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Diesel Engine System

The document provides detailed specifications and test results for the Bac ds38® (4D30) engine, including compression tests for each cylinder and various engine components. It outlines the condition of parts such as piston rings, connecting rods, and crankshaft, as well as the results of both dry and wet compression tests. Additionally, it includes maintenance recommendations and measurements for engine assembly and disassembly procedures.

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Ayantha Shavinda
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© © All Rights Reserved
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
18 views

Diesel Engine System

The document provides detailed specifications and test results for the Bac ds38® (4D30) engine, including compression tests for each cylinder and various engine components. It outlines the condition of parts such as piston rings, connecting rods, and crankshaft, as well as the results of both dry and wet compression tests. Additionally, it includes maintenance recommendations and measurements for engine assembly and disassembly procedures.

Uploaded by

Ayantha Shavinda
Copyright
© © All Rights Reserved
Available Formats
Download as PDF or read online on Scribd
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Compression Test dstGe® Cylinder d= ews Piston Rings eo8 epSqd eBatur S300 Compression Test danat Egmiday COE. 050 eotdOat co8S B,8 quia asin BEagd ggoast A490 yHeo, Compression Test dat Abe® J goone DE Gn Baddaxt BGvact od. © 8.08a ems aatded SeauB aGe © Drive Belt Om emg melded Hoag a89. * Coolant 2 Oil mawvg GeanS RES, * Coolant » Oil FaSs 9dde8 40H 4B REGO © Head Bolt Aveomeas § eh owd og 5 4843 cow mE wae © geieq0 Tappet Clearance Hoda good sdF ¢ oxin sales ao & Gu gaa. (4D30 é2%88 agen Tappe Clearance 0.4mm @5.) © gate 6380 Gas m8 CdaviOUd dogg onar!d S30 age. * 6c%808 Fuel Cutoff 838 me qe. * Heater Plugs ow Injectors oe & oB8 ae ane. © gun Baddest Oe gd oduct 99 B8e8c og Starter Motor den 00 SGuaw ada oF8s Cylinders ge eosin Hoe gos od oS Bene ane. © Compression Gauge é: eo Heater Plugs ex Injectors e8 8 BA ddanad whad oHO mE gas. © gmety Pressior dan BGO age Starter Motor da 00 5 - 7 end omnd mImS2 Gyre wae. 089 GAM sxdrma CO GEciided sda Compression Pressure dm eb. e889 quemdaO Cylinder wcd8@ Compression Pressure do QaohO oto BB¢ 890 go8 Bye ane. ‘Compression 4D30 é6a18e Compression Test Result Cylinder No i 2 3 4 Pressure Kgfem 215 28 29 28 Compression Test deast gas gSéced Cylinder eeost end Compression qaed este G8 02md is ehBe gne. deea a8 2mO OD OGednws qGne oxiGoe Vibration Sn 58 B08. oo euidoxt Unbalance exi8ex ees mgeldq cee. 4D30 oxi8O agm Adeogm gtioment qi w88m qou Oped Sb 26 B. 68 289m good Bd qh Compression gous ofde ceo eiedcies! m® twa BRo® eoBOa SAO pwgQgj ed, ee Cylinder dex eqdoxs 4 usin ago, mdmHO wgms Wet Compression Test dat Bgme ane. ‘Wet Compression Test Injectors #66 BQ ddsoewst Cylinder 6 9cd Oil dodoast qBe gad. Oa Oil Smm woes BSS yoreaOs'a, 680 Piston Rings ga00 Oil ewe 208-5 Seal BOxt Bged. Oost Compression gauge Comésiu aBdzI¢ emd oBsle: omrd Be goa. Compression goa QO Fx BO qn Piston Rings Oe ews Cylinder ces eadext gyn. cod ABZ edad emmdstesin® edmst ogvast Ben Bo. O80 02500 ovlg © exf80® ends edn B® © 2G 42 eSm_ Bobo © 62389 Under Compression 52 © gxdm gBmd guns 89 * Engine Oil eg 58 © Piston Rings eo 2,082 © Crank shafi Be ent y2ebo © snos8o8 qawgd me evigel gael cast out HGuant 4080 He evident oedOd B0e 9m. O80 dees CoDSd evlgde wy gasm on GBvaad od. © gSa com ada neo © SaSa Oil AB grad eng ema,So © Oil 0,0 FaBo mecd Be eorB3O + 2Gsi acd Bene ga olds BBO BpemsSBO 4D30 6388 07 c50 DmaGst oxf80 01,2580 esd Dims sO9e) wdanmnd ddrman mad md aditBGO gl va OBO Beme gao. gsdog B08 Oud BOdKmDe SuwS méoHO Benda HO Bendy CAG. quiug ewGoo guide assum meq OCb> gad mgemnOm ees meed md De qdawmBS 3,38 Benda dB. dvfog dxiBo® Oil gat B82 equ Oil Sump ée3 Drain Nut 6 ©@0s Oil Oe mdaHO Bgind Gear Box Sex Oil ¢ Seen got MIAO Bymda CAB. getey Radiator dest Drain Plug os OO éi8es Coolant pbesag gO ad OHS Bgadyg EOS. dees e88 Oil tn DDG Qos BES eulnedat EaBO Och: orHa® % GOs mO aynO 645 8 DeComn gnd 6OGsi BEH"9 mbus ABS oH cd. goteg® Air cleaner, Exhaust manifold, Radiator Lines, Starter motor, Accelerator Cable, éxGe® O¢@ odO4ad gat O05 qm? 890 woGedat BOARS OD cumrdel OO GOA OLAO Bendy CAB. gregd ene wees 08% (098s amd m6 mdatesmBO dqds ont og Engine Mount Ost ws Gear Box deme} éxi8S ogi BOnd com Engine Stand dma So emt Of eQeert Om qadmmmdD 540s OHO Bemor cae. goto Fan belt, Alternator, A/C compressor, Radiator Fan am q@ exe OCD GAS vaqGO Beno. getecy Injection Pump eexs Bd Injectors 02 Fuel conan mE oes mH omOm eG gdm sonsiet pahog CAS. goeg Injection Pump d= og con seadat narxSo Bcadq CSB. Injectors Badeg ocd Gadde ECO qrialermsBO va MBO Egard om ane. oeteg Heater Plug Bocest och. mS emeum od BeaBat 98) O82 Bend. geieg Intake Manifold o> e» Exhaust Manifold dest 9d emde OO HO Bgada ca8. oevew Crank Pulley, Timing Gear Wheel,Water Pump m@e oes o8® Bgnds CAB. geleg, Crank Shaft Sprocket oe82 Bgand seadat 252 gendzy GS. Cam Shafi Sprocket sm Crank Shaft Sprocket o,@5S coqoo qdax adm Special Tool ew@mon gae. gotog Oil Filter dm wo Oil Cooler Ome OCD) 9OEmRd OF CAB. gee From Plate ome ols vewdel aaron ead. qexery Tappet Cover de GOs gists eon Engine Head deat gui Head Bolt Avsss greomest yF BEL!Se0 NEOs AS Bgmoy CAG, Head Bolt OGD O88 om Ddadat Bcemmdm end enBEoded neg Dded? Bags Head Bolt Qijc md AS Bomdn gad gdm Oded @ wBygicaoustd OCH GOB OF Gea. Cece Rocker Arm 6H OEDawe oy Push Rod Beudest Bond com mdxexmd0 sao wae. Head de Block dome gO osteg Valve Face 8803 ested ed qodaem8D ad. SO Bene ane. awn gods qstest Head Bolt oid BENE. ocdeo? Agme gefont 18 Bd 01 quis Om BEOEDa. Head dmat CBS Agasiont equed GO Od Om HEot deca mcbe gne. Timing belt side gatogO Bucket Tappet o,¢520 gan Special Tool 6 Se Tappet Extractor @m ©Gei Bucket Tappet ©GD2 GOmo mA Grad om gga. qstegd Cam Shaft d= o@D® wes Thrust Plat deat Bolt o@ds qOstad 82 Bead Cam Shaft Gear deat gees Cam Shalt dm daiSeGst BODd O89 Bae ae. gotege Crank Handle d= eam q@@eam Crank d= myday5o omegSet Pressure Plate Gem om Clutch Disk 6 oG8s OHO Bows sowhat B&on Cag. Crank om s.de,99 0.8980 Flywheel Holding Tool gaat eur OBOs Be: S FLYWHEEL guiego W = HOLDING Toot, OBO Bgnsa @A8. 6) oebeest ogo Flywheel cox qs Bude seg Hed Cross Pattern dad Ace BBS Bend ecedH Oded 2 wSgdmcust oes HO Benoa, CAG. Flywheel dest ges Bude ecbeSst ug Flywheel om 7 godacdst oom newSsl man HO Bgnde CSB. gulog\ Rear Plate dm OCD OAS ¢ Bgmrdg CAB. FLYWHEEL HOLDING TOOL TT4P-6375-8 gateg® Crank Handle 6 82 Piston cemat qugd Om o@e sme enn & egemst Connecting Rod Cap dm Gd oO Eeoe gne. és Cylinder d= SO8e Piston cds Cylinder damd cary HO Bromada GE 6© Bes Piston O26, cman ocd vowBal 5a) OHO Are waa. Piston Om axed Bgmde 80 oa v.08 erste, Connecting Rod dex g@6u0 Om maa an geatdeust o,@d® Beme ae. Piston om C5 sem Connecting Rod Cap 62 o@O: seadist moon Piston dot qadeyssd ed Connecting Rod dnd @ mACes pdsdoast ew8st DdomdOR Cd. 680 Piston a 9nd wy SHe Ged. & qowsdso Crank om womOEss Piston & SN A Hi Bae goad aHO Bons Connecting Rod d= 2 Connecting Rod Cap deat Matching Mark »,3@ Bgad om ge. 650 6© emdd Ord; 59 Bgemned. 5EG O= Piston dex Connecting Rod dd dat Punch Mark dat ¢ ece8S Omd cmt ¢ HE Oneust wee aa» MSO Bowcy Ged. 650 Connecting Rod &:9 ma 88 Cap deat yzia Ord BO¢ Bg ered. Piston BaGe OGD dens oBe@s wyO Main Bearing Cap ocd 90s MIDAS dq GAG. Cap oC88O end Cap om ods win BEAD giediaes om gma. Main Bearing Cap oa: oRS Bgadctest oquysiont GO @40e, seg OOed @ Main Bearing Cap @acee® Bolt, Crank ee aquest BD O4O And md MAG Bendy CAG. egdH DOed 2 Bolt BaCe® ocds Cap BOn0 a 8S Bgadg CAB. veg wo Gea Bearing Cap © G88 wei Bearing Cap Extractor Tool éarct cap o82 Bendy Cea. Main Bearing Cap O¢g Cap 6m m Bolt e888 Cap dex nota Bagh BBOg Bg cxmmdsy CAS. Cap Om wm Cap Cox auxin BGaeo equast ooo Punch Mark 24 oA Beme wys. Main Bearing Cap Bade o@ds B@edeDd cowBat 8) oGoSst og Crank dm gedacdst gODd oSO Bgada cae. gaieg Piston Com omdd 0 e590 Bymow GAB. 08 exmmded a C5e® & dBene Gd, omdn of yodacds elstad om oS Boe gae. 4D30 éeide® quies} Full Floating Piston 524 Piston Pin dm equa qi Snap Ring o@®> Piston Pin 62 engedzt B50 O,A® Bene ma. }-—§snarnins PISTON “CONNECTING ROD gevege Piston Rings o,C0DY sews Piston Ring Tool Smet uae oS Bgada C08. 6082) emdox Ages emeap Piston Ring ede Bgme AR. eargn Seo O:8 Qoewost Rings m8 qed qdoxnOat quo. Rings Beg dnd yin GA Ae OED oAe® 2 EB ety ween oBOd eco sdS casin aGe gne. Ox1GOd emrdd NCO O16 Hg emnbsl BEBy md OHO Benda ca. AG omded HA gHge emdd ex=O eam YSend cmos UD. dab emdd Sgedst s8eiat x28 Bgadg CSB. ySend Ox} edgy emdue wOo Ogeded occa Air Compressor dant Hadou omy ae eer Bae OAS Bye yaw. ed®O equa Part Washer dat cang OHO Bene yo. Measuring 6808 omddde SQ® mOg BeH50O esd 08 emde O Visual Inspection dart Beme gaa. 28 Bede Visual Inspection deck 2 dvi8eo emt ae © a5@ « 8850 © gda een ond 2,2 * secd® 5:8 ecu ebS ¢ asin emu 3,G8 Bgme gne. 60:8 edu Bme eco BdHin omidd Om Oq® mOgN emrmd aged eat Ege ane. Crank Shaft 65 ©;8® of8e8et o@i0x Crank Shaft 6exf Main Journal »> Big End Journal Oe SumSnw OBO Bgad_ cB. d88x) Crank do omo¥n ood glad ASS Benda CAS. e828 Bae chor og Adam guemed aqwel ceo Bo OO ewd© BsH qyier® Crank Shaft ee» Under Size B5© Bgmnozy 88. Under Size 888 Size 03:00 Benda CAB. * 025mm = 050mm = 0.75mm ain Size O62 Bgmda CAG. du Banda Size dm GSae adn CAdiedt Crank 62 005 48 gQG0 Onc. Crank es Main Journal ©3 Big End Journal O¢ S¥meua O89 Egmdzed X quised 548 eqadt m Y qnived 8 oqasd og on ca. 63 Jounal 6am Sq® 4k Cah HHO Bgmden COG. Crank dm V Block dat OB DA POD CO8 EQ AO Bgady cad. Main Journal (mm) Cylinder 1 2 3 4 5 No Xi 78.46 78.09 78.36 78.46 78.16 X2 78.45 78.45 78.10 78.11 78.06 Yr 78.43. 78.44 78.02 7797 78.10 Y2 78.40 78.06 78.04 78.05 78.08 Big End Journal (mm) ‘Cylinder No 4: 2 3 4 Xi 60.48 60.43 60.46 60,46 X. 60.44 60.35 60.45 60.48 We 60.42 60.01 60.49 60.48 Y2 60.38 60.25 60.46 60.45 “4 Connecting Rod s8ta esde8st o@d0d Gage Connecting Rod sSse: md ane. o9 Satu md GO Agdqed Connecting Rod Test Gauge »® conden aba: adSziu.Piston deme} oG2.@s Connecting Rod O¢o ay8a Gudgeon Pin 6 eOe5ef wOm6 oxy GA. gevuq0 Connecting Rod os Test Gauge Pin em OGe% Measuring Plate 809 w8ad ox Ged. gotogO Connecting Rod éext Small End oo @ V Gide em a0 @e8. Measuring Plate om #2 V Gide Seat Test Pin om ene Feeler Gauge = O= ge mdSe¥ Connecting Rod dex Bend 88 w2 Twist den QnayBS gad on wy. €® Twist m Bend om Avengima wewst od eH Ge8® goud OD) 8,Bn© Connecting Rod d0 ggSst eu%S Beme gas. 4D30 eH8O aqua Borge ecwot md gS Twist wo Bend dest C288 B28 Oecd 0.05mm a. 15. Bore da 88 estSeSS Block dex gS Cylinder Bore dH8e® GuarmBsibust ado DQloust ood w© Bged. o89 ead® BeOuiext Piston Rings oat mdm gedaed «. Piston Rings Cylinder doxt moc¢ecSst o8st mim Ae» cOO eabS Beeb. Piston Rings o8stadm yedacd dim andzt Cylinder Gauge dm qrisdeast SA8 Car O89 Bgndy CAB. BEnoda coB qyst Cylinder Gauge dent de gman GO asin me goage GSO Bed. one e088 GB qin® Cylinder dex a®8m qoud Gauge dm Seg0 mdoxibO Bq® aHoS 2 Soe0 oy mdGet Sud w_ qiBe wo. 089 count Avene BaF qoar! sO0 wuakeos Bore Om ead qsuS Some me wes. 4D30 ox8eO Bore dex’ cO9D gow 100mm ed. Cylinder gaBat 0,0 codex gS Bore dm gO Bore dm Over Size ma gms Foau mdz Ged. Bore Se Over Size GEO sews eouss 03ai vdB. * 0.25mm * 0.50mm = 0.73mm on goast 89 gaQcd Over Size BBO Benda ered. 16. Cylinder 1 2 3 4 1A 100.01 mm. 100.03mm 100.01 mim 100.02mm. 2A 100.03mm_ 100.03mm 100.02mm 100.01mm, 3A 100.02mm_ 100.02mm 100.03mm_ 100.01mm Cylinder 1 2 3 4 1B 100,02mm. 100.03mm_ 100.02mm 100.01mm_ 2B 100,02mm_ 100.01mm_ 100.03mm 100.02mm. 3B 100,03mm_ 100.01 mm. 100.02mm_ 100.02mm_ Bore d= 9)8eOs Ga one gous oSena of HScOxt Cylinder Sleeve deat Cylindercity gow eBates mdz) Cod. HO, Sleeve dat DO Cylindercity do SegOxt Ba gue. n&a 68 CoB BHO cee 0.03mm goo qatOa go. 62 0.6 Cylindercity gous! 5048 me Bore om Over Size 4590 Bod. 7 Piston eSz5 Piston dem qdug ddan godia com oSates ad AGA ied. Piston Swat er@xnueest Oval Shape CmBet vs Piston Seat GO sysisO OAs Piston Skirt dm cyst Baed ¢ HbHso od qn. Piston da OHeds CH oslo goon dfems 4h B8eGxt Piston dex Pistoncity qouw oBates adn Gicd. Piston Gest s\8q oe Seo Pistoncity Oma qHe oH end 6S BHD Burm qsta0ed qage Ostext QB oBstes od AGe ane. goog Piston Ring dex BO Piston Ring Groove 28 ey Clearance Om oBules mo cw Cid. 89 Gq® o-_ castest Feeler Gauge daat (peadeust 8, EG H2 e¢Oz Piston Ring Oe ¢ Oil Ring Sexi ¢ e9® Clearance dm Om ABS Bg ad_q Ged. ©Cz cif Piston Ring dHenm eam Groove OO Had U gndo Feeler Gauge myqwd Fa® Ga on Ger. Piston Ring to Piston Ring Groove Clearance 6m oOo gq o89D 8828 w 68 CoB8 goo Aveo BBst stds gio. 4D30 dO egm do wwe equet E88 OB. I Ring — 0.04 to 0.10 ( Limit 0.2) 2 Ring — 0.03 to 0.06 ( Limit 0.15) Oil Ring = 0,03 to 0.06 ( Limit 0.15) 288 qoust @ulOOs ews qyhn8 Piston Ring dm G24, B89 Beae ge. qesege Piston Ring Gap om eBsies 0 AGO Bendy cas. F ag Piston Ring Gxt eo Bore Om HED GRO DoD Ed. 6a Bore om QO e202) 4,80 Piston dmat 50 gust naa me ASO HEst Bgme wm goingd Feeler Gauge dot S83 Piston Ring deat omedd ecm end gS Gap do Gog cag. 19 4D30 62389 eagn Piston Ring Gap dm 08a gq BO mo 68 ¢oBO goo ec 0.3mm — 0.5mm we gow gals GS gd L.Smm 66 Limit 60 eB. €9 GOao Os Sno Piston Ring om gqHst cake Bgwe gnc. Main Bearing 6822808 sE@O Gage Bearing Cap embat 888, me wae. gotea Bearing Cap Oe w Block det a4 Shell Bearing og Eds gdsind Hos BECO w eyime Bearing Cap eimdoogae. e9© Bearing Cap c8A5ee % AuSn Torque 0 ag ad OAS Beme ane. e8een aBad Bag® Bearing Cap qnbsi Bie Om SovmeGo Bore d= Parent Bore dm aQedst ogtdy eed. Bore Gauge det QGz¥ oO Parent Bore By Quna SO Bead oo 826, Cece Qe® 2 Bore Om @o6 o4000 450 HOewost Parent Bore Parent Bore Cylinder x ¥ 1 78.95mm 78.90mm_ 2 78.96mm 78.92mm_ 3 78.98mm, 78.89mm 4 78.98mm_ 78.89mm 5 78.97 mm, 78.92mm Cam Lob &89 Cam Lob x ¥ 1 40.11mm 46.61mm 2 40.13mm 46.59mm 3 40.12mm_ 46.60mm 4 40.10mm_ 46.59mm 5 40.12mm 46.59mm 6 40.1 1mm 46.61mm 7 40.11mm 46.60mm, 8 40.1 1mm. 46.59mm a Cam Shat da @8eds og 68 oSean coast Gdeyoa BEst gab oS BOrOx gulOOr avterd n geviet Cam Shafi Omak cuFSO Soo. DEN169 End Play 682808 End Play 629 eSztes B50 Benim dom HGsesto oofGOat ne ods. Cam Shaft End Play, Crank Shaft End Play, Idler Gear End Play d= 0; End Play eBaies 859 Agno cag. Crank Shaft dee End Play 6m sSza m0 a9 sem sego Crank o= AaBm Torque dd Bearing Oo afd oA® Bemdy dB. qutogh Dial Gague émat Crank dent mEOdd abad om gue. 9q® ORO Bgadg can n Sensor Button da wagd@ Crank deat emEddd 6 edD ecw Dial Gague da aad AO me wae. goteg® Heavy Duty Screw Drive eat eam Crank 6 Dial Gague d= ead ndgmdg med. ded agg méeon B5u%@ Dial Gague dost Sadewma Fg0 mdow Grea. gevesy Heavy Duty Screw Drive om gomo OA® Bgmde end 680 Dial Gague deat @eas eaco-me End Play om ees on c88. 4D30 ex48© wes Crank Shaft End Play 2 0.10 80 0.25 and mode gy gad of 4 6088 8920 0.4 af eb BOO gaOOs Hae Thrust Plate den @2c; BBO Age gare. 4D30 é2f88 agin Cam shaft do ego End Play ee 0.05 Bo 0.22 god ode ga and oS cxbo BSD 0.3 sf ob BO gutOO quSm® Thrust Plate dm Sad, BSS Bene gae. 23 DIAL INDICATOR (DIAL INDICATOR 4D30 S2f88 cog Idler Gear Sm wen End Play d= 0.05 Bd 0,22 gd 08a ga gms 68 C08 BHO 035 od B20 gad gone Thrust Plate om Gd, BBO Syme gare. Back Lash e820 Backlash de eBstus B80 Beads, Castes Gear Wheel ceset gade, 08 ghana dian Bheast® dof8Oxt ge os. CrankShaft Gear den cow Idler Gear om gad, Idler Gear om ew CamShaft Gear oa gd, Idler Gear om ow Injection Pump Gear om gad QA doomde Backlash dm oSztus B88 Bendy GAB. CrankShaft Gear és wo Idler Gear 6 ono Backlash = wGsto B52 wei Dial Gague ems com CrankShaft Gear deat end Idler Gear dont qefaad Scien ed wind on ge. gxegd Gear Wheel deme aces 94000 ea@Se® Bgmox qed. 650 Dial Gague 24 Set 290 mS cord Oo 08 dm dose Backlash dest gou ece on G22. 4D30 Se¥%e® CrankShaft Gear 6 wo Idler Gear 6 gad Backlash bm oho ga qos eeu S¥exme goto qstost 0.11mm 8d 0.23mm goad, 26 ¢u82 B20 0.4mm eee gaids gut, 6G BQ0D Os eeatd qyHin® Gear Wheel Replace 888 Bene wae. 4D30 d2¥8e® Injection Pump Gear em ew Idler Gear = gxd Backlash dm 0080 ga goo eee Bdexgae qw& gated 0.18mm 8 031mm qou8, 68 e289 B&D 0.4mm ees qu qo. 68 BDO Df card gquSne Gear Wheel Replace 43° Beme gas. Oil Clearance SABOD 2D mda,eOD emdd gas gndd Oil cdgost ayzlout Od eco omer qo. C89 Oil BdCe myles! 590 Da gS 9 yo.=Ie Oil Clearance ege mgt Ged. 298 Oil Clearance 6m D,659 ent yQOO an egm® Sx189O mBinam ob. HuBn o62 Oil vdgast emHiB9 died emded quOHia emd 4,00 evlgdal ed. Oil Clearance d= gev® HO/GFO Qa, BO Bends GAsiest Plastic Gauge dost 860u. cOe 685 deowddst gaan On edd edaxt qamdad QB OBOD Yd get camden mH Gos Oil Clearance Om AEH deanact eg end nag Gea. Crank Shaft See Oil Clearance 6 HO yw Plastic Gauge Semet ex Oe 2m) Crank é2p co Bearing gd BaD C12d. getegd Hua Torque m0 Bearing Cap neao HO Beme aa end dod ng BGc8at 425.0 Bearing Cap Om a ebO Benda CAG. 680 m,@Ge Plastic Gauge d= gio wih end Plastic Gauge = ©8624 9,8 Gu omono gee On 9d otras BS Bend OB magnet 96 GB edema Beds oy Ge. 68 @(@AD goo Oil Clearance 6m ecu sem_ Ged. 2 Plastic gauge x "26001830000 4D30 82389 wo Main Bearing Oil Clearance om w0Ha a gou ects 0.05mm 2 0,09mm gids ee. 68 C888 BO eee 0.15mm ext es. 4D30 @x8E wem2 Connecting Red Bearing Oil Clearance dm OS ay ow ecu’ 0,05mm wa 0.09mm gai gua, 28 CTO B20 eee 0.2mm gxtdo qa. 26 Valve eq; 508 eetde® Head om geri0 Gas 5002 68 eS Valve Bode oeh on gaQu. Valve 580 gadeust Valve Badces® Cylinder gem cena DIOD etre. GOO ms, OCHS wee Valve Lifter HO Comsee Ba msB Valve Gade oGdoost ugh 603 pSend ¢Gs exten OHO Bymday GAS. dad emdd Ogedst vox ote gone mSns dd mH Bo >. Valve @@8S ees Valve Lifter Gi Valve 6m CBO sao symdon wae. 650 880 Valve Spring Lock mde@m 8dr Cotters oO: HOO wyBed guiegd yebovSst Tool Om Gh OAS mE gQa. 68 qumdad Valve oe Ochs O.H99 wed. Valve o@Os osteg Valve Stem 289 Bgme aae, J egw Micrometer Screw Gauge Ome eurmom vyHv. 4D30 sxGe® Intake Valve ag Valve Stem goo 8.96mm 3 8.97mm 3 gad ©. 68 ¢oFS Bd 8.85mm od. cH Goal OOe giin® Valve Replace S690 Bye8, 4D30 ee¥See Exhaust Valve eq Valve Stem goo 8.93mm oF 8.94mm 3 gad ©d. 66 e589 Bad 7.85mm oD. 88 qoad BB qSm8 Valve Replace BB9O Bod. Valve Spring Tester (mm) Inner Valve Spring ‘Outer Valve Spring Loaded Height | | Loaded Height Free Height a 5S Free Height wise 35.07 47.25 | 60.84 40.30 Valve Spring Tension Safes B82 ae SedGs cemdaus Q Valve Spring Tension Gauge 6 easgoH. @8® Tension Gauge dest eD8sd OD Spring dm 3a 68 Aca Avorxwms & qui gd owed w8simdBo Beme dna. C89 Valve dm QUOTE a HOT dx gins Valve Sess Tension do 08 exo 2d Gy Gysdst Se20D yo. C863 Avexae eens 2d ed g5 yorosod @ Valve dex B30 gq Tension dm 083 ¢ ann &@e gae. Sets e2m2818 QDewrs Valve Spring G0, 390 Bed. bA8O 1 Oo w5ASO CrankShaft 62 Under Size B5e0x% ego Os Qa GO Bewe ane. OBO ba AQ dED gH ODO wyYd; md AGO wyHed. CrankShaft oe Under Size od gS ASat ead ocewn go.s0d Main Bearing 8¢ o Big End Bearing Oc Bearing og ous a, HO Beme gas. “Front Mark 84°26 10 qovegd CrankShatt dm wBad wB88 Beme wy. Crank d= eBA8eS 2 Oye BO equwd wBHSO Bowe gee. Crank > Bade Torque omd was @Ae®st sgO o& Side Clearance Qn SO Beme gae. ¢ sew Feeler Gauge dans cangs 089 Bends COB. Piston Ring Tool 6a Gf a,O Piston Ring Sem Piston dmod aimd OHO Beme gye. Piston Rings s8ASe® 2 Piston Rings Oe Gosia BO6FO eaks wae. 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