6AmazoncomSIOCOverview
6AmazoncomSIOCOverview
VERY IMPORTANT:
The entire document shall be read and understood before proceeding with a test.
* Notes Regarding ISTA “Projects” and “Procedures”
ISTA® 6-AMAZON.COM is currently an ISTA “Project”, first released in October 2014. New ISTA test protocols are given
the designation "Project" during their implementation phase. After a minimum one-year period and required evaluation, a
"Project" will either be adopted as an established "Procedure", revised and kept as a "Project" for another period of time, or
be dropped. Therefore, a “Project” is potentially subject to greater and more frequent revision than a “Procedure”.
ISTA members may use either Procedures or Projects for package certification.
Comments regarding this Project and its use are encouraged and welcome. Please contact [email protected].
This test is for packaged-products shipped by Vendors to Amazon.com Fulfillment Centers and delivered to final customer
destinations via Parcel or Less-Than-Truckload (LTL) outbound shipment methods. It challenges the capability of both package and
product to withstand transport hazards normally encountered during handling and transportation. Amazon.com Vendors with items
intended to utilize Ships In Own Container (SIOC) are encouraged to use this test to understand the protective performance of their
packaging.
Project 6-AMAZON.COM has been created by Amazon.com with help from industry experts in both the packaging and transportation
industries. This test is currently in the Project phase (pilot stage) and will be improved upon if/where needed using feedback from
industry experts and users of the test. It is requested that you share feedback and other data from any testing conducted using this
test including number of tests conducted, failure/success rate, types of failures, test performance compared to real world
comparison, and any other helpful data points. Please share your feedback with [email protected] Amazon.com will
share this data with ISTA in an effort to improve the effectiveness of the test protocol.
Project 6-AMAZON.COM is appropriate for six (6) different types of packaged-products designated Types A through F below. The
different types are a combination of three (3) packaged-product criteria: Amazon.com Outbound Shipment Method, Amazon.com
Fulfillment Center Handling Method, and Packaged-Product Weight. See Definitions below for an explanation of packaged-product
types and other terms used in this document.
Packaged-Product Criteria
Amazon.com Outbound Shipment Method:
o Parcel Delivery of Individual Packaged-Products
o Less-Than-Truckload (LTL) Delivery of Individual Packaged-Products
Packaged-Product Weight Greater than 150 lb or
Any Packaged-Product Dimension Greater than 108 inches or
Packaged-Product Girth Greater than 165 inches (Girth = Length + 2 * (Width + Height)) or
Palletized Packaged-Product or
Special Delivery Requirement by Amazon
Definitions
Parcel Delivery.
o Any individual packaged-product shipped by Amazon.com to the consumer via a Parcel delivery system such as
UPS, FedEx, etc. (including elongated and flat packaged-product)
Less than Truckload (LTL) Standard Packaged-Product
o Any packaged-product shipped by Amazon.com to the consumer via an LTL delivery system (including elongated
and flat packaged-product) that is not palletized or skidded
Less than Truckload (LTL) Palletized Packaged-Product
o Any packaged-product shipped by Amazon.com to the consumer via an LTL delivery system (including elongated
and flat packaged-product) that is individually palletized or skidded
Standard and Custom Pallet. A standard pallet is a design which is in wide industry use, with published specifications,
quality, and applications, used within those specifications and in a typical application. Standard pallets have information,
provided by their manufacturers or distributors, available on the internet. A custom pallet is one designed for a specific product
or narrow range of products, and with its design and performance characteristics not widely known or published.
Elongated Packaged-Product
o A packaged-product where the longest dimension is 36 in (910 mm) or greater and
o both of the other dimensions are each 20 percent or less of the longest dimension
Flat Packaged-Product
o A packaged-product where the shortest dimension is 8 in (200 mm) or less and
o the next longest dimension is four (4) or more times larger than the shortest dimension, and
o the volume is 800 in3 (13,000 cm3) or greater
NOTE: If a packaged-product is both Elongated and Flat in accordance with the above definitions, it should be
tested as Elongated.
Non-Rigid Containers are defined as having one or more of the following characteristics:
o the outer package may offer insufficient protection from concentrated low-level impacts or
o the design has large unsupported spans of outer packaging material or
o the outer package utilizes a stretch- or shrink-wrap design, a thin-flute or light grade corrugated board,
a paper wrap or similar lightweight material only, etc. or
o the outer package wall is in direct contact with the product
General
Testing can be used to evaluate the protective performance of a packaged-product related to vibrations, shocks and
other stresses normally encountered during handling and transportation in the Amazon.com distribution system.
The package and product are considered together and not separately.
Some conditions of transit, such as moisture, pressure, or unusual handling may not be covered.
Other ISTA Procedures or Projects may be appropriate for different conditions or to meet different objectives.
Refer to Guidelines for Selecting and Using ISTA Test Procedures and Projects for additional information.
NOTE:
Hazardous Material (Dangerous Goods) packaging that passes this test procedure may not meet international, national or other
regulatory requirements for the transport of Hazardous Materials (Dangerous Goods). This test is not a substitute for United
Nations and/or any other required test standards for the transport of Hazardous Materials (Dangerous Goods), but may be used as
an additional test in conjunction with them.
Product Damage The shipper, manufacturer, Amazon.com and/or other stakeholders shall determine the following prior to testing, to permit the
Tolerance and determination of pass or fail at the conclusion of the tests:
Package what constitutes damage to the product and
Degradation
Allowance what damage tolerance level is allowable, if any, and
the correct methodology to determine product condition at the conclusion of the test and
the acceptable package condition at the conclusion of the test.
For additional information on these determinations refer to Guidelines for Selecting and Using ISTA Test Procedures and Projects.
Additional The shipper, manufacturer, Amazon.com or other stakeholders shall also provide information regarding the
Information, initial shipment configuration, approved container loading diagram, details of shipment and configurations
IMPORTANT within the distribution system, typical atmospheric conditions, etc. as required to determine proper testing
parameters.
Both products and packages should be as close as possible to actual production items. Pre-production prototypes such as hand-
Samples made samples, CAD-generated one-of-a-kind or short run samples, etc. are usually not sufficiently representative of production
items to yield meaningful test results. It may be appropriate to conduct preliminary tests of a product and package early in the
development cycle, but final official testing should be performed with actual production items.
For fragile items, five samples are required for the Type A test procedure. Fragile items are defined as items that easily break or
could leak during the distribution process. This includes any item containing:
Glass / Ceramic / Porcelain / Clay
Liquids / Semi-liquids / Solids that can become liquid at high temperatures (above 70 degrees Fahrenheit)
When multiple identical samples are tested, all samples must pass all tests.
For non-fragile items, one sample is required for this test procedure. If the sample is a palletized or a unitized load and this is the
intended configuration for shipment to the end consumer, then this is constituted a single packaged-product.
Refer to Guidelines for Selecting and Using ISTA Test Procedures and Projects for additional information.
NOTE: In order to ensure testing in perfect condition, products and packages shipped to an ISTA Certified Laboratory for testing
shall be:
Adequately over-packaged for shipment or
Repackaged in new packaging at the laboratory.
NOTE: Any pallet or skid used in this procedure should be of a type and condition which is typical of what is in actual field use for the
packaged-product being tested.
NOTE: It is important to thoroughly document the configuration, materials, and construction of the tested product and package.
Significant variations in performance can sometimes be caused by seemingly insignificant differences. Photo documentation is
strongly recommended to supplement detailed written descriptions.
For fragile items, five samples are required for the Type A test procedure. Fragile items are defined as items that easily break or
could leak during the distribution process. This includes any item containing:
Glass / Ceramic / Porcelain / Clay
Liquids / Semi-liquids / Solids that can become liquid at high temperatures (above 70 degrees Fahrenheit)
When multiple identical samples are tested, all samples must pass all tests.
4 Shock Tip/Tip Over Use a 22 degree tip angle Required for packages ≥48 in.
TEST BLOCK 3 (1.2 m) tall and any one base
dimension < ½ the height;
or
for packages ≥ 30 in. (760 mm)
tall and with a center of gravity
vertical location > ½ the
package height
5 Compression, Test in the intended Calculated from formula Required
Vertical shipping orientation Maintain force for 1 hour Machine, or weights & load
TEST BLOCK 9 or most stable spreader
orientation
6 Compression, Clamping Calculated from formula Required
Horizontal Simulation Clamp in multiple For any of the 2 axes with a
TEST BLOCK 10 orientations as directed width dimension ≥ 24 in
(610mm) and < 75 in (1905
mm)
7 Vibration Random Overall Grms levels of 0.53 and Required
TEST BLOCK 12 With and Without 0.46
Top Load
8 Shock Free-Fall Drop 8 Drops - height varies with Required
TEST BLOCK 15 packaged-product weight.
Includes drop on hazard
9 Shock Rotational 9 in (230 mm) Required for
TEST BLOCK 21 Edge Drop Elongated and Flat Packages
10 Shock Full Rotational Varies with packaged-product Required for
TEST BLOCK 22 Flat Drop dimensions Elongated and Flat Packages
11 Shock Bridge Impact Hazard Box dropped Required for
TEST BLOCK 23 16 in (400 mm) Elongated Packages Only
12 Shock Concentrated Hazard Box dropped Required for
TEST BLOCK 24 Edge Impact 16 in (400 mm) Flat Packages Only
13 Integrity Leak Test 8 hours Required for Liquids ONLY
TEST BLOCK 25
3 Shock Tip/Tip Over Use a 22 degree tip angle Required for packages ≥48 in.
TEST BLOCK 3 (1.2 m) tall and any one base
dimension < ½ the height;
or
for packages ≥ 30 in. (760 mm)
tall and with a center of gravity
vertical location > ½ the
package height
4 Shock Rotational FLAT 9 in (230 mm) Required
TEST BLOCK 5 Drop
3 Shock Tip/Tip Over Use a 22 degree tip angle Required for packages ≥48 in.
TEST BLOCK 3 (1.2 m) tall and any one base
dimension < ½ the height; or
for packages ≥ 30 in. (760 mm)
tall and with a center of gravity
vertical location > ½ the package
height
4 Shock Rotational FLAT 9 in (230 mm) Required
TEST BLOCK 5 Drop
Equipment Equipment
Required Type of Shock Test Type of Equipment Additional Required Equipment
Requirements
Shock
Free-Fall Drop Tests Free-fall drop tester Compliance with the
apparatus sections of
ASTM D 5276 or
ISO 2248.
22° angle
Rotational Edge and Support Block Compliance with the Support block
Corner Drop Tests apparatus sections of 3.5 to 4.0 in (90 to 100 mm) in height
ASTM D 6179 or and width and at least 8 in (200 mm)
ISO 2876. longer than the longest package
dimension to be supported.
Concentrated Edge Free-fall drop tester with Drop tester in compliance Concentrated Edge Hazard Box
Impact Tests edge with the apparatus 12 x 12 x 12 in (305 x 305 x 305 mm)
hazard sections of wood box with a total weight of 9 lb
box ASTM D 5276 or (4.1 kg). Any required ballast weight
ISO 2248. should be dense flowable material in a
bag or bags, held in place with suitable
void fill.The impact edge of the box
shall be covered with angle iron.
Hazard Block
The block shall be made of hardwood or metal. The height shall be 0.75
to 1 in (20 to 25 mm) and the width shall be 6 in (150 mm). The length shall
be at least 8 in (200 mm) longer than the longest package dimension which
will impact. The long top edges of the block shall be rounded to a
radius equal to the height of the block.
Vertical Compression Weight(s) & Load Spreader The Load spreader must If test item is shipped on a pallet
(Top-to-Bottom) be larger than the top face (standard or custom), use an identical
Load of the test item, and shall pallet on top.
(Alternate) Weight(s)
Spreader be sufficiently rigid to Safety stops are recommended to
apply a uniform support the load spreader and
compression force. weight(s) to prevent damage or injury
Safety in the event of a rapid collapse of the
Stops test item.
Pallet
Horizontal Clamp Tester Platens must be larger than Controls must permit applying the
Compression the side dimensions of the required clamping force at a consistent
(Clamping Simulation)
Platens test item, and with an rate and the ability to raise the test item
opening sufficient to a minimum of 12” (305 mm).
accommodate the test item.
Force measurement accuracy to within
The desired compression ± 5% of the actual value, using
must be achieved with accepted calibration means.
minimum overshoot.
TEquipment Type of Vibration Test Type of Equipment Equipment Requirements Additional Required Equipment
Required
Vertical Vertical Vibration Random Vibration Test Compliance with the Means must be provided to maintain
Vibration System apparatus section of ASTM proper alignment of the test item and
D 4728 or any top load apparatus, and to prevent
ISO 13355 the test item from moving off the
vibration system’s platform, without
restricting vertical motion of the test
item or apparatus.
Equipment Type of Test Type of Equipment Equipment Requirements Additional Required Equipment
Required
Flat Push
Fork Lift Handling Fork Lift Truck A fork lift truck of sufficient
capacity to handle the test
specimens and complying
with the apparatus sections
of ASTM D 6055 or
ISO 10531.
Equipment The Top Load Apparatus required for the vibration testing of Type A, Type B and Type C packaged-products is detailed below
Required
Additional A fiberboard box, or other container, of sufficient strength and ability to hold a
load spreader (such as a 3/4" piece of plywood or a plate of steel that is the
Vibration same length and width as the inside dimensions of the load apparatus) and
Top Load required weight for each axis and
Apparatus for The length and width dimensions of the Top-Load package or apparatus
Type A, Type B which will be applied to the test specimen shall each be a minimum of 50 mm
and Type C (2 in) longer than each of the two dimensions of the test specimen’s top face
Packaged- when positioned for testing [i.e., a minimum of 25 mm (1 in) overhang on
Products each side] but
The length and width dimensions of the Top-Load package or apparatus may
each be longer by a maximum of 150 mm (6 in) than each of the two
dimensions of the test specimen’s top face when positioned for testing [i.e., a
maximum of 75 mm (3 in) overhang on each side] and
Some means of adding additional weight so that the Top-Load (TL) is distributed evenly over the entire inside face area of the
Top-Load apparatus that will apply the Top-Load to the entire top face of the test specimen when it’s positioned for testing and
Adequate void fill that shall securely hold the weight in place to prevent the weight from moving or bouncing within the top-load
apparatus (it is also required to use stretch wrap around the test specimen and the top-load apparatus to prevent the top-load
apparatus from bouncing on top of the test specimen) and
The top-load apparatus shall never be smaller than the test face; the calculated weight must cover the entire surface of the test
face during the testing.
The Top Load Apparatus must be divided into 2 separate equal portions if one of the top face dimensions of the test item
exceeds 18 in (460 mm), and into 4 separate equal portions if both of the top face dimensions of the test item exceed 18 in
(460 mm).
The Top Load is to simulate the effects of 6 lb/ft3 (0.0035 lb/in3) (96 kg/m3) of assorted freight on top of a Floor-Loaded
packaged-product in a truck-trailer or ocean container with an inside height of 108 in (2.7 m). This load density has been
determined by empirical testing which resulted in correlation between damage in the test lab and damage in the field.
Means must be provided to maintain proper alignment of the Top Load Apparatus on the test item (column stack fixtures,
stretch wrap around the test specimen and the top load apparatus, etc.), without restricting the vertical motion of the top load
apparatus and the test specimen.