UTAMA CONCRETE INDUSTRIES SDN BHD

METHOD OF STATEMENT

FOR

REINFORCED CONCRETE PRODUCT

REPAIRING
(UCI)
 TABLE OF CONTENT

PAGE

1.0 INTRODUCTION 2

2.0 MATERIAL 2

3.0 PLANT AND MACHINERY 2

4.0 MANPOWER 2

5.0 CONSTRUCTION METHOD 3

6.0 APPENDICES 4
 1.0 Introduction

1.1 General Description

1.1.1 This Method Statement covers the following activities related to repairing
reinforced concrete pipes (R.C.P) product works. The method statement
includes following items: -

1.1.1.1 Method 1 - Shrinkage crack line, minor void, minor honeycomb

and minor chip-off
1.1.1.2 Method 2 – C r a c k line , void, honeycomb and chip-off for
concrete product
1.1.1.3 Method 3 - Installation of starter bars in situ.

2.0 Material

2.1 Latex 108, Mortar Buddy 152, Sika Latex, and equivalent – Water
resistant bonding agent and mortar additive
2.2 KEMSPEC UW, PSC Bondite 150 A/B or equivalent – epoxy mortar
2.3 Cement Sikagrout 215 – Cementitious Grout
2.4 50kg YTL cement
2.5 Hilti HIT-RE 500 V3 – Injection Mortar

3.0 Plant & Machinery

3.1 Hammer
3.2 4” Brush
3.3 Bucket / Container
3.4 Blower
3.5 Grinder / Cutting Machine
3.6 Trowel / Chisel
3.7 Wire Brush
3.8 Drill / Hacking Machine
4.0 Manpower
4.1 Supervisor
4.2 Skilled Worker

5.0 Construction Method

5.1 Method 1 - Shrinkage crack line, minor void, minor honeycomb and minor chip-off.
Shrinkage crack is only appeared at the surface of concrete as (shown as per
example picture below). Normally it appears with width not more than 0.25 mm.
Minor Void – Not stated in MS1293.

Shrinkage Minor
Crack honeycomb

Minor Chip-off Minor Void

 5.1.1 Identify the concrete product defect and marking the area.
5.1.2 The surface of the defect area shall be free from oil, grease, laitance, loose
particles or dust by using brush or blower.
5.1.3 For shrinkage crack line, Latex-108 with OPC shall be mix with Latex in
ratio approximately 1:1 by volume. The mixing shall be stirred until
mixture is homogeneous. (Details product of Latex-108 please refers
appendices.)
5.1.4 Apply lean mix by brush over the shrinkage crack lines and repeat the
operations until crack lines are closed up.
5.1.5 Final touch up, mix the OPC or skim coat and cementitious with water and
brush over repaired area in order to obtain a homogeneous color tone of
the original concrete face.
5.1.6 Leave the repaired product to open air curing before re-handling.

5.2 Method 2 - Crack line, void, honeycomb and chip-off

5.2.1 Crack line repair

5.2.1.1 Identify the concrete product defect and marking the area.
5.2.1.2 Form a V shape trough with width 10 – 25mm along the crack
line by using chisel or cutting machine.
5.2.1.3 Remove all loose, friable and potentially friable materials around
affected area by flushing with water so that concrete dust and
small particles are removed thoroughly.
5.2.1.4 Check the V shape trough to ensure that the crack was
completely removed.
5.2.1.5 Repeat items 5.2.1.1 – 5.2.1.4 until all cracks and friable
materials have been removed and sound concrete is exposed.
5.2.1.6 Prepare mix epoxy mortar as per manufacturer’s instructions.
(Details product of epoxy mortar please refer appendices UCI-
MOS clause 2.2) which is KEMSPEC UW, PSC Bondite 150 A/B or
equivalent – epoxy mortar. Currently our factory uses brand
KEMPSPEC UW.

5.2.1.7 Apply the prepared epoxy mortar to the V shape trough until
surface. Major crack is meaning that the crack is structural crack
or cracks more than half of wall. It is shall be rejected on Plant or
site. Based on MS 1293: Part 1: 1992 (Specification for Precast
Reinforced Concrete Box Culvert) residual test crack measuring
gauge shall not be more than 0.15 mm as shown in Figure
below. Residual crack is accepted to repair by using method
5.2.1.
 5.2.1.8 Final touch up, mix the OPC with water and brush over repaired
area in order to obtain a homogeneous colour tone of the
original concrete face.
5.2.1.9 Leave the repaired product to open air curing before re-
handling.

5.2.2 Void, Honeycomb & Chip-off Repair

5.2.2.1 Identify the concrete product defect and marking the area.
5.2.2.2 Remove all loose, friable and potentially friable materials around
affected area by knocking or hacking until sound of concrete.
5.2.2.3 Remove concrete dust and loosen materials with water.
5.2.2.4 While the surface is still in wet condition, visual inspection to be
carried out to check on the integrity of concrete.
5.2.2.5 Repeat items 5.2.2.1 – 5.2.2.4 until all cracks and friable
materials have been removed.
5.2.2.6 Prepare mix epoxy mortar as per manufacturer’s instructions.
(Details product of epoxy mortar please refers appendices UCI-
MOS clause 2.2)
5.2.2.7 Apply an epoxy to honeycomb, chip-off or large void with
prepared epoxy mortar.
5.2.2.8 Final touch up, mix the OPC with water and brush over repaired
area in order to obtain a homogeneous colour tone of the
original concrete face.
5.2.2.9 Leave the repaired product to open air curing before re-
handling.
6.0 Appendices

6.1 Appendix 1 : Product data sheet

6.2 Appendix 2 : Material Safety Data Sheet
APPENDIX 1: PRODUCT DATA
SHEET
PENTENS LATEX-108 Product Data Sheet
Multi-function Water-resistant Bonding Agent

Description Form Liquid

PENTENS LATEX-108 is an one-component, Color Milky white
acrylic based liquid resin, mix with normal Mixing Ratio
Portland cement or white cement, used as flexible LATEX108: Cement 1 : 1
adhesive, patching mortar, base coat and the (by weight)
water-resistant. Working time (at 250C) 40 minutes
Drying time (at 250C) 6 hours
Curing time (at 250C) 24 hours
Uses Bond Strength 10 kgf/cm2
PENTENS LATEX-108 can only apply to sound, on concrete (7 days)
clean, dry, well prepared, frost-free surfaces. Bond Strength 2 kgf/cm2
After mixing with cement, it may be used: on polystyrene board Failure in polystyrene
▪ As a base coat for floor screeds (Pull-out-Strength) board
▪ As a flexible adhesive for tiling, glazing Consumption 2 kg/m2
▪ As a flexible patching mortar (exclusive of cement)
▪ As a concrete repair mortars Shelf life 12 months when
▪ As a abrasion resistant linings unopened in original
packaging and stored in
a dry cool place.
Advantages Packaging 4litres/18litres pail
▪ Easy to use, only mix with cement on the job Note: Consumption may vary depending on surface
site conditions and application technique.
▪ Excellent adhesion and durability
▪ Crack resistance Limitations
▪ Good flexural strength
▪ Good impact strength ▪ Minimum ambient and substrate temperature
▪ Freeze-thaw resistance is 5oC during application and drying period.
▪ Do not apply on weather exposed horizontal
▪ Vapor permeable
areas or where immersion in water may occur.
▪ Low alkalinity
▪ Do not apply as a finish coating.
▪ Excellent water resistance
▪ Do not apply directly over wood surfaces.

Technical & Physical Data

Disclaimer. All representations and recommendations set forth are given in good faith and to the best of our knowledge.
However due to varying conditions and applications, the buyer shall conduct its own tests of this product before use. Under
no circumstances will the manufacturer be liable for any loss or damages caused by incorrect usages. The sale of this
product shall be on terms and conditions set forth on Pentens order acknowledgement.
 Product Data Sheet

Instruction for Use Reapply additional base coat to completely cover

Surface Preparation the mesh as soon as the first coat is dry.
Substrates: All the substrate surfaces must be
clean, free from grease, oil, laitance, and remove Cleaning
all the dirt and contaminants, which might affect Remove unhardened PENTENS LATEX-108
adhesion. The impurity outside the structure body products from tools and equipment with water
should be cleaned thoroughly. It is recommended immediately after use. Hardened material can
to give substrate a rough or light-broom finish for only be removed mechanically.
better bonding strength.
Insulation board: Insulation board must be well Safety
protected, clean, dry, and free of all bond-
inhibiting materials and rasped if necessary PENTENS LATEX-108 Flexibond contains
before installation. cement and is alkaline. Suitable precautions
should be taken to minimize direct contact with
Mixing skin. Applicators are recommended to wear
PENTEN LATEX-108 should be mixed rubber gloves and goggles when using the
thoroughly with normal Portland cement or material. If the material gets into the eyes, flush
white cement by using a low speed electrical or immediately with clean water and seek medical
pneumatic power stirrer. Mixing time is attention if irritation persists.
minimum 3-4minutes until a homogeneous mix is
achieved.
Mixing Ratio:
PENTENS LATEX-108: 1
Cement : 1
Adjust mix if necessary by adding a small amount
of clean water to achieve the desire textured
finish. Avoid re-tempering after mixing of
product.

Application
As a base coat for PENTENS Thermal
Insulation System:
Apply with spray equipment or apply manually
with a stainless steel trowel to an approximate
thickness 3mm onto the insulation board. Work
horizontally or vertically in strips of 1m and
immediately embed fiberglass reinforcing mesh
in the wet PENTENS LATEX-108 by troweling
from the center to the edges of the mesh. Each
strip of mesh should overlap a minimum of
100mm.
Avoid wrinkles in the mesh and smooth the base
coat to eliminate trowel marks.
Minimum recommended thickness of the
reinforced base coat is 1.5mm when dry.

UFON NANO-CHEMICAL LTD.

DONG JI (M) SDN. BHD.
PENTENS No.38, Lane 229, Sec.3, Chang Shing Road,
Luju Shiang, Taoyuan, Taiwan, R.O.C.
Tel: +886 3 324 0722 Fax: +886 3 324 0942
No. 8, Jalan TPP 5/7, Taman Perindustrian Puchong,
47100 Puchong Selangor, Malaysia.
URL: www.pentens.com Tel: +603 8060 4396 Fax: +603 8060 4394
E-mail: [email protected] URL: www.pentens.com
E-mail: [email protected]
PRODUCT DATA SHEET
SikaGrout®-215
PUMPABLE SHRINKAGE COMPENSATED CEMENTITIOUS GROUT

DESCRIPTION CHARACTERISTICS / ADVANTAGES

SikaGrout®-215 is a pumpable dual-shrinkage com- ▪ Easy to mix and apply
pensated, self-levelling, prebagged cementitious ▪ Good flow characteristics
grout with extended working time to suit local ▪ Rapid strength development
ambient tem- peratures. ▪ High ultimate strengths
▪ Impact resistant
USES ▪ Non-corrosive
▪ Non-toxic
SikaGrout®-215 is suitable for repairs to the following ▪ Chloride free
concrete structures: ▪ Dense and non-shrink (2-step expansion - Gaseous
▪ Machine foundations expansion in plastic stage & Crystalline expansion in
▪ Columns in precast construction hardened stage)
▪ Concrete anchors ▪ Extended working time
▪ Bridge bearings ▪ Good pumping properties
▪ Cavities ▪ Tested for compatibility with drinking water, PSB
▪ Gaps re- port 57S030976-SLE-2
▪ Recesses
▪ Rail beds
▪ Honeycombs (pre-packed grouting)
SikaGrout®-215 is suitable for grouting works with
clearances as low as 5 mm.

PRODUCT INFORMATION
Packaging 25 kg bag
Appearance / Colour Grey powder
Shelf Life 6 months from the date of production
Storage Conditions Store properly in original, unopened and undamaged sealed packaging in
dry conditions at temperatures between +5 °C and +35 °C. Protect from dir-
ect sunlight, rain and water.
Density ~2.2 kg/l (depending on consistency and temperature)
Maximum Grain Size 1.2 mm

Product Data Sheet

SikaGrout®-215
May 2018, Version 01.01
020201010010000054

1/4
TECHNICAL INFORMATION
Compressive Strength Flowable Pourable (ASTM C 109)
1 day >25 N/mm² >30 N/mm²
>45 N/mm² >50 N/mm² 28
days >60 N/mm² >65 N/mm²

Tensile Strength in Flexure Flowable Pourable (EN 196-1)

7 days ~7.0 N/mm² ~7.5 N/mm²
days ~7.5 N/mm² ~8.0 N/mm²

Expansion 0.5–1.5 % (ASTM C 940) at 24 hours

APPLICATION INFORMATION
Mixing Ratio Consistency Water (L) per 25 kg of grout
Flowable 4.0–4.4
Pourable 3.6–4.0
Stiff 3.0–3.4 (for special applications
such as anchoring of starter bars)

Yield Flowable consistency

1.84 kg 25 kg 74 x 25 kg bags
Water 0.31 L 4.2 L 309 L
Volume mortar 1 L 13.6 L 1 m³
Pourable consistency
1.90 kg 25 kg 76 x 25 kg bags
Water 0.3 L 4L 303 L
Volume mortar 1 L 13.2 L 1 m³

Layer Thickness 5 mm min. / 50 mm max. per pour

Flowability Flowable Pourable (ASTM C 230 modi-
cone ~280 mm ~250 mm fied)

Ambient Air Temperature +10 °C min. / +40 °C max.

Substrate Temperature +10 °C min. / +40 °C max.

APPLICATION INSTRUCTIONS whole bag of SikaGrout®-215 into it while continu-

ously mixing. Add the remaining water and continue
SUBSTRATE QUALITY / PRE-TREATMENT mixing until the desired consistency is obtained. Mix
for 2 to 3 minutes with a slow speed drill and paddle
The substrate should be prepared by suitable (~500 rpm).
mechan- ical preparation techniques such as high For large quantities mixing, the use of a forced-action
pressure wa- ter, breakers, grit blasting, scabblers, mixer of rotating pan, paddle or trough type is pre-
etc. ferred. Free fall mixers should not be used.
All absorbent surfaces must be well saturated with
clean water, but free of any surface water or puddles APPLICATION
prior to the application of SikaGrout®-215.
Concrete, mortar and stone Use SikaGrout®-215 for grouting only.
Surfaces must be sound, clean, free from frost, oils, After mixing, stir lightly with a spatula for a few
grease, standing water and all loosely adhering seconds to release any entrapped air. The grout is then
particles and other surface contaminants. poured immediately into the prepared formwork.
Metal surfaces (iron and steel) When carrying out baseplate grouting, ensure suffi-
Surfaces should be clean, free from scale, rust, oil and cient pressure head is maintained for uninterrupted
grease. mortar flow. For formwork repair, the prepared form-
work must be firmly in place and kept watertight.
MIXING When placing grout over a large area, it is important to
maintain a continuous flow throughout. Work se-
Place about 70–80 % of the premeasured clean water quence must be properly organised to ensure an unin-
(depending on consistency required - refer to “Mix Ra- terrupted flow. In large areas, SikaGrout®-215 may be
tio”) into a clean container and gradually add the

Product Data Sheet

SikaGrout®-215
May 2018, Version 01.01
020201010010000054

2/4
pumped using heavy duty diaphragm pumps. Screw
feed and piston pumps may also be used. BASIS OF PRODUCT DATA
All technical data stated in this Product Data Sheet are
Specific Areas of Application
based on laboratory tests. Actual measured data may
▪ Grouting under baseplate - pourable consistency vary due to circumstances beyond our control.
▪ Formwork grouting (example deep
honeycombs, column reinforcements, etc.
pouring method - flowable / pourable consistency LOCAL RESTRICTIONS
prepacked method - flowable consistency. Please note that as a result of specific local regula-
▪ Grouting anchor bolts - stiff consistency tions the performance of this product may vary from
▪ Grouting large volumes - for sections thicker than 50 country to country. Please consult the local Product
mm, it is necessary to fill SikaGrout®-215 with Data Sheet for the exact description of the application
graded 10 mm silt free aggregates to minimise fields.
temperature rise generated during the curing stage.
The quantity of aggregates should not exceed 1 part
aggregates to 1 part SikaGrout®-215 by weight. For ECOLOGY, HEALTH AND SAFETY
such mixes, a conventional concrete mixer and pump For information and advice on the safe handling, stor-
may be used. To further ensure that air entrapped age and disposal of chemical products, users shall refer
during mixing is allowed to fully escape, it may be to the most recent Safety Data Sheet (SDS) containing
necessary to make breather holes. Use steel rods or physical, ecological, toxicological and other safety-re-
chains to assist the flow of the grout where lated data.
necessary.
CURING TREATMENT LEGAL NOTES
If formwork type repair is used, leave the formwork in The information, and, in particular, the recommenda-
place for at least 3 days. Upon removal of the form- tions relating to the application and end-use of Sika
work, cure the exposed surfaces immediately with products, are given in good faith based on Sika's cur-
An- tisol®-E curing compound or use other approved rent knowledge and experience of the products when
cur- ing methods. properly stored, handled and applied under normal
conditions in accordance with Sika’s recommenda-
CLEANING OF TOOLS tions. In practice, the differences in materials, sub-
strates and actual site conditions are such that no war-
Clean all tools and application equipment with water ranty in respect of merchantability or of fitness for a
immediately after use. Hardened and/or cured materi- particular purpose, nor any liability arising out of any
al can only be mechanically removed. legal relationship whatsoever, can be inferred either
from this information, or from any written recom-
IMPORTANT CONSIDERATIONS mendations, or from any other advice offered. The
user of the product must test the product’s suitability
▪ At temperatures below +20°C, setting time and for the intended application and purpose. Sika re-
strength development will be slower. serves the right to change the properties of its
▪ Non-shrink grout contains additives which expand products. The proprietary rights of third parties must
either during the plastic stage and / or the hardening be observed. All orders are accepted subject to our
stage to compensate for the shrinkage of the current terms of sale and delivery. Users must always
cemen- titious matrix. However, this ‘non-shrink’ refer to the most recent issue of the local Product
property will be effective only if the material is not Data Sheet for the product concerned, copies of which
subjected to water loss. will be supplied on request.
▪ This is confirmed by a note in the ASTM C 1107
Standard Specification for packaged dry, hydraulic
ce- ment grout (non-shrinkable), which clarifies the
be- haviour of the non-shrink grout when subjected
to some drying:
“Note 1: Since all conditions of use cannot be anticip-
ated, this specification requires non-shrink grout to
exhibit no shrinkage when tested in a laboratory con-
trolled moist-cured environment, and requires only
the reporting of the observed height change, usually
shrinkage, when test specimens are subject to some
degree of drying.”

Product Data Sheet

SikaGrout®-215
May 2018, Version 01.01
020201010010000054

3/4
HIT-RE 500 V3
INJECTION MORTAR
Technical Datasheet
Update: Jul-20
HIT-RE 500 V3 injection mortar
Anchor design (EN 1992-4) / Rods&Sleeves / Concrete
Injection mortar system Benefits
- SafeSet technology:
Simplified method of
borehole preparation using
Foil pack: HIT-RE 500 either Hilti hollow drill bit for
V3 hammer drilling or
(available in 330, Roughening tool for diamond
500 and 1400 ml cored applications
cartridges) - Suitable for cracked/non-
cracked concrete C 20/25 to
C 50/60
Anchor rod:
HAS-U - High loading capacity
HAS-U HDG - Suitable for dry and
HAS-U A4 water saturated
HAS-U HCR concrete
AM 8.8 (HDG) - Hilti Technical Data for
(M8-M39) under water application
- High corrosion resistance
Internally threaded
sleeve: - Long working time at
HIS-N elevated temperatures
HIS-RN - Cures down to -5°C
(M8-M20) - Odourless epoxy

Base material Installation conditions

Concrete Concret Hammer Diamon Hilti SafeSet Small edge Variable

(non- e drilled d technology distance embedme
cracked) (cracke holes drilled and nt depth
d) holes spacing
Load conditions Other information

Static/ Seismic, Fire European CE conformity PROFIS Corrosio High

quasi- ETA-C1, resistanc Technical design n corrosion
static C2 e Assessme Softwar resistanc resistance
a)
nt e e
a) Applications only with HAS-U anchor rods

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European Technical Assessment CSTB ETA-16/0143 / 2019-05-14
a)

Shockproof fastenings in civil Federal Office for Civil

BZS D 16-601/ 2016-08-31
defence installations Protection,
Bern
b)
Fire test report MFPA Leipzig GS 3.2/15-361-4 / 2016-08-04
a) All data given in this section according to ETA-16/0143, issue 2019-05-14.
b) Fire test report only available for HAS-U rods.
1 Updated: Jul-
20
Static and quasi-static resistance (for a single anchor)

All data in this section applies to:

- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- HAS-U anchor rod with strength class 5.8 and 8.8, AM anchor rod with strength class 8.8,
HIS-N internally threaded insert with screw 8.8
- Base material thickness, as specified in the table
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I: -40 °C to +40 °C
(min. base material temperature -40°C, max. long/short term base material temperature:
+24°C/40°C)
- Short term loading. For long term loading please apply sus.
 Hammer drilled holes, hammer drilled holes with hollow drill bit and diamond cored
holes with Hilti roughening tool: sus = 0.88
Embedment depth a) and base material thickness
ETA-16/0143, issue 2019-05-14 Hilti technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
HAS-U
Eff. anchorage depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Base material thickness [mm] 110 120 140 161 214 266 300 340 374 410 444
HIS-N
Eff. anchorage depth [mm] 90 110 125 170 205 - - - - - -
Base material thickness [mm] 120 150 170 230 270 - - - - - -
a) The allowed range of embedment depth is shown in the setting

For hammer drilled holes, hollow drill bit1) and diamond cored with roughening tool2):

Characteristic resistance
ETA-16/0143, issue 2019-05-14 Hilti technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non-cracked concrete
HAS-U 5.8 18,0 29,0 42,0 76,9 122 168 205 244 286 330 376
HAS-U 8.8, AM 29,0 46,0 63,5 76,9 122 168 205 244 286 330 376
Tension NRk HAS-U A4 [kN] 26,0 41,0 59,0 76,9 122 168 205 244 286 330 376
HAS-U HCR 29,0 46,0 63,5 76,9 122 168 205 244 286 330 376
HIS-N 8.8 25,0 46,0 67,0 121, 116 - - - - - -
9
HAS-U 5.8 9,0 15,0 21,0 39,0 61,0 88,0 115 140 174 204 244
HAS-U 8.8, AM 15,0 23,0 34,0 63,0 98,0 141 184 224 278 327 390
Shear VRk HAS-U A4 [kN] 13,0 20,0 30,0 55,0 86,0 124 115 140 174 204 244
HAS-U HCR 15,0 23,0 34,0 63,0 98,0 124 161 196 174 204 244
HIS-N 8.8 13,0 23,0 34,0 63,0 58,0 - - - - - -
Cracked concrete
HAS-U 5.8 15,1 22,6 39,4 53,8 85,3 117 143 171 - - -
HAS-U 8.8, AM 15,1 22,6 39,4 53,8 85,3 117 143 171 - - -
Tension NRk HAS-U A4 [kN] 15,1 22,6 39,4 53,8 85,3 117 143 171 - - -
HAS-U HCR 15,1 22,6 39,4 53,8 85,3 117 143 171 - - -
HIS-N 8.8 25,0 44,4 53,8 85,3 113 - - - - - -
HAS-U 5.8 9,0 15,0 21,0 39,0 61,0 88,0 115 140 - - -
HAS-U 8.8, AM 15,0 23,0 34,0 63,0 98,0 141 184 224 - - -
Shear VRk HAS-U A4 [kN] 13,0 20,0 30,0 55,0 86,0 124 115 140 - - -
HAS-U HCR 15,0 23,0 34,0 63,0 98,0 124 161 196 - - -
HIS-N 8.8 13,0 23,0 34,0 63,0 58,0 - - - - - -
1) Hilti hollow drill bit available for element size M12-M30.
2) Roughening tools are available for element size M16-M30.
Updated: Jul- 2
20
Design resistance
ETA-16/0143, issue 2019-05-14 Hilti tech. data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non-cracked concrete
HAS-U 5.8 12,0 19,3 28,0 45,8 72,7 99,8 122 146 142 164 187
HAS-U 8.8, AM 8.8 19,3 28,0 37,8 45,8 72,7 99,8 122 146 142 164 187
Tension NRd HAS-U A4 [kN] 13,9 21,9 31,6 45,8 72,7 99,8 80,4 98,3 121 143 171
HAS-U HCR 19,3 28,0 37,8 45,8 72,7 99,8 122 146 142 164 187
HIS-N 8.8 16,7 30,7 44,7 72,7 77,3 - - - - - -
HAS-U 5.8 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112 139 163 195
HAS-U 8.8, AM 8.8 12,0 18,4 27,2 50,4 78,4 113 147 179 222 262 312
Shear VRd HAS-U A4 [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8 73,1 85,7 103
HAS-U HCR 12,0 18,4 27,2 50,4 78,4 70,9 92,0 112 87,0 102 122
HIS-N 8.8 10,4 18,4 27,2 50,4 46,4 - - - - - -
Cracked concrete
HAS-U 5.8 10,1 15,1 26,3 32,1 50,9 69,9 85,4 102 - - -
HAS-U 8.8, AM 8.8 10,1 15,1 26,3 32,1 50,9 69,9 85,4 102 - - -
Tension NRd HAS-U A4 [kN] 10,1 15,1 26,3 32,1 50,9 69,9 80,4 98,3 - - -
HAS-U HCR 10,1 15,1 26,3 32,1 50,9 69,9 85,4 102 - - -
HIS-N 8.8 16,7 26,5 32,1 50,9 67,4 - - - - - -
HAS-U 5.8 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112 - - -
HAS-U 8.8, AM 8.8 12,0 18,4 27,2 50,4 78,4 113 147 179 - - -
Shear VRd HAS-U A4 [kN] 8,3 12,8 19,2 35,3 55,1 79,5 48,3 58,8 - - -
HAS-U HCR 12,0 18,4 27,2 50,4 78,4 70,9 92,0 112 - - -
HIS-N 8.8 10,4 18,4 27,2 50,4 46,4 - - - - - -
1) Hilti hollow drill bit available for element size M12-M30.
2) Roughening tools are available for element size M16-M30.

3 Updated: Jul-
20
Recommended loads a)
ETA-16/0143, issue 2019-05-14 Hilti technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Non-cracked concrete
HAS-U 5.8 8,6 13,8 20,0 32,7 51,9 71,3 87,1 104 101 117 133
HAS-U 8.8, AM 13,8 20,0 27,0 32,7 51,9 71,3 87,1 104 101 117 133
Tension NRec HAS-U A4 [kN] 9,9 15,7 22,5 32,7 51,9 71,3 57,4 70,2 86,7 102 122
HAS-U HCR 13,8 20,0 27,0 32,7 51,9 71,3 87,1 104 101 117 133
HIS-N 8.8 11,9 21,9 31,9 51,9 55,2 - - - - - -
HAS-U 5.8 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0 99,4 117 139
HAS-U 8.8, AM 8,6 13,1 19,4 36,0 56,0 80,6 105 128 159 187 223
Shear VRec HAS-U A4 [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0 52,2 61,2 73,2
HAS-U HCR 8,6 13,1 19,4 36,0 56,0 50,6 65,7 80,0 62,1 72,9 87,1
HIS-N 8.8 7,4 13,1 19,4 36,0 33,1 - - - - - -
Cracked concrete
HAS-U 5.8 7,2 10,8 18,8 22,9 36,3 49,9 61,0 72,7 - - -
HAS-U 8.8, AM 7,2 10,8 18,8 22,9 36,3 49,9 61,0 72,7 - - -
Tension NRec HAS-U A4 [kN] 7,2 10,8 18,8 22,9 36,3 49,9 57,4 70,2 - - -
HAS-U HCR 7,2 10,8 18,8 22,9 36,3 49,9 61,0 72,7 - - -
HIS-N 8.8 11,9 18,9 22,9 36,3 48,1 - - - - - -
HAS-U 5.8 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0 - - -
HAS-U 8.8, AM 8,6 13,1 19,4 36,0 56,0 80,6 105 128 - - -
Shear VRec HAS-U A4 [kN] 6,0 9,2 13,7 25,2 39,4 56,8 34,5 42,0 - - -
HAS-U HCR 8,6 13,1 19,4 36,0 56,0 50,6 65,7 80,0 - - -
HIS-N 8.8 7,4 13,1 19,4 36,0 33,1 - - - - - -
a) With overall partial safety factor for action γ=1,4. The partial safety factors for action depend on the type of loading and
shall be taken from national regulations.

For diamond drilling:

Characteristic resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete
HAS-U 18,0 29,0 42,0 76,9 122 167 205 244
5.8
Tension NRk [kN]
HIS-N 8.8 25,0 46,0 67,0 122 116 - - -
HAS-U 9,0 15,0 21,0 39,0 61,0 88,0 115 140
5.8
Shear VRk [kN]
HIS-N 8.8 13,0 23,0 34,0 63,0 58,0 - - -

Design resistance
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete
HAS-U 5.8 12,0 19,3 28,0 32,7 51,9 71,3 87,1 104
Tension NRd [kN]
HIS-N 8.8 16,7 24,4 32,7 51,9 68,8 - - -
HAS-U 5.8 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112
Shear VRd [kN]
HIS-N 8.8 10,4 18,4 27,2 50,4 46,4 - - -

Updated: Jul- 4
20
Recommended loads b)
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Non-cracked concrete
HAS-U 8,6 13,8 20,0 23,4 37,1 50,9 62,2 74,2
5.8
Tensile NRec [kN]
HIS-N 8.8 11,9 17,5 23,4 37,1 49,1 - - -
HAS-U 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0
5.8
Shear VRec [kN
]
HIS-N 8.8 7,4 13,1 19,4 36,0 33,1 - - -
a) With overall partial safety factor for action γ=1,4. The partial safety factors for action depend on the type of loading and
shall be taken from national regulations.

Seismic resistance
All data in this section applies to:
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steel failure
- Anchor HAS-U strength class 8.8, anchor AM 8.8
- Base material thickness, as specified in the table
- One typical embedment depth as specified in the table
- Concrete C 20/25, fck,cube = 25 N/mm²
- Temperature range I
(min. base material temperature -40°C, max. long/short term base material temperature:
+24°C/40°C)
- αgap=1,0 (using Hilti seismic filling set)

Embedment depth and base material thickness for seismic C2 a) and C1

Anchor size M8 M10 M12 M16 M20 M24 M27 M30
HAS-U
Eff. Anchorage depth [mm] 80 90 110 125 170 210 240 270
Base material thickness [mm] 110 120 140 161 214 266 300 340
HIS-N
Eff. Anchorage depth [mm] 90 110 125 170 205 - - -
Base material thickness [mm] 120 146 169 226 269 - - -
a) C2 seismic approval only available for HAS-U rods.

For hammer drilled holes, hollow drill bit and diamond cored with roughening tool:

Characteristic resistance in case of seismic performance category C2

Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Tensile NRk HAS-U 8.8, AM 8.8 [kN - - - 37,1 57,7 80, 102 132
] 8
HAS-U 8.8, AM 8.8
- - - 46,0 77,0 103 - -
w/ filling set
Shear VRk [kN
HAS-U 8.8, AM 8.8 ]
- - - 40,0 71,0 90, 121 135
Design resistance in case of seismic performance category C2
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Tensile NRd HAS-U 8.8, AM 8.8 [kN - - - 24,7 38,5 53,8 67, 88,
] 9 2
HAS-U 8.8, AM 8.8
- - - 36,8 61,6 82,4 - -
w/ filling set
Shear VRd [kN
HAS-U 8.8, AM 8.8 ]
- - - 32,0 56,8 72,0 96, 108
w/o filling set
8

5 Updated: Jul-
20
For hammer drilled holes and hammer drilled holes with Hilti hollow drill bit:

Characteristic resistance in case of seismic performance category C1

Anchor size M8 M10 M12 M16 M20 M24 M27 M30
HAS-U 8.8, AM 8.8 13, 22, 37,8 45,7 72, 99, 122 145
Tensile NRk [kN
7 6 5 6
]
HIS-N 8.8 25, 37, 45,7 72,5 96, - - -
0 8 1
HAS-U 8.8, AM 8.8 15, 23, 34,0 63,0 98, 141 184 224
Shear resistance
Design VRk in case of seismic[kN
performance category C1
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
HAS-U 8.8, AM 8.8 9,1 15, 25,2 30,5 48, 66, 81, 96,
Tensile NRd [kN 1 4 4 1 8
] - -
HIS-N 8.8 16, 25, 30,5 48,4 64, -
7 2 0
HAS-U 8.8, AM 8.8 12, 18, 27,2 50,4 78, 113 147 179
Shear VRd [kN
0 4 4
]
HIS-N 8.8 7,2 12, 19,2 35,2 32, - - -
8 8

Materials

Mechanical properties for HAS-U

Hilti Technical
ETA-16/0143, issue 2019-05-14
Anchor size data
M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
HAS-U 5.8(F) 500 500 500 500 500 500 500 500 500 500 500
Nominal HAS-U 8.8(F) 800 800 800 800 800 800 800 800 800 800 800
tensile AM 8.8(HDG) [N/ 800 800 800 800 800 800 800 800 800 800 800
strength mm²]
fuk HAS-U A4 700 700 700 700 700 700 500 500 500 500 500
HAS-U HCR 800 800 800 800 800 700 700 700 500 500 500
HAS-U 5.8(F) 400 400 400 400 400 400 400 400 400 400 400
HAS-U 8.8(F) 640 640 640 640 640 640 640 640 640 640 640
Yield 640 640 640 640 640 640 640 640 640 640
AM 8.8(HDG) [N/ 640
strength fyk mm²]
HAS-U A4 450 450 450 450 450 450 210 210 210 210 210
HAS-U HCR 640 640 640 640 640 400 400 400 250 250 250
Stressed
HAS-U AM [mm²] 36, 58,0 84,3 157 245 353 459 561 694 817 976
cross
8.8 6
section As
Moment of
HAS-U AM [mm³] 31, 62,3 109 277 541 935 138 1874 257 3294 430
resistance W
8.8 2 7 9 1

Mechanical properties for HIS-N

ETA-16/0143, issue 2019-05-14
Anchor size
M8 M10 M12 M16 M20
HIS-N 490 490 460 460 460
Nominal Screw 8.8 800 800 800 800 800
tensile [N/
HIS-RN mm²] 700 700 700 700 700
strength
fuk Screw A4- 700 700 700 700 700
70
HIS-N 410 410 375 375 375
Yield Screw 8.8 640 640 640 640 640
[N/
strength fyk HIS-RN 350 350 350 350 350
Updated: Jul- 6
20
 mm²]
Screw A4- 450 450 450 450 450
70
Stressed HIS-(R)N 51, 108 169 256 238
[mm²] 5
cross- section
As Screw 36, 58 84,3 157 245
6
Moment of HIS-(R)N 145 430 840 159 1543
[mm³] 5
resistance
W Screw 31, 62,3 109 277 541
2

Updated: Jul- 6
20
 Material quality for HAS-U
Part Material
Zinc coated steel
Threaded rod, Strength class 5.8; Elongation at fracture A5 > 8% ductile
HAS-U 5.8 Electroplated zinc coated  5m; (F) hot dip galvanized ≥ 45
(HDG) m
Threaded rod, Strength class 8.8; Elongation at fracture A5 > 12% ductile
HAS-U 8.8 Electroplated zinc coated  5m; (F) hot dip galvanized ≥ 45
(HDG) m
Strength class 8.8; Elongation at fracture A5 >
Hilti Meter 12% ductile Electroplated zinc coated  5m
rod, AM 8.8
(HDG) hot dip galvanized ≥ 45 m
(HDG)
Washer Electroplated zinc coated ≥ 5 m, hot dip galvanized ≥ 45 m
Strength class of nut adapted to strength class of threaded rod.
Nut
Electroplated zinc coated  5m, hot dip galvanized ≥ 45 m
Stainless Steel
Strength class 70 for ≤ M24 and strength class 50 for
Threaded
> M24; Elongation at fracture A5 > 8% ductile
rod, HAS-U
Stainless steel 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
A4
Washer Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN
10088-1:2014
Nut Stainless steel 1.4401, 1.4404, 1.4578, 1.4571, 1.4439, 1.4362 EN
10088-1:2014
High corrosion resistant steel
Strength class 80 for ≤ M20 and class 70 for
Threaded
> M20, Elongation at fracture A5 > 8%
rod, HAS-U
ductile
HCR
High corrosion resistance steel 1.4529; 1.4565;
Washer High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014
Nut High corrosion resistant steel 1.4529, 1.4565 EN 10088-1:2014

Material quality for HIS-N

Part Material
Internal
C-steel 1.0718; Steel galvanized ≥ 5 µm
HIS-N threaded
sleeve
Screw 8.8 Strength class 8.8, A5 > 8 % Ductile; Steel galvanized ≥ 5 µm
Internal
Stainless steel 1.4401,1.4571
threaded
HIS-RN sleeve
Strength class 70, A5 > 8 % Ductile
Screw 70
Stainless steel 1.4401; 1.4404, 1.4578; 1.4571; 1.4439; 1.4362

Setting information

Installation temperature
-5°C to +40°C

Service temperature range

Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An
elevated base material temperature may lead to a reduction of the design bond resistance.

Base material Max. long term base Max. short term base
Temperature range
temperature material temperature material temperature
Temperature range I -40 °C to +40 °C +24 °C +40 °C
Temperature range II -40 °C to +70 °C +43 °C +70 °C

7 Updated: Jul-
20
Max short term base material temperature
Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a
result of diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Working time and curing time

Temperature of the base material Working time Minimum curing time
T twork tcure1)
-5 °C to -1 °C 2h 168 h
0 °C to 4 °C 2h 48 h
5 °C to 9 °C 2h 24 h
10 °C to 14 °C 1,5 h 16 h
15 °C to 19 °C 1h 12 h
20 °C to 24 °C 30 min 7h
25 °C to 29 °C 20 min 6h
30 °C to 34 °C 15 min 5h
35 °C to 39 °C 12 min 4,5 h
40 °C 10 min 4h
1) The curing time data are valid for dry base material only. In wet base material, the curing times must be doubled.

Setting details for HAS-U

Hilti Technical
ETA-16/0143, issue 2019-05-14
data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Nominal diameter of
d0 [mm 10 12 14 18 22 28 30 35 37 40 42
drill bit
]
Effective anchorage hef,min [mm 60 60 70 80 90 96 108 120 132 144 156
and drill hole depth ]
range a) hef,ma [mm 160 200 240 320 400 480 540 600 660 720 780
x ]
Minimum base hef +30 mm
hmin [mm ≥ 100 mm hef + 2
material thickness
] d0
Max. torque moment Tmax [Nm 10 20 40 80 150 200 270 300 330 360 390
]
Minimum spacing smin [mm 40 50 60 75 90 115 120 140 165 180 195
]
Min. edge distance cmin [mm 40 45 45 50 55 60 75 80 165 180 195
]
Critical spacing
scr,sp [mm 2
for splitting
] ccr,sp
failure
1,0  hef for h / hef ≥
2,0
Critical edge distance ccr,sp [mm 4,6 hef - 1,8 h for 2,0 > h / hef >
for
] 1,3
splitting failure b)
2,26 hef for h / hef ≤
1,3
Critical spacing
scr,N [mm 2 ccr,N
for concrete cone
]
failure
Critical edge distance
ccr,N [mm 1,5
for concrete cone
c) ] hef
failure

Updated: Jul- 8
20
Updated: Jul- 8
20
 Setting details for HIS-N
Anchor size M8 M10 M12 M16 M20
Nominal diameter of d0 [mm 14 18 22 28 32
drill ]
Diameter of element d [mm 12,5 16,5 20,5 25,4 27,6
]
Effective anchorage
hef [mm 90 110 125 170 205
and drill hole depth
]
Minimum base
hmin [mm 120 150 170 230 270
material thickness
]
Diameter of
df [mm 9 12 14 18 22
clearance hole in
]
the fixture
Thread
hs [mm 8- 10- 12-30 16- 20-
engagement
] 20 25 40 50
length; min - max
Minimum spacing smin [mm 60 70 90 115 130
]
Minimum edge cmin [mm 40 45 55 65 90
distance ]
Critical spacing
scr,sp [mm 2
for splitting
] ccr,sp
failure
1,0  hef for h / hef ≥ 2,0
Critical edge distance
for ccr,sp [mm 4,6 hef – 1,8 h for 2,0 > h / hef >
splitting failure b) ] 1,3
2,26 hef for h / hef ≤ 1,3
Critical spacing
scr,N [mm 2 ccr,N
for concrete cone
]
failure
Critical edge distance
ccr,N [mm 1,5
for concrete cone
] hef
failure c)
Max. torque moment Tmax [Nm 10 20 40 80 150
a) ]
For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be reduced.
a) hef,min ≤ hef ≤ hef,max (hef: embedment depth)
b) h: base material thickness (h ≥ hmin)
c) The critical edge distance for concrete cone failure depends on the embedment depth h ef and
the design bond resistance. The simplified formula given in this table is on the save side.

Installation equipment
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M36 M39
Not
HAS-U TE 2 – TE 16 TE 40 – TE 80
Rotary hammer available
from Hilti
HIS-N TE 2 – TE 16 TE 40 – TE 80 -
compressed air gun, set of cleaning brushes,

9 Updated: Jul-
20
Other tools dispenser
roughening tools TE-YRT -
Additional a)
DD EC-1, DD 100 … DD 160 -
Hilti recommended tools
a) For anchors in diamond drilled holes load values for combined pull-out and concrete cone resistance have to be
reduced

9 Updated: Jul-
20
 Minimum roughening time troughen (troughen [sec] = hef [mm] /10 )
hef [mm] troughen [sec]
0 to 100 10
101 to 200 20
201 to 300 30
301 to 400 40
401 to 500 50
501 to 600 60

Parameters of cleaning and setting tools

Drill bit diameters d0 [mm] Installation
Diamond coring
Hollow
HAS-U HIS-N Hammer Diamond With Brush Piston plug
Drill Bit
drill (HD) coring roughenin HIT-RB HIT-SZ
(HDB)
(DD) g tool (RT)

M8 - 10 - 10 - 10 -
M10 - 12 - 12 - 12 12
M12 M8 14 14 14 - 14 14
M16 M10 18 18 18 18 18 18
M20 M12 22 22 22 22 22 22
M24 M16 28 28 28 28 28 28
M27 - 30 - 30 30 30 30
- M20 32 32 32 32 32 32
M30 - 35 35 35 35 35 35
M33 - 37 - - - 37 37
M36 - 40 - - - 40 40
M39 - 42 - - - 42 42

Associated components for the use of Hilti Roughening tool TE-YRT

Diamond coring Roughening tool TE-YRT Wear gauge RTG…

d0
[mm] d0 [mm] size
Nominal measured
18 17,9 to 18 18
18,2
20 19,9 to 20 20
20,2
22 21,9 to 22 22
22,2
25 24,9 to 25 25
25,2
28 27,9 to 28 28
28,2
30 29,9 to 30 30
30,2
32 31,9 to 32 32
32,2
35 34,9 to 35 35
35,2

Updated: Jul- 1
20 0
Setting instructions

*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review
Hammerthe Material
drilled hole Safety Data Sheet (MSDS) before use for proper and safe handling! Wear well-fitting prote
For dry and wet concrete and installation in flooded holes (no sea water).

Drilling

Hammer drilled hole with Hollow

Drilled Bit (HDB)
No cleaning required.
For dry and wet concrete, only.

Diamond Coring
For dry and wet concrete, only.

Diamond Coring + Roughening Tool

For dry and wet concrete only.
Before roughening, the borehole
needs to be dry.

Cleaning ( Inadequate hole cleaning=poor load values.)

Hammer Drilling:
Compressed air cleaning (CAC)
For all drill hole diameters d0 and all drill hole depths h0.

Hammer drilling:
Cleaning for under
water:
For all bore hole diameters d0
and all bore hole depth h0.

1 Updated: Jul-
1 20
Hammer drilled flooded holes and diamond cored holes:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill
hole
depths h0.

Diamond cored holes with Hilti

roughening tool:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and
drill hole depths h0 .

Injection preparation

Injection system preparation.

Injection method for drill hole

depth hef ≤ 250 mm.

Injection method for drill hole

depth hef > 250mm.

Injection method for

overhead application.

Updated: Jul- 1
20 2
Setting the element

Setting element, observe working

time “twork”,

Loading the anchor after required

curing time tcure the anchor can be
loaded. The applied installation
torque shall not exceed Tmax.

Setting element for overhead

applications, observe working time
“twork”

Loading the anchor after required

curing time tcure the anchor can be
loaded. The applied installation
torque shall not exceed Tmax.

1 Updated: Jul-
3 20
Updated: Jul- 1
20 4
HIT-RE 500 V3 injection mortar
Anchor design (EN 1992-4) / Rebar elements / Concrete
Injection mortar system Benefits
- SafeSet technology: Simplified
method of borehole
preparation using either Hilti
hollow drill bit for hammer
Hilti
drilling or Roughening tool for
HIT-RE 500 V3
diamond cored applications
500 ml foil pack
- Suitable for non-cracked
(also available
and cracked concrete C
as 330 ml and
20/25 to C 50/60
1400 ml foil
pack) - ETA approval for
seismic performance
category C1
- Hilti Technical Data for
seismic performance
category C2
- High loading capacity
- Suitable for dry and water
Rebar B500 saturate concrete
B (8 - 40) - Hilti Technical Data for under
water application
- Fastest curing epoxy
mortar to speed up
construction process
- Long working time to allow
installation of big diameters
and/or deep embedment
depths even at higher
temperature
- Cures down to -5°C

Base material Load conditions

Concret Concret Dry concrete Wet Static/ Seismi

e e concret quasi- c, ETA-
(non- (cracke e static C1
cracke d) Hilti Technical Data-
d) C2
Installation conditions Other informations

Hamme Diamon Hilti SafeSet Small edge European CE PROFIS

r d technology distance Technical conformit Rebar
drilling coring and Assessme y design
spacing nt Software

Approvals / certificates
1 Updated: Jul-
5 20
Description Authority / Laboratory No. / date of issue
European technical assessment CSTB, Marne la Vallée ETA-16/0143 / 2019-05-14
a)
a) All data given in this section according to ETA-16/0143 issue 2019-05-14.

1 Updated: Jul-
5 20
 Static and quasi-static loading (for a single anchor)

All data in this section applies to

-Design according to TR029
-Correct setting (See setting instruction)
-No edge distance and spacing influence
-Steel failure
-Base material thickness, as specified in the table
-One typical embedment depth, as specified in the table
-Rebar B500B
-Concrete C 20/25, fck,cube = 25 N/mm²
-Temperate range I (min. base material temp. -40°C, max. long term/short term base material temp.:
+24°C/40°C)
-Short term loading. For long term loading please apply sus.
 Hammer drilled holes, hammer drilled holes with hollow drill bit and diamond cored
holes with Hilti roughening tool: sus = 0.88

Embedment depth and base material thickness for static and quasi-static loading data
Hilti
ETA-16/0143, issue 2019-05-14 technical
data
Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Typ. embedment [mm 80 90 110 125 125 17 210 270 270 300 330 360
depth ] 0
Base material [mm 110 120 142 161 165 22 274 340 344 380 420 470
thickness ] 0
For hammer drilled holes, hollow drill bit1) and diamond cored with roughening tool2):
1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.

Characteristic resistance
Hilti
ETA-16/0143, issue 2019-05-14 technical
data
Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRk B500B 20,1 42,4 62,0 76,9 76,9 122 167 244 244 286 330 376
[kN]
Shear VRk B500B 14,0 22,0 31,0 42,0 55,0 86,0 135 169 194 221 280 346
Cracked concrete
Tensile NRk B500B - 24,0 39,4 52,2 53,8 85,3 117 171 171 200 - -
[kN]
Shear VRk B500B - 22,0 31,0 42,0 55,0 86,0 135 169 194 221 - -
1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.

Design resistance
Hilti
ETA-16/0143, issue 2019-05-14 technical
data
Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRd B500B 13, 28,0 37,8 45,8 45,8 72,7 99, 146 146 170 164 187
[kN] 4 8
Shear VRd B500B 9,3 14,7 20,7 28,0 36,7 57,3 90,0 113 129 147 187 231
Cracked concrete
Tensile NRd B500B - 16,0 26,3 32,1 32,1 50,9 69, 102 102 119 - -
[kN] 9
Shear VRd B500B - 14,7 20,7 28,0 36,7 57,3 90, 113 129 147 - -
0
Updated: Jul- 1
20 6
 1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.

Updated: Jul- 1
20 6
Recommended loads3)
Hilti
ETA-16/0143, issue 2019-05-14 technical
data
Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Non-cracked concrete
Tensile NRec B500B 9,6 20,0 27, 32,7 32,7 51,9 71,3 104 104 122 117 133
[kN] 0
Shear VRec B500B 6,7 10,5 14, 20,0 26,2 41,0 64,3 80, 92, 105 133 165
8 5 4
Cracked concrete
Tensile NRec B500B - 11,4 18, 22,9 22,9 36,3 49, 72,7 72, 85,2 - -
[kN] 8 9 7
Shear VRec B500B - 10,5 14, 20,0 26,2 41,0 64, 80,5 92, 105 - -
8 3 4
1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.
3) With overall partial safety factor for action γ=1,4. The partial safety factors for action depend on the type of loading
and shall be taken from national regulations.

For diamond cored holes:

Characteristic resistance
ETA-16/0143, issue 2019-05-14
Anchor- size 8 10 12 14 16 20 25 28 30 32
Tensile NRk B500 18, 25, 37,3 49,5 56, 96,1 148 226 24 286
B [kN] 1 4 5 2
Shear VRk B500 14, 22, 31,0 42,0 55, 86,0 135 169 19 221
B 0 0 0 4

Design resistance
ETA-16/0143, issue 2019-05-14
Anchor- size 8 10 12 14 16 20 25 28 30 32
Tensile NRd B500B 10,1 14, 20,7 27, 26,9 45,8 70,7 104 104 122
[kN] 1 5
Shear VRd B500B 9,3 14, 20,7 28, 36,7 57,3 90,0 113 129 147
7 0

Recommended loadsa)
ETA-16/0143, issue 2019-05-14
Anchor- size 8 10 12 14 16 20 25 28 30 32
Tensile NRec B500 7,2 10,1 14, 19,6 19,2 32,7 50,5 74,2 74,2 86,9
B [kN] 8
Shear VRec B500 6,7 10,5 14, 20,0 26,2 41,0 64,3 80,5 92,4 105
B 8
a) With overall partial safety factor for action γ=1,4. The partial safety factors for action depend on the type of loading
and shall be taken from national regulations.

1 Updated: Jul-
7 20
 Seismic loading (for a single anchor)

All data in this section applies to:

- Design according to TR 045
- Correct setting (See setting)
- No edge distance and spacing influence
- Steel failure
- Minimum base material thickness
- Concrete C 20/25, fck,cube = 25 N/mm²
- Rebar B450C
-Temperate range I
(min. base material temperature -40°C, max. long term/short term base material temperature:
+24°C/40°C)
- Installation temperature range -5°C to +40°C
- αgap = 1,0

For hammer drilled holes, hollow drill bit2) and diamond cored with roughening tool3):

Embedment depth and base material thickness in case of seismic performance category C1
Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Typical embedment [mm - 90 110 125 125 17 210 270 270 300 - -
depth ] 0
Base material [mm - 120 142 161 165 22 274 340 344 380 - -
thickness ] 0

Characteristic resistance in case of seismic performance category C1

Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Tensile NRk, seis B500 - 23,2 36, 45,7 45, 72,5 99,6 145 145 170 - -
B [kN] 1 7
Shear VRk, seis B500 - 15,0 22, 29,0 39, 60,0 95,0 118 136 155 - -
B 0 0
1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.

Design resistance in case of seismic performance category C1

Anchor- size 8 10 12 14 16 20 25 28 30 32 36 40
Tensile NRd, seis B500B - 15,5 24, 30, 30, 48,4 66, 96,8 96,8 113 - -
[kN] 1 5 5 4
Shear VRd, seis B500B - 10,0 14, 19, 26, 40,0 63, 78,7 90,7 103 - -
7 3 0 3
1) Hilti hollow drill bit available for element size 10-28.
2) Roughening tools are available for element size 14-28.

Materials

Mechanical properties
Anchor size 8 10 12 14 16 20 25 28 30 32 36 40
Nominal B500B 550 550 550 550 550 550 550 550 550 550 550 550
[N/
tensile B450 - - - - 518 518 518 - - - - -
mm²]
strength fuk C
Yield B500B [N/ 500 500 500 500 500 500 500 500 500 500 500 500
strength fyk B450 mm²] - - - - 450 450 450 - - - - -
C
Stressed B500B 50,3 78,5 113 154 201 314 491 616 707 804 101 125
[mm²] 8 7
cross- section
As B450 - - - - 201 314 491 - - - - -
C

Updated: Jul- 1
20 8
 Moment of B500B 50,3 98,2 170 269 402 785 1534 215 265 321 458 628
[mm³] 5 0 7 0 3
resistance
W B450 - - - - 402 785 1534 - - - - -
C

Material quality
Part Material
Bars and de-coiled rods class B or C with fyk and k according to NDP
Rebar
or NCL of EN 1992-1-1/ NA:2013
EN 1992-1-1:2004 and
fuk = ftk = k · fyk
AC:2010

Updated: Jul- 1
20 8
 Setting information

Installation temperature range:

-5°C to +40°C

Service temperature range

Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An
elevated base material temperature may lead to a reduction of the design bond resistance.

Base material Max. long term base Max. short term base
Temperature range
temperature material temperature material temperature
Temperature range I -40 °C to + 40 + 24 °C + 40
°C °C
Temperature range II -40 °C to + 70 + 43 °C + 70
°C °C

Max. short term base material temperature

Short term elevated base material temperatures are those that occur over brief intervals, e.g. as a
result of diurnal cycling.
Max. long term base material temperature
Long term elevated base material temperatures are roughly constant over significant periods of time.

Working time and curing time

Temperature
Max. working time in which rebar Min. curing time before rebar can
of the
base material can be inserted and adjusted tgel be fully loaded tcure1)
-5 °C  TBM  -1 2h 168
°C h
0 °C  TBM  4 °C 2h 48 h
5 °C  TBM  9 °C 2h 24 h
10 °C  TBM  14 1,5 h 16 h
°C
15 °C  TBM  19 1h 12 h
°C
20 °C  TBM  24 30 min 7h
°C
25 °C  TBM  29 20 min 6h
°C
30 °C  TBM  34 15 min 5h
°C
35 °C  TBM  39 12 min 4,5 h
°C
TBM = 40 °C 10 min 4h
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

Installation equipment
Rebar – size 8 10 12 14 16 20 25 28 30 32 36 40
Rotary hammer TE 2 (-A) – TE 40(-A) TE40 – TE80
Diamond coring tools DD EC-1, DD 100 … DD 160 a) -
Compressed air gun,brush, hollow
Other tools
drill bit, roughening tool, dispenser,
piston plug
a) For anchors in diamond drilled holes, load values for combined pull-out and concrete cone resistance have to be
reduced (see section “Setting instruction”)
Associated components for the use of Hilti Roughening tool TE-YRT
Diamond coring Roughening tool TE-YRT Wear gauge RTG…

d0 [mm]
d0 size
Nomina measured
[mm]
l

1 Updated: Jul-
9 20
 18 17,9 to 18 18
18,2
20 19,9 to 20 20
20,2
22 21,9 to 22 22
22,2
25 24,9 to 25 25
25,2
28 27,9 to 28 28
28,2
30 29,9 to 30 30
30,2
32 31,9 to 32 32
32,2
35 34,9 to 35 35
35,2

1 Updated: Jul-
9 20
 Minimum roughening time troughen (troughen [sec] = hef [mm] /10 )
hef [mm] troughen [sec]
0 to 100 10
101 to 200 20
201 to 300 30
301 to 400 40
401 to 500 50
501 to 600 60

Setting details
Anchor size Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø30 Ø32 Ø36 Ø40
Nominal 10 12 30
d0 [mm 14a) 16a) 18 20 25 35 37 40 451) 551)
diameter of 12 a) 14a) 32a)
]
drill bit
Effective hef,min [mm 60 60 70 70 75 80 90 100 112 120 128 144 1601)
anchorage ] 1)

and drill hole hef,max [mm 160 200 240 240 280 320 400 500 560 600 640 720 8001)
depth ] 1)

Minimum base
hef +30mm
material hmin [mm hef + 2
≥ 100 mm
thicknes ] d0
s
Minimum smin [mm 40 50 60 60 70 80 100 125 140 150 160 1801 2001)
spacing ] )

Minimum edge cmin [mm 40 45 45 45 50 50 65 70 75 80 80 180 2001)

1

] )

Critical spacing
scr,sp [mm 2
for splitting
] ccr,sp
failure
1,0  hef for h / hef ≥ 2,0
Critical edge
distance for ccr,sp [mm 4,6 hef - 1,8 h for 2,0 > h / hef >
splitting ] 1,3
failure c)
2,26 hef for h / hef ≤ 1,3

Critical spacing
for concrete scr,N [mm 2 ccr,N
cone ]
failure
Critical edge
distance for
ccr,N [mm 1,5
concrete
] hef
cone failure
d)

1) Additional Hilti Technical data

For spacing (edge distance) smaller than critical spacing (critical edge distance) the design
loads have to be reduced.
a) both given values for drill bit diameter can be used
b) hef,min ≤ hef ≤ hef,max (hef: embedment depth)
c) h: base material thickness (h ≥ hmin)
d) The critical edge distance for concrete cone failure depends on the embedment
depth hef and the design bond resistance. The simplified formula given in this table is
on the save side

Updated: Jul- 2
20 0
Drilling and cleaning diameters
Diamond coring
Hammer drill Hollow Drill Diamond With Brush Piston plug
Rebar - size (HD) Bit (HDB) coring roughening HIT-RB HIT-SZ
(DD) tool (RT)
d0 [mm] size [mm]

8 12 (10 - 12 (10 - 12 (10 12

a) a) a)
) ) )
10 14 (12 14 14 (12 - 14 (12 14 (12
a) a) a) a)
) ) ) )
12 16 (14 16 (14 16 (14 - 16 (14 16 (14
a) a) a) a) a)
) ) ) ) )
14 18 18 18 18 18 18
16 20 20 20 20 20 20
20 25 25 25 25 25 25
25 32 32 32 32 32 32
28 35 35 35 35 35 35
30 37 - 37 - 37 37
40 - - - 40 40
32
- - 42 - 42 42
36 45b) - - - 45b) 45b)
40 55b) - - - 55b) 55b)
a) Each of two given values can be used
b) Additional Hilti technical data

2 Updated: Jul-
1 20
Setting instructions

*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe handling! Wear well-fitting prote

Hammer drilled hole

Hammer drilled hole with Hollow Drilled Bit (HDB)

No cleaning required

Diamond Coring

Diamond Coring + Roughening Tool

Hammer Drilling:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill hole depths h0 ≤ 20∙d.

Hammer drilling:
Cleaning for under
water:
For all bore hole diameters d0
and all bore hole depth h0.

Hammer drilled flooded holes and diamond cored holes:

Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill hole depths h0 .

Updated: Jul- 2
20 2
 Diamond cored holes with Hilti
roughening tool:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and
drill hole depths h0 .

Injection system preparation.

Injection method for drill hole

depth hef ≤ 250 mm.

Injection method for drill hole

depth hef > 250mm.

Injection method for

overhead application.

Setting element, observe working

time “twork”,

Setting element for overhead

applications, observe working time
“twork”,

Loading the anchor: After

required curing time tcure the
anchor can be loaded.

2 Updated: Jul-
3 20
Updated: Jul- 2
20 4
HIT-RE 500 V3 injection mortar
Rebar design (EOTA TR023) / Rebar elements / Concrete

Injection mortar system Benefits

- SafeSet technology:
Simplified method of
borehole preparation using
either Hilti hollow drill bit for
Foil pack: HIT-RE 500 hammer drilling or
V3
Roughening tool for diamond
(available in 330, cored applications
500 and 1400 ml - Suitable for concrete C
cartridges) 12/15 to C 50/60
- High loading capacity
- Suitable for dry and
water saturated
concrete
Rebar B500 - Non-corrosive to rebar
B (8 - 40) elements
- Long working time at
elevated temperatures
- Cures down to -5°C
- Odourless epoxy
- Fire time exposure up to 4h

Base material Load conditions

Concret Concret Dry concrete Wet Static/ Seismi Fire

e (non- e concrete quasi- c, ETA- resistanc
cracked (cracke static C1 e
) d)
Installation conditions Other informations

Hammer Diamon Hilti SafeSet European CE PROFIS

d
drilling coring technology Technical conformit Rebar
y
Assessmen design
t
Software

Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical assessment CSTB, Marne la Vallée ETA-16/0142 / 2019-05-27
a)

Fire evaluation CSTB, Marne la Vallée MRF 1526054277/B

b) All data given in this section according to ETA-16/0142 issue 2019-05-27.
2 Updated: Jul-
5 20
 Static and quasi-static loading

Maximum design bond strength

according to Hit Rebar Method design

Design bond strength according to EC2

Extension for post-installed rebars with large cover (product dependent)

Maximum design bond strength according to EC2

fbd

Maximum seismic design bond strength according to EC2.

Seismic design bond strength according to CSTB

cd/ϕ [-]

Effective limit on bond stress for post-installed rebar using Hilti mortar systems and design bond strength values as provided by
the EC2.

Static EC2 design, small concrete cover (see section 3.2.1)

Design bond strength in N/mm2 according to ETA 16/0142 for good bond conditions
All allowed hammer drilling methods
Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
34 1,6 2,0 2,3 2,6 2,9 3,3 3,6 3,9 4,2
36 1,6 1,9 2,2 2,6 2,9 3,2 3,5 3,8 4,1
40 1,5 1,8 2,1 2,5 2,8 3,1 3,4 3,7 3,9
Diamond coring wet
8 - 12 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
14 -  16 1,6 2,0 2,3 2,7 3,0 3,4 3,7 3,7 3,7
18 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,4 3,4 3,4
34 1,6 2,0 2,3 2,6 2,9 3,3 3,3 3,3 3,3
36 1,6 1,9 2,2 2,6 2,9 3,2 3,2 3,2 3,2
40 1,5 1,8 2,1 2,5 2,8 2,8 2,8 2,8 2,8
For poor bond conditions multiply the values by 0,7.

Updated: Jul- 2
20 6
Static Hit Rebar design method, large concrete cover (see section 3.2.2)

Pullout design bond strength [fbd,po = τRk/γMp] in N/mm² for good bond conditions
Non-cracked concrete C20/25, all allowed drilling methods
Temperature Rebar - size
Drilling method
range 8 10 12 14 16 20 25 28 30 32 36 40
Hammer drilled 6,3 9,5 9,5 9,5 9,5 9,5 8,7 8,7 8,7 8,7 6,7 7,9
holes
Hammer drilled
- - 9,5 9,5 9,5 9,5 8,7 8,7 - - - -
holes with hollow
I: 40°C/24° C drill bit
Diamond cored
- - - 9,5 9,5 9,5 8,7 8,7 - - - -
holes with
roughening tool
Diamond cored holes 5 5 5 5 5 5 5 5,3 5,3 5,3 - -
Hammer drilled
3,8 5,7 5,7 5,7 5,7 5,7 5,2 5,2 5,2 5,2 - -
holes in water
filled holes
Hammer drilled 4,7 7,3 7,3 7,3 6,7 6,7 6,7 6,3 6,3 6,3 5,7 5,0
holes
Hammer drilled
- - 7,3 7,3 6,7 6,7 6,7 6,3 - - - -
holes with hollow
II: 70°C/43° C drill bit
Diamond cored
- - - 7,3 6,7 6,7 6,7 6,3 - - - -
holes with
roughening tool
Diamond cored holes 3,6 3,6 3,6 3,6 3,1 3,3 3,3 3,3 3,3 3,3 - -
Hammer drilled
2,6 4,3 4,3 4,3 4,3 4,0 4,0 4,0 3,8 3,8 - -
holes in water
filled holes
Cracked concrete C20/25, all allowed drilling methods
Hammer drilled 3 5,7 6,3 6,3 6,3 6,7 6,7 7,3 7,3 7,3
holes
I: 40°C/24° C Hammer drilled
- - 6,3 6,3 6,3 6,7 6,7 7,3 - - - -
holes with hollow
drill bit
Diamond cored
- - - 6,3 6,3 6,7 6,7 7,3 - - - -
holes with
roughening tool
Hammer drilled 2,7 4,7 5,3 5,3 5,3 5,3 5,3 5,3 5,3 5,3
holes
II: 70°C/43° C Hammer drilled - - 5,3 5,3 5,3 5,3 5,3 - - - -
holes with hollow
drill bit
Diamond cored
- - - 5,3 5,3 5,3 5,3 5,3 - - - -
holes with
roughening tool
For poor bond conditions multiply values by 0,7.

Increasing factors in concrete for fbd,po

Concrete Rebar-size
Drilling method
class 8 10 12 14 16 20 25 28 30 32 36 40
Hammer drilled holes C 30/37 1,04
Hammer drilled holes
C40/50 1,07
with hollow drill bit
Diamond cored holes C50/60 1,09

2 Updated: Jul-
7 20
Diamond cored holes C 30/37
1,0 -
with roughening tool -
C50/60

2 Updated: Jul-
7 20
Minimum anchorage length and minimum lap length
The minimum anchorage length 𝑙b,min and the minimum lap length 𝑙0,min according to EN 1992-1-1
shall be multiplied by relevant Amplification factor αlb in the table below.

Amplification factor αlb for the min. anchorage length and min. lap length
All allowed hammer drilling methods and diamond coring with Hilti roughening tool TE-YRT
Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 40 1,0
Diamond coring wet
8 - 12 1,0
14 - 36 Linear interpolation between
diameters
40 1,0 1,0 1,0 1,0 1,2 1,3 1,4 1,4 1,4

Anchorage length for characteristic steel strength fyk=500 N/mm2 for good conditions
Hammer drilling
2) lbd,y, lbd,y,HRM,
Concret fbd fbd,p l0,min1) lb,min lbd,y,α2=13) 4) 5) lmax6)
Rebar-size α2=0.7 α2<0.7
e class
[N/mm2] [N/mm2] [mm] [mm] [mm] [mm] [mm] [mm]
C20/2 2,3 6,3 200 113 378 265 138 1000
8 5
C50/6 4,3 6,9 200 100 202 142 126 1000
0
C20/2 2,3 9,3 213 142 473 331 142 1000
10 5
C50/6 4,3 10,2 200 100 253 177 107 1000
0
C20/2 2,3 9,3 255 170 567 397 170 1200
12
5
C50/6 4,3 10,2 200 120 303 212 128 1200
0
C20/2 2,3 9,3 298 198 662 463 198 1400
14 5
C50/6 4,3 10,2 210 140 354 248 149 1400
0
C20/2 2,3 9,3 340 227 756 529 234 1600
16 5
C50/6 4,3 10,2 240 160 404 283 171 1600
0
C20/2 2,3 9,3 435 284 945 662 356 2000
20 5
C50/6 4,3 10,2 300 200 506 354 213 2000
0
C20/2 2,3 8,7 532 354 1181 827 539 2500
25 5
C50/6 4,3 9,4 375 250 632 442 289 2500
0
C20/2 2,3 8,7 595 397 1323 926 663 2800
28 5
C50/6 4,3 9,4 420 280 708 495 354 2800
0
C20/2 2,3 8,7 638 425 1418 992 751 3000
30 5
C50/6 4,3 9,4 450 300 758 531 402 3000
0

Updated: Jul- 2
20 8
 C20/2 2,3 8,7 681 454 1512 1059 844 3200
32 5
C50/6 4,3 9,4 480 320 809 566 451 3200
0
C20/2 2,2 5,2 534 540 1779 1245 753 3200
36 5
C50/6 3,2 5,7 367 540 1223 856 686 3200
0
C20/2 2,1 4,8 621 621 2070 1449 906 3200
40 5
C50/6 2,8 5,2 466 600 1553 1087 836 3200
0
1) Minimum anchorage length for overlap joint
2) Minimum anchorage length for simply supported connections
3) Anchorage length for simply supported connections in case of: α1= α2= α3= α4= α5= 1. - (design for yielding)
4) Anchorage length for simply supported connections in case of: α1= α3= α4= α5= 1; α2= 0.7 - (design for yielding)
5) Anchorage length with HIT Rebar design Method (HRM) for simply supported connections in case of: α1= α3= α4= α5= 1; α2<
0.7. Only if an adequate concrete cover is applied.
6) Maximum feasible embedment depth due to mortar installation limitations.

Updated: Jul- 2
20 8
 Seismic loading

Seismic data according to ETA-16/0142

Design bond strength in N/mm2 for good bond conditions

All allowed hammer drilling methods, diamond coring dry and diamond coring with Hilti roughening tool
TE-YRT
Concrete class
Rebar - size
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
10 - 32 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
34 2,0 2,3 2,6 2,9 3,3 3,6 3,9 4,2
36 1,9 2,2 2,6 2,9 3,2 3,5 3,8 4,1
40 1,8 2,1 2,5 2,8 3,1 3,4 3,7 3,9
For poor bond conditions multiply the values 0,7.

Design bond strength in N/mm2 for good bond conditions

Diamond coring wet
Concrete class
Rebar - size
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
12 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,0
14 - 32 2,0 2,3 2,7 3,0 3,3 3,4 3,4 3,4
34 1,9 2,3 2,3 2,3 2,3 2,3 2,3 2,3
36 1,9 2,2 2,2 2,2 2,2 2,2 2,2 2,2
40 1,8 2,1 2,1 2,1 2,1 2,1 2,1 2,1
For poor bond conditions multiply the values 0,7.

2 Updated: Jul-
9 20
 Fire resistance

Temperature reduction factor kfi(θ)

The design value of the bond resistance fbd,fi under fire exposure has to be calculated by the following
equation:

If ⍬ > 42ºC:

If ⍬ > 305ºC:

= Design value of the bond resistance in case of fire in N/mm²

= Temperature in °C in the mortar layer.
= Reduction factor under fire exposure.
= Design value of the bond resistance in N/mm² in cold condition according to Table
C2 or C3 considering the concrete classes, the rebar diameter, the drilling method and
the bond conditions
according to EN 1992-1-1.
= Partial safety factor according to EN 1992-1-1
= Partial safety factor according to EN 1992-1-2

For evidence under fire exposure the anchorage length shall be calculated according to
EN 1992-1- 1:2004+AC:2010 Equation 8.3 using the temperature-dependent bond resistance fbd,fi.

Updated: Jul- 3
20 0
 𝑙inst
According to MRF 1526054277 / B

a) Anchoring application

Anchoring application beam-wall connection with a concrete cover of 20 mm

Maximum force in rebar in conjunction with HIT-RE 500 V3 as a function of embedment depth for the fire
resistance classes F30 to F240 (yield strength fyk = 500 N/mm² and concrete class C20/25) according EC2
Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size [kN] [mm] R30 R60 R90 R120 R180 R240
100 3,8 1,3 0,5 0,2 0,0 0,0
140 7,2 4,3 2,3 1,5 0,7 0,2
180 10,7 7,8 5,6 3,9 2,1 1,3
220 14,2 11,2 9,1 7,4 4,6 2,9
250 13,8 11,7 10,0 7,1 4,8
8 16,8 290 15,1 13,5 10,6 8,1
310 15,2 12,3 9,8
330 16,8 14,0 11,6
16,8
370 16,8 15,0
16,8
390 16,8 16,8
110 5,8 2,4 1,1 0,6 0,0 0,0
150 10,1 6,5 3,8 2,5 1,2 0,5
190 14,5 10,8 8,1 6,0 3,3 2,0
230 18,8 15,1 12,4 10,3 6,7 4,4
300 22,7 20,0 17,9 14,3 11,2
10 26,2 340 24,3 22,2 18,6 15,6
360 24,4 20,8 17,7
380 26,2 23,0 19,9
26,2
410 26,2 23,1
26,2
440 26,2 26,2
140 10,9 6,5 3,5 2,3 1,0 0,3
200 18,7 14,3 11,0 8,5 4,8 3,0
260 26,5 22,1 18,8 16,3 12,0 8,3
320 34,3 29,9 26,6 24,1 19,8 16,1
350 33,8 30,5 28,0 23,7 20,0
12 37,7 390 35,7 33,2 28,9 25,2
410 35,8 31,5 27,8
430 37,7 34,1 30,4
37,7
460 37,7 34,3
37,7
490 37,7 37,7
160 15,7 10,6 6,7 4,4 2,3 1,1
220 24,8 19,7 15,8 12,9 8,0 5,1
280 33,9 28,8 24,9 22,0 17,0 12,7
340 43,0 37,9 34,1 31,1 26,1 21,8
400 47,0 43,2 40,2 35,2 30,9
14 51,3 430 47,7 44,8 39,7 35,4
460 49,3 44,3 40,0
480 51,3 47,3 43,0
51,3
510 51,3 47,6
51,3
540 51,3 51,3
180 21,4 15,5 11,2 7,8 4,3 2,5
240 31,8 25,9 21,6 18,2 12,5 8,2
16 67 300 42,2 36,3 32,0 28,6 22,9 18,0
360 52,6 46,8 42,4 39,0 33,3 28,4
450 67,0 62,4 58,0 54,6 48,9 44,0

3 Updated: Jul-
1 20
 Maximum force in rebar in conjunction with HIT-RE 500 V3 as a function of embedment depth for the fire
resistance classes F30 to F240 (yield strength fyk = 500 N/mm² and concrete class C20/25) according EC2
Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size R30 R60 R90 R120 R180 R240
[kN] [mm]
480 63,2 59,8 54,1 49,2
510 65,1 59,3 54,4
530 67,0 62,8 57,8
560 67,0 63,0
67,0
590 67,0 67,0
220 35, 28, 22,6 18,5 11,4 7,3
5 1
280 48, 41, 35,6 31,5 24,3 18,1
5 1
340 61, 54, 48,6 44,5 37,3 31,1
5 1
20 104,7 400 74, 67, 61,7 57,5 50,3 44,1
5 1
460 87, 80, 74,7 70,5 63,3 57,1
5 1
540 97, 92,0 87,8 80,6 74,5
5
580 100,7 96,5 89,3 83,1
600 104,7 100, 93,6 87,5
104,7 8
620 104,7 98,0 91,8
660 104,7 100,
104,7 5
680 104,7

Updated: Jul- 3
20 2
Anchoring application beam-wall connection with a concrete cover of 40 mm
Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size [kN] [mm] R30 R60 R90 R120 R180 R240
100 4,9 1,8 0,8 0,4 0,0 0,0
140 8,4 5,0 2,9 1,9 0,7 0,2
180 11,9 8,5 6,2 4,5 2,3 1,3
220 15,4 11,9 9,7 8,0 4,9 3,1
8 240 13,7 11,4 9,7 6,6 4,3
16,8 280 14,9 13,2 10,1 7,6
310 15,8 12,7 10,2
330 16,8 14,4 11,9
16,8
360 16,8 14,5
16,8
390 16,8 16,8
110 7,3 3,1 1,5 0,9 0,0 0,0
150 11,6 7,3 4,5 3,0 1,3 0,6
190 15,9 11,7 8,9 6,7 3,5 2,1
230 20,3 16,0 13,2 11,0 7,2 4,6
290 22,5 19,7 17,5 13,7 10,5
10 26,2 330 24,0 21,9 18,0 14,9
350 24,0 20,2 17,0
370 26,2 22,3 19,2
26,2
410 26,2 23,6
26,2
440 26,2 26,2
140 12,6 7,5 4,3 2,8 1,1 0,3
200 20,4 15,3 11,9 9,3 5,2 3,2
260 28,2 23,1 19,7 17,1 12,5 8,8
320 36,0 30,9 27,6 25,0 20,3 16,6
340 33,5 30,2 27,6 22,9 19,2
12 37,7 380 35,4 32,8 28,1 24,4
400 35,4 30,7 27,0
420 37,7 33,3 29,6
37,7
460 37,7 34,8
37,7
490 37,7 37,7
160 17,8 11,8 7,9 5,2 2,5 1,2
220 26,9 20,9 17,0 13,9 8,5 5,5
280 36,0 30,0 26,1 23,0 17,6 13,2
340 45,1 39,1 35,2 32,1 26,7 22,4
390 46,7 42,8 39,7 34,3 29,9
14 51,3 430 48,8 45,8 40,4 36,0
450 48,8 43,4 39,0
470 51,3 46,4 42,1
51,3
510 51,3 48,1
51,3
540 51,3 51,3
180 23,8 16,9 12,5 9,0 4,6 2,7
240 34,2 27,3 22,9 19,4 13,2 8,7
300 44,6 37,7 33,3 29,8 23,6 18,6
360 55,0 48,2 43,7 40,2 34,0 29,0
430 60,3 55,8 52,3 46,1 41,2
16 67 470 62,7 59,3 53,1 48,1
500 64,5 58,3 53,3
520 67,0 61,7 56,8
67,0
560 67,0 63,7
67,0
580 67,0 67,0

3 Updated: Jul-
3 20
 Max. Fs,T linst Fire resistance of bar in [kN]
Rebar-size [kN] [mm] R30 R60 R90 R120 R180 R240
220 38,4 29,8 24,2 19,9 12,2 7,8
300 55,7 47,2 41,6 37,3 29,5 23,3
380 73,1 64,5 58,9 54,6 46,8 40,6
460 90,4 81,9 76,3 71,9 64,2 57,9
530 97,0 91,4 87,1 79,3 73,1
20 104,7 570 100,1 95,8 88,0 81,8
600 102, 94,5 88,3
104,7 3
104,7
620 104,7 98,9 92,6
650 104,7 99,1
680 104,7 104,
7
280 64,2 53,6 46,6 41,1 31,4 23,7
370 88,6 77,9 70,9 65,5 55,8 48,0
460 113, 102, 95,3 89,9 80,2 72,4
0 3
550 137, 126, 119,7 114, 104,6 96,8
25 163,6 4 7 3
650 153, 146,8 141, 131,7 123,
8 4 9
690 157,7 152, 142,5 134,
163,6 2 7
720 163,6 160, 150,7 142,
4 9
740 163,6 156,1 148,
163,6 3
770 156,
163,6 4
800 163,6
310 81,1 69,1 61,3 55,2 44,3 35,6
370 99,3 87,3 79,5 73,4 62,5 53,8
430 117, 105, 97,7 91,6 80,7 72,0
5 5
490 135, 123, 115,9 109, 98,9 90,2
7 7 8
550 153, 141, 134,1 128, 117,2 108,
28 205,3 9 9 0 4
610 172, 160, 152,3 146, 135,4 126,
1 1 2 6
670 190, 178, 170,5 164, 153,6 144,
3 3 4 8
720 193, 185,7 179, 168,7 160,
5 6 0
760 197,8 191, 180,9 172,
205,3 8 2
790 205,3 200, 190,0 181,
9 3
810 205,3 196,1 187,
205,3 3
850 199,
205,3 5
870 205,3
350 106, 92,8 83,9 76,9 64,5 54,6
5
410 127, 113, 104,7 97,8 85,3 75,4
3 6
470 148, 134, 125,5 118, 106,1 96,2
1 5 6
530 168, 155, 146,3 139, 127,0 117,
32 268,1 9 3 4 0
590 189, 176, 167,1 160, 147,8 137,
7 1 2 8
650 210, 196, 187,9 181, 168,6 158,
6 9 0 6
710 231, 217, 208,7 201, 189,4 179,
4 7 8 4
Updated: Jul- 3
20 4
 820 255, 246,9 240, 227,5 217,
8 0 6
860 260,8 253, 241,4 231,
268,1 8 4
890 268,1 264, 251,8 241,
2 8
910 268,1 258,7 248,
268,1 8
940 259,
268,1 2
970 268,1

Updated: Jul- 3
20 4
 b) Overlap joint application

Max. bond stress, fbd,FIRE , depending on actual clear concrete cover for classifying the fire resistance.

connection of the selected length, 𝑙inst. Note: Cold design for ULS is mandatory.
It must be verified that the actual force in the bar during a fire, F s,T , can be taken up by the bar

Fs, T  (𝑙inst – cf)     fbd,FIRE where: (𝑙inst – cf)  𝑙s;

𝑙s = lap length
 = nominal diameter of bar

𝑙inst – cf = selected overlap joint length; this must be at

least 𝑙s, but may not be assumed to be more
than 80 
fbd,FIRE = bond stress when exposed to fire

Critical temperature-dependent bond stress, fbd,FIRE, concerning “overlap joint” for Hilti HIT-RE 500 V3
injection adhesive in relation to fire resistance class and required minimum concrete coverage c.
Clear concrete cover c Max. bond stress, c [N/mm²]
[mm] R30 R60 R90 R120 R180 R240
30
40 0,8
50 1,1
60 1,5
70 2,1 0,9
80 2,9 1,2
90 3,5 1,5 0,9
100 1,8 1,1 0,8
110 2,3 1,4 1,0
120 2,8 1,6 1,2
130 3,4 2,0 1,4 0,9
140 3,5 2,3 1,6 1,0
150 2,8 1,9 1,1 0,8
160 3,3 2,2 1,3 0,9
170 3,5 2,5 1,5 1,1
180 2,9 1,7 1,2
190 3,4 1,9 1,4
200 3,5 2,2 1,5
210 2,5 1,7
220 2,8 1,9
230 3,1 2,1
240 3,5 2,3
250 2,6
260 2,9
270 3,2
280 3,5
290

3 Updated: Jul-
5 20
 Materials

Properties of reinforcement
Designation Material
Reinforcing bars (rebars)
Bars and de-coiled rods class B or C with fyk and k according to
Rebar EN 1992-1-1 NDP or NCL of EN 1992-1-1
fuk = ftk = k · fyk

Fitness for use

Some creep tests have been conducted in accordance with ETAG guideline 001 part 5 and TR 023 in
the following conditions: in dry environment at 50 °C during 90 days.
These tests show an excellent behaviour of the post-installed connection made with HIT-RE
500 V3: low displacements with long term stability, failure load after exposure above
reference load.

Resistance to chemical substances

Content Content
Chemicals tested Resistance Chemical tested Resistance
(%) (%)
Toluene 47,5 + Sodium hydroxide 20% 100 -
Iso-octane 30,4 + Triethanolamine 50 -
Heptane 17,1 + Butylamine 50 -
Methanol 3 + Benzyl alcohol 100 -
Butanol 2 + Ethanol 100 -
Toluene 60 + Ethyl acetate 100 -
Xylene 30 + Methyl ethyl ketone (MEK) 100 -
Methylnaphthalene 10 + Trichlorethylene 100 -
Diesel 100 + Lutensit TC KLC 50 3 +
Petrol 100 + Marlophen NP 9,5 2 +
Methanol 100 - Water 95 +
Dichloromethane 100 - Tetrahydrofurane 100 -
Mono-chlorobenzene 100 o Demineralized water 100 +
Ethylacetat 50 - Salt water saturate +
d
Methylisobutylketone 50 - Salt spray testing - +
Salicylic acid- 50 + SO2 - +
Acetophenon 50 + Enviroment/wheather - +
Acetic acid 50 - Oil for formwork (forming oil) 100 +
Propionic acid 50 - Concentrate plasticizer - +
Sulfuric acid 100 - Concrete potash solution - +
Nitric acid 100 - Concrete potash solution - +
Hydrochloric acid 36 - Saturated suspension of
- +
Potassium hydroxide 100 - borehole cuttings

+ Resistant
- Not resistant
o Partially Resistant

Electrical Conductivity
HIT-RE 500 V3 in the hardened state is not conductive electrically. Its electric resistivity is
661012 .m (DIN IEC 93 – 12.93). It is adapted well to realize electrically insulating
anchorings (ex: railway applications, subway).

Installation temperature range

-5°C to +40°C

Updated: Jul- 3
20 6
Service temperature range
Hilti HIT-RE 500 V3 injection mortar may be applied in the temperature ranges given below. An
elevated base material temperature may lead to a reduction of the design bond resistance.

Maximum long term Maximum short

Base material
Temperature range base material term base material
temperature
temperature temperature
Temperature range I -40 °C to +80 °C +50 °C +80 °C

Max short term base material temperature

Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as
result of diurnal cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Working time and curing time 1)

Temperature Working time in which
Initial curing time Curing time before rebar
of the rebar can be inserted
base material tcure,ini can be fully loaded tcure
and
adjusted tgel
5 °C  TBM  -1 °C 2h 48 h 168
h
0 °C  TBM  4 °C 2h 24 h 48 h
5 °C  TBM  9 °C 2h 16 h 24 h
10 °C  TBM  14 1,5 h 12 h 16 h
°C
15 °C  TBM  19 1h 8h 16 h
°C
20 °C  TBM  24 30 min 4h 7h
°C
25 °C  TBM  29 20 min 3,5 h 6h
°C
30 °C  TBM  34 15 min 3h 5h
°C
35 °C  TBM  39 12 min 2h 4,5 h
°C
TBM = 40 °C 10 min 2h 4h
1) The curing time data are valid for dry base material only. In wet base material the curing times must be doubled.

Setting information

Installation equipment
Rebar – size 8 10 12 14 16 18 20 25 28 32 34 36 40
Rotary hammer TE 2 (-A)– TE 40(-A) TE40 –
TE80
Blow out pump (hef ≤ -
10∙d)
Other tools Compressed air guna)
Set of cleaning brushesb), dispenser,
piston plug Roughening tools
a) Compressed air gun with extension hose for all drill holes deeper than 250 mm (for ϕ 8 to ϕ 12) or deeper than 20·ϕ (for
ϕ > 12 mm)
b) Automatic brushing with round brush for all drill holes deeper than 250 mm (for ϕ 8 to ϕ 12) or deeper than 20·ϕ (for ϕ > 12
mm.

Minimum concrete cover cmin of the post-installed rebar

Minimum concrete cover cmin [mm]
Drilling method Bar diameter [mm]
Without drilling aid With drilling aid

3 Updated: Jul-
7 20
 Hammer drilling ϕ < 25 30 + 0,06 · lv ≥ 2 · 30 + 0,02 · lv ≥ 2
(HD) and (HDB) ϕ ·ϕ
ϕ ≥ 25 40 + 0,06 · lv ≥ 2 · 40 + 0,02 · lv ≥ 2
ϕ ·ϕ
Compressed ϕ < 25 50 + 0,08 · lv 50 + 0,02 · lv
air drilling ϕ ≥ 25 60 + 0,08 · lv ≥ 2 · 60 + 0,02 · lv ≥ 2
(CA) ϕ ·ϕ
Diamond coring ϕ < 25 Drill stand works 30 + 0,02 · lv ≥ 2
in wet (PCC) dry like a drilling ·ϕ
(DD) ϕ ≥ 25 aid 40 + 0,02 · lv ≥ 2
·ϕ
Diamond coring ϕ < 25 30 + 0,06 · lv ≥ 2 · 30 + 0,02 · lv ≥ 2
with ϕ ·ϕ
Roughening too ϕ ≥ 25 40 + 0,06 · lv ≥ 2 · 40 + 0,02 · lv ≥ 2
ϕ ·ϕ

3 Updated: Jul-
7 20
Dispenser and corresponding maximum embedment depth 𝑙v,max

𝑙v,max [mm]
HDM 330, HDM 500 HDE 500
Rebar – size [mm]
8 1000 1000
10 1000 1000
12 1000 1200
14 1000 1400
16 1000 1600
18 700 1800
20 600 2000
22 500 1800
24 300 1300
25 300 1500
26 300 1000
28 300 1000
30 1000
32 700
34 - 600
36 600
40 400

Drilling diameters
Diamond coring
Hammer drill Hollow Drill Compressed With
Rebar - size (HD) Bit (HDB)b) air drill (CA) Dry (PCC)b) Wet (DD) roughening
tool (RT)b)
d0 [mm]

8 12 (10 - - - 12 (10 -
a) a)
) )
10 14 (12 14 (12 - - 14 (12 -
a) a) a)
) ) )
12 16 (14 16 (14 17 - 16 (14 -
a) a) a)
) ) )
14 18 18 17 - 18 18
16 20 20 20 - 20 20
18 22 22 22 - 22 22
20 25 25 26 - 25 25
22 28 28 28 - 28 28
24 32 (30 32 (30 32 - 32 32
a) a)
) )
25 32 (30 32 (30 32 - 32 32
a) a)
) )
26 35 35 35 35 35 35
28 35 35 35 35 35 35
30 37 - 37 35 37 -
32 40 - 40 47 40 -
34 45 - 42 47 45 -
36 45 - 45 47 47 -
40 55 - 57 52 52 -
a) Each of two given values can be used.
b) No cleaning required.

Updated: Jul- 3
20 8
 Associated components for the use of Hilti Roughening tool TE-YRT
Diamond coring Roughening tool TE-YRT Wear gauge RTG…

d0
d0 [mm] size
[mm]
Nomina measured
l
18 17,9 to 18 18
18,2
20 19,9 to 20 20
20,2
22 21,9 to 22 22
22,2
25 24,9 to 25 25
25,2
28 27,9 to 28 28
28,2
30 29,9 to 30 30
30,2
32 31,9 to 32 32
32,2
35 34,9 to 35 35
35,2

Minimum roughening time troughen (troughen [sec] = hef [mm] /10 )

hef [mm] troughen [sec]
0 to 100 10
101 to 200 20
201 to 300 30
301 to 400 40
401 to 500 50
501 to 600 60

Setting instructions

*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe handling! Wear well-fitting prote

Hammer drilled hole (HD)

Hammer drilled hole with Hollow

Drilled Bit (HDB)
No cleaning required

Diamond Drilling (DD)

3 Updated: Jul-
9 20
Diamond Drilling + Roughening Tool (DD+RT)

3 Updated: Jul-
9 20
Hammer Drilling:
Manual cleaning (MC)
for drill diameters d0 ≤ 20 mm and drill hole depth h0 ≤ 10∙d.

Hammer Drilling:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and
drill hole depths h0 ≤ 20∙d.

Diamond cored holes:

Compressed air cleaning (CAC)
for all drill hole diameters d0 and
drill hole depths h0 .

Diamond cored holes with Hilti

roughening tool:
Compressed air cleaning (CAC)
for all drill hole diameters d0 and
drill hole depths h0 .

Injection system preparation.

Injection method for drill hole

depth hef ≤ 250 mm.

Injection method for drill hole

depth hef > 250mm.

Updated: Jul- 4
20 0
 Injection method for
overhead application.

Setting element, observe working

time “twork”.

Setting element for overhead

applications, observe working time
“twork”.

Apply full load only after curing

time “tcure“.

4 Updated: Jul-
1 20
Updated: Jul- 4
20 2