PULSE‐21 CARD TESTING PROCEDURE

Tools Required

• Multimeter
• Aligner
• Screw driver set

Do’s

• Switch Off the machine while checking Feedback resistance.

• Clean the pulse‐21 card surface with dry cloth to avoid malfunctioning due to moisture.
• Remove the glue used at POT cautiously‐POT should not damage.
• Remove the connector CP1/CP3 from Pulse‐21 card while checking the resistance
• See visually component/parts f the pulse‐21 card for any damage/dry solder/open.
• Use track behind the pots P1 & P3 if test points TP1 & TP3 are not available (Applicable for old
version Pulse‐21 card).
• Connect one lead at machine body ground for easy contact with ground instead of connecting at
CP1‐2 connector at pulse‐21 card.

Don’ts

• Do not check the resistance machine ON condition.

• Do not vary pots after reaching to the extreme limit.
• Do not change/remove POTs in Field.

PROCEDURE:‐
¾ Feedback connector‐ CP1
• Remove CP1 connector from Pulse‐21 card.
• Connect one lead of multimeter at body ground connect another lead at
o CP1‐1‐w.r.t to body ground (19.5KΩ to 20.5KΩ) ideal 20KΩ adjust POT P2
o CP1‐3 w.r.t to body ground (19.5KΩ to 20.5KΩ) ideal 20KΩ adjust POT P4
o CP1‐1 =CP1‐3
• Connect one lead of multimeter at body ground connect another lead at
o TP1/Track1 w.r.t to body ground (46KΩ to 50KΩ) ideal 48KΩ adjust POT P1
o TP3/Track 2 w.r.t to body ground (46KΩ to 50KΩ) ideal 48KΩ adjust POT P3
o TP1=TP3
• Check zener diodes (D21 & D22) in forward & reversed bias
 ¾ Filament Supply connector‐CP2
o Remove CP2 connector from Pulse‐21 card.
o Check there should be continuity at CP2‐3& 5 for Large Filament transformer input.
o Check the continuity at CP2‐3& 4 for Small Filament transformer input. (if
applicable)
o If not available then replace the HT/Tube head
o Check there should be continuity at CP2‐1 & 2‐ for thermal Switch
ƒ If Not available in case of tube head replace the thermal Switch
ƒ If not available in case of HT Tank‐Replace the HT Tank
TP3

TP1

Track‐2 Thermal Switch

Track‐1

CP1‐ Feedback connector

CP3‐ Rotor /solenoid Supply connector

Thermal Switch
terminals CP2‐ Filament Supply connector

¾ Starter/Rotor terminal‐CP3 (Applicable in case of mobile machines with Rotating Anode Tube)
o Remove CP3 connector from Pulse‐21 card.
o Check resistance with multimeter at CP3‐C & S‐it should be 50Ω+/‐5Ω.
o Check resistance with multimeter at CP3‐C & P‐it should be 25Ω+/‐5Ω.
o If above resistance is not available then change the tube head

¾ Solenoid terminal‐CP3 (Applicable in case of R/F Machine with Double HT Tank)

o Remove CP3 connector from Pulse‐21 card.
o Check resistance with multimeter at CP3‐C & OC‐it should be 90Ω+/‐10Ω.
o Check resistance with multimeter at CP3‐C & UC‐it should be 90Ω+/‐10Ω.
o If above resistance is not available then change the Double tank
 TRNG/INV./001

# TESTING OF IGBT (INSULATED GATE BIPOLAR TRANSISTOR)

1 2 3 Machines Rating of IGBT Rating Fuse Rating

4 Machines Model
5 C-arm, HF X-ray, 3.5KW SKM75GB 63A
6 OPG,
7 Mammography
FIRING HF X-ray 4.2 & 6KW SKM150GB 80A
TERMINALS
HF X-ray 15-30KW SKM300GB 80A
HF X-ray 40-65KW SKM400GB 100A
HF X-ray 80KW SKM400GB 100A-1no.
& 150A-
2nos

™ Switch Off the machine.

™ Wait until Capacitors gets fully discharge.
™ Before Inspection remove the Firing terminals connections from IGBT coming from Pulse-18 com
card also note down the interconnections of pulse-18 card & IGBT terminals also Remove the Main
terminals connections of IGBT

Test Points:-
Firing Terminals:-
Check continuity on firing terminals 4&5, 6&7 as shown above in any polarity (-Ve & +Ve terminals of
millimeter). There should be no continuity. If continuity observed then IGBT are def.

Main terminals:-
Remove the wires connected on main terminals.
Terminal-1 is Output; Terminal-2 is Negative Input, Terminal-3 Positive Input
Check according to following chart:-

Multimeter IGBT Continuity IGBT Continuity IGBT

Terminal Polarity Terminal (Diode status status
NO. Mode)
Positive 1 NO OK YES DEF.
Negative 2
Negative 1 YES OK NO DEF
Positive 2
Positive 1 YES OK NO DEF.
Negative 3
Negative 1 NO OK YES DEF
Positive 3
6
7
INTERAL DIAGRAM
OF IGBT
1 2 3

4
5
 PROCEDURE FOR INVERTER OUTPUT VERIFICATION

Tools Required:‐

• Screw driver set

• Aligner
• Nut driver 8mm
• Bulbs 40/60/100W‐230VAC‐ 2nos. connected in series
• Spanner
• Wire cutter

Do’s

• Connect the A & B terminal wires on pulse 21 card after completing the
procedure as connected before or see the connections at inverter side to
avoid wrong connections. (Applicable in fixed HF x‐ray, DR machines).
• Ensure bulbs should glow before connecting at A & B terminals wire at
pulse‐21 card side.
• Connect the bulb supply wires on the wires removed from pulse‐21 card
(ON HT Tank/Tube head).
• Remove IC U‐13 (4049) from Pulse‐19 card.

Don’ts

• Bulb supply wires connections should not be loose on A & B wires thimbles
• Do not insert IC (U13) in reverse direction after completion of the test at
pulse‐19 card.
• Do not use single bulb in case of 3‐phase inverter.
• Do not remove IC U13 permanently from pulse‐19 card.
Procedure:‐

• Switch OFF the machine.

• From Pulse‐19 card Remove IC U13 (4049)
• Remove the Wires connected at pulse‐21 card (On HT Tank/ Tub Head).
• Use 2 bulbs connected in series (40/60/100W, 230VAC).
• Check bulbs should glow after connecting in series
• Now connect the Bulb supply wires on the wires removed from Pulse‐21
card “A & B terminals” properly.
• Switch ON the machine.
• Select 40KV & mAS 10 (In case of radiograph machines).
• Make exposure.
• Bulb should glow‐If not glowing then follow the inverter testing procedures
for checking Pulse‐19 card, IGBT, Pulse‐21, Pulse‐18 com Card & power
supply section.
• If bulb is glowing then Inverter is OK.

U‐13 (IC 4049)

PULSE‐19 CARD
INVERTER
T.HEAD/HT

U13
‐
PULSE‐21
PULSE‐19

A
B

NORMAL CONNECTIONS

INVERTER
PULSE‐21

A
B

PULSE‐19 Bulb Bulb

100W 100W

BULB CONNECTIONS
 TRNG/INV./005

VERIFICATION OF IGBT, PULSE‐20, RECTIFIER

Tools required

• Screw driver Set

• Aligner
• Multimeter
• Spanner 10‐11mm
• Nut driver 7mm
• Nut driver 8mm

Strictly follow the below points:‐

Do’s

• Use the proper tools to open the Screws on main terminals of IGBT
• Discharge the capacitors before working on the IGBT.
• Mount the new IGBT with proper layer of Heat sink compound.
• Insert the thimbles on firing terminals wires properly on the IGBT pins.
Don’ts

• Do not touch the IGBT gates terminals pins unnecessarily

• Do not over tighten the main terminals wires connections.
• Do not make wrong connections between pulse‐18 com card & IGBT gates

Testing Procedure

• Discharge the capacitors with the help of bulb or wait for 30‐45minute till it discharged.
• Note down the interconnections between IGBT Firing terminals & Pulse‐18 com card.
• Remove the gates terminals wires from IGBT.
• Now verify the continuity between firing terminals pins 4&5, 6&7 there should be no continuity
in any polarity. If observed continuity then IGBT are defective.
• If there is no continuity on firing terminals then remove the wires connections & Pulse‐20 card
mounted on main terminals. & verify now as per below chart

1 2 3
4
5 Gates
6 terminals
7
MAIN
TERMINALS
 TRNG/INV./005

Multimeter IGBT Continuity IGBT status Continuity IGBT status

Terminal Terminal NO. (Diode Mode)
Polarity
Positive 1 NO OK YES DEF.
Negative 2
Negative 1 YES OK NO DEF
Positive 2
Positive 1 YES OK NO DEF.
Negative 3
Negative 1 NO OK YES DEF
Positive 3

• If IGBT are observed defective then open the four screws & remove the defective IGBT

Remove the four screws

Remove the
Two screws

Note: ‐ All IGBT are mounted with four screws

except for 3.5KW (75GB rating model)

• Now rub the back surface of old & new IGBT to paste the heat sink compound.

Heat Sink compound

 TRNG/INV./005

• Now Mount the IGBT & Tighten the four/two screws.

• Verify the Pulse‐20 card Diodes (D1‐D2‐D3‐D4) in forward & reversed bias & Resistances (R1‐R2‐
R3‐R4) should not be burn or open. If observed defective then replace.

DEF. IGBT NEW IGBT

Diodes
Resistance

Pulse‐20 Card

• If Diodes & resistances are OK then mount the pulse‐20 card on IGBT main terminals & make all
the connections.
• Verify the IGBT Firing signals wires on IGBT firing terminals. Insert the thimbles fully/properly on
the IGBT pins terminals.

Connections at
main & firing
terminals
 TRNG/INV./005

• Now verify the semiconductor HRC fuse‐Should not be open. If observed open then change the
fuse.

• Resistances (50K, 10W) mounted on capacitors should not be open.

• Capacitors should not get leaked. See physically.
Resistances

Resistances

• Verify rectifier 3‐phase or 1‐phase as diode in forward /reversed conditions‐should not be short
or open if observed defective then replace the rectifier.

‐ve
AC
AC

+ve
 TRNG/INV./004

Pulse-18 com card testing procedure

Tools required

• CRO
• Multimeter
• Screw driver Set
• Aligner
• Pulse-19 card testing Zig
• 2bulbs (40/60/100W) connected in series for capacitor discharge.
• Nut driver 7mm
• LN-key Set.

Strictly follow the below mentioned points:‐

Do’s

• Discharge the capacitors before working inside the inverter.

• Troubleshoot according to the glow of indicators on pulse-18 com card.
• Note down the connections between Pulse-18 com card & IGBT Firing terminals before
removing from IGBT side.

Don’ts

• Do not give 1-phase/3-phase mains input after removing firing terminals wires from
IGBT.
• Do not touch the IGBT gates terminals unnecessarily.
• Make sure White & red wires coming from pulse-18 com card should not touch with each
other after removing from IGBT terminals
 TRNG/INV./004

CONNECTIONS:‐

• Switch off the machine & open the Invertor

HF X‐ray & DR Machines

• Open the side plate remove as shown below or Remove the invertor from machine & open the
cover of inverter (In case of C-arm & Mobile HF x-ray machine).

Connect the bulbs on the

HF X‐RAY & DR Fixed Machines capacitor terminals one‐by‐one

• Discharge the capacitors inside the invertor with bulbs (2 bulbs in series in case of 3-phase)
• Remove the invertor’s mains supply input wires (1-Phase or 3-phase) & Isolate them
• Remove the copper clad sheet mounted above pulse-20 card.

3‐phase connections
isolated the wires

Open the Nuts

IGBT Firing Signal wires connections

 TRNG/INV./004

C‐ARM MACHINES

• Open the mounting screws as shown in below pics.

• Remove the connections at Invertor terminals strip, ground from brass terminal strip ,
Pulse-19 card connections & pulse-18 com supply wire connections.

Remove the
Remove the
connector CP1
connector CP2

Remove the
Terminal Strip
connection

Remove Ground Remove 2‐core 24VDC

thimble from Brass strip supply wire connections
 TRNG/INV./004

HF X‐RAY MARS 3.5‐6R

• Open the mounting screws of the invertor.

• Remove the connections at terminal strips & Ground wires from brass terminals strip,
pulse-19 card & Pulse-18 com card supply wire. Isolate the Input supply wires.

Remove the
connections Remove the
connections

Mounting screws

Opening of Invertor (For HF X‐ray MARS 3.5 to 6R & C‐arm machines)

• Remove the 4 screws as shown in below pictures.

CF1 & 2 pin

connector

Nylon stud

• Remove the CF1 FRC cable connections of pulse-19 card

 TRNG/INV./004

• Remove fan supply cable 2-pins connector of pulse-19 card

• Remove the Pulse-19 card mounting of nylon studs (If required.)
• Discharge the capacitors with bulbs or wait till it get discharged.
• Remove copper clad sheet 2 screws & 2 nuts on pulse-18 com card to remove the Pulse-
18 com card.
Discharge the capacitors

COMMON PROCEDURE FOR ALL MACHINES

• Note down the Inter connections between Pulse-18 com card & IGBT.
• Remove all the firing signal wires connections from IGBT.
• Make sure that white (-VE) & Red (+VE) wires should not get short with each other.
• Connection of Pulse-19 card testing with Zig.
o Remove the feedback connector CP2 coming from tube head or HT Tank
o Connect the Feedback connector CP2 coming from feedback Jig.
o Connect the FRC Cable at CF2 coming from feedback Jig.
o Remove CP1-4 wire from pulse-19 card
• CF1 FRC cable coming from pulse-18 com card should be connected in pulse-19 card.

CF1 to Pulse‐18 com card

CF2 from 19 card testing Zig

CP2 from 19 card testing Zig

 TRNG/INV./004

• Connect CP1 (2-pin connector) 24VDC supply in pulse-18 com card.

• Connect CRO probe on White (-Ve) & Red (+Ve) wires.

LED‐ 1, 2 & D10

CRO probe

Check points:‐

• Switch on the machine Select 40KVP & mAS (160mas in case of HF x-ray & DR)
• LED1 should glow while switching on the Pulse-18 com card. If not glowing then change the IC
regulator or change all the IC one by one.
• If D10 red LED glows at the ON time then change the IC one by one.
• Make exposure & check the waveform use Emergency Exposure in case of C-arm with Pulse
fluoroscopy (DIP-IQ/LDHD/1K1K).
• Check waveform and voltage 30V peak to peak signal at all the wire pairs which were removed
from IGBT’s (on Red and White wire pairs) with the help of CRO. If 30V peak to peak voltage
signal is not available on any of pair wires then change the IC (See below the IC detail) or pulse
18 com card.
 TRNG/INV./004

COM1 & COM2 Out of Phase COM1/ COM2 Signal COM1 & COM2 in Same Phase

• If waveform & Amplitude is OK then connect then Pulse-18 com card is OK.

Pulse‐18 COM card detail

Sr.no. Symptoms Responsible component
COM1 & COM2 signals not
IC UCC37322 (IC1-IC2)
1 coming
IC 4081 (U5)-IC 4050 (U6)
IC 4093 (U4)-IC 4049 (U7)
DIODE 1.5KE (DZ2-DZ3-DZ6-DZ7)
DIODE UF4007 (D1-D2-D3-D4-D5-D6)
Regulator LM350 (RG1)
Pulse Transformer (TR1-TR2)
Preset 1K (P1)
COM1 & COM2 in same
2 phase &still D10 LED does IC 4093 (U4)-IC 4049 (U7)
not glowing

Error Indicator D10 glows IC 4093 (U4)-IC 4049 (U7)-IC 4081 (U5)
3
 TRNG/INV./002

Pulse-19 card testing procedure with artificial feedback zig

Tools required:-

• CRO
• Multimeter
• Screw driver Set
• Aligner
• Pulse-19 card testing Zig
• Nut driver 5.5mm

Strictly follow the below points:-

Do’s

• Follow the procedure step by step.

• Feedback voltage should be calibrated to +1.90 & -1.90V
• Remove CP1-4 wire to avoid filament fault (Not applicable for c-arm & Cath lab)

Don’ts

• Do not connect CF1 & CF2 both at a same time in pulse-19 card.
• Do not short the TP9 & TP10 test point while verification of voltage.
 TRNG/INV./002

Pulse-19 card layout

FEEDBACK
CONNECTOR
(CP2)

CF2
FRC
CABLES

CF1

TEST POINT
TP9 & TP10

Step 1:-Connections
1. Remove FRC cable from CF1 connector from pulse-19 card.
2. Remove Feedback connector coming from HV Tank/ Tube head at CP2 connector of
Pulse-19 card
3. Connect FRC cable coming from Feedback JIG at CF2 connector in pulse-19 card.
4. Connect Feedback connector of JIG in pulse-19 card CP2 connector.
5. Remove wire from CP1-4 of pulse-19 card
 TRNG/INV./002

Step 2:-Pre- testing

• Switch ON the machine
• Check feedback signal in Pulse-19 card-
o CP2-3 w.r.t to body Ground) should be -1.90 VDC
o CP2-5 w.r.t to body Ground) should be +1.90 VDC
• If it is more/less then adjust the POT mounted in JIG.

FRC Cable to Pulse-18 card

FRC Cable from ZIG

Feedback from Tube head

/HT Tank

CP2-Feedback from Zig

Adjust the
voltage with this

Artificial feedback Zig

 TRNG/INV./002

Step 3:-Functional Testing

LD NO. Significance CONNECTOR NO. SIGNAL

LD1 COM-RX CP1-1 +15VDC
LD2 ΔKV MAX CP1-2 0VDC
CP1-3 -15VDC
LD3 KV>110% CP1-4 Stab. Enable signal to FMT card
LD4 MIN. KV CP1-5 PRE-RX
LD5 I MAX. CP1-6 INV. FAULT
LD6 COM1 CP1-7 +15VDC
LD7 COM2 CP1-8 0VDC
CP1-9 COM-RX
LD8 PRE-RX CP1-10 SET KV
LD9 +15VDC CP1-11 NOT USED
LD10 -15VDC CP1-12 ANODIC MA

1. After switching on the card only LD10& LD9 should glow without pressing ready &
exposure. If LD8 or LD1 are glowing then check the input signals of Pulse-19 card (Pre-
Rx & Com-Rx).
2. There should be no error indication in pulse-19 card & if error is coming then change the
IC (See the IC detail mentioned below) or change the Pulse-19 card.
3. If there is no error indication, then press ready & check PRE-Rx LD8 should glow. If
LD6 & LD7 are glowing at Ready time then change the IC (See the IC detail mentioned
below) or change the Pulse-19 card.
4. During exposure LD1 then LD6 &7 should glow.
ƒ If LD1 is glowing but LD6 & LD7 are not glowing then check the amplitude
of PRE-RX & COM-Rx, should be min 11VDC & 9V respectively & set KV
should be according to KV equation (1V=20KV).
ƒ After verifying Pre-RX & Com-RX signals still COM1 & COM2 LD6,7 are
not glowing then reduce the Feedback voltage (+ & - 1.90) from jig (Both
Positive & Negative to 0.10VDC) then check the signals again.
 TRNG/INV./002

ƒ If still COM1 & COM2 signals are not coming change the IC (See the IC
detail mentioned below) or change the Pulse-19 card.
5. If LED sequence is ok then verify the COM1 & COM2 signals after selecting parameters
40Kvp (In case of HF x-ray or DR select 200mAS).

TP10
TP9

TP11

ƒ Check COM1 signal at Test point TP9 with respect to body ground (TP11) should
be normally 15VDC & during exposure 9VDC with multimeter. With CRO Should
have waveform as shown
ƒ Check COM2 signal at Test point TP10 with respect to body ground (TP11) should
be normally 15VDC & during exposure 9VDC with multimeter. With CRO Should
have waveform as shown below.

COM1

COM2

WAVESHAPES WITHOUT EXPOSURE WAVESHAPES DURING EXPOSURE

 TRNG/INV./002

6. If COM1 & COM2 signals level/ waveform is not ok then change the IC (See the IC
detail mentioned below) or change the Pulse-19 card.& If wave form is OK then Input
signals of machines are OK.
7. List of IC.

Pulse‐19 card detail

Sr.no. Symptoms Responsible component
LED2 glows while switching IC 4049 (U13)-IC 4081 (U9)-IC TL082 (U1)
1 on the pulse‐19 card
COM1 COM2 comes with IC4066 (U7)-IC AD790 (U18)-IC TL082 (U4)
Pre-RX Signal (Sequence
of Signals during exposure
2 is not ok)
Frequency of COM1/COM2 IC 7555 (U17)-Preset 2K (P2)
3 Signals not ok
Inverter Interlock signal is IC TLP504 (OC2)-LED2/3/4/5 defective
generated wihtout error
(LED2/3/4/5 not glowing) on
3 Pulse-19 card
Inverter Interlock signal is IC TLP504 (OC2)-IC 4049 (U13)
not generated during error
(LED2/3/4/5 glows) on
5 Pulse-19 card
LED 4 Glowing during
exposure
IC LM324 (U10)-IC 4081 (U9)-IC 4049 (U13)-IC TL082 (U2-U16-)-IC
Com1 & Com2 are not 4050 (U20)-IC 7555 (U17)-IC 4023 (U15)-IN4148 (D32-D33)
6 coming
Com1 & Com2 are in same IC 4013 (U19)
phase
Noise in Com1 & Com2 IC 4050 (U20)-IC 4023 (U15)
Signals
LED 2 Glowing during IC LM324 (U5)-IC 4049 (U13)-IC 4081 (U9)-IC TL082 (U1-U2-U8)
7 exposure
LED3 (KV >110%) glows on IC 4049 (U13)-IC 4081 (U9)-IC TL082 (U8)-Preset 2K (P1)
pulse-19 cardLED3 during
8 exposure
LED5 (I. MAX.) glows on IC REF01 (U11)-Diode IN4148 (D39)-Preset 10K/20K (R120)
9 pulse-19 card
Enable Signal for Pulse-18 IC 4050 (U20)-IC 40106 (U14)
10 card is not generated
KV OK Signal is not IC TLP504 (OC2)-IC TL082 (U2)-Transistor BC547 (Q1)
11 generated
Anodic mA Signal (Radio) is IC LM324 (U5)-CP3 shorting open-MOV ZC1 short
12 not generated
 PULSE‐19 CARD
17 18
15 16

14 6

13
5

12
4

11 3

2
9
1

7 10 19

1. TP6:‐ Test point used for measuring radiography mA with respect to body ground TP11
during exposure. Voltage at this point represent the actual mA according to mA equation depends
upon the KW.
i. 2.5/3.5‐4.2/Mammo/OPG/C‐arm:‐1V=10mA
ii. 6‐15KW:‐ 1V=20mA
iii. 30‐40‐50KW:‐1V‐50ma
iv. 50+‐65‐80KW:‐1V=100mA

mA Wavehape
2. TP5:‐ Test point used for measuring Fluoroscopy mA with respect to body ground TP11
during exposure. Voltage at this point represent the actual mA according to mA equation depends
upon the KW.
FLR mA Wavehape

I. 2.5/3.5‐4.2/Mammo/OPG/C‐arm:‐1V=1mA
II. 6‐15KW:‐ 1V=2mA
III. 30‐40‐50KW:‐1V‐5mA
IV. 50+‐65‐80KW & Touch panel M/c (15‐65KW):‐1V=10mA

3. TP1:‐ Test point used for measuring Positive KV during exposure with respect to body ground
TP11. Voltage at this point represent the actual KV according to 1V=20KV (For Mammography it is
1V=10KV).

POSITIVE KV FEEDBACK (AT 40KVP) NEGATIVE KV FEEDBACK (AT 40KVP)

4. TP2:‐ Test point used for measuring Negative KV during exposure with respect to body
ground TP11. Voltage at this point represent the actual KV according to 1V=20KV (For
Mammography it is 1V=10KV).
5. TP11:‐ Test point used for connecting body ground used for measuring other signals.
6. POT‐P3:‐ Used for setting of “0”Level while checking the Flouro mA with CRO at TP5 & TP11
test points

Voltage without Exposure After adjustment, set to Zero

7. TP9:‐ This test point is used for measuring COM1 signal with respect to Body ground (TP11).
Normally +15VDC & during exposure in pulses (20 KHz in case of 40Khz invertor) with variation in
ON/Off time with respect to Set KV signal.

COM1

COM2

8. TP10:‐ This test point is used for measuring COM2 signal with respect to Body ground (TP11).
Normally +15VDC & during exposure in pulses (20 KHz in case of 40Khz invertor) with variation in
ON/Off time with respect to Set KV signal.(COM1 & COM2 signals are opposite to each other)
9. IC U‐17 (NE555):‐ ICU17 pin 3 is used for measuring frequency of inverter with respect to
body ground (TP11).
10. POT‐P2:‐ Pot‐P2 is used for calibration of inverter frequency.

Inverter
Frequency

11. CF1 FRC CONNECTOR: ‐ 16Pin FRC cable is connected coming from Pulse‐18 com card.
12. IC U16 (TL082):‐ IC U16 pin 1&6 are used for measuring resistance for LD5 calibration. mA
limit increases with increase in resistance
13. POT‐R120:‐ Pot used for Calibration of resistance used LD5 calibration.
14. CF2 FRC CONNECTOR: 16Pin FRC male connector is used for connecting FRC cable from
testing zig for verification of Pulse‐19 card. (CF1 should be removed when CF2 is used)
15. CP1 Connector:‐ This connector is used for Supply input ,Signals Input & Outputs from & to
machines

CONNECTOR NO. SIGNAL

CP1-1 +15VDC
CP1-2 0VDC
CP1-3 -15VDC
CP1-4 STAB. ENABLE SIGNAL TO
FMT CARD
CP1-5 PRE-RX
CP1-6 INV. FAULT
CP1-7 +15VDC
CP1-8 0VDC
CP1-9 COM-RX
CP1-10 SET KV
CP1-11 NOT USED
CP1-12 ANODIC MA

16. INDICATORS:‐LED1 to LED10 are used for indication of supply, input, output signals & Faults
 LD NO. Significance
LD1 COM-RX
LD2 ΔKV MAX
LD3 KV>110%
LD4 MIN. KV
LD5 I MAX.
LD6 COM1
LD7 COM2
LD8 PRE-RX
LD9 +15VDC
LD10 -15VDC

17. CONNECTOR CP3:‐This connector is removed when mA or mAS meter is connected for
measurement
18. CONNECTOR CP2:‐Feedback signals are given from HT/Tube head at this connector
19. RESISTANCE R69:‐ Resistance responsible for mA Equation
1. 1V=10mA (R69=100KΩ)
2. 1V=20mA (R69=50KΩ)
3. 1V=50mA (R69=20KΩ)
4. 1V=100mA (R69=10KΩ)
Note:‐Do not check with multimeter‐Use color codes
 COMPONENTS/PARTS RESPONSIBLE FOR ERRORS in FILAMENT CARD
Symptoms in machine Symptoms in Component Defective
Filament card
IC 3525 (U1) defective
IC 4093 (U8) defective
IC TL082 (U5,U4,U6) defective
LD1(Red) fault Transistor Q4 BC547(defective)
Filament doesn't glow
indicator glows
Preset 2k R59,R60 defective
IC AD736 U7 Defective
Diode D12, D14 IN 4148
IC 4093 (U8) defective
IC 3525 (U1) defective

LD2 (Green LED) is IC U3 TL 082 defective

Filament doesn't glow not glowing in Mosfet D2 , D8 defective
filament card. Fuse F1 2A defective
Resistance R23,R14 (22E) defective
Transformer T2 secondary connection to
PCB found open.
Filament glows but LD2 (Green LED) is IC 4093 (U8) defective
FMT OK not coming not glowing in Preset R51 defective
or Voltage output Low filament card. Transistor Q1,Q2 BC547(defective)
Small focus glows by Transistor Q5 BC547 defective
LD3 (Yellow) is
default / Large Focus
should glows by default glowing by default

Ma stab circuit get on by

Transistor Q3 Defective
Filament glows very default (Relay K2 is getting
high on & LD 4 (Yellow) glowing)

Small focus is not LD3 (Yellow) is not glowing Transistor Q5 BC547 defective
during changeover from
glowing large to small focus
Jumper J3 is open,
Problem in ma stab
mA is not stable circuit(Relay K2 & LD
4 is not getting on) Transistor Q3 BC 547 Defective
Preset R7 10k defective
IC U2 TL082 defective
Filament glow is not IC AD736 U7 Defective
mA is not stable
consistent IC U4 TL082 defective
IC U3,U5 TL 082 defective
IC 3525 (U1) defective