KCD ELECTRIC HOIST

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 Ι. Applicable scope
Model KCD is a kind of electric wire rope hoist, it is daily used in mines, ports and
mountain. Its working environmental temperature is -20℃ to +40℃
It is not used in places where the relative humidity is over 85% or where there is risk
of fire and explosion or where there is much erosive gas.
When it’s used outdoors, shelter is needed to keep away wetness.
Loading persisting rate: FC 25%
Time of lifting in an hour: 120 times/h

Ⅱ. Advantage
1. Appearance: This machine adopts the one-line structure, that is, the motor, reducer,
brake and drum are on the straight line, which is more integrated and simpler than the
traditional winch,which is more easy to install and fix.
2. Reducer: This machine use the rotation of the circulating gear set to improve the
efficiency, and the reducer gear is more compact and reasonable. The gears are made
of 45 steel, precision machined for durability and longer service life.
3. Braking: This machine use electromechanical integrated inner cone type braking
device. As long as the motor works, the braking will be automatically separated.
When the motor stops, the braking will immediately close and play the braking role,
and the braking device of the machine It is installed inside the machine to avoid the
slippage caused by the intrusion of sewage, sand, oil and other debris, so that the
brake can achieve sensitive and reliable performance.

Ⅲ. Specification
Capacity kg 500/1000 1000/2000 1500/3000 2000/4000 2500/5000 3000/6000 5000/10000

motor 380v /220v/415v/440v 3phase

motor 1.5Kw 3Kw 4.5Kw 4.5Kw 7.5Kw 7.5Kw 13Kw

wire rope
7.7 11 13 13 15 15 21.5
Dia.(mm)

lift speed 8/16 m/min 7/14 m/min

N.W.reference
60kg 194kg 274kg 283kg 390kg 409kg 780kg
for 100m
packing
68*30*42 103*57*70 107*69*83 107*69*8 122*73*81 122*73*8 145*100*106
reference for
cm cm cm 3cm cm 1 cm cm
100m

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Ⅳ. Diagram of external structure of KCD electric hoist

500/1000 1000/2000 1500/3000 2000/4000 2500/5000 3000/6000 5000/10000

kg kg kg kg kg kg kg
A (mm) 752 840 935 935 1065 1065 1150
B (mm) 370 440 520 520 575 575 685

C (mm) 390 470 550 550 605 605 715

D (mm) 265 270 295 295 320 320 420
E (mm) 595 690 790 790 900 900 1050
F(mm) 400 440 490 490 530 530 800

G (mm) 204 260 290 290 326 326 620

H(mm) 98 90 100 100 102 102 90

I (mm) 340 402 475 475 535 535 615

J(mm) 100 100 100 100 100 100 120

Notice : There is 5mm errors for different batches

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Ⅴ. Schematic wiring diagram of KCD electric hoist

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 Ⅵ. Operation cautions
Before working :
1. The site where the equipment is placed should be flat and solid, and have facilities
for rainproof and sunproof protection. The lifting items must be within the effective
line of sight of the operator.
2. Check if the lubricant is enough ,all the parts that should be lubricated according to
the requirements of Table 1.
3. Check if the wire rope has a broken strand. If the broken wire exceeds 5% or the
wear exceeds the specified quantity, it must be replaced. The wire rope is not allowed
to have a nodular twist.If the rope is loose or tangled, put it in order and tighten it .
4. Check that the electrical device is complete and reliable.

During working:
1. Any one is forbidden under the hoist. The hoist should be operated by a sole
operator who is familiar with the regulations for safe operation.
2.Do not overload
3. When the heavy object is suspended, the operator is strictly forbidden to leave.
4.It is not advisable to suspect the object for a long time in order to prevent working
parts from permanent distortion or causing accident.
5. The wire rope should be wound on the drum in sequence, and the reel should be no
less than 3 turns of the remaining rope.
6. When the hoist down objects, the wire rope should be in tension.
7.In case the object goes down rapidly due to ineffective brake during operation,
immediately press the downward button to cause the object going down at normal
speed. Check it after the object reaching the ground safely.
8. Cut off the power after the operation and protect the electrical equipment.

Table 1: Lubrication instructions

type KCD
Lift capacity
500/1000 1000/2000 1500/3000 2000/4000 2500/5000 3000/6000 5000/10000
kg
Hoist reducer
0.65 1.15 1.65 1.65 2.35 2.35 3.55
(L)

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Ⅶ. Common troubles and troubleshooting

Table 2: Common troubles and troubleshooting

Troubles Main causes Troubleshooting

1.the motor doesn’t lift Overloaded ; Overloaded is not allowed.
Voltage is 10% lower than Adjust the voltage.
rated voltage; Repair the lead.
Lead breaks or in bad Clean out the rust.
contact;
Brake wheel adheres to
back; cover because of
rust.
3.temperature of motor is Overloaded: Overloaded is not allowed
too high Using frequently Duty of load should be
Space of the brake is too JC25% and times of lifting
small so that the brake ring are 120/h.
can’t work normally. Adjust the space.
4.reduction gear causes Poor lubrication : Gear or Lubricate enough oil
strong noise bearing has worn out . Replace the broken parts .
5.motor makes noise Power source voltage is Adjust the voltage.
too low ; Repair the lead.
Lead breaks or in bad
contact .
6.hoist lifts the object in Low voltage . Adjust the voltage
the air and can’t go on
lifting
7.hook can’t stop to move The head of contactor is Cut off the electricity
even it reaches the peak broken; Limiter is immediately and replace
ineffective the broken parts
8.oil leakage at the Oil seal is ineffective; Check the seal and bolts .
reduction gear Blots are not properly
tightened.

Thank you for choosing our products!

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 Notes on periodic inspections and repairs

Date Details of equipment inspection or repair Signature of person