping 132
STR Strobing Light 321 54 6
LOF Light Stays On 2 3 1
Input/Output Ports
PSF Permanent Sidne Failure 2
ISF Intermittent Sidne Failure 12 1
ECF Ethernet Communication Failure 2 1
VIF Video Failure 1
Board/Component Failures
CBF Control Board Failure
FAILURE 1
LBF Ballast Failure 1
DBF Display Board Failure 1
BJW Jaw Assembly Failure 1
BAF Bulb Assembly Failure 1
BBF Bulb Board Failure 1
EBR Ethernet Board Failure 1
PBF AC Inlet Board Failure 1
FMO Motor Failure 1
IRF Integrating Rod Failure 1
BFG Hot Mirror Failure 1
BSH Shutter Failure 1
PSF Power Switch Failure 1
BSP Slide Pot Knob Failure 1
BHD Jaw Handle Failure 1
EPF Eprom Failure 1
FUF Fuse Failure 1
RBF Ribbon Cable Failure 1
FNF Fan Failure 1 2
Cosmetics
CHF Damaged Chassis 1
COF Damaged Cover 1
DFF Damaged/Missing Feet 1
FPF Damaged Front Panel
61
Machine Translated by Google

4.0 Component Removal and Repair

4.1 COMPONENT REPLACEMENT INSTRUCTIONS 4.1.1 Component Removal Table

Required skills: NOTE: All components in previous columns must be

Basic electronic techniques. removed before removing a component.

WARNING: The incorrect use of any of the required tools

1234 5
and techniques may risk damage to the
equipment or injury to the person carrying
out the procedure, subsequent operators, or Control Ballast AC Inlet
Board Board
patient. Repairs should be made ONLY by
those who have been specifically trained in Ballast
the use of all pertinent equipment and technology. Fan
nickels.

Bulb, Bulb
The following instructions apply to the removal of Bulb Fan Board
components from the X-7000. To remove a component
for replacement or repair will require the removal of certain Shutter Hot Engine Engine
Mirror Mount
other components. Components must be removed in the
Assembly
order listed in the following procedures.
Integrating
Rod
The table in section 4.1.1 shows the order in which
components must be removed according to the basic
physical assembly of the X-7000. To remove a Slide Front Power
component for replacement, or repair, begin with section Button, Panel Switch
4.2 and proceed accordingly to the appropriate section. Jaw Knob

Display
Board

Jaw
Assembly

7
Machine Translated by Google

4.1.2 Individual Replacement Instructions 4.2 CONSOLE COVER REMOVAL

NOTE: Before removing any component in the X-7000, Tools Required:

the Console Cover must be removed (refer to Basic Tool Kit
section 4.2).
• Remove power cord.
To remove and repair any of the following components, • On the back of the unit, remove the two screws attaching
proceed to section 4.3 (Power Source Components): the console to the unit.
• Control Board (4.3.1) • Open the lamp door latch on the side of the unit and
• Lamp Ballast (4.3.2) open the door.
• AC Inlet Board (4.3.3) • Slide the cover back, then lift off.
• Ballast Fan (4.3.4)

To remove and repair any of the following components,

proceed to section 4.4 (Light Source Components):
• Bulb (4.4.1)
• Bulb Fan (4.4.2)
• Shutter (4.4.3)
• Hot Mirror (4.4.4) •
Motor Mount (4.4.5) •
Motor (4.4.6.1) •
Integrating Rod (4.4.6.2)

To remove and repair any of the following components,

proceed to section 4.5 (Front Panel Components):
• Jaw Handle (4.5.1)
• Potentiometer Knob (4.5.2)
• Front Panel (4.5.3)
• Jaw Assembly (4.5.4)
• Power Switch (4.5.5)
• Display Board (4.5.6)

To remove and repair any of the following components,

proceed to section 4.6 (Rear Board Components):
• Fuses (4.6.1)

8
Machine Translated by Google

4.3 POWER SOURCE COMPONENTS

4.3.1 Control Board Replacement

Tools Required:
Basic Tool Kit

• Remove power cord and console cover (procedure 4.2).

• Disconnect connectors and attached wires.

• Remove the 5 screws attaching the control board to the

ballast.

• Unscrew the nut and washer on the BNC connector.

• Remove the old control board.

• Install a new control board with 4 screws.

• Reattach the connectors to their original locations,

including attaching the ground for the ribbon cable with the 5th
screw.

• Screw washer and nut onto BNC.

• Perform calibration (procedure 5.2).

• Reinstall the console cover.

• Perform Electrical Current Leakage Test (procedure

6.3).

9
Machine Translated by Google

4.3.2 Lamp Ballast Replacement

Tools Required:
Basic Tool Kit

• Remove power cord and console cover (procedure

4.2).

• Remove the control board (procedure 4.3.1).

• Label and disconnect the three power input cables located

at the rear of the ballast.

• Remove the bulb holder assembly.

• Using the X-Long Magnetic Phillips screwdriver, remove

the 4 screws attaching the lamp ballast to the chassis.

• Replace the lamp ballast assembly.

• Install new ballast assembly using an X-Long Magnetic

Phillips screwdriver.

• Reconnect all cables previously disconnected.

• Reattach the control board to the chassis.

• Reinstall the console cover.

• Perform Electrical Current Leakage Test (procedure 6.3).

• Perform Hi-Pot test (procedure 6.4).

10
Machine Translated by Google

4.3.3 AC Inlet Board Replacement

Tools Required:
Basic Tool Kit

• Remove power cord and console cover (procedure

4.2).

• Remove the control board (procedure 4.3.1).

• Remove the lamp ballast (procedure 4.3.2).

• Remove the 2 bolts from the 2 nuts.

• Remove the 1-2 screws from the AC inlet board (number

of screws varies by revision).

• Remove the wiring harness from the J2 connector.

11
Machine Translated by Google

4.3.4 Ballast Fan Replacement 4.4 LIGHT SOURCE COMPONENTS

Tools Required: 4.4.1 Bulb Fan Replacement

Basic Tool Kit
Tools Required:
NOTE: BOTH fans must be replaced if one fan malfunctions. Basic Tool Kit
tions.
NOTE: BOTH fans must be replaced if one fan malfunctions.
• Remove power cord and console cover (procedure tions.
4.2).
• Remove power cord and console cover (procedure
• Remove the black ribbon cable. 4.2).

• Remove the fan wire harness assembly. • Remove the bulb module.

• Note the fan orientation. • Detach the wire harness from the control board.

• Remove the 2 nuts attaching the fan to the Chassis and • Remove the 2 nuts attaching the bulb fan housing assembly
remove the sub-assembly. to the chassis.

• Remove the 4 screws from the fan mounts. • Note the fan orientation.

• Remove the malfunctioning fan(s) and replace. Ensure the correct • Remove the 4 nuts attaching the bulb fan to the fan
orientation. mounts/fan ducts.

• Reinstall the 2 fan mounts with the 4 screws. • Reinstall the new fan onto the mounts/duct with 4 bolts,
ensuring the correct orientation.
• Reinstall the 2 nuts.
• Reinstall the fan assembly onto the chassis with 2 nuts.
• Reinstall the black ribbon cable, fan wire harness assem-
bly, and console cover. • Reconnect the wire harness.

• Perform Electrical Current Leakage Test (procedure 6.3). • Replace the bulb module and cover.

12
Machine Translated by Google

4.4.2 Bulb Board Replacement

• Remove power cord and console cover (procedure 4.2).

• Remove the bulb.

• Remove the bulb fan (procedure 4.4.1).

• Remove the 2 wire harnesses.

• Remove the bulb board and replace.

4.4.4 Hot Mirror Replacement
• Reinstall the 2 wire harnesses, bulb fan, bulb, and cover.
• Remove power cord and console cover (procedure 4.2).

• Remove the bulb (procedure 4.4.1).

• Remove the shutter (procedure 4.4.3).

• Remove the 2 Allen screws.

• Remove the hot mirror mount and replace.

• Reinsert the 2 Allen screws.

• Replace the shutter, bulb, and cover.

4.4.3 Shutter Replacement

• Remove the power cord and console cover (procedure

4.2).

• Remove the bulb (procedure 4.4.1).

• Remove the Allen screw from the shutter shaft.

• Remove the shutter and replace.

• Reinsert the Allen screw.

• Replace the bulb and cover.

13
Machine Translated by Google

4.4.5 Motor Mount Replacement

• Remove power cord and console cover (procedure 4.2).

• Remove the bulb (procedure 4.4.1).

• Remove the hot mirror (procedure 4.4.4).

• Remove the 2 Phillips screws from beneath the hot mirror.

ror.

• Remove the 2 nuts.

• Remove the motor wire harness from the control board.

• Remove the motor mount assembly with the motor

attached, and replace.

• Replace the wire harness.

• Reinsert the 2 nuts and 2 Phillips screws beneath the hot

mirror.

• Replace the hot mirror, bulb, and cover.

14
Machine Translated by Google

4.4.6.1 Motor Replacement

• Remove power cord and console cover (procedure 4.2).

• Remove the motor mount (procedure 4.4.5).

• Remove the 4 Allen screws.

• Remove the motor and replace.

• Reinsert the 4 Allen screws.

• Replace the motor mount and cover.

4.4.6.2 Integrating Rod Replacement

• Remove power cord and console cover (procedure 4.2).

• Remove the motor mount (procedure 4.4.5).

• Remove the 2 screws and the cover.

• Slide the integrating rod out.

• Swab the rod holder with alcohol.

• Insert new integrating rod.

• Reinsert the 2 screws.

• Replace the cover and motor mount.

15
Machine Translated by Google

4.5 FRONT PANEL COMPONENTS 4.5.2 Potentiometer Knob Replacement

4.5.1 Jaw Handle Replacement • Remove power cord.

• Remove power cord. • If potentiometer knob is damaged or detaches from the

front panel, but the protruding metal tab is still
• Remove the set screw from the bottom of the jaw handle. connected, perform the following repair steps:

• Remove the jaw handle from the actuator shaft. • Remove the set screw from the bottom of the potentiom-
another knob.

• Ensure that the jaw handle key (P/N 105-186-472) stays

in place on the actuator shaft. • Remove the knob from the slide pot of the front panel.

• Replace the jaw handle onto the actuator shaft. • Loosely screw the set screw into the bottom of the potenti-
tiometer knob.
• Secure the jaw handle in place using the set screw.
• With the screw hole facing down, insert the potentiometer
• Reinsert the set screw and reinstall the cover. knob onto the slide pot.

• Secure the knob in place by screwing in the set screw.

• If the potentiometer knob is damaged or detached from

the front panel, and the protruding metal tab is also
damaged or disconnected, replace the display board and
potentiometer knob.

16
Machine Translated by Google

4.5.3 Front Panel Replacement • Replace all removed components.

• Remove power cord and console cover (procedure 4.2). 4.5.4 Jaw Assembly Replacement

• Remove the jaw knob and potentiometer knob (procedures • Remove power cord and console cover (procedure 4.2).
4.5.1 and 4.5.2,).
• Remove the front panel (procedure 4.5.3).
CAUTION: DO NOT DAMAGE THE JAW INTERLOCK
CABLE WHEN REMOVING THE FRONT • Remove the motor mount (procedure 4.4.5).
PANEL.

• Remove the ESST wire harness from the display board.

• Disconnect the ribbon cable from the inside of the front • Remove the 4 Phillips screws.
panel.
• Remove the jaw assembly and replace.
• Disengage the six tabs which hold the front panel onto
the chassis. • Reinsert the 4 Phillips screws.

• Remove the jaw interlock cable from the display board. • Replace the ESST wire harness, motor mount, front
panel, and cover.
• Remove the display board (procedure 4.5.6).

• Remove the power switch (procedure 4.5.4).

• Remove the ESST ring.

• Remove the front panel and replace with new panel.

17
Machine Translated by Google

4.5.5 Power Switch Replacement 4.5.6 Display Board Replacement

• Remove power cord and console cover (procedure 4.2). • Remove power cord and console cover (procedure 4.2).

• Remove the jaw knob and potentiometer knob • Remove the front panel (procedure 4.5.3).
(procedures 4.5.1 and 4.5.2).
• Detach the flex cable from the display board (J1).
• Remove the front panel (procedure 4.5.3).
• Unclip the 6 front panel clips from the chassis.
• Cut the zip tie over the cables.
• Remove the ESST ring cable from the display board.
• Disconnect wire harness from display board.
• Remove the ribbon cable from the display board.
• Push in the two snap clips and push out the switch from
inside the console. • Remove the power switch wire harness from the display
board.

• Remove the LED and verify its operation.

• Remove the display board from the front panel clips.
• Replace the LED if necessary, inserting it to full depth with the
appropriate Allen wrench. • Replace the display board.

• Insert a new power switch. • Push the board onto the front panel clips.

• Reconnect the wire harness. • Reattach the power switch wire harness.

• Replace the zip tie, front panel, and console cover. • Reattach the ESST ring wire harness.

• Perform Electrical Current Leakage Test (procedure 6.3). • Reattach the front panel ribbon cable.

• Reinsert the front panel onto the chassis.

• Reattach the jaw handle and potentiometer knob (procedure).

durations 4.5.1 and 4.5.2).

• Reinstall the console cover.

• Perform Electrical Current Leakage Test (procedure 6.3).

18
Machine Translated by Google

4.6 FUSE REPLACEMENT

4.6.1 Rear Panel Fuse Replacement

Tools Required:
Basic Tool Kit

• Remove power cord.

• Locate the fuse holder below the power cord inlet (see
Figure 1).

• Release the fuse holder clamps with a flat head screw

driver and remove the fuse holder with 2 attached fuses.

• Wipe the metallic ends of the new fuse(s) with a clean

tissue to remove any residue from fingers..

• Remove the old fuse(s) and install a new 5a fuse in the

fuse holder.

• Replace the fuse holder with 2 attached fuses.

• Reattach the fuse holder clamps.

19
Machine Translated by Google

5.0 Electrical Procedures

5.1 REQUIRED SKILLS

• Basic electronics techniques.

• Experience in the operation of an oscilloscope.

WARNING: The incorrect use of any of the required tools

and techniques may risk damage to the
equipment or injury to the person carrying
out the procedure, subsequent operators, or
patient. Repairs should be made ONLY by
those who have been specifically trained in
the use of all pertinent and techniques.

5.2 ALIGNMENT AND CALIBRATION

1. Align and calibrate the unit per the instructions in MAP

0337.
2. If the lamp ballast or the control board were replaced,
then perform a burn-in and hot strike, per the instructions
tions in MAP 0337.

20
Machine Translated by Google

6.0 Final Assembly and Testing

6.1 REQUIRED SKILLS • Disconnect the power cord from the power source.

• Basic electronic techniques • Disconnect the video cables from the console.

• Experience in the operation of a Current Leakage Tester.

• Connect the power cord to the power receptacle on the
safety analyzer front panel.
6.2 ASSEMBLY

• Clip the safety analyzer test load to the console ground

• Reinstall all relevant components.
post.

• Verify that all connectors are firmly attached to their proper

• Set the main power switch on to “ON” and plug in the
locations.
light cable.

• Ensure that there are no unattached or unsoldered leads.

• Set the main power switch on the safety analyzer to the
“CHASSIS LEAKAGE µA” position.
• Check all physical mounting screws and nuts for tight-
ness.
• Read the leakage current in the following positions:

• Install console cover.

NORMAL POLARITY - NORMAL GROUND

• Apply power and check for proper operation. NORMAL POLARITY - OPEN GROUND
REVERSE POLARITY - OPEN GROUND
• If unit is still malfunctioning after following this man- REVERSE POLARITY - NORMAL GROUND
ual's instructions, follow procedure 1.7 to obtain factory
service at Stryker Endoscopy.
• If any leakage reading is over 500µA, send the unit to
Stryker Endoscopy for repair (refer to procedure 1.6 to
• If the unit appears to be operating correctly, proceed to
obtain factory service at Stryker Endoscopy).
procedure 6.3.

• Set the power and the safety analyzer power to “OFF.”

6.3 ELECTRICAL CURRENT LEAKAGE TEST

• Disconnect the safety analyzer from the X-7000.

Required Equipment:
Bio-Tek Current Leakage Tester
• This completes the repair procedure

• ALWAYS perform this test after working on the unit and

prior to returning it to operation.

• Maximum leakage specification is 500µA for “open

ground” or single-fault condition.

21
Machine Translated by Google

6.4 HI-POT TEST

• Energize the Hi-Pot tester and adjust the voltage by turning

the adjusting knob until the meter reads 1.8KV.

• Ensure the Hi-Pot tester is operating properly by touching the

positive and negative test leads and listening for the sound
emitted.

• If no sound is emitted, turn the equipment in for repair.

• If sound is emitted, reset the unit before proceeding.

• Connect an alligator clip to the neutral and positive terminals

of the power plug.

• Turn on the standby and power switches.

WARNING: HIGH VOLTAGE!

• Touch the positive test lead (red probe) to the alligator clip
and the negative lead (black probe) to the ground post.

• Hold the leads there for one second. If sound is emitted

from the Hi-Pot tester, reject the unit.

22
Machine Translated by Google

7.0 Appendix

7.1 ASSEMBLY DIAGRAM

7.2 PARTS LISTING

TO 105-199-584 ASSY, BOTTOM TRAY

B 105-199-581 ASSY, ELLIPTICAL BULB MODULE ASSY,
C 105-199-678 COVER,
D 105-193-198 SCREW, 6-32 X 0.25 PH EXT. SEMS

7.3 REFERENCE DOCUMENTS

• MAP 0337

NOTE: NONE OF THE IN-HOUSE MAPs (Manufacturing

Assembly Procedures), QIPs (Quality
Inspection Procedures), SPECIALTY TOOLS,
JIGS, OR FIXTURES LISTED IN THIS MAN-
UAL ARE AVAILABLE FOR PURCHASE.

23
Machine Translated by Google

8.0 Warranty

This Stryker Endoscopy product is warranted to the original purchaser to be free from defects in material and workmanship for the
following times:
• One year following the date of delivery and an additional 30 days following repair
This warranty extends to all purchases and is limited to the repair or replacement of the product without charge when returned in the
original shipping case to:

Stryker Endoscopy
5900 Optical Court
San Jose, CA 95138

Stryker Endoscopy cannot accept responsibility for returns or replacements which have not been authorized. This warranty does not
cover damages caused by misuse or by failure to follow the procedures outlined in this manual or demonstrated by Stryker
Endoscopy representatives.

There are no other expressed warranties.

9.0 Service

The user is advised to return a malfunctioning unit to Stryker Endoscopy for repair or replacement, where specialized equipment and
technicians are available to perform repairs while maintaining full product quality and safety.

In the event that the user decides to undertake repair procedures, Stryker Endoscopy recommends that these be carried out only by
qualified technicians with proper test equipment listed in this manual, so that the safety of operators and patients may not be
compromised.

If service is needed either during or after the warranty period:

1. Contact Stryker Endoscopy at 1-800-624-4422, or call your local Stryker Endoscopy sales representative.
2. Clean and sterilize all parts that will be returned for service. Follow the instructions provided in the user manual.
3. Package all the components carefully in the original shipping container if possible.
4. Ship the product pre-paid and insured to:

Stryker Endoscopy Customer Service

Attention: Repair Department
5900 Optical Court
San Jose, CA 95138

The product described in this manual is continually being reviewed, and improvements may be made without notice.
Stryker and Stryker Endoscopy are registered trademarks of Stryker Corporation.

24
Machine Translated by Google

5900 Optical Court

San Jose, CA 95138
408-754-2000
1-800-624-4422

1000-400-755 Rev. A