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04-22

The document outlines the RSW (Resistance Spot Welding) procedure for MTD Industries, detailing the materials, joint specifications, and welding parameters used for welding Aluminium 5052. It specifies the welding process, filler metals, and conditions such as preheat and shielding gas. The procedure adheres to the AWS D8.2M:2017 standard and includes certification of the welding test results.

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Nacera Hilmi
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0 views

04-22

The document outlines the RSW (Resistance Spot Welding) procedure for MTD Industries, detailing the materials, joint specifications, and welding parameters used for welding Aluminium 5052. It specifies the welding process, filler metals, and conditions such as preheat and shielding gas. The procedure adheres to the AWS D8.2M:2017 standard and includes certification of the welding test results.

Uploaded by

Nacera Hilmi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RSW Procedure - Page 1

REVISION: 2
WPS Record Number MTD/RSW/04/22 Code and Standard AWS D8.2M:2017
Date 28-Feb-25 Company Name MTD INDUSTRIES
Supporting PQR(s) MTD/PQR/RSW/04/22,VI/MTD/04/22
Reference Docs. WI-163-01
MATERIALS / JOINTS QUALIFIED WELD/TEST CONDITIONS
Joint Type Single Spot Weld (1.5mm) Without PWHT
Parent Metal(s) ASTM B209 Grooup M 22 (5052)
Notes
TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED
Type Aluminium 5052 Base Metal Qualification As Welded
Welded to Aluminium 5052 Material Thickness (mm) As Welded
Initial Voltage 400 V Outside Diameter (mm) -
Backing - Throat Thickness ( mm ) -
WELDING PROCESS
Welding process RSW
Type Automatic
FILLER METALS
F No
AWS Classification
Filler Metal Size ( mm ) n/a
Deposited Thickness ( mm )
Tungsten Electrode GTAW
POSITION
Position
PREHEAT
Preheat Temperature ( c ) Ambient
Maximum Interpass Temperature ( c ) -
GAS
Shielding Gas: Type
Flow Rate ( SCFH )
n/a
Manufacturer
Backing Gas: Type
WELDING PARAMETER
Electrode Pressure Welding Current Minimum Weld Size Power Source
Material Thickness (mm) Squeeze Time (Second) Holding Time (Second)
(Bar) (AMP) (mm) (AC/DC)
1.5 to 1.5 4.5 390 - 420 2-3 1.5 - 2.5 5.0 DC
FIGURE

TECHNIQUE
RMWA Class Class 2
Electrode Shape TYPE "E" Truncated
Electrode Size (mm) ø16 - ø3
Type Of Slope Current Control n/a
Slope Current Type or Amplitude n/a
Timing n/a
Surface Preparation Brushing/ Grinding/ Cloth Wipe if required
Initial/Interpass Cleaning Brushing/ Grinding/ Cloth Wipe if required
Back Gouging Method N/A
RSW Procedure - Page 2
REVISION: 2

WPS Record Number MTD/RSW/04/22 Code and Standard AWS D8.2M:2017

Date 28-Feb-25 Company Name MTD INDUSTRIES

Supporting PQR(s) PTS/M24168/1001,VI/MTD/04/22

Reference Docs. WI-163-01

TEST PIECE JOINT SPECIFICATION

Joint Design RSW 1.5mm

Backing -

Retainers -

Groove Angle(Deg) -

Root Opening(mm) -

Root Face (mm) -

NOTES

We, the undersigned , certify that the statement in this record are correct and that the weld test welds were prepared, welded and tested in AWS D8.2M:2017 accordingly.

MTD Industries Sdn Bhd

Name Signature Name Signature

Date Date

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