Mocm L2 24-25
Mocm L2 24-25
Homogeneity
A homogeneous comes from homo (the same) and genus (kind). A material is
called homogeneous if its properties are the same at every point or are independent
of location. The concept of homogeneity is associated with a scale or characteristic
volume and the definition of the properties involved. Depending on the scale or
volume observed, the material can be more homogeneous or less homogeneous. If
the variability from point to point on a macroscopic scale is low, the material is
referred to as quasi-homogeneous.
Heterogeneity or lnhomogeneity
A material is heterogeneous or inhomogeneous if its properties vary from point
to point, or depend on location. As in the case above, the concept of heterogeneity
is associated with a scale or characteristic volume. As this scale decreases, the
same material can be regarded as homogeneous, quasi-homogeneous, or
heterogeneous.
We can classify all the materials we know into three groups as isotropic,
orthotropic, and anisotropic materials.
Isotropy
Many material properties, such as stiffness, strength, thermal expansion, thermal
conductivity, and permeability are associated with a direction or axis (vectorial or
tensorial quantities). A material is isotropic when its properties are the same in all
directions or are independent of the orientation of reference axes.
Anisotropy/Orthotropy
A material is anisotropic when its properties at a point vary with direction or
depend on the orientation of reference axes. If the properties of the material along
any direction are the same as those along a symmetric direction with respect to a
plane, then that plane is defined as a plane of material symmetry. A material may
have zero, one, two, three, or an infinite number of planes of material symmetry
through a point. A material without any planes of symmetry is called general
anisotropic (or aeolotropic). At the other extreme, an isotropic material has an
infinite number of planes of symmetry.
Of special relevance to composite
materials are orthotropic materials, that is,
materials having at least three mutually
perpendicular planes of symmetry. The
intersections of these planes define three
mutually perpendicular axes, called
principal axes of material symmetry or
simply principal material axes.
𝜎1
𝜀1 =
𝐸1
𝑣12𝜎1
𝜀2 = −
𝐸1
𝛾12 = 0
where
𝜀1, 𝜀2 , 𝛾12 = 𝑎𝑥𝑖𝑎𝑙, 𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒, 𝑎𝑛𝑑 𝑠ℎ𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛𝑠, 𝑟𝑒𝑠𝑝𝑒𝑐𝑡𝑖𝑣𝑒𝑙𝑦
𝜎1 = 𝑎𝑥𝑖𝑎𝑙 𝑛𝑜𝑟𝑚𝑎𝑙 𝑠𝑡𝑟𝑒𝑠𝑠
𝑣12 = 𝑃𝑜𝑖𝑠𝑠𝑜𝑛’𝑠 𝑟𝑎𝑡𝑖𝑜 𝑎𝑠𝑠𝑜𝑐𝑖𝑎𝑡𝑒𝑑 𝑤𝑖𝑡ℎ 𝑙𝑜𝑎𝑑𝑖𝑛𝑔 𝑖𝑛 𝑡ℎ𝑒 1 − 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛
𝑎𝑛𝑑 𝑠𝑡𝑟𝑎𝑖𝑛 𝑖𝑛 𝑡ℎ𝑒 2 − 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛
Under pure shear loading, τ12, along the principal material axes, the material
undergoes pure shear deformation, that is, a square element deforms into a
diamond-shaped one with unchanged side lengths. The strains are
𝜏12
𝛾12 =
𝐺12
𝜀1 = 𝜀2 = 0
Here, the shear modulus G12, is an independent material constant and is not
directly related to the Young’s moduli or Poisson’s ratios.
In both cases discussed before, normal loading does not produce shear strain and
pure shear loading does not produce normal strains. Thus, normal loading and
shear deformation (as well as pure shear loading and normal strains) are
independent or uncoupled.
A general anisotropic material under uniaxial tension, or an orthotropic material
under uniaxial tension along a direction other than a principal material axis,
undergoes axial, transverse, and shear deformations given by
𝜎𝑥
𝜀𝑥 =
𝐸𝑥
𝑣𝑥𝑦 𝜎𝑥
𝜀𝑦 = −
𝐸𝑥
𝜎𝑥
𝛾𝑥𝑦 = 𝜂𝑥𝑠
𝐸𝑥
where
𝜀𝑥 , 𝜀𝑦 , 𝛾𝑥𝑦 = 𝑎𝑥𝑖𝑎𝑙, 𝑡𝑟𝑎𝑛𝑠𝑣𝑒𝑟𝑠𝑒, 𝑎𝑛𝑑 𝑠ℎ𝑒𝑎𝑟 𝑠𝑡𝑟𝑎𝑖𝑛𝑠, 𝑟𝑒𝑠𝑝𝑒𝑐𝑡𝑖𝑣𝑒𝑙𝑦
𝜎𝑥 = 𝑎𝑥𝑖𝑎𝑙 𝑛𝑜𝑟𝑚𝑎𝑙 𝑠𝑡𝑟𝑒𝑠𝑠
𝐸𝑥 = 𝑌𝑜𝑢𝑛𝑔’𝑠 𝑚𝑜𝑑𝑢𝑙𝑢𝑠 𝑖𝑛 𝑡ℎ𝑒 𝑥 − 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛
𝑣𝑥𝑦 = 𝑃𝑜𝑖𝑠𝑠𝑜𝑛’𝑠 𝑟𝑎𝑡𝑖𝑜 𝑎𝑠𝑠𝑜𝑐𝑖𝑎𝑡𝑒𝑑 𝑤𝑖𝑡ℎ 𝑙𝑜𝑎𝑑𝑖𝑛𝑔 𝑖𝑛 𝑡ℎ𝑒 𝑥 − 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛
𝑎𝑛𝑑 𝑠𝑡𝑟𝑎𝑖𝑛 𝑖𝑛 𝑡ℎ𝑒 𝑦 − 𝑑𝑖𝑟𝑒𝑐𝑡𝑖𝑜𝑛
Under pure shear loading, τxy, along the same axes, the material undergoes both
shear and normal deformations, that is, a square element deforms into a
parallelogram with unequal sides. The shear and normal strains are given by
𝜏𝑥𝑦
𝛾𝑥𝑦 =
𝐺𝑥𝑦
𝜏𝑥𝑦
𝜀𝑥 = 𝜂𝑠𝑥
𝐺𝑥𝑦
𝜏𝑥𝑦
𝜀𝑦 = 𝜂𝑠𝑦
𝐺𝑥𝑦
𝐺𝑥𝑦 = 𝑠ℎ𝑒𝑎𝑟 𝑚𝑜𝑑𝑢𝑙𝑢𝑠 𝑟𝑒𝑓𝑒𝑟𝑟𝑒𝑑 𝑡𝑜 𝑡ℎ𝑒 𝑥 − 𝑎𝑛𝑑 𝑦 − 𝑎𝑥𝑒𝑠
𝜂𝑠𝑥 , 𝜂𝑠𝑦 = 𝑠ℎ𝑒𝑎𝑟 𝑐𝑜𝑢𝑝𝑙𝑖𝑛𝑔 𝑐𝑜𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑡𝑠
Mechanics Terminology
A composite material consists of two or more constituents; thus, the analysis and
design of such materials is different from that for conventional materials such as
metals. The approach to analyze the mechanical behavior of composite structures
is as follows (Figure 3):
1. Find the average properties of a composite ply from the individual properties
of the constituents. Properties include stiffness, strength, thermal, and
moisture expansion coefficients. Note that average properties are derived by
considering the ply to be homogeneous. At this level, one can optimize for
the stiffness and strength requirements of a lamina. This is called the
micromechanics of a lamina.
2. Develop the stress–strain relationships for a unidirectional/bidirectional
lamina. Loads may be applied along the principal directions of symmetry of
the lamina or off-axis. Also, one develops relationships for stiffness, thermal
and moisture expansion coefficients, and strengths of angle plies. Failure
theories of a lamina are based on stresses in the lamina and strength
properties of a lamina. This is called the macromechanics of a lamina.
Are composite materials isotropic and/or homogeneous?
Most composite materials are neither isotropic nor homogeneous. For example,
consider epoxy reinforced with long glass fibers. If one chooses a location on the
glass fiber, the properties are different from a location on the epoxy matrix. This
makes the composite material nonhomogeneous (not homogeneous). Also, the
stiffness in the direction parallel to the fibers is higher than in the direction
perpendicular to the fibers and thus the properties are not independent of the
direction. This makes the composite material anisotropic (not isotropic).
What is a lamina?
A lamina (also called a ply or layer) is a single flat layer of unidirectional fibers
or woven fibers arranged in a matrix.
What is a laminate?
A laminate is a stack of plies of composites. Each layer can be laid at various
orientations and can be made up of different material systems.
how the strength of a carbon fiber increases with the decrease in its
diameter.
For higher ductility and toughness, and better transfer of loads from the
matrix to fiber, composites require larger surface area of the fiber–matrix
interface. For the same volume fraction of fibers in a composite, the area of
the fiber–matrix interface is inversely proportional to the diameter of the
fiber and is proved as follows.
Assume a lamina consisting of N fibers of diameter D. The fiber– matrix
interface area in this lamina is
𝑨𝑰 = 𝑵𝝅𝑫𝑳 … (𝟏)
The bending stiffness, then, is EI and the flexibility is simply the inverse of
EI. Because the second moment of area of a cylindrical beam of diameter d
is
𝝅𝒅𝟒
𝑰= … (𝟓)
𝟔𝟒
Then
𝟏
𝑭𝒍𝒆𝒙𝒊𝒃𝒊𝒍𝒊𝒕𝒚 ∞ … (𝟔)
𝑬𝒅𝟒
For a particular material, unlike strength, the Young’s modulus does not
change appreciably as a function of its diameter. Therefore, the flexibility
for a particular material is inversely proportional to the fourth power of the
diameter.
𝒗𝒎
𝑽𝒎 = … (𝟖)
𝒗𝒄
Mass Fractions
Consider a composite consisting of fiber and matrix and take the following
symbol notation: wc,f,m = mass of composite, fiber, and matrix, respectively. The
mass fraction (weight fraction) of the fibers (Wf) and the matrix (Wm) are defined as
𝒘𝒇
𝑾𝒎 = … (𝟗)
𝒘𝒄
and
𝒘𝒎
𝑾𝒎 = … (𝟏𝟎)
𝒘𝒄
Substituting Equations (11, 12, and 13) in Equations (9 and 10), the mass
fractions and volume fractions are related as
𝝆𝒇
𝑾𝒇 = 𝑽 … (𝟏𝟒)
𝝆𝒄 𝒇
and
𝝆𝒎
𝑾𝒎 = 𝑽 … (𝟏𝟓)
𝝆𝒄 𝒎
in terms of the fiber and matrix volume fractions. In terms of individual constituent
properties, the mass fractions and volume fractions are related by
𝝆𝒇
𝑾𝒇 = 𝝆𝒇 𝑽𝒇 … (𝟏𝟔)
𝑽𝒇 + 𝑽𝒎
𝝆𝒎
and
𝝆𝒇
𝑾𝒎 = 𝝆𝒇 𝑽𝒎 … (𝟏𝟕)
(𝟏 − 𝑽𝒎 ) + 𝑽𝒎
𝝆𝒎
One should always state the basis of calculating the fiber content of a composite.
It is given in terms of mass or volume. Based on Equations (14 and 15), it is
evident that volume and mass fractions are not equal and that the mismatch
between the mass and volume fractions increases as the ratio between the density
of fiber and matrix differs from one.
Density
The mass wc of a composite is made up of the masses of the matrix wm and the
fibers wf, i.e.:
𝑤𝑐 = 𝑤𝑓 + 𝑤𝑚 … (18)
Since mass is volume υ times density ρ, then equation (18) can be written as:
𝑣𝑐 𝜌𝑐 = 𝑣𝑚 𝜌𝑚 + 𝑣𝑚 𝜌𝑚 … (19)
and so:
ρc = (υm/υc) ρm + (υf/υc) ρf
(υm/υc) is the volume fraction Vm that is matrix, and (υ f/υc) is the volume fraction
Vf that is fiber. Thus:
𝝆𝒄 = 𝝆𝒎 𝑽𝒎 + 𝝆𝒇 𝑽𝒇 … (𝟐𝟎)
The rule of mixtures is used to predict تتنبأthe modulus of elasticity when fibers
are continuous and unidirectional اتجاه القوة المسلطة باتجاه األلياف. Parallel to the fibers,
the modulus of elasticity may be written:
𝑬𝒄 = 𝑬𝒎 𝑽𝒎 + 𝑬𝒇 𝑽𝒇 … (𝟐𝟑)
and
Vm = 1 - Vf
Then
𝑬𝒄 = 𝑬𝒎 (𝟏 − 𝑽𝒎 ) + 𝑬𝒇 𝑽𝒇 … (𝟐𝟒)
It can also be shown, for longitudinal loading, that the ratio of the load carried
by the fibers to that carried by the matrix is:
𝑭𝒇 𝑬𝒇 𝑽 𝒇
= … (𝟐𝟓)
𝑭𝒎 𝑬𝒎 𝑽𝒎
Solution:
The total force acting on the composite is the sum of the force carried by each
constituent:
Fc = Fm + Ff
Since F = σ A
If the fibers have a uniform cross – section, the area fraction equals the volume
fraction, because fiber and matrix length are all equal:
σc = σm Vm + σf Vf
εc Ec = εm Em Vm + εf Ef Vf
If the fibers are rigidly bonded to the matrix, both the fibers and the matrix must
stretch equal amounts (isostrain state):
εc = εm = εf → Ec = Em Vm + Ef Vf Ans.
Solution:
Solution:
The Law of Mixtures (Transverse loading الحمل المسلط عمودي على اتجاه
)األليافIsostress State
For this situation the stress to which the composite as well as both phases are
exposed in the same, or:
𝝈𝒄 = 𝝈𝒎 = 𝝈𝒇 … (𝟐𝟔)
This is termed "an isostress state". Also, the strain of the entire composite is:
𝜺𝒄 = 𝜺𝒎 𝑽𝒎 + 𝜺𝒇 𝑽𝒇 … (𝟐𝟕)
but, since ε = σ / E
𝜎𝑐 𝜎𝑚 𝜎𝑓
= 𝑉𝑚 + 𝑉𝑓 … (28)
𝐸𝑐 𝐸𝑚 𝐸𝑓
𝟏 𝑽𝒎 𝑽𝒇
= + … (𝟐)
𝑬𝒄 𝑬𝒎 𝑬𝒇
𝐸𝑚 𝐸𝑓
𝐸𝑐 =
𝐸𝑓 𝑉𝑚 + 𝐸𝑚 𝑉𝑓
𝑬𝒎 𝑬𝒇
𝑬𝒄 = … (𝟑𝟎)
𝑬𝒇 (𝟏 − 𝑽𝒇 ) + 𝑬𝒎 𝑽𝒇
Solution:
The major Poisson’s ratio is defined as the negative of the ratio of the normal
strain in the transverse direction to the normal strain in the longitudinal direction,
when a normal load is applied in the longitudinal direction. Assume a composite is
loaded in the direction parallel to the fibers, as shown in Figure 8. The fibers and
matrix are again represented by rectangular blocks.
The deformations in the transverse direction of the composite (δ cT) is the sum of
the transverse deformations of the fiber (δfT) and the matrix (δmT) as:
𝛿𝑐𝑇 = 𝛿𝑚
𝑇
+ 𝛿𝑓𝑇 … (31)
𝛿𝑐𝑇
𝜀𝑐𝑇 =
𝑡𝑐
𝑇
𝑇
𝛿𝑚
𝜀𝑚 =
𝑡𝑚
𝛿𝑓𝑇
𝜀𝑓𝑇 =
𝑡𝑓
𝜀𝑐𝑇 𝑡𝑐 = 𝜀𝑚
𝑇
𝑡𝑚 + 𝜀𝑓𝑇 𝑡𝑓 … (32)
𝜀𝑥𝑇
𝑣=− 𝐿
𝜀𝑧
𝜀𝑐𝑇
𝑣𝑐 = − 𝐿
𝜀𝑐
𝑇
𝜀𝑚
𝑣𝑚 = − 𝐿
𝜀𝑚
and
𝜀𝑓𝑇
𝑣𝑓 = −
𝜀𝑓𝐿
Where υc,f,m = Poisson’s ratio of composite, fiber, and matrix, respectively, and
εc,m,fL = longitudinal strains of composite, fiber and matrix, respectively.
Isostrain state
𝜀𝑐𝐿 = 𝜀𝑚
𝐿
= 𝜀𝑓𝐿
𝑡𝑚 𝑡𝑓
𝑣𝑐 = 𝑣𝑚 + 𝑣𝑓
𝑡𝑐 𝑡𝑐
𝒕𝒎
𝑽𝒎 = … (𝟑𝟓)
𝒕𝒄
and
𝒕𝒇
𝑽𝒇 = … (𝟑𝟔)
𝒕𝒄
Example 6. Find the major and minor Poisson’s ratio of a glass/epoxy lamina with
a 70% fiber volume fraction. The Poisson’s ratio and elastic modulus of the matrix
is 0.3 and 3.4 GPa, and the Poisson’s ratio and elastic modulus of the fiber is 0.2
and 85 GPa.
Solution:
Data:
Vf = 70%
Ef = 85 GPa
vf = 0.2
Vm = 30%
Em = 3.4 GPa
vf = 0.3
𝑣𝑐𝐿 = 𝑣𝑚
𝐿
𝑉𝑚 + 𝑣𝑓𝐿 𝑉𝑓
𝑣𝑐𝐿 = 0.23
𝑬𝑻
𝒗𝑻𝒄 = 𝒗𝑳𝒄 [ 𝒄𝑳 ] …(38)
𝑬𝑪
𝐸𝑓 𝐸𝑚
𝐸𝑐𝑇 =
𝐸𝑚 𝑉𝑓 + 𝐸𝑓 𝑉𝑚
(85𝐺𝑃𝑎)(3.4 𝐺𝑃𝑎)
𝐸𝑐𝑇 =
(3.4 𝐺𝑃𝑎)(0.7) + (85 𝐺𝑃𝑎)(0.3)
𝐸𝑐𝐿 = 𝐸𝑚 𝑉𝑚 + 𝐸𝑓 𝑉𝑓
10.37 𝐺𝑃𝑎
𝑣𝑐𝑇 = (0.23) [ ]
60.52 𝐺𝑃𝑎
Apply a pure shear stress τc to a lamina as shown in Figure 9. The fibers and
matrix are represented by rectangular blocks as shown. The resulting shear
deformations of the composite δc the fiber δf, and the matrix δm are related by:
𝛿𝑐 = 𝛿𝑚 + 𝛿𝑓 … (39)
𝛿 = 𝛾𝑡
𝛾𝑐 𝑡𝑐 = 𝛾𝑚 𝑡𝑚 + 𝛾𝑓 𝑡𝑓 … (40)
where γc,f,m = shearing strains in the composite, fiber, and matrix, respectively
From Hooke’s law for the fiber, the matrix, and the composite:
𝜏𝑐
𝛾𝑐 =
𝐺𝑐
𝜏𝑚
𝛾𝑚 =
𝐺𝑚
𝜏𝑓
𝛾𝑓 =
𝐺𝑓
𝜏𝑐 𝜏𝑚 𝜏𝑓
𝑡𝑐 = 𝑡𝑚 + 𝑡𝑓
𝐺𝑐 𝐺𝑚 𝐺𝑓
The shear stresses in the fiber, matrix, and composite are assumed to be equal
(τc = τf = τm) isoshear state, giving:
𝜏𝑐 = 𝜏𝑚 = 𝜏𝑓
1 1 1
𝑡𝑐 = 𝑡𝑚 + 𝑡𝑓 ÷ 𝑡𝑐
𝐺𝑐 𝐺𝑚 𝐺𝑓
𝟏 𝟏 𝟏
= 𝑽𝒎 + 𝑽 … (𝟒𝟏)
𝑮𝒄 𝑮𝒎 𝑮𝒇 𝒇
𝟏 𝑽𝒎 𝑽𝒇
= + … (𝟒𝟐)
𝑮𝒄 𝑮𝒎 𝑮𝒇
Example 7. Find the shear modulus of a glass/epoxy lamina with a 70% fiber
volume fraction. the Poisson’s ratio and tensile modulus of the matrix are 0.3 and
3.4 GPa respectively, and the Poisson’s ratio and tensile modulus of the fiber are
0.2 and 85 GPa respectively.
Solution:
Data:
Vf = 70%
Ef = 85 GPa
vf = 0.2
Vm = 30%
Em = 3.4 GPa
vf = 0.3
1 1 1
= 𝑉𝑚 + 𝑉𝑓
𝐺𝑐 𝐺𝑚 𝐺𝑓
𝐸
𝐺=
2(1 + 𝑣)
𝐸𝑚
𝐺𝑚 =
2(1 + 𝑣𝑚 )
3.4 𝐺𝑃𝑎
𝐺𝑚 =
2(1 + 0.3)
𝐺𝑚 = 1.308 𝐺𝑃𝑎
𝐸𝑓
𝐺𝑓 =
2(1 + 𝑣𝑓 )
85 𝐺𝑃𝑎
𝐺𝑓 =
2(1 + 0.2)
𝐺𝑓 = 35.42 𝐺𝑃𝑎
1 1 1
= (0.3) + (0.7)
𝐺𝑐 1.308 𝐺𝑃𝑎 35.42 𝐺𝑃𝑎
Homework of Lecture #2
1. What is the meaning of plane of material symmetry?
2. what is mean principal axes of material symmetry?
3. What is the difference between isotropic orthotropic and anisotropic
materials?
4. Show that equations (21, 25 and 30)
5. Find the fiber volume fraction and density of a composite with 45 weight
percentage of fiber. Assume density of fiber as 2.4 g/cm3 and that of matrix
as 1.1 g/cm3.
6. Calculate the longitudinal modulus and tensile strength of a unidirectional
composite containing 55 percent by volume of sisal fibers in epoxy matrix.
The modulus and strength of fiber is 30 GPa and 600 MPa respectively and
the same for matrix is 3.5 GPa and 100 MPa respectively. Find the fraction
of load taken by fibers in the composite.
Also, the stress on the polycarbonate matrix when the aramid fibers fail is 45
MPa.
(d) The actual loads carried by both fiber and matrix phases.
(e) The magnitude of the stress on each of the fiber and matrix phases.