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This paper presents a comprehensive study on the dynamic characterization and modeling of rubber shock absorbers, focusing on hyperelastic and viscoelastic properties. The authors determine the constitutive model parameters through uniaxial tensile and relaxation tests, analyzing rubber with varying shore hardness values. The findings aim to enhance the design of rubber absorbers for improved shock loading reduction and noise transmissibility.

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0% found this document useful (0 votes)
6 views

Dynamic_characterization_and_modeling_of_rubber_sh

This paper presents a comprehensive study on the dynamic characterization and modeling of rubber shock absorbers, focusing on hyperelastic and viscoelastic properties. The authors determine the constitutive model parameters through uniaxial tensile and relaxation tests, analyzing rubber with varying shore hardness values. The findings aim to enhance the design of rubber absorbers for improved shock loading reduction and noise transmissibility.

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Houssem Hassanet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Special Issue Article

Journal of Low Frequency Noise,


Vibration and Active Control
2018, Vol. 37(3) 509–518
Dynamic characterization and modeling ! The Author(s) 2017
DOI: 10.1177/1461348417725954
of rubber shock absorbers: A journals.sagepub.com/home/lfn

comprehensive case study

H Ucar and I Basdogan

Abstract
Rubber or elastomeric materials are widely used for shock absorbers having elastic and viscous properties such as high
inherent damping, deflection capacity, and energy storage. The dynamic properties of these components are of primary
concern in designing rubber absorbers to reduce the shock loading given as well as the structure-borne noise trans-
missibility. Besides, the dynamic response of the mechanical systems, at where the rubber shock absorbers are used, is
directly associated with the properties of the shock absorbers. In order to determine these properties of the rubber,
mathematical models are created in terms of hyperelasticity and viscoelasticity. The hyperelastic and viscoelastic material
models represent the nonlinear elastic and strain rate dependencies of the overall rubber behavior, respectively.
Hyperelastic material model captures the material’s nonlinear elasticity with no-time dependence whereas viscoelastic
model describes the material response which contains an elastic and viscous part depending on time, frequency, and
temperature. This paper presents the dynamic characterization of rubber shock absorbers, having different shore
hardness values, in terms of hyperelastic and viscoelastic constitutive models. The parameters of the constitutive
models are determined from the uniaxial tensile and relaxation tests. These parameters are used for the numerical
model of the rubber components and the accuracy of the characterization is presented by means of a numerical case
study.

Keywords
Rubber modeling, hyperelasticity, viscoelasticity, shore hardness

Introduction
Rubber has a distinctive behavior with regard to the response to mechanical deformation when compared to other
materials. It has the ability to deform significantly by tension, compression, or torsion and then return to almost its
original shape upon release. For instance, natural rubber can be elongated up to 1000%. In addition to elastic
properties, rubber has energy absorbing properties of a viscous liquid. The combination of viscous and elastic
properties makes the rubber a unique material. In accordance with these unique properties, rubber is commonly
used as shock and vibration absorber having elastic and viscous properties such as high inherent damping,
deflection capacity, and energy storage. Due to the elastic properties, rubber store and return most of the input
shock or vibrational energy resulting in reduction of the transmissibility. On the other hand, rubber attenuates the
low frequency vibrations because of the viscous damping properties.
The dynamic properties of the rubber are of primary concern in designing rubber isolators to reduce
transmissibility. Several studies have been conducted to characterize the rubber’s mechanical properties. Lin
et al.1 presented a simple experimental method to evaluate the frequency-dependent stiffness and damping

Department of Mechanical Engineering, Koç University, Istanbul, Turkey

Corresponding author:
H Ucar, Koc Universitesi Muhendislik Fakultesi Rumelifeneri Yolu, Sarıyer, Istanbul 34450, Turkey.
Email: [email protected]

Creative Commons CC-BY: This article is distributed under the terms of the Creative Commons Attribution 4.0 License (http://www.creativecommons.org/licenses/by/
4.0/) which permits any use, reproduction and distribution of the work without further permission provided the original work is attributed as specified on the SAGE and
Open Access pages (https://us.sagepub.com/en-us/nam/open-access-at-sage).
510 Journal of Low Frequency Noise, Vibration and Active Control 37(3)

characteristics of a rubber mount. This experimental method involves measuring complex FRF by an impact test
and curve fitting the data obtained from the test. Vriend and Kren2 used dynamic indentation tests in order to
determine the viscoelastic properties of rubber components. The results were compared for rubbers with different
shore hardness and a semiempirical relationship between hardness and the rigidity was derived. Lu et al.3 con-
ducted experiments with a rubber mount and developed a nonlinear finite element method (FEM) model to
investigate its large deformation behavior and compared the model and experimental results to validate their
approach. Valente and Molnar4 compared Mooney–Rivlin and Neo-Hooken hyperelastic material models for
silicone rubber using Marc Mentat FEM software. Dikmen and Basdogan5 investigated the material properties of
a rubber vehicle door seal by means of experimental and numerical studies. Dagang et al.6 analyzed the vibration
characteristics of a pneumatic artificial muscle damping seat composed of a rubber inner tube and a mesh shell.
They obtained the vibration characteristics of this muscle seat by using Matlab/Simulink toolbox. In another
study, the dynamic characteristics of a compact vibration isolator with quasi-zero stiffness had been calculated and
experimental studies were carried out.7
Previous studies generally focused on either hyperelastic or viscoelastic properties of the rubber without consider-
ing shore hardness values. In this study, the dynamic characterization of rubber shock absorbers, having different
shore hardness values, is investigated in terms of hyperelastic and viscoelastic constitutive models by performing a
comprehensive case study. The parameters of the constitutive models are determined from the uniaxial tensile and
relaxation tests. These parameters are used for the numerical model of the rubber components and the accuracy of
the characterization is presented by means of a numerical case study. Moreover, the empirical relationships between
shore hardness and modulus are investigated by means of comparing the calculated results with the measured ones.
This paper is organized as follows: The next section focuses on the theory of rubber. In ‘‘Case study’’ section, the case
study mentioned above is presented and finally, the paper is concluded with a summary and conclusion.

Theory of rubber
Rubber can be defined in terms of hyperelasticity and viscoelasticity. The hyperelastic and viscoelastic material
models represent the nonlinear elastic and strain-rate dependencies of the rubber behavior, respectively.
Hyperelastic material model captures the material’s nonlinear elasticity with no time dependence whereas visco-
elastic model describes the material response which contains an elastic and viscous part depending on time,
frequency, and temperature. The viscoelastic properties of rubber allow the rubber shock absorber to gain the
original shape after the high deformation while absorbing the shock energy.

Hyperelastic constitutive model


Hyperelasticity is associated with the materials which can reveal large elastic strain that is recoverable. Most
elastomers, such as rubber and many polymer materials, are categorized in this category. A hyperelastic material
can also be defined as an elastic material which means that the material returns to its original shape once the force
is released. The difference is that for a hyperelastic material, the stress–strain relationship is related to a strain
energy density function, W and the model describes the nonlinear relationship between the stress and strain unlike
that of the elastic material, as stated in equation (1)8

@W
¼ ð1Þ
@"

The strain occurred on a deformed rubber material is defined as

"i ½% ¼ ði  1Þ100 ð2Þ

where i is the stretch ratios with i ¼ 1, 2, and 3. The stretch ratio is basically the ratio of deformed length to initial
length in three directions (x, y, z).
Strain invariants are basically used to measure the strains which are independent of the coordinate system used
to measure the strains.5 Thus, the following three strain invariants include the three stretch ratios

I1 ¼ 21 þ 22 þ 23 I2 ¼ 21 22 þ 22 23 þ 23 21 I3 ¼ 21 22 23 ð3Þ
Ucar and Basdogan 511

Rubber materials can be approximated as incompressible with 1 2 3 ¼ 1 resulting in I3 ¼ 1.9 The strain energy
density function can be defined in terms of strain invariants and stretch ratios. Volumetric and deviatoric terms of
the strain energy density function for incompressible materials can be written as
 
W ¼ Wd I1 , I2 þ Wb ðJÞ ð4Þ

where J is the ratio of the final volume to the initial volume. Since the rubber is assumed to be incompressible,
meaning that the Poisson’s ratio is very close to 0.5, volumetric term is not required. Thus, it is considered that the
energy stored in a volume of isotropic material is equal to the work done by the deformations expressed by
1 , 2 , 3 . As for the deviatoric part, the equation for the stress of an incompressible material based on W is written
as
     
@W 1 @W
1 ¼ 2 21  2 þp ð5Þ
@I1 1 @I2

where p is a hydrostatic pressure.10 Several mathematical models for W are proposed for the analytical and
numerical prediction of stress–strain behavior of elastomer materials where the most prominent may be Neo-
Hookean, Mooney–Rivlin, and Yeoh models.10–12 All these models are semiempirical and require experimental
parameters from shear, uniaxial, or biaxial tests. In this study, Neo-Hookean, Mooney–Rivlin, and Yeoh models
were considered and corresponding mathematical models are shown in Table 1.

Viscoelastic rheological model


As discussed before, hyperelastic model represents the nonlinear elastic response with no time dependence. In
order to model the time dependency of the rubber behavior, a viscoelastic rheological model must be employed.
Two major types of experiments can be performed for viscoelastic modeling: transient and dynamic. In dynamic
experiments, so-called dynamic mechanical analysis, the stress or strain is varied sinusoidally with time and the
response is measured at various different frequencies.9 On the other hand, transient experiments comprise of
deforming the material by simple elongation and monitoring the response with time.13 These experiments are
mainly composed of creep and relaxation tests. In a creep test, the stress is held constant and the strain increases
with time whereas in a relaxation test, the strain is held constant and the stress decreases with time.14–16 One of the
basic rheological viscoelastic models which can anticipate relaxation behavior is Maxwell model which includes
both elastic and viscous property of the material and consists of a linear ideally viscous Newtonian dashpot and
linear elastic Hookean spring in series, as shown in Figure 1. This model can presume relaxation behavior and is
generally applied for the small deformations.14,15 Since the elements are connected to each other in series, the stress
on each element is the same and equal to the imposed stress, while the total strain is the sum of the strain, as stated
in equation (6).

 ¼ s ¼ d ; " ¼ "s þ "d ð6Þ

Table 1. Constitutive hyperelastic material models.

Hyperelastic model Strain energy density function

Neo-Hookean W ¼ C10 ðI1  3Þ


Mooney–Rivlin W ¼ C10 ðI1  3Þ þ C01 ðI2  3Þ
Yeoh W ¼ C10 ðI1  3Þ þ C20 ðI1  3Þ2 þC30 ðI1  3Þ3

Figure 1. Maxwell model.


512 Journal of Low Frequency Noise, Vibration and Active Control 37(3)

where the subscripts s and d denote the spring and dashpot, respectively. In a stress relaxation test since the strain
is held constant, strain rate should be zero.17 Taking the derivative of strain with respect to time

d" d 1 
¼ þ ¼0 ð7Þ
dt dt Es d

Integrating equation (7), the stress is obtained as a function of time


 t d
 ðtÞ ¼ 0 exp  ; ¼ ð8Þ
 Es

where 0 is the initial stress and  is the relaxation time. As stated in equation (8), the stress decays exponentially
with time when the strain is held constant.
Advanced form of this model, which is called Generalized Maxwell Model considers that the relaxation does not
take place at a single time but during a series of times.18 Thus, it has many spring-dashpot Maxwell elements. Prony
series is one of the best functions for modeling the linear viscoelasticity and generalized Maxwell model. The resulting
stress versus time data from a tensile relaxation test can be fitted with Prony series as seen in equation (9) 19

X
N  
t
EðtÞ ¼ E1 þ Ei exp  ð9Þ
i¼1
i

where E1 is the long-term modulus and N is a finite integer. The instantaneous modulus is given by E(t ¼ 0).

Shore hardness
Hardness is a measure of an elastomer’s response to a small surface stress. In the 1920s Albert F. Shore defined a
hardness scale and developed a measurement device, called durometer, to measure the shore hardness of the
elastomers. The term durometer is often used for the measurement as well as the instrument itself.20
Shore hardness is an indirect measure of Young’s modulus and related moduli of an elastomeric or rubber
material.21 Higher hardness indicates harder rubber compound. Softer compounds stretch more and fasten better
on rough surfaces compared to harder ones. Moreover, softer rubber materials creep more and have a lower tensile
strength than that of harder material. On the other hand, harder compounds pose greater abrasion resistance and
resistance to extrusion. Consequently, rubber shore hardness is an important property and should be properly
selected according to the application. Rubbers used in vibration and shock isolators generally fall in the range of
35–75 durometer on the Shore A scale.
Since shore hardness is an indirect measure of the stiffness, it can be directly related to Young’s modulus. One of
the study on this relationship was performed by Gent.22 He derived a semiempirical equation, as follows

0:0981ð56 þ 7:62336 SÞ
E¼ ð10Þ
0:137505ð254  2:54 SÞ

where S is the shore hardness and E is the Young’s modulus. Ideally the hardness scale should convert a modulus
range of 0 !1 to a hardness scale of 0 !100. Equation (10) executes this for S ¼ 100 but not for S ¼ 0. It is stated
in Gent’s paper that there are small departures from the curve at S values below 40. Another relationship between
type A shore hardness and elastic modulus, E is given by Rigbi, as in equation (11) 23

S ¼ 35:22735 þ 18:75487 lnðEÞ ð11Þ

Battermann and Köhler24 derived an empirical formula which defines the relationship between the shear
modulus, G and the shore hardness
 
G ¼ 0:086 1:045S ð12Þ
Ucar and Basdogan 513

Figure 2. (a) Shock absorber and (b) rubber specimen.

Figure 3. Universal tensile test machine.

Case study
The rubber shock absorbers used in this case study are made of natural rubber with different shore hardness
values, 45, 60, and 75 A. In the first part of the study, the rubber properties of the shock absorbers were determined
in terms of hyperelasticity and viscoelasticity. Then, the empirical formulas, mentioned in ‘‘Shore hardness’’
section, were evaluated by comparing the calculated modulus with the measured ones. In the last part of the
case study, rubber characterization was validated by a numerical study based on the Shore 75 A rubber shock
absorber.

Evaluation of rubber properties


In order to evaluate the dynamic properties of the rubber, uniaxial tensile and relaxation test were conducted
on the specimens created according to DIN 53504-S1 with a thickness of 2 mm as seen in Figure 2. For each
type of rubber, identical three specimens were used for all specified tests. Universal tensile test machine, the
product of Zwick Roell, is shown in Figure 3. It was used for the tensile and relaxation tests of the rubber
specimen.
All tests were performed at constant room temperature under strain control. To study the hyperelastic proper-
ties, specimens were subjected to quasi static uniaxial tensile loading with constant 25 mm/min strain rate and
three cycles of experiment were conducted to minimize the experimental errors. Figure 4 presents the stress–strain
514 Journal of Low Frequency Noise, Vibration and Active Control 37(3)

Figure 4. Stress–strain responses from uniaxial tensile test.

Table 2. Estimated hyperelastic coefficients of shore 75 A natural rubber.

Hyperelastic model C10 C20 C30 C01

Neo-Hookean 0.6933 – – –
Mooney–Rivlin 0.3724 – – 0.4397
Yeoh 0.9636 06213 0.3265 –

Figure 5. Relaxation test results for (a) Shore 75 A and Shore 60 A and (b) Shore 45 A.

responses as obtained from the quasi static test and estimated coefficients of hyperelastic models are tabulated for
shore 75 A natural rubber in Table 2.
The relaxation behavior of the rubber specimens was examined through relaxation tests. Figure 5 shows the
time histories of the stress decrement at a constant strain. Stress relaxation data, shown in the figure, was
normalized to determine how the behavior of the specimen changes with increasing hardness. All curves initially
reveal the existence of a very fast stress relaxation followed by a very slow rate of relaxation that continues in an
asymptotic sense, as it is confirmed in Marvalova25 and Haupt and Sedlan.26 As it is also expected from a
relaxation test, the shear modulus is decreasing with respect to time, or in other saying, the material resistance
against the displacement is decreasing. This is due to the viscous effect existing in the dashpot of the rheological
Maxwell model which eventually approaches to its asymptote.18 It is also noticeable that decreasing hardness
results in faster relaxation. In this case study, generalized Maxwell model is used and Prony coefficients are
determined by applying curve fitting to the relaxation test data. These coefficients are used for the viscoelastic
model of the rubber.
Ucar and Basdogan 515

Figure 6. Numerical simulation results for Shore 75 A natural rubber: (a) FEM model of specimen, (b) engineering stress–strain
curve comparison, and (c) relaxation curve comparison.
FEM: finite element method.

In order to validate the experimentally obtained coefficients, a numerical simulation, based on finite element
method (FEM), was performed via ABAQUS FEM Solver. An identical specimen was created, as illustrated in
Figure 6(a), and the natural rubber with experimentally obtained material models was assigned as the material of
the specimen to determine the best model. The specimen was constrained at one end and a ramp rising displace-
ment at a constant velocity was applied on the other end. Reaction forces were calculated at the clamped bottom
side of the specimen and summed to find out the engineering stress applied to the specimen centroid. The results
are shown in Figure 6(b) and (c). As shown from the numerical results, among three models, Yeoh shows the best
agreement with the experimental data. As for the viscoelastic model, it can be stated that there is a good correl-
ation between the Prony coefficients and the numerical results.

Relationship with shore hardness


As discussed in ‘‘Shore hardness’’ section, some empirical relationships had been defined for the relationship
between shore hardness and modulus. In this part of the case study, the experimentally obtained data are
compared with Gent’s relation and Rigbi formula which constitute a relationship between ASTM D2240 shore
hardness and the Young’s modulus. As seen in Figure 7, it is evident that the correspondence between the pre-
dicted value by Gent’s relation and experimental value is more satisfactory compared to that of Rigbi formula.
In addition, the measured shear modulus with respect to the shore hardness is also compared with the predicted
values by Battermann–Köhler relation. According to Figure 8, it can be stated that initial shear modulus obtained
by Yeoh model shows a good agreement with the Battermann–Köhler relation.

Numerical modeling of rubber shock absorber


After determining the dynamic properties of rubber as presented in previous sections, the rubber characterization
was validated via a case study based on the Shore 75 A rubber shock absorber. An experimental setup was created
for the validation purposes. This setup consists of two thick plates, one of which is clamped at both sides,
connected to each other by the Shore 75 A shock absorber. The numerical model of the setup, shown in
516 Journal of Low Frequency Noise, Vibration and Active Control 37(3)

Figure 7. Shore hardness versus elastic modulus.

Figure 8. Shore hardness versus shear modulus.

Figure 9. Numerical FEM model of the setup.


FEM: finite element method.

Figure 9, was generated by the FEM tool, ANSYS. The numerical model consists of 26,236 elements and 82,048
nodes. The contact surfaces of each part are bonded to each other.
For the validation purposes, the setup was excited by a modal shaker at the bottom of the shock absorbers and
the response was measured at the top plate via an accelerometer. A sine-sweep force signal with a sweep frequency
between 0 and 100 Hz was applied to the structure. As for the numerical study, measured properties of the rubber
were utilized for modeling the rubber shock absorber and the force data obtained from the experimental study
were used as the excitation. Transient analysis was performed due to the nonlinear rubber component of the setup
by using ANSYS. The responses obtained in time domain are transformed to the frequency domain via applying
postprocessing and Fast Fourier Transform algorithm in MATLAB. According to the results, as in Figure 10, it
can be determined that the numerically calculated acceleration response almost matches with the measured one.
This result confirms that the dynamic characterization of rubber shock absorbers had been well defined.
Ucar and Basdogan 517

Figure 10. Acceleration response.

Summary and conclusions


In this study, the dynamic characterization of the rubber was discussed with the numerical and experimental case
studies. Priority attention was given to hyperelastic and viscoelastic properties. Three rubber specimens having
different shore hardness values were used. The specimens were subjected to quasi static uniaxial tensile loading to
determine the hyperelastic properties. For this purpose, hyperelastic mathematical models such as Neo-Hookean,
Mooney–Rivlin, and Yeoh were used to represent the experimental data. According to the numerical tensile test
results, Yeoh exhibits the best agreement with the experimental data.
The viscoelastic properties of the rubber specimens were examined through relaxation tests and generalized
Maxwell model was applied. In the numerical relaxation tests, it was determined that there is a good match
between the Maxwell model and the experimental results.
The determined rubber properties were also compared with some empirical relationships which define a rela-
tionship between shore hardness and modulus. The experimentally obtained data are compared with Gent’s
relation and Rigbi formula. According to the results, it can be stated that Gent’s relation is more satisfactory
compared to Rigbi formula. Additionally, shear modulus with respect to the shore hardness was compared with
the Battermann–Köhler relation and the results show that there is an agreement between the experimentally
obtained data and the Battermann–Köhler relation.
In the final study, a setup was created to validate the dynamic characterization of the rubber. For the numerical
model, hyperelastic and viscoelastic coefficients were defined as material properties. Vibration responses were
measured and compared with the experimental one. According to the results, numerical response agrees quite
well with the experimental one. Thus, it can be stated that hyperelastic and viscoelastic models result in extremely
good dynamic characterization of rubber.
Characterizing the viscoelastic and hyperelastic properties of the rubber shock absorbers is critical especially for
investigating the dynamic response of the systems at where the shock absorbers are used. This validated study can
be a good reference to the mechanical system designers as well as shock and vibration engineers. Nevertheless,
future studies should be planned to carry out case studies with the softer rubber shock absorbers to observe the
dynamic characterization of the rubber component.

Acknowledgment
The authors would like to thank Tekno Kaucuk Sanayi AS company for their support on test plans, test equipment, and data
collection.

Declaration of conflicting interests


The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this
article.

Funding
The author(s) received no financial support for the research, authorship, and/or publication of this article.
518 Journal of Low Frequency Noise, Vibration and Active Control 37(3)

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