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BLDC MOTOR 1

The document provides detailed specifications for a permanent magnet motor, including rated output power of 1.5 kW, rated voltage of 48 V, and a maximum energy density of 230.45 kJ/m^3. It outlines various parameters such as losses, weights, and magnetic data, as well as the winding arrangement and transient FEA input data. The motor features a 3-phase, 2-layer winding with a total weight of 11.6841 kg and an efficiency of 55.28%.

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nebode5139
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0% found this document useful (0 votes)
7 views

BLDC MOTOR 1

The document provides detailed specifications for a permanent magnet motor, including rated output power of 1.5 kW, rated voltage of 48 V, and a maximum energy density of 230.45 kJ/m^3. It outlines various parameters such as losses, weights, and magnetic data, as well as the winding arrangement and transient FEA input data. The motor features a 3-phase, 2-layer winding with a total weight of 11.6841 kg and an efficiency of 55.28%.

Uploaded by

nebode5139
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DES IGN DATA:

GENERAL DATA PERMANENT MAGNET DATA

Rated Output Power (kW): 1.5 Residual Flux Density (T esla): 1.1
Rated Voltage (V): 48 Coercive Force (kA/m): 838
Number of Poles: 16 Maximum Energy Density (kJ/m^3): 230.45
Given Rated Speed (rpm): 380 Relative Recoil Permeability: 1.0446
Frictional Loss (W): 10 Demagnetized Flux Density (T esla): 0.483533
Windage Loss (W): 20 Recoil Residual Flux Density (T esla): 1.1
Rotor Position: Inner Recoil Coercive Force (kA/m): 838
T ype of Load: Constant Power
T ype of Circuit: Y3 MATERIAL CONS UMPTION
Lead Angle of T rigger in Elec. Degrees: 0
T rigger Pulse Width in Elec. Degrees: 120 Armature Copper Density (kg/m^3): 8900
One-T ransistor Voltage Drop (V): 2 Permanent Magnet Density (kg/m^3): 7550
One-Diode Voltage Drop (V): 2 Armature Core Steel Density (kg/m^3): 7872
Operating T emperature (C): 75 Rotor Core Steel Density (kg/m^3): 7872
Maximum Current for CCC (A):0 Armature Copper Weight (kg): 2.1812
Minimum Current for CCC (A):0 Permanent Magnet Weight (kg): 1.07455
Armature Core Steel Weight (kg): 5.98618
S TATOR DATA Rotor Core Steel Weight (kg): 2.44221
T otal Net Weight (kg): 11.6841
Number of Stator Slots: 24 Armature Core Steel Consumption (kg): 15.7163
Outer Diameter of Stator (mm): 220 Rotor Core Steel Consumption (kg): 2.87832
Inner Diameter of Stator (mm): 130
T ype of Stator Slot: 4 S TEADY S TATE PARAMETERS
Stator Slot
hs0 (mm): 3 Stator Winding Factor: 0.866025
hs1 (mm): 3 D-Axis Reactive Inductance Lad (H): 1.11489e-005
hs2 (mm): 30 Q-Axis Reactive Inductance Laq (H): 1.11489e-005
bs0 (mm): 3 D-Axis Inductance L1+Lad(H): 0.000152316
bs1 (mm): 13 Q-Axis Inductance L1+Laq(H): 0.000152316
bs2 (mm): 8 Armature Leakage Inductance L1 (H): 0.000141167
rs (mm): 0.6 Zero-Sequence Inductance L0 (H): 2.20058e-005
T op T ooth Width (mm): 5.64142 Armature Phase Resistance R1 (ohm): 0.0166976
Bottom T ooth Width (mm): 18.4302 Armature Phase Resistance at 20C (ohm):0.0137351
Skew Width (Number of Slots) 1 D-Axis T ime Constant (s): 0.000667691
Length of Stator Core (mm): 50 Q-Axis T ime Constant (s): 0.000667691
Stacking Factor of Stator Core:0.95 Ideal Back-EMF Constant KE (Vs/rad): 0.22101
T ype of Steel: steel_1010 Start T orque Constant KT (Nm/A): 0.220767
Designed Wedge T hickness (mm): 0.3 Rated T orque Constant KT (Nm/A): 0.303989
Slot Insulation Thickness (mm): 0.5
Layer Insulation T hickness (mm): 0.5 NO-LOAD MAGNETIC DATA
End Length Adjustment (mm): 4
Number of Parallel Branches: 1 Stator-T eeth Flux Density (T esla): 0.943538
Number of Conductors per Slot:12 Stator-Yoke Flux Density (T esla): 0.667211
T ype of Coils: 21 Rotor-Yoke Flux Density (T esla): 0.173879
Average Coil Pitch: 1 Air-Gap Flux Density (T esla): 0.57385
Number of Wires per Conductor:7 Magnet Flux Density (T esla): 0.828894
Wire Diameter (mm): 1.369 Stator-T eeth By-Pass Factor: 0.00105726
Wire Wrap T hickness (mm): 0.2 Stator-Yoke By-Pass Factor: 5.61786e-005
Slot Area (mm^2): 363.783 Rotor-Yoke By-Pass Factor: 7.88126e-005
Net Slot Area (mm^2): 299.983 Stator-T eeth Ampere T urns (A.T ): 27.1363
Limited Slot Fill Factor (%): 75 Stator-Yoke Ampere T urns (A.T ): 9.40743
Stator Slot Fill Factor (%): 68.9332 Rotor-Yoke Ampere T urns (A.T ): 1.01657
Coil Half-T urn Length (mm): 82.5883 Air-Gap Ampere T urns (A.T ): 2441.74
Magnet Ampere T urns (A.T ): -2478.4
ROTOR DATA Armature Reactive Ampere T urns
at Start Operation (A.T ): 4188.08
Minimum Air Gap (mm): 5 Leakage-Flux Factor:1
Inner Diameter (mm): 30 Correction Factor for Magnetic
Length of Rotor (mm): 50 Circuit Length of Stator Yoke:0.822414
Stacking Factor of Iron Core: 0.95 Correction Factor for Magnetic
T ype of Steel: steel_1010 Circuit Length of Rotor Yoke:0.793252
Polar Arc Radius (mm): 56 No-Load Speed (rpm): 1497.35
Mechanical Pole Embrace: 0.7 Cogging T orque (N.m): 3.25124e-012
Electrical Pole Embrace: 0.620244
Max. T hickness of Magnet (mm): 12
Width of Magnet (mm): 14.844
FULL-LOAD DATA
T ype of Magnet: NdFe30
T ype of Rotor: 1
Magnetic Shaft: Yes Average Input Current (A): 56.5412
Root-Mean-Square Armature Current (A): 64.0964
Armature Thermal Load (A^2/mm^3): 281.172
Specific Electric Loading (A/mm): 45.1994
Armature Current Density (A/mm^2): 6.22069
Frictional and Windage Loss (W): 676.97
Iron-Core Loss (W): 0.00246891
Armature Copper Loss (W): 205.799
T ransistor Loss (W): 278.3
Diode Loss (W): 52.6204
T otal Loss (W): 1213.69
Output Power (W): 1500.29
Input Power (W): 2713.98
Efficiency (%): 55.28
Rated Speed (rpm): 1209.64
Rated T orque (N.m): 11.8437
Locked-Rotor Torque (N.m): 290.464
Locked-Rotor Current (A): 1316.84

WINDING ARRANGEMENT
FIG-2 STATOR
The 3-phase, 2-layer winding can be arranged in 3 slots
SLOT
as below:
ABC
Angle per slot (elec. degrees): 120
Phase-A axis (elec. degrees): 60
First slot center (elec. degrees): 0

TRANS IENT FEA INPUT DATA

For Armature Winding:


Number of Turns: 48
Parallel Branches: 1
Terminal Resistance (ohm): 0.0166976
End Leakage Inductance (H): 1.56098e-006
2D Equivalent Value:
Equivalent M odel Depth (mm): 50
Equivalent Stator Stacking Factor: 0.95
Equivalent Rotor Stacking Factor: 0.95
Equivalent Br (Tesla): 1.1
Equivalent Hc (kA/m): 838
Estimated Rotor M oment of Inertia (kg m^2):0.00793943 FIG-3 STATOR WINDING

FIG-4 ROTOR
FIG-1 STATOR
FIG-5 BLDC M OTOR

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