Unit Competency 2
Unit Competency 2
CODE NUMBER
AGR741302
MODULE TITLE
UNIT DESCRIPTOR
PERFORMANCE CRITERIA
Equipment, tools and utensils for fermentation and pickling are selec
Equipment, tools and utensils are checked and calibrated in accordanc
Equipment/Utensils for the above food processing methods are readied
Contents:
Conditions:
Learning Materials:
Tools manuals
Learning elements
Books
Methodologies:
Discussion
Demonstration method
Modular approach
Assessment method:
Demonstration
Direct observation and questioning
What Do You Already Know?
Pretest Lesson 1
Matching Type
Direction: Match Column A to Column B. Write your answer on
your answer sheet.
1. a brine or vinegar solution in which foods are preserved.
a. Fermentation c. Sugaring
b. Pickling d. Salting
2. What makes a pickle a pickle?
a. pickles are foods soaked in solutions that help prevent spoilage
b. pickles are foods cleaned in solutions to prevent foods
c. pickles are foods bath
d. pickles are pickle that help prevent spoilage.
3. Pickling is not only an international food-preservation technique;
it’s also ___________________.
a. an american one c. an ancient one
b. a Filipino dish d. Italian style
What Do You Need To Know?
LESSON 1
INTRODUCTION
Pickling is a global culinary art. If you were to go on an
international food-tasting tour, you’d find pickled foods just about
everywhere. You might sample kosher cucumber pickles in
New York City, chutneys in India, kimchi in Korea, miso pickle
s in Japan, salted duck eggs inChina, pickled herring in
Scandinavia, corned beef in Ireland, salsas in Mexico, pickled pig’s
feet in the southern United States, and much, much more.
What makes a pickle a pickle? On a most general level, pickles are
foods soaked in solutions that help prevent spoilage.
There are two basic categories of pickles. The first type includes
pickles preserved in vinegar, a strong acid in which few bacteria can
survive. Most of the bottled kosher cucumber pickles available in the
supermarket are preserved in vinegar.
The other category includes pickles soaked in a salt brine to
encourages fermentation—the growth of "good" bacteria that make a food
less vulnerable to "bad" spoilage-causing bacteria. Common examples of
fermented pickles include kimchi and many cucumber dill pickles.
Pickling is not only an international food-preservation technique;
it’s also an ancient one. For thousands of years, our ancestors have
explored ways to pickle foods, following an instinct to secure surplus
food supplies for long winters, famine, and other times of need.
Historians know, for instance, that over two thousand years ago, workers
building the Great Wall of China ate sauerkraut, a kind of fermented
cabbage.
But pickling foods does much more than simply preserve them. It
can also change their taste and texture in a profusion of interesting—
and yummy—ways. It’s no surprise that cultures across the globe
enjoy such an assortment of pickled foods, as you would discover on your
international food expedition. In fact, food experts say, the evolution
of diverse pickled foods in different cultures has contributed to unique
cultural food preferences, such as spicy sour tastes in Southeast Asia
and acidic flavors in Eastern Europe.
PRODUCTION PROCESS
In a general sense, fermented vegetable technology is
based on the same principles as other lactic acid
fermentations, in that sugars are converted to acids, and the
finished product takes on new and different characteristics.
In reality, however, the actual production of fermented
vegetables occurs quite differently. For example, whereas
cheese, cultured dairy products, and fermented meats are
usually produced using starter cultures, the fermented
vegetable industry still relies on natural lactic microflora
to carry out the fermentation. Compared to the relatively few
strains used for dairy and meat fermentations, the lactic acid
bacteria that are ultimately responsible for vegetable
fermentations are quite diverse. Several genera are usually
involved, including both hetero fermentative and homo
fermentative species. In addition, although the plant-based
substrates (i.e., cabbage, cucumbers, and olives) ordinarily
contain the relevant lactic acid bacteria necessary to perform
a lactic fermentation, they also harbor a complex microflora
consisting of other less desirable organisms. In fact, the
resident lactic acid bacteria population represents only a
small fraction of the total microflora present in the starting
material. And unlike dairy fermentations, where pasteurization
can substantially reduce the indigenous microflora present in
raw milk, no such heating step can be used to produce
fermented vegetables. Although chemical pasteurization
procedures have been developed for some products and can
effectively reduce the resident flora, these applications, for
the most part, are not widely employed. Therefore, the
essential requirement for a successful fermentation is to
create environmental conditions that are conducive for the
lactic acid bacteria, but inhibit or otherwise restrict the
non-lactic flora.
Organisms LogCFU/g
Aerobic bacteria 4 – 6
Pseudomonas
Flavobacterium
Micrococcus
Staphylococcus
Bacillus
Lactic acid bacteria 0.7 – 4
Lactobacillus
Pediococcus
Strepiococcus
Tetragenococcus
Leuconostoc
Enteric bacteria 3 – 3.5
Enterococcus
Enterobacter
Klebsiella
Escbericbia
Yeast and Mold 0.3 – 4.6
Fusarium
Ascocbyta
Aspergillus
Penicillium
Rhodotorula
LESSON 2
PICKLE FERMENTATION
As noted above, the high salt concentrations used in
pickle manufacturing cause the fermentation to proceed quite
differently from that in sauerkraut. Only those pickles made
using brines at less than 5% salt will allow for growth of L.
mesenteries. Although hetero fermentative, fermentations may
promote more diverse flavor development, the formation of
CO2is undesirable, because it may lead to bloater or floater
defects (see below). Moreover, low salt brines may also permit
growth of unwanted members of the natural flora, including
coliforms, Bacillus ,Pseudomonas, and Flavobacterium . At salt
concentrations between 5% and 8%, growth of Leuconostoc is
inhibited and instead the fermentation is initiated by
Pediococcus sp. and L. plantarum. Pickle fermentation brines
typically contain high concentrations of salt and organic
acids and have a pH less than4.5.These conditions are
especially inhibitory to coliforms, pseudomonads, bacilli,
clostridia, and other non-lactic acid bacteria that would
otherwise cause flavor and texture problems. This environment,
in fact, is hard even on lactic acid bacteria. However, the
latter have evolved sophisticated physiological systems that
enable them to survive under very uncomfortable circumstances.
After fermentation, salt stock pickles can be held
indefinitely in the brine. However, these pickles cannot be
eaten directly, but rather must be de-salted by transfer to
water. After several changes (a process called refreshing),
the salt concentration is reduced to about 4%.They are then
used primarily for relishes and other processed pickle
products.
Figure 1.
pH and osmotic homeostasis in Lactobacillus plantarum.
Panel a shows three main systems whose function is to maintain
pH homeostasis in L. plantarum. The F0F1- ATPase (left) is a
primary proton pump that extrudes protons from the inside to
the outside, using ATP as the energy source. In contrast, the
malate and arginine systems rely on product efflux to drive
uptake (no energy is required). In the malolactate system
(center), proton consumption de-acidifies the medium and
raises the pH. In the arginine diminase system (right), medium
pH is raised by virtue of the two molecules of NH3that are
released per mole of arginine. Panel B shows the QacT system
responsible for osmotic homeostasis inL. plantarum.The
components of this putative opuABCD-encoded system (left)
includemembrane-associated substrate-binding proteins (S-BP),
a betaine permease, and ATP-binding proteins (ATP-BP). When
the osmotic pressure is high, betaine is bound by the S-BP and
taken up by the perm ease (center). Transport is driven by an
ATPase following ATP-binding. If the osmotic pressure is
reduced, accumulated betaine is effluxes via membrane channels
(right).
FOOD ADDITIVES
The permitted values for food additives for pickle
vegetables are given below according to codex standards.
ACIDITY REGULATORS
ANTIFOAMING AGENTS
COLOURS
FIRMING AGENTS
FLAVOUR ENHANCERS
PRESERVATIVES
SEQUESTRANTS
SWEETENERS
What Do You Need To Know?
LESSON 3
LESSON 4
The tools that make easier are many of the very same
tools that are in most well-stocked kitchens. When our recipe
recommends a tool for canning, we have a practical reason for
doing so. Using the proper tool for the job decreases the
chance of a jar failing to seal or being able to harbor
bacteria. The proper tool can also reduce the chance of
mishaps and injuries. Always purchase good-quality tools and
equipment; their quality and durability will pay for
themselves many times over.
Food mill: A food mill (see Figure 3-5) purees fruits and
vegetables as it removesthe peel and seeds. You
accomplish this seed removal by manually cranking
theblade, which forces the pulp through the mill. Look
for a food mill that rests on the edge of your bowl or
pot, which enables you to use one hand to stabilize the
mill while you crank the blade with your other hand.
Blender: A blender purees fruits and vegetables in a
hurry, but you need to remove the peel and seeds first.
Be cautious of incorporating too much air into your food.
Two-piece caps
Two-piece caps consist of a lid and a metal screw band (see
Figure 3-7). They’re made specifically for use with modern-day
home-canning jars.
CANNING TOOLS
The tools in the following sections are must-haves for
water-bath or pressure canning. Safety in the kitchen is No.
1, and the right tools for handling hot, filled jars and
other large canning equipment are indispensable.
Foam skimmer
A foam skimmer makes removing foam from the top of
hot jelly, jam, or marmalade easy while leaving any
pieces of fruit or rind in the hot liquid. (The
openings in slotted spoons are too large to achieve
quick and efficient foam removal.)
Jar lifter.
A jar lifter is one tool you don’t want to be
without. It’s the best tool available for transferring
hot canning jars into and out of your canning kettle or
pressure canner. This odd-looking, rubberized, tong
like item (check out Figure 3-9) grabs the jar around
the neck (the area just below the threaded portion at
the top of the jar) without disturbing the screw band.
Lid wand.
A lid wand has a magnet on one end of a heat-
resistant stick. With it, you can take a lid from hot
water and place it on the filled-jar rim without
touching the lid or disturbing the sealing compound.
Place your lids top totop and underside to underside to
prevent them from sticking together in your pan of hot
water. If they do stick together, dip them into a bowl
of cold water to release the suction. Reheat them in
the hot water for a few seconds before using them.
Also, offset the lids as you place them in the water,
which keeps them fanned out and easier to pick up one
by one.
FERMENTING BREWS
For the benefit of beginner home brewers of lagers, ales,
ciders, and meads, this section discusses only the minimal
amount of equipment needed.
3 to 4 feet of food-grade
plastic hose,
1⁄2 inch in diameter
Bottle brush
Bottle capper
(bench-type or two-handed)
Posttest Lesson 1
SELF-CHECK 2
IDENTIFICATION. Identify the word being described.
______________1.They have a long handle on one side of the
pan and usually come with a fitted lid.
______________2. A collapsible wire or mesh basket with a
lifting handle makes blanching a breeze.
______________3.It is essential when your canning recipe
lists your fruits or vegetables by weight.
______________4. Allows you to place a bowl on the scale and
manually adjust the weight setting to before weighing your
food.
______________5. The most efficient appliance around for
removing air from food-storage bags.
______________6. Also referred to as a boiling-water canner,
is a kettle used for processing high-acid foods
______________7.Sometimes referred to as a steam-pressure
canner, is used for canning low-acid foods (primarily
vegetables, meats, fish, and poultry) in an airtight container
at a specific pressure.
______________8.Is a treatment process for glass that allows
the jars to withstand the high heat (212°) of a water-bath
canner, as well as the high temperature (240°) of a pressure
canner, without breaking.
______________9.Holds the lid in place during the processing
period and secures it in place when storing an opened jar in
the refrigerator.
______________10.Makes removing foam from the top of hot
jelly, jam, or marmalade easy while leaving any pieces of
fruit or rind in the hot liquid.
______________11.It’s the best tool available for transferring
hot canning jars into and
out of your canning kettle or pressure canner.
______________12.It has a magnet on one end of a heat-
resistant stick. With it, you can take a lid from hot water
and place it on the filled-jar rim without touching the lid or
disturbing the sealing compound.
______________13.The right tool for releasing air bubbles
between pieces of food in your filled jars
______________14.Makes short work of inedible peelings from
citrus
______________15.This handy gadget is a great way to remove
excess pulp for people who can’t tolerate the texture. Place
over your juice cup and strain fresh juice through it.
LEARNING OUTCOME 2
PERFORMANCE CRITERIA
Content:
1. How Do I Choose Fresh Fruits
2. Guide to Quality Fruits and Vegetables
3. Selecting Fruits and Vegetables
4. Slicing and Peeling
5. Before You Buy Fish or Shellfish
6. How Do I Choose Fresh Fish
7. How to Clean a Fish
Conditions:
Learning Materials:
Tools manuals
Learning elements
Books
Methodologies:
Discussion
Demonstration method
Modular approach
Assessment method:
Demonstration
Direct observation and questioning
What Do You Need To Know?
LESSON 1
LESSON 2
Step 1
Buy local produce. Local produce does not have to
travel as far to get to your table, so it's often fresher than
produce grown halfway across the world. Buying local produce
also allows you to get to know your farmer. You can ask
questions about the vegetables, how they are grown, and what
pesticides are used. Search your newspaper or Internet
listings for the local organic farmers' markets.
Step 2
Inspect your produce. Look for bruising, soft spots,
browning, or wax. Grocers and farmers' markets usually have
signs placed near each fruit and vegetable explaining what to
look for in a ripe food. For example, bananas should be firm
and yellow with a touch of green. If they are greener, they
are not yet ripe and will have a longer shelf life. If they
have passed their prime, they will be soft and bruised. All
fruits and vegetables have certain characteristics that tell
you how fresh the produce is.
Step 3
Buy in season. Some fruits and vegetables grow all
year-round in many climates, and they are not usually more
expensive during part of the year. Other foods thrive best in
certain weather or only in limited habitats. During other
times of the year, they may be grown in laboratories or a
small exclusive region of the world. This makes them far more
expensive than if you buy them in season. For example, while
papayas, lemons and avocados are grown year-round, apricots,
blueberries, cherries and kiwi grow best during the summer.
Cranberries, figs, plums and pomegranates grow best in the
fall, and asparagus, lima beans, peas and honeydew melon grow
best in the spring. Buying fruits in season will help you save
money while still eating the healthiest foods.
What Do You Need To Know?
LESSON 3
Seasonality
Thanks to modern shipping capabilities, we can now
purchase most fruits and vegetables year round. However, for
best flavor and quality, and lowest price, purchase fruits and
vegetables during the peak season. Check your “seasonality
savvy” by matching the fruit/vegetable to its peak season.
The following table is your guide for revealing the correct
seasons for each fruit and vegetable:
Fruit/Vegetable Season
Citrus Winter
Melons Summer
Apples Fall
Pears Fall
Berries Summer
Asparagus Spring
Corn Summer
Pumpkin Fall
Tomatoes Summer
Cabbage Fall
Ripeness
Many people often wonder how to tell if a fruit is ripe or
not. Whether a fruit will continue to ripen or should be
purchased ripe depends on the fruit. Think about what fruits
continue to ripen after they are picked and which do not.
Then review the two categories of fruit:
Apricots Apples
Bananas Cherries
Cantaloupe Grapefruit
Kiwi Grapes
Nectarines Oranges
Peaches Pineapple
Pears Strawberries
Plums Tangerines
Watermelon
Convenience
Some vegetables (lettuce, spinach, cabbage) are available
pre-prepared in bags. While these items typically cost more,
the added convenience may make them a better buy.
What are the times when you choose convenience over
higher cost?
When are prepackaged products a better value? Does
anything surprise you about the list?
To speed up the ripening of fruits such as, peaches,
pears, and plums, put them in a loosely closed brown paper bag
(plastic bags don’t work) at room temperature. Add a banana
or apple to really speed things up.
LESSON 4
SWEETENING UP
Pickles can be made sweet with the addition of white
sugar. Using any other type of sweetener can cause cloudiness
and a soft result.
LAYERING AND PACKING
Pickled items will shrink a little, so be sure to pack
them tightly as you fill the jars. Layers should be even and
neat, allowing for brine to flow over and around each piece.
Expect some floating and rearranging of the contents after
going through the canner—this is normal.
What Do You Need To Know?
LESSON 5
Whole Fish
Look for bright, clear eyes. The eyes are the window to a
truly fresh fish, for they fade quickly into gray
dullness. Dull-eyed fish may be safe to eat, but they are
past their prime.
Fish Fillets
Look for vibrant flesh. All fish fade as they age. If the
fillet still has skin, that skin should look as pristine
as the skin on an equally good whole fish – shiny and
metallic.
LESSON 6
Choosing Fish
To enjoy fish at home – make friends with your
fishmonger. They are there to help and I have never met one
who wouldn’t (how else will they ensure future trade?). Any
fish or seafood you buy should be squeaky fresh and unsure if
it is the simplest test is a quick sniff. It should never
smell fishy but be an aroma of the sea. As this method isn’t
popular with fishmongers also look for:-
Whole fresh fish will have eyes that are bright and not
sunken. The skin should have a shiny, moist, firm
appearance.
When buying fillets look out for neat, trim fillets and a
white translucent appearance.
Flesh should be firm to the touch, not soft or mushy.
Fish should have no brown spots, which are an indication
of the beginning of decay.
Fish should give the appearance that it’s still alive but
not wriggling of course.
Shellfish, like lobster and crab, should be purchased
either alive or frozen. If your market has a lobster
tank, ask how long they’ve been in the tank. Truly fresh
lobsters should be lively and frisky.
Smoked fish should look glossy with a fresh smoky aroma.
Select shellfish with shells tightly closed and without
any gaps or cracks.
Lobsters and crabs should be heavy for their size.
With frozen seafood is must be solid with no signs of
partial thawing, in undamaged packaging and with no sign
of freezer burn.
Answer:
1. Whole fresh fish will have eyes that are bright and not
sunken. The skin should have a shiny, moist, firm
appearance.
2. When buying fillets look out for neat, trim fillets and a
white translucent appearance.
5. Fish should give the appearance that it's still alive but
not wriggling of course.
Shellfish
Buy only at the finest fish markets. These are the places
where turnover is so rapid you can be assured of fresh
mussels, clams or oysters. You may still get a dead one, but
the ratio will be far lower.
Shrimp
This one is easy. Buy them whole and frozen. Whole because
the shell protects them from the rigors of being frozen
without losing too much moisture, and frozen because shrimp
cook – and rot – very rapidly.
Should you be near a shrimping region, or have access to
truly magnificent fresh shrimp, by all means buy them. Head on
if possible. Why? Because headed shrimp stay moister.
Remember: Nothing says boring like a dry, overcooked shrimp.
Squid or Octopus
These are almost always sold to the wholesaler pre-frozen,
so you should buy them frozen. Both squid is commonly known as
“calamari” and its more richly flavored cousin the octopus
freeze exceptionally well.
LESSON 7
Now that you have caught your fish, you have to clean
it. There are several ways to clean a fish. Always wash the
fish first with cold running tap water. Avoid using the lake
or river water if possible. Also, try to clean the fish as
soon as possible after removing it from the water.
3. Next, with a sharp knife, cut from the gills along the
belly to the vent (the small anal opening near the tail)
Open up the fish and remove all of the entrails with your
fingers. Then scrape along the backbone, using your
thumbnail or spoon, to remove the blood vein. Wash the
fish thoroughly again using cold tap water. If you are
planning on cooking the fish whole, it's a good idea to
remove the dorsal fin (top fin) next. Just cut along both
sides and pull using a pair of pliers. Rinse the fish one
last time.
4. For your safety, always use care when using sharp knives.
Also, when storing fish in a cooler on ice, be sure that
the fish is not allowed to sit in the melted ice water.
Allow the water to drain away from the fish, and keep the
fish with its cavity facing down so that melted ice won't
pool inside the fish. Never store the fish for prolonged
periods of time.
LEARNING OUTCOME 3
PERFORMANCE CRITERIA
Content:
Learning Materials:
Tools manuals
Learning elements
Books
Methodologies:
Discussion
Demonstration method
Modular approach
Assessment method:
Demonstration
Direct observation and questioning
What Do You Need To Know?
LESSON 1
_Alcoholic Beverages._
_Sugars._
_Ferment._
_Acetic Fermentation._
_Viscous Fermentation._
LESSON 2
Instructions
LESSON 3
SALT
In the pickling process, salt serves as a preservative and as
a way to add both crispness and flavor. However, not just any
salt will do. Use only the following pure, additive-free
salts:
Pickling and canning salt
Kosher salt
Sea salt
VINEGAR
Vinegar is a tart liquid that prevents the growth of
bacteria. For pickling, you must use vinegar with an acidity
level of 5 percent. If the level of acidity isn’t on the
label, don’t use the vinegar —the strength of the acid may not
be adequate for safe food preservation. The preferred vinegar
for pickling is distilled white vinegar, which has a sharp,
tart flavor, maintains the color of your food, and is
relatively inexpensive. For a milder flavor, you can
substitute apple cider vinegar. Keep in mind, though, that
using cider vinegar changes the overall color of your finished
foods, and not always for the better. You may get unappetizing
gray or brown results from using the wrong type of vinegar.
To avoid cloudy pickles, use vinegar that’s clear of
sediment. Cider and wine vinegars often have sediment, and you
may even be able to see things floating around. What causes
these dements? Vinegars that still contain the mother, a
harmless bacterium that creates the vinegar but also causes
sediment to form on the bottom of the bottle. Never dilute or
reduce the amount of vinegar in a recipe. To ensure a safe
product, the brine must have the right acidity level. Never
use vinegar with less than 5 percent acidity.
If the flavor’s too tart, add 1⁄4 cup granulated sugar
for every 4 cups vinegar. Treating flavors in this manner
doesn’t upset the balance of your vinegar.
WATER
Soft water is the best water for your brine solution.
Too much iron in your water can cause discoloration of the
finished product. Distilled water, water with all minerals and
other impurities removed, is also a good choice. If you use
tap water, make sure it’s of drinking quality; if it doesn’t
taste good to you, it won’t taste better in your food. Also,
avoid using sparkling water.
coating. Use this cucumber when your recipe doesn’t specify “pickling cucumbers”.
ers. Don’t eat pickling cucumbers raw; their flavor can be extremely bitter. Some varieties are now sold for both pickling an
kle recipe, or it may make your slices soggy. Pickles usually aren’t peeled, but you do seed them (see Figure 2-1). If you find
Salt preserves food in the following ways:
Salt dries food. Salt draws water out of food and
dehydrates it. All living things require water and cannot grow
in the absence of water. Salt is used to preserve beef jerky
by keeping it dry, and it prevents butter from spoiling by
drawing water out, leaving just the fat.
coating. Use this cucumber when your recipe doesn’t specify “pickling cucumbers”.
bers. Don’t eat pickling cucumbers raw; their flavor can be extremely bitter. Some varieties are now sold for both pickling an
Pickling Fruits and Veggies
Pickling Procedures and Techniques
kle recipe, or it may make your slices soggy. Pickles usually aren’t peeled, but you do seed them (see Figure 2-1). If you find
LESSON 6
SWEETENING UP
Pickles can be made sweet with the addition of white
sugar. Using any other type of sweetener can cause cloudiness
and a soft result.
LAYERING AND PACKING
Pickled items will shrink a little, so be sure to pack
them tightly as you fill the jars. Layers should be even and
neat, allowing for brine to flow over and around each piece.
Expect some floating and rearranging of the contents after
going through the canner—this is normal.
LEARNING OUTCOME 4
PERFORMANCE CRITERIA
Content:
1. The Lacto-Fermentation Process
2. Lactic Acid Fermentation
3. Pickling Procedures and Techniques
4. Operation Sheet 1
5. Rubric for Evaluation or Pickles
6. Rubric for Performance
Conditions:
Learning Materials:
Tools manuals
Learning elements
Books
Methodologies:
Discussion
Demonstration method
Modular approach
Assessment method:
Demonstration
Direct observation and questioning
What Do You Need To Know?
art of pickling comes into play when you start combining flavors. Many families have their own specific pickling recipes, kno
THE LACTO-FERMENTATION PROCESS
cause pickling completely changes the taste of a food, it’s a good way to provide more options with the foods you have ava
raw; their flavor can be extremely bitter. Some varieties are now sold for both pickling and slicing
es soggy. Pickles usually aren’t peeled, but you do seed them (see Figure 2-1). If you find that your peels are tough after pic
How it works
Lactic acid fermentation relies on beneficial cultures -
similar to those used to make yogurt or sourdough bread - to
break down natural sugars in the vegetables and produce a
variety of healthful substances, primarily lactic acid.
The process begins with fresh, nutrient-rich vegetables,
naturally bearing lactic acid cultures on their surfaces
(making starters unnecessary). The produce is well-washed,
chopped or sliced as needed, and mixed with a small amount of
sea salt. The salt acts to draw out juices, preserve the
vegetables while the fermentation gets started, and regulate
the fermentation process itself. The mixture is packed into
air-tight fermentation vessels (jars, crocks, or barrels) and
placed in a warm spot (65-80 deg F).
Cucumbers undergo a relatively short fermentation (about 1
week), while cabbages may take several months to yield
finished sauerkraut. During this time, cultures transform the
fresh vegetables into pickles by converting sugars to lactic
acid, acetic acid, carbon dioxide, and other beneficial
substances. It is the lactic acid that is primarily
responsible for preserving the vegetables, as well as creating
the wonderful flavor and aroma of traditional pickles.
Once finished, the pickles are stored under refrigeration to
slow the fermentation, where they will remain preserved for
two years or more.
Fermentation FAQs
Can I eat Real Pickles products if I don't eat dairy or
lactose?
Yes. Lactic acid fermentation, despite its misleading
name, actually bears no relation to dairy products. Our
products are lactose-free.
Why do the Organic Dill Pickles have cloudy brine and white
sediment at the bottom of the jar?
The white sediment is a natural and healthy by-product of
the lactic acid fermentation. When disturbed, the
sediment becomes distributed throughout the jar and gives
a cloudy appearance to the brine.
Lactic Acid Fermentation
Lactic acid fermentation is caused by some fungi and
bacteria. The most important lactic acid producing bacteria
is Lactobacillus. Other bacteria which produce lactic acid
include:
leuconostoc mesenteroides
pediococcus cerevisiae
streptococcus lactis
bifidobacterium bifidus.
e art of pickling comes into play when you start combining flavors. Many families have their own specific pickling recipes, kn
PICKLING PROCEDURES AND TECHNIQUES
ecause pickling completely changes the taste of a food, it’s a good way to provide more options with the foods you have av
raw; their flavor can be extremely bitter. Some varieties are now sold for both pickling and slicing
Pickled and fermented foods are classified by their
ingredients and method of preparation. Fermented products such
ces soggy. Pickles
asusually
regulararen’t dill
peeled,pickles
but you do seed
and them (see Figure 2-1).
sauerkraut are Ifcured
you find in
that brine
your peels
forare tough after pi
about three weeks. Refrigerator pickled products such as
refrigerator dills are brined about one week. During curing,
colors and flavors change and the acidity increases. Quick-
process or fresh-pack pickles are not fermented. Some are
brined several hours or overnight, then drained and covered
with vinegar and seasonings.
Fruit pickles usually are prepared by heating fruit in
seasoned syrup acidified with vinegar. Relishes are made from
chopped fruits and vegetables that are cooked with seasonings
and vinegar. To avoid soft pickles, remove and discard a 1/16-
inch slice from the blossom end of the fresh cucumbers.
Blossoms may contain an enzyme which causes excessive
softening of pickles.
CUCUMBER SELECTION
Select fresh, firm cucumbers free from spoilage and of
the appropriate size for the type of pickle to be made. For
gherkins, select cucumbers about 1 ½ inches in length and for
dill pickles, use 4 inch cucumbers. For best results, use
cucumber varieties intended for pickling. Be sure to remove
and discard a 1/16 inch slice from the blossom end of fresh
cucumbers. Blossoms may contain enzymes which cause excessive
softening of pickles. Wash and rinse cucumbers with cold water
before use.
Approximately 14 pounds if cucumbers are needed for 7
quarts or 9 pounds of cucumbers for 9 pints. A bushel of
cucumbers weighs 48 pounds and yields 16 ti 24 quarts –an
average of 2 pounds per quart. Measure or weigh the amounts of
food carefully because the pro-portion of fresh food to the
other ingredients will affect flavor and safety of the final
product.
CABBAGE SELECTION
For the best sauerkraut, use firm heads of fresh
cabbage. Freshly harvested cabbage is very crisp and fractures
easily. Keep freshly harvested heads in a cool dry place for
one to two days before shredding for kraut use.
INGREDIENTS
Salt
Use of canning or pickling salt is recommended.
Fermented and fresh-pack or quick pickles may be safely made
using either iodized or non-iodized table salt. How-ever, no
caking materials added to table salt may make the brine cloudy
Flake Salt varies in density and is not recommended for use.
Reduced-sodium salts, for example, "Lite Salt," may be used in
quick pickle recipes, as indicated in this guide. The pickles
may, however, have a slightly different taste than expected.
Caution: Use of reduced-sodium salt in fermented pickle
recipes is not recommended.
Sugar
White granulated and brown sugars are most often used.
Corn syrup and honey, unless called for in tested recipes, may
produce undesirable flavors.
Vinegar
White distilled and cider vinegars of 5 percent acidity
(50 grain) are recommended. Vinegar with unknown acidity
should not be used. White vinegar is usually preferred when a
light color is desirable, as in the case with fruits and
cauliflower. The level of acidity in a pickled or fermented
product is as important to its safety as it is to taste and
texture. Do not alter vinegar, food, or water proportions in a
recipe. Use only recipes with tested proportions of
ingredients. There must be a minimum, uniform level of acid
throughout the mixed product to prevent the growth of
Clostridium botulinum bacteria.
Water
Use soft water, if possible. Extremely hard water can
discolor pickles, especially if it has high iron content.
Sediment from hard water also may be a problem when extremely
hard water is used to make pickles. Some types of hard water
may be softened somewhat. Boil the water for 15 minutes, skim
off the scum, and let the water rest for 24 hours. When these
dement has settled to the bottom, pour off the water from the
top and use.
FIRMING AGENTS
Alum - Alum (a preservative available in the spice
section of your grocery store) can be safely used to firm
fermented pickles. Alum does not improve the firmness of quick
process pickles.
Pickling Lime- The calcium in lime definitely improves
pickle firmness. Food-grade or pickling lime may be used as a
lime-water solution for soaking fresh cucumbers 12 to 24hours
before pickling them. Excess lime absorbed by the cucumbers
must be removed to make safe pickles. To remove excess lime,
drain the lime-water solution, rinse, and then re-soak the
cucumbers in fresh water for one hour. Repeat the rinsing and
soaking steps two more times.
OPERATION SHEET 1
Objectives Assessment Criteria
A.DILL PICKLES
Preparation Time: 35 minutes
Processing Time: 10 minutes
Materials/ Ingredients:
C. PICKLED ASPARAGUS
Preparation Time: 10 minutes
Processing Time: 10 minutes
D.PICKLED ASPARAGUS
Preparation Time: 20 minutes plus standing time
Processing Time: 1 hour
1. Design
Product design Product design Product design
is original is common in appears copied
the market and
stereotyped
LEARNING OUTCOME 5
Conditions:
Students/trainees must be provided with the following:
Learning Materials:
Tools manuals
Learning elements
Books
Tools:
Weighing scale
Cutting implements such as knives, peelers, slicer
cutter
Kitchen utensils like casserole, colanders, bowls, food
tongs
Strainers
Basting spoon
Steamer
Steam jacketed kettle lifter
Wire baskets
Chopping board
Vegetable cutter
osterizer
Methodologies:
Discussion
Demonstration method
Modular approach
Assessment method:
Demonstration
Direct observation and questioning
OPERATION SHEET 1
Objectives Assessment Criteria
1. PICKLED FISH
Preparation Time: 3 days
1 teaspoon peppercorns
2 tablespoons whey
1 teaspoon peppercorns
2 tablespoons whey
Instructions
Sally says to put the fish pieces in with the salt first and
press down with a wooden pounder or meat hammer. I didn’t have
that, so I did my best to really cram my fish in there. I used
big owl’ salmon heads, instead of whole small fish, because
they were dirt cheap and just what I happened to find at the
store. One good thing about living in Hawaii — we have plenty
of really weird food things even at regular grocery stores.
Like big, slimy fish heads.
art of pickling comes into play when you start combining flavors. Many families have their own specific pickling recipes, kno
FERMENTING RAW FISH
cause pickling completely changes the taste of a food, it’s a good way to provide more options with the foods you have avai
aw; their flavor can be extremely bitter. Some varieties are now sold for both pickling and slicing
Although today most sushi is made from cooked food with
vinegar added, sushi was originally fermented. In fact, the
es soggy. Pickles usually aren’t peeled, but you do seed them (see Figure 2-1). If you find that your peels are tough after pick
word "sushi" means "sour", which refers to its origins as a
fermented food just like "Sauer" in German means "sour", and
refers to foods that were fermented like sauerkraut.
Scandinavian sturstromming is a fermented fish.
Try to eat some raw, fermented fish every week, even if only a
small amount. Add salt, garlic, parsley and olive oil and/or
raw vinegar to enhance the taste and texture.
6. Cover the jar with an airlock so that nothing can get in,
but gas can escape.
7. Let it sit at room temperature overnight and then
transfer to refrigerator.
WELCOMING ANAEROBIC
An anaerobic bacterium is the secret ingredient that
makes fermentation work. This bacterium can thrive only in the
absence of oxygen, which is why fermentation must be done in a
fluid. More than keeping the food moist, the fluid keeps
atmospheric oxygen away so that these bacteria can do their
magic. If the food floats to the surface, it can then allow
bacteria that you don’t want (molds as well) to grow. The
naturally occurring bacteria in the air will ruin the entire
batch if you don’t remove them every day. Don’t re-submerge
fermenting food if it becomes covered with mold. Remove the
offending piece, along with the surface mold.
KEEPING THINGS EXACT
When fermenting, these basics are the same no matter what
you’re working with:
Use fresh, unblemished products
Use a sterilized, nonreactive container
Keep fermenting in an undisturbed place that can be
easily monitored
Check daily for any problems
When fermenting, the process has to remain exact. The
liquid must remain at the correct level, the container must be
nonreactive and sterile, the produce must be perfect and
packed properly, and no air can touch any of the fermenting
items. The product you’re fermenting, however, can be changed
up a bit to offer different flavors.
ADDING FLAVORS
You can include additional flavoring in the fermenting
liquid, if desired. You can use other produce or spices, such
as cinnamon sticks, allspice, peppercorns, or dill seeds or
heads. Choose whatever you like! The spice flavors will
develop over time and grow stronger as the food absorbs them.
Try a fermenting recipe without adding any extra flavorings to
see how you like it. Then, as you become proficient in the
process, add your extras to spice it up perfectly.
DISCOVERING KIMCHIS
To the American palate, kimchi may be an exotic food.
In other countries, kimchi is ascommonplace as ketchup. Kimchi
is a Korean condiment that contains a variety of ingredients,
including cabbage, spicy peppers, radishes, garlic, onions,
and ginger to name a few. You can find hundreds of varieties,
all ranging from mild to volcanic in heat. Kimchi is eaten at
every meal, including breakfast! If you develop a taste for
fermented food, include it in your diet just as much! Although
you can find too many kimchi varieties to count, the one thing
that kimchis have in common is that they’re all fermented
foods.
OPERATION SHEET 2
A. SAUERKRAUT
Materials/ Ingredients: 25 lb cabbage 3/4 cup canning or
pickling salt Yield: About 9 quarts Procedures:
Work with about 5 pounds of cabbage at a time. Discard
outer leaves.
Rinse heads under cold running water and drain.
Cut heads in quarters and remove cores.
Shred or slice to the thickness of a quarter.
Put cabbage in a suitable fermentation container, and add
3 tbsp of salt.
Mix thoroughly, using clean hands or use gloves.
Pack firmly until salt draws juices from cabbage.
Repeat shredding, salting, and packing until all cabbage
are in the container. Be sure it is deep enough so that
its rim is at least 4 or 5 inches above the cabbage. If
juice does not cover cabbage, add boiled and cooled brine
(11/2 tbsp of salt per quart of water).
Add plate and weights; cover container with a clean bath
towel.
Store at 70° to 75°F while fermenting. At temperatures
between 70° and 75°F, kraut will be fully fermented in
about three to four weeks; at 60° to 65°F, fermentation
may take five to six weeks. At temperatures below 60°F,
kraut may not ferment. Above 75°F, kraut may become soft.
If you weigh the cabbage down with a brine-filled bag, do
not disturb the crock until normal fermentation is
completed (when bubbling ceases). If you use jars as
weight, you will have to check the kraut two to three
times each week and remove scum if it forms.
D.FERMENTED FRUIT
Preparation Time: 20 minutes
Ferment Time: 2 week