0% found this document useful (0 votes)
15 views76 pages

Seat

The document provides detailed information on the body interior systems of a vehicle, including precautions for working with the Supplemental Restraint System (SRS), power seat systems, lumbar support systems, and heated seat systems. It includes sections on system descriptions, component parts, wiring diagrams, and installation/removal procedures. Additionally, it emphasizes safety precautions when handling electrical components and tools during maintenance and repair work.

Uploaded by

syed saqib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
15 views76 pages

Seat

The document provides detailed information on the body interior systems of a vehicle, including precautions for working with the Supplemental Restraint System (SRS), power seat systems, lumbar support systems, and heated seat systems. It includes sections on system descriptions, component parts, wiring diagrams, and installation/removal procedures. Additionally, it emphasizes safety precautions when handling electrical components and tools during maintenance and repair work.

Uploaded by

syed saqib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 76

BODY INTERIOR

SECTION SE SEAT
B

E
CONTENTS
PRECAUTION ............................................... 3 LUMBAR SUPPORT SYSTEM : System Descrip- F
tion ...........................................................................11
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System HEATED SEAT SYSTEM ..........................................11
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- HEATED SEAT SYSTEM : System Description ......11
SIONER" ................................................................... 3
Precautions Necessary for Steering Wheel Rota-
WIRING DIAGRAM ...................................... 12
H
tion After Battery Disconnection ................................ 3 POWER SEAT CONTROL SYSTEM ................ 12
Precautions for Removing Battery Terminal ............. 4
Precaution for Work .................................................. 4 LHD ............................................................................12
LHD : Wiring Diagram ..............................................12 I
PREPARATION ............................................ 6
RHD ............................................................................16
PREPARATION ................................................... 6 RHD : Wiring Diagram .............................................17
Commercial Service Tools ........................................ 6 SE
LUMBAR SUPPORT SYSTEM ......................... 22
CLIP LIST ............................................................ 7 Wiring Diagram ........................................................22
Clip List ..................................................................... 7 K
HEATED SEAT SYSTEM .................................. 27
SYSTEM DESCRIPTION .............................. 8 Wiring Diagram ........................................................27

COMPONENT PARTS ........................................ 8 SYMPTOM DIAGNOSIS .............................. 30 L

POWER SEAT SYSTEM ............................................. 8 SQUEAK AND RATTLE TROUBLE DIAG-


POWER SEAT SYSTEM : Component Parts Lo- NOSES .............................................................. 30 M
cation ......................................................................... 8 Work Flow ................................................................30
Inspection Procedure ...............................................32
LUMBAR SUPPORT SYSTEM .................................... 8
Diagnostic Work Sheet ............................................34
LUMBAR SUPPORT SYSTEM : Component N
Parts Location ........................................................... 8 REMOVAL AND INSTALLATION ............... 36
HEATED SEAT SYSTEM ............................................ 9
FRONT SEAT (POWER SEAT) ........................ 36 O
HEATED SEAT SYSTEM : Component Parts Lo-
Exploded View .........................................................36
cation ......................................................................... 9
Removal and Installation .........................................37
Power Seat Switch .................................................. 10
Lumbar Support Switch ........................................... 10 SEATBACK ................................................................38 P
SEATBACK : Disassembly and Assembly ..............38
SYSTEM .............................................................11
SEAT CUSHION ........................................................40
POWER SEAT SYSTEM ........................................... 11
SEAT CUSHION : Disassembly and Assembly .......40
POWER SEAT SYSTEM : System Description ...... 11
SEAT CUSHION FINISHER .......................................43
LUMBAR SUPPORT SYSTEM .................................. 11

SE-1
SEAT CUSHION FINISHER : Disassembly and SEAT CUSHION ........................................................ 66
Assembly ................................................................ 43 SEAT CUSHION : Disassembly and Assembly ...... 67

FRONT SEAT (MANUAL SEAT) ....................... 46 REAR SEAT (JUMP SEAT) .............................. 69
Exploded View ........................................................ 46 Exploded View ........................................................ 69
Removal and Installation ........................................ 48 Removal and Installation ......................................... 69

SEATBACK ............................................................... 49 SEATBACK ............................................................... 71


SEATBACK : Disassembly and Assembly .............. 49 SEATBACK : Disassembly and Assembly .............. 71

SEAT CUSHION ........................................................ 52 SEAT CUSHION ........................................................ 71


SEAT CUSHION : Disassembly and Assembly ...... 52 SEAT CUSHION : Disassembly and Assembly ...... 71

SEAT CUSHION FINISHER ...................................... 55 POWER SEAT SWITCH .................................... 73


SEAT CUSHION FINISHER : Disassembly and Removal and Installation ......................................... 73
Assembly ................................................................ 55
LUMBAR SUPPORT SWITCH .......................... 75
REAR SEAT (BENCH SEAT) ............................ 59 Removal and Installation ......................................... 75
Exploded View ........................................................ 59
Removal and Installation ........................................ 60 HEATED SEAT SWITCH ................................... 76
Removal and Installation ......................................... 76
SEATBACK ............................................................... 64
SEATBACK : Disassembly and Assembly .............. 64

SE-2
PRECAUTIONS
< PRECAUTION >
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000012139211

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, it is recommended that all maintenance E
and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
F
see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery or batteries, and wait at least 3 minutes before performing any service. SE
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000015379514

K
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables. L
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing M
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro- N
cedure below before starting the repair operation.
OPERATION PROCEDURE
O
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position. P
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.

SE-3
PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
Precautions for Removing Battery Terminal INFOID:0000000012139212

When disconnecting the battery terminal, pay attention to the following.


• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:

BR08DE : 4 minutes V9X engine : 4 minutes


D4D engine : 20 minutes YD25DDTi : 2 minutes
HR09DET : 12 minutes YS23DDT : 4 minutes
HRA2DDT : 12 minutes YS23DDTT : 4 minutes
K9K engine : 4 minutes ZD30DDTi : 60 seconds
SEF289H
M9R engine : 4 minutes ZD30DDTT : 60 seconds
R9M engine : 4 minutes
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Precaution for Work INFOID:0000000011365868

• When removing or disassembling each component, be careful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component
with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and keep them.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After re-installation is completed, be sure to check that each part works normally.
• Follow the steps below to clean components.
- Water soluble foul: Dip a soft cloth into lukewarm water, and wring the water out of the cloth to wipe the
fouled area.
Then rub with a soft and dry cloth.
- Oily foul: Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%), and wipe
the fouled area.
Then dip a cloth into fresh water, and wring the water out of the cloth to wipe the detergent off. Then rub with
a soft and dry cloth.

SE-4
PRECAUTIONS
< PRECAUTION >
• Never use organic solvent such as thinner, benzene, alcohol, and gasoline.
• For genuine leather seats, use a genuine leather seat cleaner. A

SE

SE-5
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010436856

Tool name Description

Engine ear Locates the noise

SIIA0995E

Remover tool Removes the clips, pawls and metal clips

JMKIA3050ZZ

SE-6
CLIP LIST
< PREPARATION >
CLIP LIST
A
Clip List INFOID:0000000010436863

SE

JMJIA3734GB

SE-7
COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
COMPONENT PARTS
POWER SEAT SYSTEM
POWER SEAT SYSTEM : Component Parts Location INFOID:0000000011103635

JMJIB0485ZZ

No. Component Function


With the power supplied from power seat switch, operates the forward and backward
Reclining motor
movement of seatback.
With the power supplied from power seat switch, operates the up and down movement of
Lifting motor (rear)
seat cushion.
Power seat switch Refer to SE-10, "Power Seat Switch".
With the power supplied from power seat switch, operates the up and down movement of
Lifting motor (front)
seat cushion.
With the power supplied from power seat switch, operates the forward and backward slide
Sliding motor
of seat.

LUMBAR SUPPORT SYSTEM


LUMBAR SUPPORT SYSTEM : Component Parts Location INFOID:0000000011103636

JMJIB0486ZZ

No. Component Function


Lumbar support switch Refer to SE-10, "Lumbar Support Switch".
With the power supplied from lumbar support switch, operates forward and backward move-
Lumbar support motor
ment of seatback support.

SE-8
COMPONENT PARTS
< SYSTEM DESCRIPTION >
HEATED SEAT SYSTEM
A
HEATED SEAT SYSTEM : Component Parts Location INFOID:0000000011793299

SE

L
JMJIB0786ZZ

The inside of front seat M

No. Component Function


Heated seat switch changes ON/OFF operation and HIGH/LOW operation, and supplies N
Heated seat switch
power source to heated seats.
Seat heater is located inside of seat cushion and seat back, and operates with power source
Seat heater
provided via heated seat switch. O

SE-9
COMPONENT PARTS
< SYSTEM DESCRIPTION >
Power Seat Switch INFOID:0000000011103640

Built-in reclining switch, sliding switch and lifting switch, controls the
power supplied to each motor.

JMJIB0484ZZ

Lumbar Support Switch INFOID:0000000011103641

Controls the power supplied to lumbar support motor.

JMJIA8663ZZ

SE-10
SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM
A
POWER SEAT SYSTEM
POWER SEAT SYSTEM : System Description INFOID:0000000011103651
B
Power seat can be operated regardless of the ignition switch position, because power supply is always sup-
plied to power seat switch.
SLIDING OPERATION C
While operating the sliding switch located in power seat switch, sliding motor operates and makes possible the
seat front and back position adjustment.
D
RECLINING OPERATION
While operating the reclining switch located in power seat switch, reclining motor operates and makes possi-
ble the seatback forward and backward position adjustment.
E
LIFTING OPERATION
While operating the lifting switch located in power seat switch, lifting motor operates and makes possible the
seat cushion up and down position adjustment.
F
LUMBAR SUPPORT SYSTEM
LUMBAR SUPPORT SYSTEM : System Description INFOID:0000000011103652

G
• Lumbar support can operate regardless of the ignition switch position, because power supply is always sup-
plied to lumber support switch.
• While operating the lumbar support switch, lumbar support motor operates which allows forward and back- H
ward operation of seatback support.
HEATED SEAT SYSTEM
HEATED SEAT SYSTEM : System Description INFOID:0000000011793301
I

• Heated seat is a system that operates when ignition switch is in ON or START position.
• Heated seat switch changes ON/OFF operation and HIGH/LOW mode of heated seat system. SE
• Heated seat switch has HIGH/LOW indicators which indicates the system operation condition.

SE-11
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
POWER SEAT CONTROL SYSTEM
LHD
LHD : Wiring Diagram INFOID:0000000011103660

JRJWC9564GB

SE-12
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9564GB

SE-13
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

JRJWD9565GB

SE-14
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9566GB

SE-15
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

JRJWD9567GB

RHD

SE-16
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >
RHD : Wiring Diagram INFOID:0000000011793304

SE

JRJWC9569GB
P

SE-17
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

JRJWD9568GB

SE-18
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9569GB

SE-19
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

JRJWD9570GB

SE-20
POWER SEAT CONTROL SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9571GB

SE-21
LUMBAR SUPPORT SYSTEM
< WIRING DIAGRAM >
LUMBAR SUPPORT SYSTEM
Wiring Diagram INFOID:0000000011103662

JRJWC9577GB

SE-22
LUMBAR SUPPORT SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9574GB

SE-23
LUMBAR SUPPORT SYSTEM
< WIRING DIAGRAM >

JRJWD9575GB

SE-24
LUMBAR SUPPORT SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9576GB

SE-25
LUMBAR SUPPORT SYSTEM
< WIRING DIAGRAM >

JRJWD9577GB

SE-26
HEATED SEAT SYSTEM
< WIRING DIAGRAM >
HEATED SEAT SYSTEM
A
Wiring Diagram INFOID:0000000011793302

SE

P
JRJWC9574GB

SE-27
HEATED SEAT SYSTEM
< WIRING DIAGRAM >

JRJWD9572GB

SE-28
HEATED SEAT SYSTEM
< WIRING DIAGRAM >

SE

JRJWD9573GB

SE-29
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow INFOID:0000000010436938

SBT842

CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
the customer's comments; refer to SE-34, "Diagnostic Work Sheet". This information is necessary to duplicate
the conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by a test drive with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that a technician
may judge as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE

SE-30
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to A
duplicate the same conditions when the repair is reconfirmed.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
B
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”. C
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. D
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE E
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Engine Ear or mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: F
• Removing the components in the area that is are suspected to be the cause of the noise.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise. G
• Tapping or pushing/pulling the component that is are suspected to be the cause of the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• Feeling for a vibration by hand by touching the component(s) that is are suspected to be the cause of the H
noise.
• Placing a piece of paper between components that is are suspected to be the cause of the noise.
• Looking for loose components and contact marks. I
Refer to SE-32, "Inspection Procedure".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely. SE
• If the cause is insufficient clearance between components:
- Separate components by repositioning or loosening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure- K
thane tape. These insulators are available through the authorized Nissan Parts Department.
CAUTION:
Never use excessive force as many components are constructed of plastic and may be damaged.
NOTE: L
• URETHANE PADS
Insulates connectors, harness, etc.
• INSULATOR (Foam blocks) M
Insulates components from contact. Can be used to fill space behind a panel.
• INSULATOR (Light foam block)
• FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications. N
The following materials, not available through NISSAN Parts Department, can also be used to repair
squeaks and rattles.
• UHMW(TEFLON) TAPE O
Insulates where slight movement is present. Ideal for instrument panel applications.
• SILICONE GREASE
Used in place of UHMW tape that is be visible or does not fit.
Note: Will only last a few months. P
• SILICONE SPRAY
Used when grease cannot be applied.
• DUCT TAPE
Used to eliminate movement.
CONFIRM THE REPAIR

SE-31
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Inspection Procedure INFOID:0000000010436939

Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. Cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Never use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the recheck
of repair becomes impossible.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the following:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks to
repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition look for the following:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking

SE-32
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape. A
SEATS
When isolating seat noise it is important to note the position the seat is in and the load placed on the seat
when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the B
noise.
Cause of seat noise include:
1. Headrest rods and holder C
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con- D
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
E
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include: F
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors G
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
H
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
I
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

SE

SE-33
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >
Diagnostic Work Sheet INFOID:0000000010436940

LAIA0072E

SE-34
SQUEAK AND RATTLE TROUBLE DIAGNOSES
< SYMPTOM DIAGNOSIS >

SE

PIIB8742E

SE-35
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
FRONT SEAT (POWER SEAT)
Exploded View INFOID:0000000010587678

JMJIB0874GB

Headrest Headrest holder (lock) Headrest holder (free)


*1 *1 Outside finisher rear lower
Rear leg cover inner side Rear leg cover outer side
Seat cushion inside finisher outer
Side air bag module*1 side
Lumber support switch

Seat cushion outside finisher outer


Power seat switch Seat frame assembly
side
Front leg cover outer side*1 Seat harness Seat cushion pad
Seat cushion trim Seat belt buckle*2 Seat back pad
Seatback trim Locate pin seal Seat cushion inside finisher inner
side

SE-36
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
Seat cushion outside finisher inner
side A
: Always replace after every disassembly

: N·m (kg-m, in-lb)


B
: N·m (kg-m, ft-lb)

*1: If equipped.
C
*2: Tighten together with seat belt buckle. Refer to SB-38, "SEAT BELT BUCKLE : Exploded View".

Removal and Installation INFOID:0000000010587679

D
DANGER:
• Before servicing, push ignition switch OFF, disconnect battery negative terminal and then wait for at
least 3 minutes (discharges electricity held in the additional power supply circuit of the air bag diag- E
nosis sensor unit).
• Never use air tools or electric tools for servicing (prevents the air bag diagnosis sensor unit from
activating unexpectedly due to vibration).
CAUTION: F
When removing and installing, use shop cloths to protect parts from damage.
REMOVAL
G
1. Remove headrest.
2. Slide seat to the frontmost position.
3. Disengage leg cover fixing pawls, and then remove leg cover (if equipped). H
• Rear outer side

: Pawl
I

SE

K
JMJIB0791ZZ

• Rear inner side L


: Pawl

JMJIB0792ZZ
O

SE-37
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
• Front outer side

: Pawl

JMJIB0783ZZ

4. Remove front seat rear fixing bolts.


5. Slide seat to the rearmost position.
6. Remove front seat front fixing bolts.
7. Disconnect seat cushion lower harness connector and remove harness fixing clips.
CAUTION:
Before performing removal operation, check the installation position of harness connectors and
harness fixing clips.
NOTE:
When disassembling the seat cushion or seat cushion finisher, move the seat lifter to the highest level.
8. Remove front seat from the vehicle.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Before tightening bolts, check that the carpet is not caught in bolt holes on mounting portion.
• Always fix the harness fixing clip in position.
• When installing, tighten fixing bolts according to the numeri-
cal order 1→4 indicated as shown in the figure, starting from
front inner fixing bolt.

JMJIB0784ZZ

SEATBACK
SEATBACK : Disassembly and Assembly INFOID:0000000010587680

CAUTION:
When removing, always use a remover tool that is made of plastic to prevent damage to the parts.
DISASSEMBLY
1. Disengage seatback fixing rubber band .

JMJIB0929ZZ

SE-38
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
2. Disengage side air bag harness connector and harness fixing clips from under the seat (if equipped).
A
3. Disengage seatback trim fixing retainer .

D
JMJIB0875ZZ

4. Release seatback fasteners .


E

JSJIA0351ZZ
H
5. Disconnect seat lumber support harness connector .

SE

K
JSJIA0350ZZ

6. Remove seatback trim fixing hog rings . L

JSJIA0352ZZ
O
7. Remove headrest holder.
CAUTION:
Before installing headrest holder check its orientation (front/rear and right/left). P

SE-39
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
Remove the headrest holder by raising it while pinching the
pawls from the bottom of the headrest holder.

PIIB4084J

8. Disengage side air bag harness fixing clip from seat frame assembly and remove side air bag module fix-
ing nuts (if equipped).
9. Disconnect heated seat harness connector of seatback side (if equipped).
10. Remove seatback trim and seatback pad as a set.

JSJIA0353ZZ

11. Pull out side air bag module from inner cloth (reinforcement
cloth).
CAUTION:
• Note how the part is installed for reference during assem-
bly.
• About the caution of the side air bag module handling,
refer to SR-30, "Removal and Installation".

JMJIB0334ZZ

12. Remove hog rings, and then separate seatback trim and seatback pad.
CAUTION:
Before performing separating operation, check the installation position of hog rings.
ASSEMBLY
Note the following items, and then assemble in the reverse order of disassembly.
CAUTION:
• For hog ring that is removed or crimped unsuccessfully, fix it by using a new hog ring. (Never reuse
hog ring.)
• Always install the hog rings in position.
• When installing the side air bag module, check that the inner cloth (reinforcement cloth) is not
caught in bolt hole.
• Note the following for side air bag module fixing nuts.
- Always use new fixing nuts (prevents the nut from loosening).
- Never tighten nuts twice (prevents improper torque).
SEAT CUSHION
SEAT CUSHION : Disassembly and Assembly INFOID:0000000010589772

CAUTION:
When removing, always use a remover tool that is made of plastic to prevent damage to the parts.
SE-40
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
DISASSEMBLY
1. Disengage seatback fixing rubber band . A

D
JMJIB0929ZZ

2. Disconnect heated seat harness connector of seat cushion side (if equipped).
a. Disengage seat cushion trim fixing retainer . E

JMJIB0875ZZ
H

b. Release seatback fasteners .


I

SE

JSJIA0351ZZ

L
c. Disconnect heated seat harness connector of seat cushion side.
3. Disengage seat cushion trim fixing clip .
M

JMJIB0876ZZ

P
4. Remove seat belt buckle from seat frame assembly.
• King Cab: Refer to SB-22, "SEAT BELT BUCKLE : Removal and Installation".
• Double Cab: Refer to SB-38, "SEAT BELT BUCKLE : Removal and Installation".

SE-41
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
5. Disengage seat cushion retainer from seat cushion outside
finisher inner side .

JSJIA0316ZZ

6. Remove seat cushion outside finisher outer side. Refer to SE-43, "SEAT CUSHION FINISHER : Disas-
sembly and Assembly".
7. Disengage seat cushion retainers .

JSJIA0360ZZ

8. Remove seat cushion trim and seat cushion pad as a set.

JSJIA0358ZZ

9. Remove hog rings, and separate the seat cushion trim and seat cushion pad.
CAUTION:
Before performing separating operation, check the installation position of hog rings.
ASSEMBLY
Note the following items, and then assemble in the reverse order of disassembly.
CAUTION:

SE-42
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
• For hog ring that is removed or crimped unsuccessfully, fix it by using a new hog ring. (Never reuse
hog ring.) A
• Always install the hog rings in position.
SEAT CUSHION FINISHER
B
SEAT CUSHION FINISHER : Disassembly and Assembly INFOID:0000000012022310

CAUTION:
When removing, always use a remover tool that is made of plastic to prevent damage to the parts. C
DISASSEMBLY
Seat Cushion Outside Finisher D
Seat cushion outside finisher outer side
1. Remove seat cushion outside finisher outer side fixing screw .
E

JMJIB0877ZZ
H
2. Disengage seat cushion outside finisher outer side fixing pawls
and clips.
I
: Clip

: Pawl
SE

K
JMJIB0878ZZ

L
3. Disengage harness clip, disconnect harness connector , ,
and then remove seat cushion outside finisher outer side.

: Clip M

O
JMJIB0879ZZ

Seat cushion outside finisher inner side


P

SE-43
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
1. Disengage seat cushion trim fixing clip .

JMJIB0876ZZ

2. Remove seat belt buckle from seat frame assembly.


- King Cab: Refer to SB-22, "SEAT BELT BUCKLE : Removal and Installation".
- Double Cab: Refer to SB-38, "SEAT BELT BUCKLE : Removal and Installation".
3. Disengage seat cushion retainer , from seat cushion out-
side finisher inner side .

JSJIA0316ZZ

4. Disengage seat cushion outside finisher inner side fixing pawls


and clip, and then remove seat cushion outside finisher inner
side.

: Clip
: Pawl

JMJIB0880ZZ

Seat Cushion Inside Finisher


1. Remove seatback. Refer to SE-38, "SEATBACK : Disassembly and Assembly".
2. Remove seat cushion. Refer to SE-40, "SEAT CUSHION : Disassembly and Assembly".
3. Remove seat cushion inside finisher outer/inner side , from seat frame assembly .
• Seat cushion inside finisher outer side

JSJIA0311ZZ

SE-44
FRONT SEAT (POWER SEAT)
< REMOVAL AND INSTALLATION >
• Seat cushion inside finisher inner side
A

JSJIA0312ZZ

D
Outside Finisher Rear Lower
1. Remove seat cushion outside finisher outer side.
2. Disengage outside finisher rear lower fixing pawls, according E
to the numerical order 1→2 as shown by arrows in the figure.

: Pawl F

H
JSJIA0319ZZ

ASSEMBLY
Assemble in the reverse order of disassembly. I

SE

SE-45
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
FRONT SEAT (MANUAL SEAT)
Exploded View INFOID:0000000010588715

Captain seat

JMJIB0881GB

Headrest Headrest holder (lock) Headrest holder (free)


*1 *1 Outside finisher rear lower
Rear leg cover inner side Rear leg cover outer side
Side air bag module*1 Reclining lever knob Lifter knob cap
Seat cushion outside finisher outer Seat cushion inside finisher outer
Lifter lever
side side
Seat cushion inside finisher inner
Seat frame assembly Locate pin seal
side
Seat cushion outside finisher inner
side Seat belt buckle*2 Seat cushion pad*3

Seat cushion trim*3 Seatback pad Seatback trim


Center seat belt tongue*1, *2
: Always replace after every disassembly.

SE-46
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
: N·m (kg-m, in-lb)
A
: N·m (kg-m, ft-lb)

*1: If equipped.
B
*2: Tighten together with seat belt buckle and seat belt tongue. Refer to the following.
• Single Cab: Refer to SB-12, "SEAT BELT BUCKLE AND TONGUE : Exploded View".
• King Cab: Refer to SB-22, "SEAT BELT BUCKLE : Exploded View".
• Double Cab: Refer to SB-38, "SEAT BELT BUCKLE : Exploded View".
C
*3: Never disassembly passenger seat cushion trim and passenger seat cushion pad for with occupant sensor.

Bench seat D

SE

N
JMJIB0777GB

Seatback trim Seatback pad Seat cushion trim O


Seat cushion pad Seat cushion frame Undertray*
Reclining knob Snap ring Side finisher outer
Spacer Seatback frame Headrest holder (lock) P
Headrest Headrest holder (free) Side finisher inner

: N·m (kg-m, ft-lb)

*: If equipped.

SE-47
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
Removal and Installation INFOID:0000000010589197

DANGER:
• Before servicing, push ignition switch OFF, disconnect battery negative terminal and then wait for at
least 3 minutes (discharges electricity held in the additional power supply circuit of the air bag diag-
nosis sensor unit).
• Never use air tools or electric tools for servicing (prevents the air bag diagnosis sensor unit from
activating unexpectedly due to vibration).
CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
REMOVAL
1. Remove headrest.
2. Slide seat to the frontmost position.
3. Disengage leg cover fixing pawls, and then remove leg cover (if equipped).
• Rear outer side

: Pawl

JMJIB0791ZZ

• Rear inner side (without center seat belt)

: Pawl

JMJIB0792ZZ

4. Remove front seat rear fixing bolts.


5. Remove rear leg cover inner side fixing pawls, and then remove
rear leg cover inner side (with center seat belt).

: Pawl

JMJIB0882ZZ

6. Slide seat to the rearmost position.


7. Remove front seat front fixing bolts.
8. Disconnect seat cushion lower harness connector and remove harness fixing clips.
CAUTION:
Before performing removal operation, check the installation position of harness connectors and
harness fixing clips.
9. Remove front seat from the vehicle.
SE-48
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
INSTALLATION
Note the following items, and then install in the reverse order of removal. A
CAUTION:
• Before tightening bolts, check that the carpet is not caught in bolt holes on mounting portion.
• Always fix the harness fixing clip in position. B
• When installing, tighten fixing bolts according to the numerical order 1→4 indicated as shown in the
figure.
- Captain seat
C

JMJIB0785ZZ
F
- Bench seat

JMJIB0778ZZ

SE
SEATBACK
SEATBACK : Disassembly and Assembly INFOID:0000000010589462
K
CAUTION:
When removing, always use a remover tool that is made of plastic to prevent damage to the parts.
L
DISASSEMBLY
Captain Seat
1. Disengage seatback fixing rubber band . M

JMJIB0929ZZ P

2. Disengage side air bag harness connector and harness fixing clips from under seat (if equipped).

SE-49
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
3. Disengage seatback trim fixing retainer .

JMJIB0875ZZ

4. Release seatback fasteners .

JSJIA0351ZZ

5. Remove seatback trim fixing hog rings .

JSJIA0352ZZ

6. Remove headrest holder.


CAUTION:
Before installing headrest holder check its orientation (front/rear and right/left).
Remove the headrest holder by raising it while pinching the
pawls from the bottom of the headrest holder.

PIIB4084J

7. Disengage side air bag harness fixing clip from seat frame assembly and remove side air bag module fix-
ing nuts (if equipped).
8. Disconnect heated seat harness connector of seatback side (if equipped).

SE-50
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
9. Remove seatback trim and seatback pad as a set.
A

JSJIA0354ZZ

D
10. Pull out side air bag module from inner cloth (reinforcement
cloth).
CAUTION:
E
• Note how the part is installed for reference during assem-
bly.
• About the caution of the side air bag module handling,
refer to SR-30, "Removal and Installation". F

G
JMJIB0334ZZ

11. Remove hog rings, and then separate seatback trim and seatback pad.
H
CAUTION:
Before performing separating operation, check the installation position of hog rings.
Bench Seat
I
1. Fold down the seatback in order to remove the side finisher inner/outer.
2. Pull out snap ring, and then remove reclining lever.
SE

JMJIB0930ZZ

M
3. Remove side finisher fixing screw , and then remove side fin-
isher inner/outer.
N

P
JMJIB0931ZZ

SE-51
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
4. Remove seatback fixing bolts , and then remove seatback.

JMJIB0932ZZ

5. Disengage seatback trim fixing retainer, and then open the hook-and-loop fasteners.
6. Remove headrest holders.
CAUTION:
Before installing headrest holder, check its orientation (front/rear and right/left).
Remove the headrest holder by raising it while pinching the
pawls from the bottom of the headrest holder.

PIIB4084J

7. Remove seatback trim and seatback pad as a set.


8. Remove hog rings, and then separate the seatback trim and seatback pad.
CAUTION:
Before performing separating operation, check the installation position of hog rings.
ASSEMBLY
Note the following items, and then assemble in the reverse order of disassembly.
CAUTION:
• For hog ring that is removed or crimped unsuccessfully, fix it by using a new hog ring. (Never reuse
hog ring.)
• Always install the hog rings in position.
• When installing the side air bag, check that the inner cloth (reinforcement cloth) is not caught in bolt
hole.
• Note the following for side air bag module fixing nuts.
- Always use new fixing nuts (prevents the nut from loosening).
- Never tighten nuts twice (prevents improper torque).
SEAT CUSHION
SEAT CUSHION : Disassembly and Assembly INFOID:0000000010589710

CAUTION:
• When removing, always use a remover tool that is made of plastic to prevent damage to the parts.
DISASSEMBLY
Captain Seat

SE-52
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
1. Disengage seatback fixing rubber band .
A

JMJIB0929ZZ

D
2. Disconnect occupant sensor harness connector (if equipped).
3. Disconnect heated seat harness connector of seat cushion side (if equipped).
a. Disengage seat back retainer . E

JMJIB0875ZZ H

b. Release seatback fasteners .


I

SE

JSJIA0351ZZ

L
c. Disconnect heated seat harness connector.
4. Disengage seat cushion trim fixing clip .
M

JMJIB0876ZZ

5. Remove seat belt buckle from seat frame assembly. Refer to the following. P
• Single Cab: Refer to SB-13, "SEAT BELT BUCKLE AND TONGUE : Removal and Installation".
• King Cab: Refer to SB-22, "SEAT BELT BUCKLE : Removal and Installation".
• Double Cab: Refer to SB-38, "SEAT BELT BUCKLE : Removal and Installation".

SE-53
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
6. Disengage seat cushion retainer from seat cushion outside
finisher inner side .

JSJIA0316ZZ

7. Remove seat cushion outside finisher outer side. Refer to SE-55, "SEAT CUSHION FINISHER : Disas-
sembly and Assembly".
8. Using a remover tool (A), disengage seat cushion trim fixing clip
.
CAUTION:
Apply protective tape (C) to remover tool.

JSJIA0355ZZ

9. Disengage seat cushion retainers .

JSJIA0362ZZ

SE-54
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
10. Remove seat cushion trim and seat cushion pad as a set.
A

JSJIA0370ZZ

D
11. Remove hog rings, and separate the seat cushion trim and seat cushion pad (without occupant sensor).
CAUTION:
• Never disassembly passenger seat cushion trim and passenger seat cushion pad for with occu-
E
pant sensor.
• Before performing separating operation, check the installation position of hog rings.
Bench Seat
F
1. Remove undertray (if equipped).
2. Remove seatback. Refer to SE-49, "SEATBACK : Disassembly and Assembly".
3. Disengage seat cushion trim fixing retainers, and then remove seat cushion trim and seat cushion pad as G
a set.
4. Remove hog rings, and then separate the seat cushion trim and seat cushion pad.
CAUTION: H
Before performing separating operation, check the installation position of hog rings.
ASSEMBLY
Note the following items, and then assemble in the reverse order of disassembly. I
CAUTION:
• For hog ring that is removed or crimped unsuccessfully, fix it by using a new hog ring. (Never reuse
hog ring.) SE
• Always install the hog rings in position.
SEAT CUSHION FINISHER
SEAT CUSHION FINISHER : Disassembly and Assembly INFOID:0000000012022400
K

CAUTION:
When removing, always use a remover tool that is made of plastic to prevent damage to the parts. L
DISASSEMBLY
Seat Cushion Outside Finisher
M
Seat cushion outside finisher outer side
1. Remove reclining lever knob according to the numerical order
1→2 as shown by arrows in the figure. N
CAUTION:
Never reuse after disassembly.
O

JSJIA0332ZZ

2. Remove lifter lever (driver seat only).

SE-55
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
- Using a remover tool (A), disengage lifter knob cap fixing
pawls, and then remove lifter knob cap.
CAUTION:
Apply protective tape (B) to remover tool.

: Pawl

JSJIA0333ZZ

- Remove fixing screws , and then remove lifter lever .

JSJIA0334ZZ

3. Apply protective tape (A) on the parts to protect it from damage.

JSJIA0337ZZ

4. Disengage seat cushion outside finisher outer side fixing pawls


and clips.

: Clip
: Pawl

JMJIB0883ZZ

SE-56
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
5. Slide the seat cushion outside finisher outer side, and then
remove the seat cushion outside finisher outer side. A

: Fixing portion
B

JMJIB0884ZZ

D
Seat cushion outside finisher inner side
1. Disengage seat cushion trim fixing clip .
E

JMJIB0876ZZ

H
2. Remove seat belt buckle from seat frame assembly. Refer to the following.
- Single Cab: Refer to SB-13, "SEAT BELT BUCKLE AND TONGUE : Removal and Installation".
- King Cab: Refer to SB-22, "SEAT BELT BUCKLE : Removal and Installation". I
- Double Cab: Refer to SB-38, "SEAT BELT BUCKLE : Removal and Installation".
3. Disengage seat cushion retainer , from seat cushion inner
finisher .
SE

JSJIA0316ZZ

M
4. Disengage outside finisher inner side fixing pawls, clip, and then
remove seat cushion outside finisher inner side.

: Clip N

: Pawl

P
JMJIB0880ZZ

Seat Cushion Inside Finisher


1. Remove seatback. Refer to SE-49, "SEATBACK : Disassembly and Assembly".
2. Remove seat cushion. Refer to SE-52, "SEAT CUSHION : Disassembly and Assembly".
3. Remove seat cushion inside finisher outer/inner side , from seat frame assembly .

SE-57
FRONT SEAT (MANUAL SEAT)
< REMOVAL AND INSTALLATION >
• Seat cushion inside finisher outer side

JSJIA0311ZZ

• Seat cushion inside finisher inner side

JSJIA0312ZZ

Outside Finisher Rear Lower


1. Remove seat cushion outside finisher outer side.
2. Lift the seat to highest level.
3. Disengage seat cushion outside finisher rear lower fixing
pawls, according to the numerical order 1→2 as shown by
arrows in the figure.

: Pawl

JSJIA0319ZZ

ASSEMBLY
Assemble in the reverse order of disassembly.

SE-58
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
REAR SEAT (BENCH SEAT)
A
Exploded View INFOID:0000000012022457

SE
JMJIB0885GB

Seatback trim Seatback pad Hinge cover RH K


Seat cushion trim Seat cushion pad Pin
Cushion strap Push nut Seat cushion frame
L
Bush Hinge cover LH Seatback frame
Headrest holder (lock) Headrest holder (free) Headrest
Side tether anchor Center tether anchor/Strap Locking washer M
Bush

: N·m (kg-m, ft-lb)


N

SE-59
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
PRC Model

JSJIA1455GB

Seatback trim Seatback pad Seat cushion trim


Seat cushion pad Bush Seatback frame
Headrest holder (lock) Headrest holder (free) Headrest

: N·m (kg-m, ft-lb)

Removal and Installation INFOID:0000000012022458

CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
REMOVAL
1. Remove headrest.
2. Remove center seat belt outer anchor fixing bolt, and then pull out from between the seat cushion and
seatback. (if equipped). Refer to SB-43, "SEAT BELT RETRACTOR : Removal and Installation".
3. Fold up the seat cushion , and then hook the cushion strap
to the center tether anchor/strap.

JSJIA0268ZZ

SE-60
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
4. Remove rear seat assembly fixing bolts .
A

JMJIB0886ZZ

D
5. Release the cushion strap from center tether anchor/strap.
6. Remove the seatback form anchor according to the numer-
ical order 1→2 as shown in the figure, and then remove seat E
assembly from vehicle.
CAUTION:
When removing rear seat assembly, 2 workers are required
to prevent it from dropping. F

JSJIA0309ZZ

H
7. Remove tether anchor/strap fixing bolt , and then remove
tether anchor/strap.
I

SE

K
JMJIB0887ZZ

PRC Model L
Seatback
CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
M
1. Remove headrest.
2. Remove seat cushion.
3. Remove seatback fixing screws . N

JSJIA1462ZZ

SE-61
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
4. Pull up the seat back and remove seat back from vehicle.

JSJIA1463ZZ

Hook

Seat Cushion
1. Lift up the front end portion of seat cushion and disengage seat cushion hook.
NOTE:
Insert your hand around the fastening part, lift it upwards and remove the seat cushion.
CAUTION:
Seat cushion wire close to engaging portion deforms, if excessive force is applied to seat cushion-
front end when removing seat cushion.To avoid the deformation, be careful to remove seat cushion
while applying force to close position,as much as possible, of engaging portion.

JSJIA1464ZZ

Seat cushion hook

2. Move out seat belt buckle from seat cushion and then remove
seat cushion.

JSJIA1465ZZ

SE-62
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
3. Remove seat cushion from vehicle.
A
INSTALLATION
Note the following item, and then install in the reverse order of removal.
CAUTION:
Before tightening bolts, check that the carpet is not caught in bolt holes on mounting portion. B
PRC Model
Seatback
C
1. Attach upper wire of seatback rear side to back panel hook .

F
JSJIA1467ZZ

2. Push the top surface of seatback by hand and confirm seatback


falls till the last. G

JSJIA1468ZZ
SE
3. Pull upper side of seatback to front and confirm wire joined to
back panel hook.
K

JSJIA1469ZZ

SE-63
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
4. Match the position with locate pin of RH side.

JSJIA1470ZZ

Locate pin

5. After mounting the seat, confirm the carpet is not jammed into seat leg.
6. Fix the seatback with bolts.
Seat Cushion
1. Place seat cushion on floor temporarily.
2. Pull out seat belt and buckle, place over the seat cushion.
3. Push the seat cushion behind.
4. Plug U-shaped wire of seat cushion into hook.
5. After mounting seat cushion, confirm seat belt buckle is on
the seat cushion.

JSJIA1466ZZ

SEATBACK
SEATBACK : Disassembly and Assembly INFOID:0000000012022459

DISASSEMBLY
1. Separate seatback and seat cushion.
a. Remove hinge cover according to the numerical order 1→2
as shown in the figure.

JSJIA0272ZZ

SE-64
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
b. Remove seatback fixing bolts , and then separate seatback
and seat cushion . A

JSJIA0301ZZ

D
2. Remove the hog rings form seatback frame .

G
JSJIA0271ZZ

3. Remove headrest holder. H


CAUTION:
Before installing headrest holder check its orientation (Front/rear and right/left).
Remove the headrest holder according to the numerical order
1→2 as shown by the arrow in the figure. I

SE

JSJIA0270ZZ
L
4. Remove seatback trim and pad from seatback as a set from seatback frame.
5. Remove hog rings, and then separate seatback trim and seatback pad.
CAUTION: M
Before performing separating operation, check the installation position of hog rings.
PRC Model
1. Remove seatback assembly. Refer to SE-60, "Removal and Installation". N

SE-65
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
2. Remove the seatback retainers .

JSJIA1471ZZ

3. Remove hog rings from seatback frame.

JSJIA1472ZZ

4. Remove head rest holder.


Use pincers, etc., to press up pawls as shown by the arrows inthe figure, remove headrest holder from
seatback.
CAUTION:
Before installing headrest holder check its orienta-
tion.(front/rear and right/left)

PIIB4084J

5. Remove seatback trim and pad from seatback as a set from seatback frame.
6. Remove hog rings and then seperate seatback trim and seatback pad.
ASSEMBLY
Note the following items, and then assemble in the reverse order to disassembly.
CAUTION:
• For hog ring that is removed or crimped unsuccessfully, fix using a new hog ring. (Never reuse hog
ring.)
• Always install the hog rings in position.
SEAT CUSHION
SE-66
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
SEAT CUSHION : Disassembly and Assembly INFOID:0000000012022460

A
DISASSEMBLY
1. Separate seatback and seat cushion.
B
a. Remove hinge cover according to the numerical order 1→2
as shown in the figure.

E
JSJIA0272ZZ

b. Remove seatback fixing bolts , and then separate seatback


and seat cushion . F

JSJIA0301ZZ
I
2. Release seat cushion fasteners .

SE

L
JSJIA0302ZZ

3. Disengage the seat cushion trim fixing retainer . M

JMJIB0933ZZ P
4. Remove seat cushion trim and pad as a set from seat cushion frame.
5. Remove the hog rings, and then separate the seat cushion trim and seat cushion pad.
CAUTION:
Before performing separating operation, check the installation position of hog rings.
PRC Model

SE-67
REAR SEAT (BENCH SEAT)
< REMOVAL AND INSTALLATION >
1. Remove hog rings and then separate the seat cushion trim and seat cushion pad.
CAUTION:
Before performing separating operation, check the installation position of hog rings.

JSJIA1473ZZ

JSJIA1474ZZ

ASSEMBLY
Note the following items, and then assemble in the reverse order of disassembly.
CAUTION:
• For hog ring that is removed or crimped unsuccessfully, fix using a new hog ring. (Never reuse hog
ring.)
• Always install the hog rings in position.

SE-68
REAR SEAT (JUMP SEAT)
< REMOVAL AND INSTALLATION >
REAR SEAT (JUMP SEAT)
A
Exploded View INFOID:0000000012022467

SE

L
JMJIB0863GB

Headrest holder bracket Headrest Headrest holder (lock) M


Headrest holder (free) Rear parcel shelf finisher Seatback trim
Seatback Hinge cover Seat cushion trim
Seat cushion
N

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb) O

Removal and Installation INFOID:0000000012022468

P
CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
REMOVAL
Seat

SE-69
REAR SEAT (JUMP SEAT)
< REMOVAL AND INSTALLATION >
1. Remove hinge cover fixing pawls, metal clips, and then remove
hinge cover.

: Pawl
: Metal clip

JMJIB0864ZZ

2. Remove seatback fixing bolt , and then remove seatback.

: Fixing portion

JMJIB0865ZZ

3. Remove seat cushion fixing bolts , and then remove seat


cushion.

: Fixing portion

JMJIB0866ZZ

Headrest holder Bracket


1. Remove headrest.
2. Pull out the headrest holder, and then remove headrest holder.
CAUTION:
• Before installing headrest holder, check its orientation
(front/rear and right/left).
• When installing the headrest holder, visually check the
headrest holder, then replace them with new parts if they
are damaged.

: Pawl

JMJIB0867ZZ

3. Remove rear parcel shelf finisher. Refer to INT-77, "Removal and Installation".

SE-70
REAR SEAT (JUMP SEAT)
< REMOVAL AND INSTALLATION >
4. Remove headrest holder bracket fixing bolts , and then
remove headrest holder bracket. A

JMJIB0868ZZ

D
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION: E
• When installing the headrest holder, visually check the headrest holder, then replace them with new
parts if they are damaged.
• When installing, tighten fixing bolts according to the numerical order 1→2 (1→4) as shown in the fig-
ure. F
- Seat cushion

I
JMJIB0869ZZ

SE
- Headrest holder bracket

M
JMJIB0870ZZ

SEATBACK N
SEATBACK : Disassembly and Assembly INFOID:0000000012022469

O
DISASSEMBLY
Disengage seatback trim fixing retainer, and then remove seatback trim.
ASSEMBLY P
Assemble in the reverse order to disassembly.
SEAT CUSHION
SEAT CUSHION : Disassembly and Assembly INFOID:0000000012022470

DISASSEMBLY
Disengage seat cushion trim fixing retainer, and then remove seat cushion trim.

SE-71
REAR SEAT (JUMP SEAT)
< REMOVAL AND INSTALLATION >
ASSEMBLY
Assemble in the reverse order of disassembly.

SE-72
POWER SEAT SWITCH
< REMOVAL AND INSTALLATION >
POWER SEAT SWITCH
A
Removal and Installation INFOID:0000000010587683

REMOVAL B
CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
C
1. Apply protective tape (A) on the parts to protect it from damage.

F
JSJIA0451ZZ

2. Using a remover tool (A) remove the sliding and lifting switch G
knob and reclining switch knob .

JSJIA0452ZZ
SE

3. Remove seat cushion outside finisher outer side. Refer to SE-43, "SEAT CUSHION FINISHER : Disas-
sembly and Assembly". K
4. Remove power seat switch fixing screws .

N
JSJIA0338ZZ

5. Disengage power seat switch fixing pawls, and then remove O


power seat switch from seat cushion outside finisher outer side
.
P
: Pawl

JSJIA0341ZZ

SE-73
POWER SEAT SWITCH
< REMOVAL AND INSTALLATION >
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
Always clamp the harness to the right place.

SE-74
LUMBAR SUPPORT SWITCH
< REMOVAL AND INSTALLATION >
LUMBAR SUPPORT SWITCH
A
Removal and Installation INFOID:0000000010587684

REMOVAL B
CAUTION:
When removing and installing, use shop cloths to protect parts from damage.
1. Remove seat cushion outside finisher outer side. Refer to SE-43, "SEAT CUSHION FINISHER : Disas- C
sembly and Assembly".
2. Disengage lumbar support switch fixing pawls, and then
remove lumbar support switch from seat cushion outside finisher D
outer side .

: Pawl
E

JSJIA0339ZZ

INSTALLATION G
Note the following items, and then install in the reverse order of removal.
CAUTION:
Always clamp the harness to the right place. H

SE

SE-75
HEATED SEAT SWITCH
< REMOVAL AND INSTALLATION >
HEATED SEAT SWITCH
Removal and Installation INFOID:0000000011793305

REMOVAL
CAUTION:
Never bend the pawls of switch bracket.
1. Remove cup holder. Refer to IP-53, "Removal and Installation".
2. Remove switch bracket fixing screws , and then remove
switch bracket from cup holder .

JMJIB0787ZZ

3. Disengage heated seat switch fixing pawls using a remover


tool (A), and then remove heated seat switch from switch
bracket.

: Pawl

JMJIB0788ZZ

INSTALLATION
Install in the reverse order of removal.

SE-76

You might also like