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Observations

The document outlines various observations related to legal compliance, health and safety systems, incident management, and training evaluations across multiple sites. It highlights gaps in compliance with laws such as the BOCW Act and the Factories Act, along with recommendations for corrective actions, including the establishment of checklists, training programs, and improved reporting systems. The document emphasizes the need for regular inspections, structured systems, and accountability to enhance workplace safety and compliance.

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0% found this document useful (0 votes)
5 views

Observations

The document outlines various observations related to legal compliance, health and safety systems, incident management, and training evaluations across multiple sites. It highlights gaps in compliance with laws such as the BOCW Act and the Factories Act, along with recommendations for corrective actions, including the establishment of checklists, training programs, and improved reporting systems. The document emphasizes the need for regular inspections, structured systems, and accountability to enhance workplace safety and compliance.

Uploaded by

rsahadeo.reddy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Sr.

No Observations Reference Classification Status


Recommendation

1. No Legal Compliance Checklist established. To create Legal BOCW Act,  To provide the checklist and conduct
Compliance Checklist and to conduct the evaluation of 1996 – Section evaluation every 6 month.
compliance in frequent basis. 39, Factories
Act, 1948 –  Labor laws (BOCW Act, Factories Act, EPF
Section 7A Act, Contract Labor Act, etc.)
 Environmental regulations (EPA Act, Air &
Water Pollution Acts, Hazardous Waste
Rules, etc.)
 Workplace safety laws (OSHA, IS standards,
fire safety, electrical safety, etc.)
 Statutory permits and approvals applicable to
the project.

 Assign a compliance officer to oversee


checklist creation and updates.

2. During a site inspection, gaps in the Health & Safety Factories Act,  A comprehensive H&S maintenance
(H&S) Maintenance System were identified, such as: 1948, IS inspection must be conducted immediately to
13367:1992, identify defective equipment and initiate
 Lack of preventive maintenance for machinery, and ISO corrective actions.
tools, and safety equipment. 45001:2018  All maintenance activities must comply with
 No structured inspection or maintenance Factories Act, 1948 & ISO 45001:2018 to
tracking system. ensure workplace safety and regulatory
 Workers using defective or poorly maintained compliance.
equipment, increasing accident risks.  Digital system must be implemented to track
 Violation of legal requirements (Factories Act, H&S maintenance schedules and ensure
1948, IS 13367:1992, and ISO 45001:2018 for timely servicing of equipment.
OHS Maintenance).  All workers must receive training on safe
equipment usage and the importance of
reporting maintenance issues.

3. During a site review, gaps in the Incident Management BOCW Act,  Ensure compliance with BOCW Act, 1996 &
System were identified, such as: 1996 & ISO ISO 45001:2018.
45001:2018  Develop & train workers on an Em Conduct
 Lack of a structured reporting and investigation Root Cause Analysis (RCA) for all incidents
process for workplace incidents. emergency Response Plan.
 Delayed or incomplete response to incidents,  Implement a digital incident tracking system
leading to repeated safety failures.
 No root cause analysis (RCA) conducted for
previous incidents.
 Violation of safety regulations (Factories Act,
1948, BOCW Act, 1996, ISO 45001:2018).

4. During a site review, it was gaps that Monthly ISO  Monthly HSE Walkthrough must be
HSE Management Walkthrough Reports were 45001:2018 conducted on the first week of every
not updated, leading to: & Factories month, and reports should be
Act, 1948 completed within 48 hours.
 Lack of documentation on workplace  Digital HSE reporting system must be
hazards, near misses, and safety implemented to track walkthrough
improvements. findings, corrective actions, and
 Failure to track safety compliance, closure status.
increasing risk of repeated violations.  HSE Walkthrough Reports must be
 Non-compliance with safety regulations maintained as per ISO 45001:2018 &
(BOCW Act, 1996, Factories Act, 1948, Factories Act, 1948 for regulatory
ISO 45001:2018). compliance.
 Reduced accountability in identifying  Each hazard identified during the
and resolving health, safety, and walkthrough must have an assigned
environmental (HSE) issues. responsible person and a completion
deadline for corrective actions.
 Conduct training for staff on
walkthrough reporting
 Schedule monthly walkthroughs &
follow-up inspections.
5.

6. No evidence of the roles and responsibilities communicated BOCW Act, The briefing will be conducted at the next Safety
to all of the project’s personnel. 1996 & ISO committee Meeting to all Site Staff committee and will
To conduct briefing to all project personnel during the 45001:2018 be include into minute meeting.
toolbox talk,HSC meeting and etc.
7. During a review, it was observed that the Environmental, BOCW Act,  Prepare a structured EHSS
Health, Safety & Security (EHSS) organization chart was 1996- Section organization chart defining roles,
neither submitted officially for approval nor updated as 39 & Factories reporting lines, and key
per project requirements. Key concerns include: Act, 1948 – responsibilities.
Section 40B  Submit the chart for official
 Lack of clarity on EHSS roles and ISO approval to management and
responsibilities, leading to mismanagement of 45001:2018- relevant authorities.
safety duties.  Ensure compliance with company
 No formal structure to define authority and policies, project safety
accountability for EHSS functions. requirements, and industry
 Failure to comply with regulatory requirements standards.
(BOCW Act, 1996, Factories Act, 1948, and ISO
45001:2018).
 Reduced effectiveness of safety management and
incident response due to unclear reporting
structures.

8. During a site inspection, Health & Safety (H&S) Risk BOCW Act,  Perform a Hazard Identification & Risk
Management gaps were identified, leading to: 1996-Section 40 Assessment (HIRA) for all work activities.
& ISO  Use qualitative & quantitative risk
 Unidentified workplace hazards, increasing the 45001:2018- assessment methods (e.g., risk matrix, JSA).
risk of accidents and injuries. Section 7A  All identified high-risk activities must have
 Lack of a structured risk assessment process, strict control measures, such as fall protection
causing non-compliance with safety regulations. for working at height.
 Inadequate control measures, resulting in unsafe  All risk management processes must comply
working conditions. with BOCW Act, 1996-Section 40 & ISO
 Violation of regulatory requirements (BOCW 45001:2018-Section 7A to ensure workplace
Act, 1996, Factories Act, 1948, ISO 45001:2018 safety.
for OHS Management).  All workers must attend risk management
training sessions every six months to improve
hazard awareness.
 Maintain a Risk Register & implement digital
reporting.
 Review & update the Risk Management Plan
based on incidents.
9. Training Evaluation/ feedback system is not available with ISO 45001 L  Develop a basic pre- and post-training test.
most agencies.  Conduct training and distribute feedback
forms.
 Collect and analyze feedback
10. Post-employment health check-up of contractor workers are 223 of BOCW M  Include post-employment medical tests in
not done. rule 1998 contractor agreements.
 Identify high-risk job categories and required
medical tests.
 Maintain health surveillance records.
11. Consequence management system is not available for any Industry Best L  Develop a Contractor Performance Scorecard
contractor. Practice covering.
 Safety Compliance (e.g., PPE use, incident
rates).
 Quality of Work (e.g., meeting deadlines,
defects).
 Environmental Compliance (e.g., waste
management, pollution control).
 Regulatory Adherence (e.g., ISO, EPA
compliance).
 Establish KPIs (Key Performance Indicators)
for each category.
12. Lead and lag indicators are not proper maintained by the ISO 45001 L  Ensures consistency in data collection and
agencies. analysis.
 Establish clear definitions of Lead
Indicators (proactive) and Lag Indicators
(reactive).
 Use international safety standards (e.g.,
ISO 45001) to define indicators.
13. Behavioral safety management is not adequately followed. Industry Best M  Implement a Behavioral-Based Safety (BBS)
Practice Program.
 Use Positive Reinforcement for Safe
Behaviors.
 Conduct Regular Behavioral Safety Training
& Simulations.
 Establish a Behavioral Safety Observation &
Feedback System
14. Site specific safety committee not established by most Sr. No. 7.3.4 of L  Mandate Safety Committees as a Legal &
agencies. BPREP/EIL Contractual Requirement.
HSE Plan for  Establish a Clear Meeting Schedule &
Site operations Agenda.
 Assign Responsibilities & Accountability for
Safety Actions.
 Implement a Safety Issue Reporting &
Resolution System.
 Train Safety Committee Members on Roles &
Responsibilities
15. Few agencies established site safety committees but meeting Sr. No. 7.3.4 of L  Implement a Standardized Meeting
were not evidenced. BPREP HSE Documentation Process.
Plan for Site  Require Mandatory Attendance Records &
operations Signatures.
 Establish a Meeting Schedule & Compliance
Tracking System.
 Require Senior Management Review & Sign-
Off on Meeting Minutes.
16. Mass meeting / Mass TBT meetings are not conducted by Industry Best L  Make Mass Meetings & Toolbox Talks
most of the agencies. Practice Mandatory.
 Establish a Fixed Schedule for Mass
Meetings & daily TBTs.
 Standardized Toolbox Talk Topics Based on
Site Risks.
17. Supervisors, Managers & RCM do not participate in Industry Best L  Ensure leadership participation in safety
safety reward programs Practice programs
 Develop a structured Safety Motivational
Program and
 Every month, supervisors will
nominate a Safety Champion, who will be
awarded by the project manager.
 Implement safety leaderboards &
performance tracking
18. Child labour engaged for construction work The child labour H  Immediately remove the child from the site &
(prohibition and report the incident.
regulation) act,  Enforce compliance with Child Labour Act,
1986 1986 & BOCW Act, 1996.
 Strengthen access control to prevent
unauthorized entry.
 Display "Child Labor Prohibited" signboards
at all site entry points.
 Conduct surprise inspections to check for
child labor violations
19. Guarding was not available for rotating part of several R-37, 66 of H  Install fixed or adjustable guards on all
machines. BOCW rule rotating parts (pulleys, belts, gears, shafts,
1998, Non- flywheels).
compliance with  Use interlocking guards that stop the
M.P. Factories machine if removed.
Rules, 1962  Apply mesh guards or enclosures for larger
moving parts.
20. Unsafe practice of compressed gas cylinders handling / Gas Cylinders L  Violation of Factories Act, 1948, Gas
transportation at site. Rules, 2016 Cylinder Rules, 2016.
 Follow Gas Cylinder Rules, 2016, which
specify storage, handling, and transport
guidelines.
 Store cylinders upright and secure them with
chains or clamps.
 Keep oxygen cylinders at least 6 meters (20
feet) away from fuel gases.
 Ensure Material Safety Data Sheets
(MSDS) are available for each gas type.
21. Rubber mat, fire extinguishers not available in electrical IS: 15652:2006, M  Place IS 15652-certified rubber mats in
booth. CEA Regulation front of all electrical panels.
2010  Install CO2 (Carbon Dioxide) or Class C
fire extinguishers to combat electrical fires.
 Conduct visual inspections to verify
installation compliance.
 Conduct monthly inspections of rubber
mats and fire extinguishers.
22. Deep excavation adjacent to road, no hard barication or regulations H  Ensure compliance with BOCW Act, 1996
signage provided. (BOCW Act, & IS 3764:1992
1996 & IS  Install strong barricades (steel, concrete, or
3764:1992 wooden planks) at least 1.2 meters high
around excavation edges.
 Use reflective safety signage such as
"DANGER – DEEP EXCAVATION
AHEAD" in regional languages.
 Implement traffic safety measures and
pedestrian access control.
 Conduct safety training for workers &
supervisors.
 Conduct emergency response drills for
excavation incidents

23. Worker Taking rest near Electrical Panel area. Factories Act, H  Clearly mark electrical panel areas as "No
1948 & CEA Unauthorised Access.
Safety  Relocate resting areas to safe zones away
Regulations, from high-voltage equipment.
2010  Install physical barriers (fencing or
partitions) around electrical panels to
prevent unauthorized access.
 Comply with Factories Act, 1948 – Section
32, which mandates protection from electrical
hazards.
 Train workers on electrical hazard
awareness & safe workplace behavior.
 Display "DANGER – High Voltage"
signage near electrical panels.

24. No ID Card, No Indication displayed near all Contractors Factories Act, H  All contractor workers must be registered as
areas. 1948 – Section per BOCW Act, 1996, ensuring identification
92 and compliance with safety standards.
Industry Best  Follow Factories Act, 1948 – Section 92,
Practice requiring employer identification and safety
measures at worksites.
 Ensure all contractor workers have valid ID
cards with photo, name, company, and job
role.
 Train workers and supervisors on the
importance of ID card usage & site
signage.
25. Cable joints are on handrail, may cause short circuit or (CEA H  Immediately relocate cable joints away from
electrocution. Regulations, metal handrails.
2010, IS  Use proper cable trays, conduits, or cable
732:2019) ducts for routing electrical cables safely.
 Ensure all cable joints are enclosed in
insulated, waterproof junction boxes to
prevent short circuits.
 Follow IS 732:2019 – Code of Practice for
Electrical Wiring Installations, which
mandates proper cable jointing and routing.

26. Earth pit in poor condition, no identification or ohm value IS: 3043.2018, H  Follow IS 3043:2018 – Code of Practice for
mentioned. CEA Regulation Earthing, which mandates proper earthing
2010 system design and maintenance.
 Comply with CEA (Central Electricity
Authority) Safety Regulations, 2010, which
require periodic testing and record-keeping
of earthing systems.
 Ensure connection of all equipment
grounding to properly maintained earth
pits.
 Conduct quarterly inspections of earth pits
to check for damage or loose connections.
 Mark each earth pit with identification
numbers and install signage
27. Compressed gas cylinders were laid in many elevations and Gas Cylinders M  Follow Gas Cylinder Rules, 2016, which
ground. Rules, 2016 require safe storage and handling of gas
cylinders.
 Use IS 7653:1975 standards for gas
cylinder storage to ensure proper separation
and identification.
 Designate a separate, ventilated storage
zone for gas cylinders.
 Install proper racks, chains, and protective
enclosures for cylinder security
28. Lifting area there is no Barricading and no signal Man. Factories Act, H  Follow IS 13367-1:1992 – Safe Use of
1948 & IS Cranes & Lifting Equipment for proper
13367-1:1992 lifting procedures.
for lifting  Ensure compliance with Factories Act, 1948
operations – Section 32, which mandates safety
measures in material handling.
 Lifting operations must comply with IS
13367-1:1992 and include barricading and
proper signal communication at all times.
 Train crane operators, riggers, and signal
men on proper lifting techniques and
communication.
 Conduct daily toolbox talks on lifting
hazards & safety procedures.
 Ensure all lifting personnel are certified
and competent.
29. Emergency switch of DG set (SCIPL and VRC) was not IS 15663:2006 H  Conduct monthly testing of all emergency
working. & CEA Safety stop switches to verify functionality.
Regulations,  Assign a qualified electrical engineer to
2010 inspect DG controls and emergency systems.
 All DG operators must be trained on
emergency shutdown procedures, and
emergency stop instructions must be
displayed at the DG site.
 Conduct mock emergency drills to simulate
DG failure scenarios.
 Ensure compliance with IS 15663:2006 &
CEA Safety Regulations, 2010
30. Most of the place it was observed that there was a gap in the IS 4912:2010 H  Follow IS 4912:2010 – Code of Practice for
platform. Site operations Safety in Walkways and Platforms,
ensuring no gaps.
larger than 12 mm.
 Ensure compliance with Sec 29 CFR
1910.28, which requires fall protection for
elevated work surfaces with gaps.
 Conduct platform safety training for workers.
 Display warning signs & restricted access
barriers near unsafe platforms
31. Toilets VRC,SEEPL,SCIPL were not in usable condition or BOCW Act, L  Follow BOCW Act, 1996 – Section 32,
locked. 1996 & which mandates proper sanitation for
Factories Act, construction workers.
1948 Section 19  Ensure compliance with Factories Act, 1948
– Section 19, which requires clean and
accessible toilets for workers.
 Maintain separate toilets for male and
female workers, as required by law.
 Install temporary portable toilets if
permanent restrooms are inadequate.
 Ensure at least one toilet for every 20
workers, as per labor law recommendations.
 Place toilets at convenient locations with
proper lighting and ventilation.
32. The road is very poor condition, Ambulance may stuck H  Unlock all toilets and repair any broken
during emergency. fixtures.
 Implement a daily toilet cleaning &
maintenance schedule.
 Ensure compliance with BOCW Act, 1996 &
Factories Act, 1948
 Display toilet maintenance logs and hygiene
posters
33. Few flammable material stored inside Stores in Factories Act, H  Follow NBC 2016 (National Building
VRC,SEEPL,SCIPL and RSB. 1948 – Section Code) – Part 4: Fire and Life Safety,
37 NBC 2016 & which mandates proper storage of
IS 2190:2010 flammable substances.
 Identify and relocate flammable materials
to a designated fireproof storage area.
 Install fire extinguishers and ensure
proper ventilation in storage rooms.
 Implement a fire inspection &
maintenance checklist.
 Display fire hazard signs and emergency
procedures in storage areas.
 Conduct quarterly fire evacuation drills to
ensure emergency preparedness.
 Maintain a minimum 10-meter distance
between flammable materials and
ignition sources (electrical panels,
welding areas, etc.).
34. Wire rope slings are in damaged condition and being used. IS 2762:2009, H  Immediately remove all damaged wire rope
OSHA 29 CFR slings from service.
1910.184 &  Tag defective slings as “DO NOT USE” and
Factories Act, store them separately to prevent reuse.
1948  Ensure lifting operations align with Factories
Act, 1948 – Section 32, which mandates
worker safety during material handling.
 Train workers on correct sling usage, load
limits, and damage identification.
 Store wire rope slings off the ground in dry,
ventilated areas to prevent rust and wear.
 Conduct monthly lifting equipment safety
audits
35. Scaffolding erecting not proper and there is no tag system Rule 127 of H  Stop work on all improperly erected
observed. BOCW Central scaffolding & ensure proper installation
Rules, 1986  Implement scaffold tagging system (Green,
Yellow, Red) at all sites.
 Conduct daily scaffold inspections before use.
 Maintain scaffold inspection records &
corrective action logs.
 Conduct surprise audits to verify scaffold
compliance

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