Wayne AGE Energy Business Parts Manual Wayne Helix™ dispenser WM048522 Rev 04 AERead this manual before starting any installation, service, or maintenance work Fue! dispensers contain both electrical components and a hazardous, flammable and potentially explosive liquid. Failure to follow the below precautions and the Warning and Caution instructions. in this manual may result in serious injury. In addition, itis your responsibilty to follow all rules, codes, regulations, and laws that apply to your location and type of work being performed. Safety precautions Moke sure that ALL power to the dispenser is tured OFF before opening the cabinet or starting work. Physically lack, restrict access to, and/or tag the circuit breakers you turn off. In addition, be sure to trip (close! all emergency valves under the dispenser lif installed] BEFORE you begin. Make sure that you locate the facility's emergency shut-off button, and know how to turn OFF power to the dispenser and submersible pumps if any) in an emergency. Never allow leaking pump to run! Use appropriate measures to clean up any fuel on the forecourt, cond ensure that any leaks or issues that could cause « leak are attended to and repaired immedi otely. Indicators and not: Note! Indicates extra information or tip. NOTICE! Highlights an essential element of a procedure to help ensure accuracy, completeness, and appropriate performance. Indicates o potentially hazardous situation, which if not avoided, could resultin personal non-lethal) injury or equipment damage. wmo4es22 Revo4 04/2014INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH, |F NOT AVOIDED COULD RESULT IN DEATH (OR SERIOUS INJURY. INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY, WMm048522 Revo4 04/2014Table of Contents Table of Contents 1 Health end Sofety Regulations... 7 2 Introduction 8 21 Separation of power supply 9 22 Electrostatic discharge (ESD) 9 23 Dispensers covered ~ 10 24 Abbreviations 10 25 Side A- Side B a 3 Quick reference 12 Hydraulic configurations (tubes... senna 13 41 Helix 1000 B 42 Helix 2000 - Small style 15 43 Helix 4000 - Narrow body 18 44 Helix 5000- Wide body ~ 2B 45 Helix 6000 -C-style 32 5 Electronic head 36 5.1 Frame module, EHPM 36 5.2 Frame EHPM, internal 37 5.3 Frame exterior stucture . EHPM .ossnmnnnnnnnn sev — 3B 5.4 — Frame Helix 1000 39 55 iGemboord 40 551 Sealing of programmed load switch a 5.6 Connection boord, LEE a 5.7 ISB, module LEE 42 5.8 Power supply module, LEE 43 59 Bezel. au 594 LEE BOE en oe ~ aa 582 EH Bezel module, EH Sales/volume 45 595 PTBezel for 7° disploy 55 594 Bezel Helix 1000 56 5.10 Display MOMUIE sven 57 5.10.1 Display module, sotkeys and QVGA, Monochrome. ene SP 5102 Display module, softkeys and qVGA, Color 58 5103 Softkey for 102 spy with boards 59 5.1 xboard 60 5.111 i board 5.7" disploy monochrome) oer ~ 60 5112 board (57° disply color 6 5.12 Nozzle converter 62 5.13 Keypad... ~ 62 5131 SPMkeypoo «2 5132 Preset keypad 8 5.133 Hypercam K1200+H2210 KeYPOd en cee 6A 5.134 — Hypercom, Artema 64 WMm048522 Revo4 04/2014 1Table of Contents 5.135 Ingenico iUP/IUC2SO, Cord reader and Key pad. 5136 — Verfone Uxi00 8137 Veriton UKI20 nnn 5.14 Cord reader 5.141 Cord reader, chio/mag secure injected (Zebra/medium postion! 5142 Cord reader, chip/mag secyre injected, (Ctizervbigh postion) 5.143 Cord reader, mag ype, ADAVIoW position) 5.144 Cord reader, mag type, Zebra/medium pestion) 5.145 Card reader, mag type, (Citizen/Migh postion) 5.146 Hypercom K1200+H2210 cardreader 5.147 Hypercom, artemo 5.148 Ingenico iUP/iUC2S0, Card reader and Key pd 5149 Verifone UX300 5.15 Contactless reader 5.16 Borcode scanner 5.17 iGutton/Dallas key 5.18 Printer 5.181 Printer, 60MM, 200 en 5.182 Printer, 6Omm, Zebro\5,7" display) ~ vo ~ 5.183 Printer, 60mm, Zebro(10,4" display, 5184 Printer, 8omm, Zebro 5,7" dsploy] 5.185 Printer, Bomm, Zebra 10.4" dispioy! 5186 Printer. Citizen ve ~ nn 5.19 Cover decal area PT 5.20. Lock, PT S21 Printer door... ~ ~ 5211 Printer door small 5.212 — Printerdoorlarge 5.22 Push tostort button 5.23 UPD board 523.1 UPD board, LEE 5282 UPD board, EH 5.24 Soles/Volume display 5.241 Soles/olume display — : 5242 Sales/Volume display with single UPO 5.243 Soles/Volume display dua! 5.25 U-frame and decor 5.26 Speaker 5.261 Speaker, media 5.262 Speaker, inter2OM oe vo ~ ve ~ 827 EMT 5.28 Non-PT config. 5.29 Blank panel ~ ~ 5.30 Intercom call button 5.31 Stop switch 65 66 68 68 6 70 70 7 a re 73 m4 74 75 75 76 76 76 7 ” 78 9 80 al 82 a B 84 85 35 85 86 a7 88 89 30 a 91 92 93 94 94 2 wmo4es22 Revo4 04/2014Table of Contents 5.32 Emergency stop button ...... 94 5.33. Indicatorlamp 95 5.34 — Annunciator/buzzer/beeper for PT 95 5.35 On/off switch - 96 536 Security Switch oun ssn vn 96 5361 Secunty switch std ~ ve ~ ces 96 5362 Secunty switch -PT. 7 5.37 Nozzle converter board 98 538 Float 99 539 Ethernet switch 99 5.40 LED-Com 100 SAL Healy conn ; sn sen sone 100 542 PCN box sos vo 101 5.43 Heater/fan 102 5.44 MUX |multiplexor| 103 545 Coble harness 103 545.1. Assembly PT bezel 108 5.46 Switchable motor 104 5.47 High speed boord “ : 104 6 Hose handling 105 61 Tube clip 105 62 Nozzle boot 106 621 Nozzle boot, Hstyle 106 622 Nozzle boot, Smal syle 107 623 Nozzle boot Hex 1000. ~ ve ~ ve 108 63 Nozzle boot blank off plate 109 64 Nozzle boot roof 109 641 Nozzle boot oof, wide 109 642 Nozzle boot rook, narrow 19 643 Nozzle boot root, smal syle... ve ~ an 65 Topbox uz 651 Top boxwide 4 hoses, 8hoSeS 4Nd NOTTOW ene eens MMB 652 Top boxvapormadule a3 66 Outlet casting module a4 6.7 Hose handling module 116 67.1 Hose handling module style... vo ~ vo 116 68 H-style hose retraction ur 681 Structure style hose retraction .. oe 47 682 Hose connection -H-style hose retraction a9 683 Vopor recovery H-siyle hose retraction at 684 Hose outeroutlet-Hestyle hose r8trOtON ener ee 128 685 Hose inner outiet-H-style hose retraction ~ 124 69 Helix 6000, Hose Handling 126 691 Assembly instruction, HAR 226 WMm048522 Revo4 04/2014 3Table of Contents 592 Column, HR we? 693 Nozzle boot, outo on, HHR 328 69.4 Panel HAR — sv cone 129 695 Assembly instruction, HH... aoe - aa 130 596 Column, HH 131 587 Nozzle boot, auto on, HH 132 6B POM, HH canon — - owes 138 a nn 334 69.10 Column with cover plates, HH 134 7 Hydraulic cabinet - tubes and couplings 135 7.1 Framework Helix 2000, 4000, 5000 135 7.2 Framework Helix 1000 136 7.3 Framework Helix 6000 sonssssnnnnnonnn som 137 7.4 — Vapor Barrier 139 744 Vapor barren Hest vo ene 139 7.42 Vapor barrier, Helix 2000 fsa tye! 140 7.43 Vapor borer, Helix 6000 saz 75 Hydraulic module 143 75.4 Hydraulic module, M010 nen ce MB 75.2 Hydraulic module, suction incl. mator 148 7.6 Hydraulic 148 7.61 Pump cover- suction 18 7.62 Pumpinternal gear suetion 150 7.63 Plug pump unt SUCION nnn ve ene 1S 7.64 iMeter™ 152 7.7 PulsertoiMeter™ on 154 7.8 Filter, adaptor, nut, spout subassembly remote} 155 79 Filter pot (suction! 156 7.10 Solenoid Voive, single 158 7.101 Solenoid Valve, single, UL ve ~ ve 158 7.102 Solenoid Valve single. EC 159 7.11 Self check vaive, Helix 6000 160 7.12 Healy VR 161 7121 Coupling eross, Healy ond Woyne VAC 161 2422 HOON VR ne a ence 162 743 Durr VR 163 7.14 Vapor recovery, IEC 165 7.15 Vapor recovery Helix 1000 165 7.16 — VaporGate 166 7.17 VaporGate Helix 1000 167 7.18 Air separation (suction) 168 7.19 Junction box . 169 7.191 Junction box. Helix 2000, 4000, 5000, Ul en 168 7.192 Junction box Helix 2000, 4000, 5000, EC... a 370 7.193 Junction box, Helix 6000. 1EC a 4 wmo4es22 Revo4 04/201410 u 7.20 7201 Table of Contents Vapor barrier routing - Vapor barter routing, Narrow UL 7.202 Vapor barrier routing, Wide, UL - 7.203 Vapor barrier routing, Wide, IEC... 721 7.22 723 Nozzle switch module, LEE Densimeter 7 Arce 7231 UL 2.282 NEC cnn - — = Exterior al Bll a2 83 aa Helix 1000 Side pane! Hel 1000. Helix 2000 - Small style Helix 4000 & Helix 5000 - H-style Helix 6000 - C-Style Drip pan, Foundation frame, Adapter plate 91 92 Tubes ar 101 Drip pon. Foundation frame & adapter plate ind couplings Liquid tubes 101.1 H-siyle high hose 1012 Cstyle (Helix 6000) 102 Vapor recovery tubes 1023 Hel 1000 nn ce a 1022 Smaiistyle (Helix 2000) 102.3 Hse Heli 4000, Helix $000) 1024 — C-style (Helix 6000) 102.5 COMMN en 103 Inlet tubes. 103.1 Suction few inlet tubes 1032 Remote inlet tubes 104 105 106 107 108 109 10.10 10.11 Tube between CPU's Tubes, densimeter Conduits Conduit accessories Couplings, lEC Vapor Recovery Couplings, UL Vapor Recovery, common Couplings, UL Healy Vopor Recovery Couplings, densimeter Hanging hardware ua uz 13 Nozzle Nozzle covers Splashguards WMm048522 Revo4 04/2014 172 ae 473 a7 175 176 uw wr 178 180 180 181 183 185 187 188 188 189 190 190 199 198 197 197 198 198 200 206 206 207 207 208 208 210 210 au au aul 212 213 213 ae 26Table of Contents 2 B 114 Hose 115 Hose sleeve 1151 Hose sleeve for 16mm hose 1152 Hose sleeve for 21MM DOSE ner 116 Break-owaway, sight glass ete 11.7 Nozzle lock - Padlock 118 — Bayonet coupling Cables ~ 121 Mise 12.2 Annunciator/ouzzer/beeper for PT 123 ATC 124 Coble harness (LEE to EMI... 125 Cord reader 126 Citizen {UL only! 12.7 Barcode sconner 128 EMT 129° Heater 12.10 iButton/Dallas key 12.11 1B 12,12 Junction box 22.12.4Junetion BOX UL ener 12122 Junction box EC 1213 LED-Com 1214 Media Display 12.15 MUX 12.16 Nozzle converter 12.17 Nozzle switch 12.18 Power supply 12.19 Preset 12.20 Protocol board cables 12.21. PT and media 12.22 Pulser 12.23. Single push-buttons 12.24 Speaker Intercom 12.25 SPM vonssnn 12.26 Switchable motor, se page 104 1227 UPDin eH 12.28 Zebra printer 12.29. 4User cables Mise. Tools / Remote control) ~ 13.1 Tools / Remote control 132 UK Installaion, Helix 6000 219 221 221 222 222 224 224 226 226 226 227 227 228 228 229 229 229 230 230 231 231 231 232 233 233 233 234 234 238 235 236 237 237 238 238 239 239 239 240 242 202 202 Revo4 04/20141 Health and Safety Regulations 1 Health and Safety Regulations {tis important that the following rules and regulations are followed when flammable liquids are used prohibited to smoke and light fire or bring open flame close to the pump. + Stop the engine while refuelling * The distribution box must be easily accessible and access must not be blacked by goods et. * Always ask a specialist to make electrical installations of any kind, Special regulations ore op- plicable * Please watch for any leakage from pumps. f there is a leakage, cut all power to the purnp and call Wayne After Sales Service. * Always comply with the regulations regarding handling of petrol and cil, published by each ol company, * Always comply with public authority requirements related t the vopor recovery system. + Moke sure that a suitable fire extinguisher is in place and is easily accessible. * To avoid malfunction or damage t tank the purnp, make sure that there is enough fuel in each * Adequate personal safety equipment should be used during maintenance of the equipment Igloves, breathing mask, glasses etc) WMm048522 Revo4 04/2014 ?2 Introduction 2 Introduction Also read “User Monuc'’, "installation manual” and “Service manual The supplier's product lability is only valid if no alterations, additions etc. have been made to the equipment without the supplier's express permission, Use only genuine parts. Consider the environment. Please don't print this document unless you really need to. Disconnect mains power prior to any work. to prevent A damage which may result in electric shock or fire. Electrical components under ATEX marked with €) must not be repaired and should be replaced os complete spare partin case of operational functional foilure. Unauthorised personnel must not do service and maintenance. This may cause personal injury or property damage. 8 wmo4es22 Rev04 04/20142 Introduction AY Avoid the heat sink on the electronic unit. Mind the rotating V-belt when the cover of the hy: draulic unit is removed! (Suction pump} Use your protective equipment. (Protective mask, gloves etc) 2.1 Separation of power supply Separation is done by removing the main fuse of the pump on the station, 22 Electrostatic discharge (ESD) Before service/maintenance of « pump discharging must be done, This is done when you open the covers of the pump with a key. fon extensive repair work is to be done, discharge should be done regularly by touching the key. WMm048522 Revo4 04/2014 92 Introduction 2.3 Dispensers covered Aa Wayne Helix — Wayne Helix™ — Wayne Helix™ — Wayne Helix'™ 1000 fueldis- 2000fuel dis- 4000 fuel dis- 5000 fue! dis- penser penser penser penser malistylenar- “Small style “H-style narrow" *H-style wide" row wide ULS&IEC ULSIEC lec UL &IEC 2.4 Abbreviations ALU = Aluminum CAT = Customer Activated Terminal EH = Electronic Head EHPM = Electronic Head and Payment Terminal EMT = ElectroMechanical Totalizer ESD = Electrostatic discharge ISB = intrinsically Safe Barrier LEE = Lower Electronic Enclosure UT =Low Temperature US = Life To Start MUX-= Multiplexor PT = Poy Terminal SPM = Secure Payment Module Std = Stondard TRAC = Transponder Activated CAT UPD = Unit Price Display VR = Vapor Reocery Wayne Helixl™ 6000 fuel dis- penser Style’ lec 10 wmo4es22 Revos 04/20142 Introduction 25 SideA-SideB suction pump. remote pump WMm048522 Revo4 04/2014 ey3 Quick reference 3 Quick reference Peery Pen Belt, -profile 144 Coble 226 Cord reader 68 Cleaning kt for card readers 202 Connection board a1 Drip pon 188 Electromechanical totalizer with connector {EMT} a Hose 219 Hydraulic module 143 iGen™ boad {CPU board) 40 158 (intrinsically Safe Barrier) 42 ix board 60 Lock, individually keyed, 6 locks, 2 keys for entire purnp) 186 Motor 146 Nozzle 213 Power supply, +24V, 150W, global 43 Printer 76 Sales/volume display 86 ‘SPM keypad 62 wz wmouss2e Revo4 04/20144 Hydraulic configurations tubes) 4 Hydraulic configurations (tubes) Tubes and couplings see page 190. 4.1 Helix 1000 $11-210 130 sides loz i | Sidew seein =n Side A 911-211 130/40 Side 8 ~ th LL] OOO SideA WMm048522 Revo4 04/2014 234 Hydraulic configurations ftubes) HiW/LU) 33-44 H Side B HIW/LU) 45-44 oO noua oo ba | b34 | b24 | ba © I - sr sae HIW/LU) 34-34, Side B DOO ch oh b 34 | +24 | +14 : 7 neat bon! Tae HIW/LU) 44-42 ae ee || LO=' LJ 500 30 wmo4es22 Revo4 04/20144 Hydraulic configurations tubes) HIW/LU) 44-440 Gael 000 00 D<] CUBUE siden HIW/LU) 4-0 side 8 HOW/LU) 44-44 AU —— — — POO hoch peme— F445 | B34 | b24 | H14 DO side A HIW/LU) 44-44 (Alterno- tive ___ Side 8 _ configuration for BP) 3} fe | ba ad Lat) Lot Sidew WMm048522 Revo4 4/2014 34 Hydraulic configurations ftubes) 45 Helix 6000-C-style CIN/U) 11-115 Side B Side A CIN/U) 11-1105 side A Side B Side A CIN/L) 22-225 Side B sideA 32 wmo4es22 Rev04 04/20:CIN/L) 22-2208 side A ‘CIN/L) 33-335 CIN/U) 33-3305 side A 4 Hydraulic configurations tubes) Side B 1 2 Fans om al B56 ar emo RL Fae Pane Foo alata H wMmo49522 Revo4 oaf2o14 334 Hydraulic configurations ftubes) = — == tt EF HEEL Side R CCW/L| 44-4405 side A side ® Dod 1] |} 2 3i||4 Heel Side A ClE/L) 55-555 side 8 ‘Side A 34 wmo4es22 Rev04 04/20144 Hydraulic configurations tubes) CIE/L) 55-5508 side A sides ‘SideA WMm048522 Revo4 04/2014 355 Electronic head 5 Electronic head 5.1 Frame module, EHPM Peed 1 WM039271 Support, box shape, LEE top + dispensed gas-) 1 ket 2 WMO039277 Support. lat EHPM interior side 2 3 WM041393 Die cut gasket for interface LEE top/int,sde | 2 4 WMO45581 | Die cut gasket for interface LEE top/bottom 1 - WMO48556 Gasket top panel to interior side 2 - WM049146-0001 Gasket L=416, W=4, T=2 2 36 wmo4es22 Rev04 04/20145.2 Frame HPM, internal De nic) 'WM038210 Support, U-shape, EH base plate 2 WM038213 |Support, U-shape, EH bose plate Lor? 3 Support, U-shape, EHPM \WM039459. Support cross beam 2 WM045678 _ - Support cross beam, lower posion 2 4 w8000229-0002 Lock nut, M4 4 WMm048522 Revo4 04/2014 375 Electronic head 5.3 Frame exterior stucture , EHPM No. eae pies 1 'WM039278 Top panel, EHPM top panel 1 2 'WM041394 Sealing for cable channel 2 3 Cover plate, side panel exterior Iarey A052] WMO046986-A082 - Narrow & wide 2 WM049505-A032__- Small style 2 4 WM041995-0001 Support. L-shape, upper right 1 5 WM049223-0001 Support, flat left 2 6 WM043266-0001 Screw M3x8, large head with knurled grip 8 7 wB000229-0003 Lock nut. M6 10 8 we000229-0003 Locknut, M6 10 38 wmo4es22 Revo4 04/20145 Electronic head 5.4 Frame Helix 1000 5 7, No. ee een ies 1 WM052636 Hinge top decor 2 2 WM052637 Support. box shape roof 1 3 WM052638 1 4 WM053225 | Gasket, L=492.5, H=22, Wa3 2 5 WM052630 | Ufrome 2 6 WM050850 | Hook rail 2 7 WM052632 Side panel 2 8 WM050844 Support, U-shape rail 2 9 WM052635 Panel bottom, electronic head 1 10 WM050463 Support, L-shape iGem 1 WMm048522 Revo4 04/2014 395 Electronic head 5.5 iGem board No. ee erica ata’ 1 CPU board [iGEM board) 'WM001908-0003 | - CPU board {US} 1 WM001908-0002 | - CPU board IEC [Low cost, LA) 1 'WM001908-0005 - CPU board IEC full with CAN (EMEA, LA, India} | 1 2 'WMO045308-0002 | Toptite Torx, pan head, Maxi0 4 (Extra fasteners when 2 iGEM boards are used) 3 'WM047150-0001 | Plastic fostener (24.8) 5 - see page 37 Support, U-shape, EH base plate 40 wmo4es22 Revo4 04/20145 Electronic head 5.5.1 Sealing of programmed load switch 1 No. Rn een cal es 1 'WM051057-0001 Spacer. blind. Méx20, selftapping male/female | 1 hexagonal 2 WM032350 | Sealing program load switch iGem 1 5.6 Connection board, LEE 3b. re Pt ane) ns 1 'WM040068 Support, L-shape, LEE component bracket 1 2 WM019873-0001 Screw, hex head, Méx12, with flange 2 3 Connection board 1 WU005373 Suction pump - UL WU004203 - Dispenser pump - UL wU004985 - Suction pump - IEC WU004987-0001 - Dispenser pump - IEC WMm048522 Revo4 04/2014 at5 Electronic head re Pen cad 3b 'WM053342 _- Remote pump - IEC - Helix 1000 3c 1WM052339-0001 _- Suction pump -IEC - Helix 1000 4 wB000209-0009 Screw, hexagon socket CAP, M4x12 6 - seepage 141 Support, box shape LEE bottom 5.7 188, module Lee Electicalcomponents under ATEXmarkedwith 5) must not be repaired and should be replaced as complete spare part in case of operational functional failure re Peace fees 1 'WM044632 Support, U-shape, component bracket (for 1 158s) 2 WM019873-0001 Screw, hex head, M6x12, with flange 2 42 wmo4es22 Revo4 04/20145 Electronic head No. Pet america 3 Module, ISB WU005093-0001 | - Three channel, UL/cUL v1 WU005093-0002 - One channel, UL/cUL v1 WM046690-0002 | - Three channel, ATEX v1 'WM046690-0002 | - One channel, ATE 11 4 W8000209-0009 Screw, hexagon socket cap, Max12, 2-4 *1 Amount of channels needed is 1 channel/hyd + 1 channel for Nozzle + 1 channel f ATC. 5.8 Power supply module, LEE i Pn enc pies 1 WM039382 Support. L-shape, LEE extra power supply 1 bracket 2 WM019873-0001 Screw, hex head, M6x12, with flange 2 3 wM027313-0001 Power supply, +24V, 150W, global Lor2 4 1WM042620 | Power supply cover Lor 5 wB000209-0009 Screw, hexagon socket CAP, Max12 2ord - seepage 141 Support, box shape LEE bottom WMm048522 Revod 04/2014 a35 Electronic head 59 Bezel 5.9.1 LEE Bezel ro Pe areca 1 'WM051807 Bezel lower electronic enclosure 1 2 'WM045302-0003 Gasket profile I=510 1 3 WMO40630 Gloss 415,3x56,2 teu 1 5 'WM040631 Adhesive tape, double-sided 416x59 1 6 WM044629 | Moulded tube 1 aa, wmo4es22 Revo4 04/20145 Electronic head 5.9.2 €H Bezel module, EH Sales/volume Sales volume re De ee ies 1 WMO052493-A032__ EH Bezel PSV 1 2 WM048661 Display bracket 1 3 'WM050945 Adhesive tape, double-sided VHB sheet S&V& | 1 a) 4 WMO0U0633 | Gloss 415,3x87.8 t=4 1 5 --- | Instruction grophics (glass S8V) 1 67 WM050969-0001 Support, Z-shape 1 WMm048522 Revo4 04/2014 455 Electronic head Sales volume with UPD No. GR een ees 1 WMO052494-A032 EH Bezel PSV UPD 1 2 WM048661 Display bracket 1 3 WMOS0945 Adhesive tape, double-sided VHB sheet SSV& | 1 uo 4 WMO40633 Glass 415,3x87,8 t=4 1 5 --- | Instruction graphics (glass S&V) 1 67 'WM™050969-0001 Support. Z-shape 1 8 WM040638 Glass 416x47 t=4 1 46 wmo4es22 Revo4 04/20145 Electronic head Dual sales volume No. eae 1 WM044273-0002 EH Bezel PSV UPD 1 2 WM048662 Support, flat dual s/v display 1 3 WM050945 Adhesive tape, double-sided vhb sheet dual | 1 siv displays 4 WMO40633 Gloss 415,3x87.8 t=4 1 5 —- Instruction graphics igloss $&VI 1 67 'WM050969-0001 Support, 2-shape 1 8 WMO40638 Gloss 416x47 t=4 1 WMm048522 Revo4 04/2014 a75 Electronic head VGA re eR eae eis 1 \WM052512-A032 Bezel 10.4" display 1 2 'WM045285 Support. flat small bracket for siv display only | 1 3 ‘WM050945 Adhesive tape, double-sided VHB sheet sv | 1 104 4 WMO040633 Glass 415,3x87,8 t=4 1 5 --- Instruction graphics (glass S&VI 1 6.7 'WM050969-0001 Support, Z-shape 1 48 wmo4es22 Revo4 04/20145 Electronic head Sealing of EH bezel with S/V display only re Reena 1 'WM044273-0001 U-shaped support 1 25 'WM051003 Adhesive, dow corning 3526 (alt. WM054487 | 40m! dow corning 3636 of WMO53800 Loctite S607] 3 WM048661 Display bracket for $VO display, with/without | 1 upos. 4 'WM050945 Small vhb sheet, t=1,6 4 6 WM040633 Gloss, 415,5x88,5 t=4 1 WMm048522 Revod 04/2014 4a5 Electronic head Sealing of EH bezel with S/V display and UPD:s 1 5 4 6 b 7 a,? oa \ 5 a No. Part Number | Description Ga 1 'WM044273-0002 U-shaped support 1 25 'WMO051003 Adhesive, dow corning 3526 (alt. WM0S4487_ 60mi dow corning 3636 or WM053800 Loctite 5607) 3 WMO48661 Display bracket for SVD display, with/without | 1 lees 4 'WMO0S50945 Small vhb sheet, t=1,6 6 ¢ WMOaD6S5 Glos, 4155x805 1 7 WHOGDESE Gloss, 15 363 a 1 50 wmo4es22 Revo4 04/20145 Electronic head Sealing of EH bezel with dual S/V only 1 6 44 \ a oil re Pinca 1 'WM044273-0001 U-shaped support 1 25 WM051003 Adhesive, dow corning 3526 (alt. WM0S4487 | 40m! dow corning 3636 or WM053800 Loctite 5607) 3 WM048662 Display bracket for dual S/V displays, 1 with/without 2 UPD:s 4 'WM050345 Small vhb sheet, t=1,6 5 WM008672 Tope [150mm 1 6 WMO040633 | Gloss, 415.5 x 88,5 t=4 1 WMm048522 Revo4 04/2014 st5 Electronic head Sealing of EH bezel with dual S/V and UPD:s 2 1 . 4 5) fe a Becggn 7 {8 Ee No. ead 1 'WMO044273-0002 U-shaped support 1 25 'WMO51003 Adhesive, dow corning 3526 (alt. WM0S4487 | 60ml dow corning 3636 or WMO53800 Loctite 5607) 3 ‘WMO48662 | Display bracket for dual S/V displays, 1 with/without 2 UPD's 4 WMOS0945 | Small vhb sheet, t=1.6 7 _ ‘WM008672 Tope (210mm) 1 6 WMO40633 Gloss, 415.5x88,5 t-4 1 7 WMO40638 Gloss, 415,3K46,3 to 1 82 wmo4es22 Revo4 04/20145 Electronic head Sealing of €H bezel with 10,4” media display 3 2 1 s 4 s 5 6th u Pegqem 1 axe a eames No. Rae ae 1 WMO45284 U-shaped support 1 25 WMO051003 Adhesive, dow corning 3526 (alt. WMOS4487 | 4Omi dow corning 3636 or WM053800 Loctite 5607) 3 WM045285 Display bracket for S/\V display when 10.4" 1 config. 4 WMO50905 | Small vnb sheet, 1,6 6 — WMO008672 Tope {180mm} 1 6 WM040633 Goss, 4155 «88.5 t=4 1 WMm048522 Revod 04/2014 535 Electronic head Sealing of LEE bezel, payment 4 Begone re Patera ‘Arvount 1 WMOS1807 Bezel 1 2 WMOSO94S | Small vhb sheet, t=1.6 2 'WM008672 Tope {60mm} 1 3 WM051003 Adhesive, dow coming 3528 [olt. WMOS4487 | 20mi dow corning 3636 or WMO53800 Loctite 5607) 4 WMO40630 Gloss, 415,3K56,2 to 1 5a, wmo4es22 Revo4 04/20145 Electronic head Sealing of LEE bezel, non-payment 4 No. Saeed 1 WM052496-A032 Bezel 1 1 \WM051302 | Small vhb sheet, 2.3 2 \wM™008672 Tope (60mm 7 2 \WM051003 Adhesive, dow corning 3526 fat. WMOSA487 | 20m) dow corning 3636 or WM0S3800 Loctite $607) 3 WM040630 Gloss, 415,3156,2 1-4 1 5.9.3 PT Bezel for 5.7" display No. ee encad 1 Front panel WM045608 - Payment terminal, small opening 1 WMm048522 Revod 04/2014 555 Electronic head No. en \WM945609.- Payment terminal, large opening 2 'WM039389 Support, U-shape, bottom plate 3 'WMo45250 Rail complete assembly with snap, 2450 mm 4 WM028446-0001 Pop rivet, dome head, 40 diameter x 7. grip range 0-32 5 WM045016-0001 | Gasket profile [=1207mm Bezel Helix 1000 No. nae 1 WM"052981-A032__ Bezel Helix 1000 2 \WM052991-A032 Bezel single display preset 3 WM052992-A032 Bezel single display preset, EMT 4 WM052993-A032 Bezel single dsploy preset, EMT, iButton 5 WM052994-A032 Bezel single display preset, iButton 6 WM052998-A032 Bezel single display preset, emergency 7 \WM052999-A032 Bezel single display preset, EMT, emergency 8 \WM053003-AO32 _ Bezelsing dsp preset, EMT, iButton, emergency 9 \WM"053007-A082 Bezel single disp preset, iButton, emergency 10 \W053008-A032 Bezel duol display preset u \WM053009-8032 Bezel ducl display preset, EMT wz \WMo53010-A032 Bezel ducl display preset, EMT, iButton 1B WM053011-A032 Bezel dual display preset, iButton 1“ \WM0S3012-A032__ Bezel dual display preset, emergency 15 \WM053013-AO32 | Bezel dual display preset, EMT, emergency 16 \WM053014-8032 Bezel dual display preset, EMT, iButton, emer- gency 7 WM0S3015-A032 Bezel dual display preset, Button, emergency 18 WMO53016-A032 Bezel EMT 56 wmo4es22 Revo4 04/20145 Electronic head 5.10 Display module 5.10.1 Display module, softkeys and qVGA, Monochrome re ee encad ies 1 'WM039974 Support. soft key, monachrome display 5,7 1 2 WMO40524 Key pad, soft key 5.7" 1 'WM040572-0001 Cable multi 5x0.34 I=300 for Soft keys (ULI 1 3 WU004677 Display module 5,7" FSTN transflective, qVGA | 1 WILED, 108mm 4 1wB000330-0004 Spacer, blind, M3x7, male/female hexagonal | 4 5 WM042349 Support fan 1 6 WB000334-0001 Screw, hexagon socket CAP, M3x6 4 7 WM042628 Fan blower, 51x15mm, 24V 1 8 we000209-0002 Screw, hexagon socket cap, Max20 2 9 we000228-0002 Nut, Ma 2 10 'WB000209-0008 Screw, hexagon socket CAP, Max14 4 WMm048522 Revod 04/2014 975 Electronic head 5.102 Display module, softkeys and qVGA, Color an re eae fees 1 WMO40046 Support, soft key, Kyocera display 5,7 1 2 WM040524 Key pad, soft key 5.7" 1 3 WM022940 Display, module 5,7" TFT qvGA 1 4 WM020648-0001 Board, ik TFT interface Kyocera qVGA 5.7" 1 5 WMO042347 Support. fon 1 6 WB000334-0003 Screw, hexagon socket CAP, M3x12 4 7 'wM™042628 Fan blower, 51x15mm, 24V 1 8 'W8000209-0002 Screw, hexagon socket cap, Max20 2 9 we000228-0002 | Nut, Ma 2 10 w8000209-0008 Screw, hexagon socket CAP, Max14 4 58 wmo4es22 Revo4 04/20145 Electronic head 5.103 Soft key for 10.4" display with boards No. ni ae ane 1 \WM045539 Support softkey. 10.4" disploy 1 2 WM045513 Key pad, soft key 10.4" 1 3 WU002840 Display, module, 10,4" color TFT, VGA, LED 1 bockight 4 WM047255-A040 Button, soft key, 10.4" display, silver A040 8 5 WM045536 Support, flat, 10.4" display, boards 1 6 CPU board ixX-R2 WU007284-0002 - 806MHz, programmed {UL} WM044945 _- Unsigned + MAC address (Media) 1 'WM044946 —- Production signed + MAC address {ix Poy- ment) 7 \WU005427-0001 Board quad channel LED driver 1 8 WM020648-0004 Board ix TFT interface Sharp USVGA10.4CFL| 1 9 WM045329-0001 Screw, hexagon socket cap, Mdx8, low head 10 WM045228-0001 Screw, hexagon socket cap, Max8, low head 2 1 WB000334-0001 Screw, hexagon socket cap, M3x6 14 12 WM045016-0003 Gasket profile 1465, 1 3 WU002299-0001 Board adaptor, VGA, NEC, rear mount 1 14 WM038067 Spacer, thru-hole id=3,2, od=6, t=2 2 WMO48522 RevO4 04/2014 595 Electronic head re Paarl 5 wB000691-0003 Self tapping screw, POZ, pan head, F (8) 2 ST2.256.5 16 WM042628 Fan blower, 51x15mm, 24V 1 wv wB000209-0002 Screw. hexagon socket cap, M4x20 2 18 we000228-0002 Nut, a 2 5.11 iXboard sala isplay monochrome} No. Rem eenca ees 1 CPU board iX-R2 Wu007284-0001 Programmed [624MHz2} 1 \WU003083.0001 | - With MAC address [624MH2) 1 2 WM045709 Support, flat R2 bord 1 3 1WB000663-0001 Screw, taptite, M3x6 IMRX-TT) 6 4 WM045308-0002 Toptite screw, Torx, pan head, Maxi0 4 5 WM038213 Support. flat, for components 1 6 we000229-0002 Locknut. Md 1 60 wmo4es22 Revo4 04/20145 Electronic head Pet anerecn - see page 37 Support, U-shape, EH bose plate 5112 ix board 5.7" display color) ies Dee mt) Cats 1 CPU board ix-R2 1 wu007284-0002 | Programmed (806MHz) \Wu003083-0002 | - With MAC address i806MH2) 2 WM043442 Support, flat board bezel 1 3 WB000334-0001 Taptite screw, cross recessed, panhead,M3x6 | 6 4 1WB000663-0001 Screw. taptite, M3x6 IMRX-TT) 1 - seepage 56 Support, U-shape, bottom plate : see page 68 Support, L-shape, cord reader WMm048522 Revo4 04/2014 615 Electronic head 5.12 Nozzle converter Cables see page 233. Dee arena) 1 WU006752-0001 Nozzle converter board 1 5.13 Keypad 5.13.1 SPM keypad re De eee cad 1 Key pad, assy, secure payment module WU000436-0005 - Canada low profile 1 WU000436-0006 _- US, low profile 1 WU000436:0007 | UK, low profile 1 WU000436-0008 | - Gen, low profile 1 2 WB000209-0008 Screw, hexagon socket CAP, Max14 2 3 WM042603 Gasket, SPM keypad 1 62 wmo4es22 Revo4 04/20145.132 Preset keypad Cables, see page 235. Dee ernie) 1 'WM039320-0001 Panel keypad back support 1-2 2 WU007271.0001 Preset, 3x5, no overlay, 70x92mm 1-2 3 'WM045577 Gasket insert panel 1-2 WMm048522 Revo4 04/2014 635 Electronic head 5.133 Hypercom K1200+H2210 keypad 1 2 3. 4 U™ 5. 6 2. 8. 5 © a 2 No. et ead pony 1 WM022921-0003 Key pad Hypercom K1200, OK/Q8 SE 2 WMO52607-AO32 Panel, inset, key pads 1 3 WM051072 Gasket, pin pad adapter, small PT 1 4 WM051065 Gasket, #=220, W=178, T= 1 5 'WMO051875 Support. L-shape 1 6 WMOS2472 Support, flat, key pod, Hypercom K1Z00 1 7 WMO52474 |Support, Hypercom K1200 1 8 WB000209-0008 Screw, hexagon socket CAP, Max14 4 9 w8000229-0002 Lock nut, M4 4 10 'WMO54537-0001 | Self tapping screw for plastic 2 5.134 Hypercom, Artema 1 4 6a, wmo4es22 Revo4 04/20145 Electronic head oN). 1 WM041174 Key pad, Hypercom Artema 1 2 WM052429 Support. flat, Hypercom Artema 1 3 'WMO052456 Support, Hypercom Artema 1 4 'WM052607-A032 Panel, inset, key pads 1 5 WMO051072 Gasket, pin pad adapter, small PT 1 6 'WMO0S51065 Gasket, H=220, W=178, T=8 1 7 'WM051875 Support. L-shape 1 8 'WM052472 Support. flat, key pad, Hypercom 1200 1 9 'WM052474 Support, Hypercom K1200_ 1 10, 'WB000209-0008 Screw, hexagon socket CAP, M4x14 4 12 'WMO054537-0001 Self tapping screw for plostic 2 5.13.5 Ingenico iUP/iUC250, Card reader and Key pad See page 73 WMm048522 Revod 04/2014 655 Electronic head 5.13.6 Verifone UX100 1 2 3 5. 6 7. 8 re Pascal 1 'WM052590 Key pad Verifone UX100 1 2 WM052607-A032 Panel, inset, key pads 1 3 WM051072 Gasket, pin pad adapter, small PT 1 4 WM051065 Gasket, h=220, w=178,t=8 1 5 'WM053898 Support, flat, key pad, Verifone UX 100 1 6 'WMO52429 | Support, flat, Hypercom Arteria 1 7 w8000209-0008 Screw, hexagon socket CAP, Max14 4 8 we000229-0002 Lock nut, M4 4 9 WM054537-0001 Self tapping screw for plastic 2 5.137 Verifone UX110 1 2 3 66 wmougs2e Revo4 04/20145 Electronic head 9. B® No. Pe ae 1 'WMO052592 Key pad Verifone UX110 1 2 WM052607-A032 Panel, inset, key pads L 3 WMO051072 Gasket, pin pad adapter, small PT L 4 'WM051065 Gasket, h220, w=178, t=8 1 5 \WM053891 Support lat, key pod, Verfore UX 110 1 6 'WMO054017 Support, Verifone UX100 1 7 WB000209-0008 Screw, hexagon socket CAP, Max14 4 8 w8000229-0002 Leck nut, Ma 4 9 WM054537-0001 | Self tapping screw for plostic 2 WMm048522 Revo4 04/2014 675 Electronic head 5.14 Card reader Cables, see page 228 Cleaning kit - card readers, see page 242 5.141 Card reader, chip/mag secure injected (Zebra/medium postion) 3 No. Pe cad WMO039427 Support. L-shape, card reader 2 wu001002-0001 Card reader chip/mag, secure, injected linc 1 security screw from supplier 3 1WB000209-0008 Screw, hexagon socket CAP, Max14 3 4 WMO45438 Gosket 80x72 1 5 WM045228-0001 Screw, hexagon socket CAP, M4x8, lowhead | 2 6 WMO41514 Switch plate, SPM 1 7 WMO046169._ Knob SPM switch 1 8 WU004886-0001 Temper screw 1 seepage 55 PT Bezel 68 wmo4es22 Rev04 04/20:5 electronic head 5142 Card reader, chip/mag secyre injected, Citizen/high postion) No. Pen cad 1 WM039422 Support. L-shape, card reader 2 wu001002-0001 Card reader 3 wB000209-0008 Screw, hexagon socket CAP, Max14 4 WM045438 Gasket 80X72 5 'WM041514 Switch plate, SPM 6 WM046169 | Knob SPM switch 7 WM046624 Moulded, cover citizen card reader adapter 8 WM046625 Moulded, housing for fastening, card reader, Citizen 9 WM045329-0001 Self tapping screw, Torx, pan head 4x8, for plastic 10 WU007610-0001 Gasket upper card reader panel, Citizen, a WM045228-0001 Screw, hexagon socket cap, Mdx8, low head Fry \Wu004886-0001 Tamper screw - seepage 56 Support, U-shape, bottom plate WMm048522 Revo4 04/2014 695 Electronic head 5143 Card reader, mag type, (ADA/Iow position) No. GR eta es 1 'WM042098 Support, box shape, card reader ADA 1 2 Card reader \Wu003908-0001 - Mag only, Sankyo 1 \WU000899-0001 | - Magnetic, insertion type, single head 1 wu002747-0001 | - Secure mag only, Sankyo 1 3 'WB000663-0001 Toptitescrew, cross recessed, pan head, M3x6 | 4 4 WM044173 Gasket card reader 1 : see page 82 Panel, printer door 5.144 Card reader, mag type, (Zebra/medium postion) re eR ean eis 1 Card reader Wwu003908-0001 = Mag only, Sankyo 1 Wu000899-0001 - Magnetic, insertion type, single head 1 WU002747-0001 | Secure mag only, Sankyo 1 2 'WB000663-0001 Taptite screw, cross recessed, pan head, M3x6 | 4 3 WM045438 | Gasket 80X72 1 4 WM044154 Moulded water tray 1 5 WM045379-0001 Tube, flexible di=7, do=9 1 70 wmo4es22 Revo4 04/2014