Petroleum Primary Processing Technology UNIT 1
Petroleum Primary Processing Technology UNIT 1
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STEP1:
DIAGENESIS-FORMS KEROGEN
Diagenesis is a process of compaction under mild conditions of temperature
and pressure When organic aquatic sediments (proteins, lipids, carbohydrates)
are deposited, they are very saturated with water and rich in minerals. Through
chemical reaction, compaction and microbial action during burial, water is
forced out and carbohydrates breakdown to form new structure that comprise
waxy materials known as kerogen.
STEP 2:
CATAGENESIS-TURNS KEROGEN INTO CRUDE OIL AND NATURAL
GAS:
As temperatures and pressure increases, the process of catagenesis begins,
which is the thermal degradation of kerogen to form hydrocarbon chains. The
process catagenesis is catalyzed by the minerals that are deposited and persist
through marine diagenesis. The conditions of catagenesis determine the product,
such that higher temperature and pressure lead to complete cracking of the
kerogen and progressively lighter and smaller hydrocarbons Formation of crude
oil through combination of physical and biological processes rather than
individually.
1.1.1 Physical Methods:
It depends upon the factors like
1. Heat
2. Pressure
3. Heat and pressure
4. Catalysts
5. Radioactivity
1.1.2 Biological Methods:
All the biological methods are governed by source and environment such as'
1. By preservation of hydrocarbons synthesized by the source sediment
organisms.
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2. Biological reduction: (anaerobic or aerobic) source being.
➤ Fatty acids
➤ Proteins and amino acids
➤ Carbohydrates
There are two theories that explained about the origin of petroleum:
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A magnetometer is a device that is pulled behind an airplane on a long
cable that detects variations in the earth's magnetic field. Sedimentary rocks
generally have low magnetic properties compared to other rock types. It is
carried out either on the ground or from the air by air borne magnetometer. It is
based on the principle that the magnetic attraction on the surface depend on
magnetic the rock and distance from the surface.
1.2.4 Gravimeter
A gravimeter measures minute differences in the pull of gravity at the
earth's surface. Mapping these differences reveals large masses of dense
subsurface rock which allow geologists to have better idea of the structures
below ground.
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1.2.8 REMOTE SENSING
Remote sensing is the use of aerial photographs to locate and map surface
features. Once an area is selected and the satellite imagery obtained, the
exploration geologist utilizes mapping techniques to produce a geologic map.
Another type of remote sensing techniques uses imagery that was created
from radar looking at the ground called side looking airborne radar. Some of
this imagery is flown with an aircraft while some of it is onboard satellite. These
types of map allow geologists to determine where hydrocarbon might be
located.
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many of these compounds in the early days of discovery were grouped because
they were oils with fragrant odors.
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3. Cycloalkanes are hydrocarbons containing one or more carbon rings to
which hydrogen atoms are attached. The general formula for a saturated
hydrocarbon containing one ring is CnH2nCnH2n.
4. Aromatic hydrocarbons, also known as arenes, are hydrocarbons that
have at least one aromatic ring. Aromatic compounds contain the benzene
unit. Benzene itself is composed of six C atoms in a ring, with alternating
single and double C–C bonds:
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1.3.1 Based On API Gravity
➤ Light crude oil - having an API gravity higher than 31.1° API
➤Medium crude oil - having an API gravity betwcon 22.3° APl and 31.1°
API
➤ Heavy crude oil - having an API gravity below 2° API
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➤Carbon - 84%
➤ Hydrogen - 14%
➤Sulphur - 1+0.3%
➤N2, O2, metals & salts - <1%
1.4.1 Hydrocarbons
Paraffins
Formula: Cn H2n+2
It can be either straight chains (normal) or branched chains(isomers) of
carbon atom. The lighter straight chain paraffin molecules are found in gases
and paraffin waxes. The branched chain paraffins are usually found in heavier
fractions of crude oil and have higher octane numbers than normal paraffins.
Aromatics
Aromatics are unsaturated ring type hydrocarbon (cyclic) compounds.
These are found in heavier fractions of crude oil. It usually having high boiling
points, low pour point (freezing points), high octane number, high viscosity and
low viscosity index and these burn characteristically with a red flame with much
soot. Actually the light aromatics (BTX) do not exceed even 5% of crude of
general nature
Olefins CnH2n
The first four are gases and unto C15 are liquids and beyond C15 are
solids. Unsaturated compounds like olefins, diolefins in general, do not appear
in crudes to measurable quantities, but detected in some crude. These are
formed during cracking operations.
Alkynes Cn H2n-2
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These are isomeric with diolefins. Acetylene yield crystalline compounds
with ammonical solution of copper salts and are attacked by sulfuric acid.
Acetylene can be readily hydrogenated to give stable compounds.
Diolefins CaH2-2
These are produced during cracking operations they do not form salts
with ammonical solutions of copper salts. But with mercuric chloride it forms
precipitates.
Naphthenes Cn H2n
Ring structure starts with C5 atoms. It is isomeric with olefins, but differ
in properties. It exhibit both the properties of saturated paraffins and unsaturated
aromatics.
Inorganic Sulphur
➤Sulfur is found in most of the crudes in variable amounts. It present in
more quantities in higher molecular weight stocks.
➤ It occurs in different form like free sulfur, H2S, mercaptans and
thiophenes etc..
➤ Heavier fraction contain sulfides, polysulfides, sulphonates and
sulphates.
➤ It creates problem like corrosion and pollution problems Oxygen and
nitrogen
Oxygen and Nitrogen :
➤ Oxygen and nitrogen do not occur in free state either in crudes or in
fractions.
➤ Oxygen occurs as oxygenated compounds like phenols, cresols.
Naphthenic acids, sulphonates, sulfates and sulfoxides.
➤ Nitrogen exists in the form of indoles, pyridines, quinolines and
amines usually below 2%
Asphalts, Resins And Bitumens
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➤ Asphalts are high molecular weight complex molecules black in colour
soluble in aromatic solvents and carbon disulphide.
➤Resins are mostly compounds of highly condensing structures,
containing O2, sulfur and N2
➤Bitumen is made up of asphaits, resins and mineral oil.
➤ These three components comprise a colloidal system, asphalt are
suspended in oil and resin contribute to the stability of the system.
Less Inorganic
➤Nickel, Vanadium, Iron, Silica, Sodium, Magnesium, and Halogens.
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Hybrid Base (Or) Naphthenic Base
` Crude which contain asphaltic material with small amount of paraffin
wax.
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➤ <20 API gravity - naphthenic
➤20 - 30 API gravity - mixed base
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1.7.3 Latent Heat Of Vaporisation
The heat absorbed per unit mass of a given material at its boiling point
that completely converts the material to gas at the same temperature. It is related
to molecular weight, ° API and molar average boiliog point.
T
L = γ LB TB
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Viscosity index = indicates the variation characteristics of viscosity with
temperature.
L−U
V.I = L−H
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➤ Lower then carbon residue the more valuable the crude, expressed
interns of 1) Rams bottom 2) Conrad son.
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The EIA (U.S energy information administration) forecasts that the
global crude oil supply and demand gap will average around
290,000 bpd (barrels per day) in 2017.
Excess supply, combined with a market expectation for softening
global demand, has weighted on oil prices.
➤Global supply will likely continue to outpace demand this year due to
significant production increases from OPEC and the lag in production
slowdown from both us shale and from non OPEC.
Chinese oil imports will continue to expand in the second half of 2017
because of strong Chinese passenger car sales. Given the significant
increase in vehicles on the road in china over the last two years, H is
likely that product demand will prompt more imports and more
aggressive refining activity in china.
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