Dawson GC70 Manual v5
Dawson GC70 Manual v5
GC ZERO 70 KASAT
USER / INSTALLATION GUIDE
c c
Dawson 2018
Foreword
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The controller programs the modem to seek the correct spot beam
wherever you are located, It deploys, searches, and peaks on the
service carrier.
Notice
The contents of this document remain the property of Dawson and
cannot be copied without express prior consent of the manufacturer in
writing, All information contained herein is subject to change without
prior notice.
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Unpacking
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Parts checklist
Pack of fittings for rear cover and spares for bottom cover, Tria Rf seal,
Installation instructions (this manual) and information sheets
TRIA,Dish,Modem, Dc to Dc converter.
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Contents
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1. Explanation of parts
2. Control panel
3 Operation
5 Troubleshooting
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Explanation of parts Controller
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OK
Controller 2U tray
M4 screws
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Explanation of parts Controller
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Standard Modem
There are two straps available for both standard and professional
Viasat modem mounting.
Note, The black bracket spaces the modem from the side of the
chassis, this brings it to the same width of the professional modem
for alignment to the front panel cut out.
Standard Modem
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Explanation of parts Controller
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Pro Modem
The professional modem has a "foot" bracket, this is attached to the left
side of the modem using its own screws.
This raises the modem up to the same height as the standard modem for
alignment to the front panel cut out.
The modem is then fixed into the 2U chassis once again via its own
screws in the right hand side of the modem through the holes in the 2U
chassis side in a similar fashion.
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Explanation of parts Cables
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Plug to controller (this10 way cable supplies
and receives data for rotation and position)
To antenna
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Explanation of parts Connections
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At the back of the Dawson controller 2u box are the sockets that
connect the system together,
USB
Network
NETWORK
This connects to your router for internet connectivity
IDU (indoor unit) this connects directly to the modem
IDU
Lockout This is the socket that connects to your
L/OUT
vehicle for automatic stowing
ODU IDU
Antenna This is the 10 pole connector for the control
ANTENNA
and positioning of the antenna
ODU Connect your TRIA cable from the dish to here
12V ANT
IDU Connect the RF from the Modem to here
12V I/P
Modem power
36V DC
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Explanation of parts Antenna
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The reflector
Tria
(transmitter receiver)
Feed Arm
Baseplate Cowling
Azimuth motor connector Azimuth end stop switch connector
Antenna
Power in (from controller) PCB
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Operation Overview
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GC Zero 70 KA SAT
Once peaked the controller puts the modem into service automatically
When parking your vehicle ensure there are no objects that could block the
rotation of the antenna once deployed, i.e. trees, signs etc.
Keep the vehicle as level as possible, the more level you are, the quicker
the carrier will be detected. This is due to the software using the last good
elevation for the starting point of the next search.
The systems requires a “clear line of sight” to the satellite in order to find it,
If you have no idea of the direction of the satellite try and locate the vehicle
to a spot that gives maximum “clear sky” around the antenna, (when used
in Europe satellites are towards the south).
You may use third party software to help the check for actual “clear
line of sight”, i.e. the website www.dishpointer.com or a similar app for
your smart-phone, the KA-SAT finder from Eutelsat
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Operation Deployment
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Once (and assuming) the system is set-up,
Deploying the antenna is quite straightforward
(Note a detailed explanation of each function is given later in this guide)
RF detect RF detect
Off On Off On
Select Beam:
3 Blue Purple
<Orange >Green
OK
Off On
The antenna will now deploy, (during this sequence the antenna
goes through some system checks) As long as it has line of sight,
the controller will find the requested satellite.
RF detect
Transmission Possible
4 Snr 12.44
Installation complete!
OK
Off On
When you have completed your internet session all you have to
do is stow the device,
RF detect RF detect
Off On Off On
3 Stowing OK
Off On
Press Down
RF detect
Transmission Possible
4 Stowed
Snr 12.44 OK
Off On
Switch the unit off, Look outside to check the antenna has nicely
stowed ............. All good? The session Is now complete!
Attention!
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Engineering options Manual control
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In everyday use the former information will be sufficient for most
situations,
There are more options where you can edit the system,
RF detect
hardware version 3
OK
notifies you of the soft/hardware
Off On
revision currently installed
RF detect
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Engineering options Manual control
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This screen page allows you to move the antenna manually,
Now that you have edited the manual system speed, press OK
RF detect
1 Variable-speed menu
EL: 0 AZ: 0
OK
Off On
If the Antenna is stowed (or near the stow point) it will not move
anticlockwise, until it has exceeded its rotational limit switch,
from this point on all switches are functional.
Once again be very mindful of what is going on with the antenna,
You will also notice the count changing as you release the button,
This reports back to you how much distance it has moved.
RF detect
2 Variable-speed menu
Off On
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Engineering operation
options Elevation
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This screen page allows you to change the last known ELEVATION
that the antenna successfully deployed, Why would you want to
change this? If you moved a significant distance ( say 200 miles )
North, for example, You may wish to lower this point by a few
degrees to enable a faster “first time” point at the new location but it
really is not needed, once you have pointed at the new location the
system will remember the new elevation for you automatically!
RF detect
1
Set start Elevation
Start El: 1420 OK
Press > To save&Exit
Off On
RF detect
EL Range menu
2 OK
Off On
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Engineering operation
options Elevation range
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This screen page allows you to change the lowest rotational point
that the antenna will go, Before changing this please think carefully
about obstructions to the antenna and the baseplate, If you set it
too low it may cause damage to the frame/vehicle!
RF detect
EL Range menu
Off On
Up or down sets the lowest point that the antenna rotates and
will change accordingly, Please be careful not go too low as you
can so easily set the antenna to crash into something, i.e. the van
roof, baseplate, or any other obstruction that you may have
overlooked, Its best to leave this set “AS-IS” unless you have
accounted precisely for the new lower elevation.
RF detect
EL Range menu
Off On
Reminder ...
Dawson accept no liability for changes that are made within
these pages, Please use caution, in particular with movement
of the antenna system, It is possible to permanently
damage you, your vehicle and/or the antenna.
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Engineering operation
options RF detection
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RF detect
Off On
A good way to set this is to point the dish away from a satellite.
Press the down key until the RF light goes on then press the up
key until the light just goes out or flickers, Then add 8 more
(pressing up) say from 22 to 30 then press right to save and exit.
If you do not wish to save just press OK and you will be taken
back to the very start of the engineering section.
Off On
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Engineering operation
options Auto calibrate
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This screen page allows you to set the RF Autocal detection level
RF detect
1 Value now 32
OK
Off On
Hold down both LEFT & RIGHT arrows, this will bring up the Auto-cal
page, Select the beam of your choice then OK. The system will
examine the noise floor and adjust the noise floor detector accordingly. It
will THEN attempt to Auto-point. If the noise floor differential is easily
distinguishable the system will eventually show “Calibrated successfully”
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Engineering operation
options Software updates
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To update the system software, Ensure the system is switched off.
Now make sure you have the latest update from Dawson!
TM
Plug the other end into a Windows computer, A removable disk
drive will pop up after a few seconds, you will see 3 files on your
screen e.g. Config, Mbed, AnTCP,V5.xx
Note,
The ‘config’ file should only be updated under express direction
from Dawson
Explanation,
The ‘config’ file deals with the speed and configuration
parameters of the antenna.
The ‘AnTCP’ file is the whole software that makes the system run.
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Engineering
What to look options
for Troubleshooting
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Modem Fault
Please restart Modem
and Controller now
If this is a new installation check the modem has the latest firmware
and can be logged into from a computer (192.168.100.1/install).
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Engineering
What to look options
for Troubleshooting
No Satellite Found
The raster scan has completed to its elevation limits with no carrier
found
In good weather this is nearly always a “line of sight” issue, ensure
that the satellite can be seen without obstructions
Do not assume that your compass or smart-phone is 100% accurate
as magnetic fields can corrupt them, so allow for azimuth error when
close to buildings
Heavy rain may reduce the carrier power, a combination of this
and/or water sitting on the feedhorn (clear plastic window on the
TRIA facing the dish) Try drying the feed window and try again
Signal Lost
Please Restart Modem
and Controller
The controller lost the carrier during fine pointing. This can
mean an RF calibration is required or the antenna has been jolted
whilst on a moving platform (i.e. vehicle with no jacks). If this occurs
please restart the pointing procedure.
Should either of the above appear during stowing, a time-out error has
occurred in which the stow switch should have activated.
Proceed with caution as it is possible the antenna has either jammed or
a limit switch has failed.
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Engineering
What to look options
for Troubleshooting
This occurs when the elevation limit switch is made, but the azimuth limit
switch is not made. This is a position the antenna should never be in and
not safe for the controller to move the dish.
The quick fix is to go to manual control (power on - press up), in
“Variable Speed” menu lift up the dish by holding down the UP button,
ensure nothing clashes while doing this.
Once safely up check you can move the antenna left and right (it should stop
left/ACW at the stow position).
Now try stowing the antenna, after a successful stow you should be able to
autofind again.
If problems remain contact the service centre.
Dawson Dynamic
Unit 2 Tything Park
Arden Forest Ind Estate
Alcester We are here to help you.....
Warwickshire,
B49 6ES
United Kingdom.
Sales/support
Tel: +44(1) 789 765 850
Engineering Support
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Engineering
When all elseoptions
fails Troubleshooting
EMERGENCY STOW
If in the very unlikely event you have lost power to your system or
cannot stow the antenna for any other reason you may need to
stow the antenna, This fix can then get you back to base to
investigate the problem properly,
Go to the plastic engine cowling and remove (and save) the 4 black
plastic retaining pins, this is best done by sliding your fingers behind
the cover, and gently pull towards you, the pins will pop free.
List up the rear of the cowling as far as possible, you will then see a
motor. this is the elevation motor.
Using a 10mm socket or spanner, remove the motor locking bolt
and pull free (retain the spacer between the motor and the housing).
You can now pull the motor off the drive shaft, then by manually
turning this shaft you can lower the dish till you can remove the
cowling completely.
Now removing the azimuth motor in the same way (no spacer).
You can now lift the feed arms and turn the antenna ACW to the stow
plate, ensure you do not pass the limit switch.
Lower the dish to the stow position via the drive shaft and you can
now replace both motors.
Replace the plastic cowling and the antenna is now manually stowed.
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Engineeringsection
Installation options Contents
1. Fitting Notes
2. Dimensions
3. Connections
4. Specifications
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Engineering options
Installation Fitting notes
The installation of the Dawson GC-Zero 70 K antenna onto a
vehicle is a fairly simple task, We urge to take the following
considerations into account when planning your fit,
In all cases the software assumes that once it lifts the feed arm
above the elevation of the antenna base-plate, it has a clear 360ø
rotation capability.
The antenna stows in the following order, CCW (to a limiting switch),
then DOWN (to end-limit switch).
Note: when the dish is lifting the only immediate available manual
movement is clockwise until the antenna has passed its limit switch.
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Engineering options
Installation Dimensions
Note 300
Use M6 Stainless Vehicle Front
steel Bolts and 260
Nylock nuts
700
910
l
nce na
ara atio
30
cle m rot
imu
min
950
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ATTENTION!
Installation
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You must have a extra bend so the cables
can run freely as the antenna rotates !
Cable detail
Engineering options
Installation Connections
Power Requirements
The system runs on much less power but momentary motor start-up
surges are high and whilst a much lower rated P.S.U. will appear to
work initially, these surges may cause a software crash when lower
rated supplies are used.
Network
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Engineering options
Installation Connections continued
USB
Network
NETWORK
This connects to your router for internet connectivity
IDU (indoor unit) this connects directly to the modem
IDU
Lockout This is the socket that connects to your
L/OUT
vehicle for automatic stowing
Antenna This is the 10 pole connector for the control
ODU IDU
ANTENNA
and positioning of the antenna
12V ANT
IDU Connect the RF from the Modem to here
12V I/P
Modem power
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Engineering options
Installation Connections continued
NETWORK / RJ 45 connector
Connect your local network router to this connection. Your router will be
connected automatrically to the modem upon completion of an auto-find.
This is for the (Tooway®) Modem LAN port, A 0.5m cable is long enough
to reach this when the modem is mounted on the
Dawson 2U controller tray.
Connects to Your lockout or alarm system so you know that the antenna
is up, Can inhibit the ignition, Sound an alarm, Flash a light (Depending on
your installation configuration).Pin 4 Auto-stowes the antenna when 12v is
applied.(Controller needs normal supply for this to work).
To antenna
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Engineering options
Installation Connections continued
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Engineering options
Installation Connections continued
Fitting the TRIA and reflector to the antenna system
After mounting and connecting the antenna you can now manually drive the
elevation up to allow the fitting of the Viasat 70cm KaSat dish and TRIA.
Take the Viasat dish and its 5 mounting nuts and bolts and fit to the Dawson
backing structure in the same manner as the fixed installation backing
structure (STEP 9), ensure that the bolts fit into the holes correctly and
torque up firmly.
Fitting the TRIA bracket (STEP 3) and then the TRIA to that bracket (STEP
4) are identical as the GC-Zero 70 K feed arms have been made to the
same dimensions as the fixed installation.
Again ensure that the square shank on the bolt fits firmly Into the holes
in the arms and tighten sufficiently!
Note that the bolts MUST be inserted as shown on the drawing to ensure a
correct fit and position of the TRIA, again a locking compound may be used
on all screw type fittings
The RF cable can now be connected to the TRIA, ,the connectors are
waterproof, if desired self amalgamating tape can be used to further improve
the waterproofing. (the RF cable also carries the power to the Tria).
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Engineering options
Installation Connections continued
Reflector securing bolts
The reflector
Tria
(transmitter receiver)
RF connector
Baseplate Cowling
Feed Arm
On your vehicle
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Engineering options
Installation Connections continued
Supplementary Notes for connection,
The antenna cables need to be taken from the underside of the base
plate, they are protected from water ingress by a seal on the
underside of the mount as well as a plastic cowling on the top of the
antenna
Take care that the cables are free to move and are not too tight on
the underside of the antenna system, As this can restrict the
movement of the antenna and cause possible damage to the cables
Take care also if fitting to a flat roof that the cables do not pass
through a rough or sharp hole that may also cause damage
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Engineering
Additional information
options Specifications
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Engineering
Additional information
options
notes Specifications
Motor wiring
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Engineering
Additional information
options
notes Cross charger
Specifications
Vehicle battery
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Engineering
Additional information
options
notes Limit switches
(polarity is not important some cable colours may vary)
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Engineering
Additional Notes
options El Calibration
Clamp Release
Holes
With the antenna supported on the each side you will see four
bolts, Loosen two of them and remove the other two completely,
unless you have spares then just loosen all four.
Now pop the removed bolts or spares into the Extra threaded
holes provided, Tighten these bolts gradually and the frame will
begin to drop of its own accord.
(note you must do this to both sides)
Once the antenna frame has dropped you can stow the antenna,
the azimuth will not move as we left it at stow, but you will hear the
elevation motor running till the limit switch is activated internally.
Now you can re-tighten the eight bolts with the antenna in the
correct stow position. Go ahead and test.
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