Alabdulhady Ojaimi Chkheiwer 2022
Alabdulhady Ojaimi Chkheiwer 2022
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Aqeel Chkheiwer
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Results in Engineering
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A R T I C L E I N F O A B S T R A C T
Keywords: This paper presents experimental investigation on the effectiveness of CFRP strengthening and repair system on
CFRP composite the load carrying capacity, stiffness, flexural behavior, and failure mode mechanism of RC beams constructed
Concrete compressive strength
with different concrete compressive strength (fc ). Eight RC simply supported beams were strengthened and
′
Flexure strengthening
Moment
repaired with one layer of CFRP composite and tested experimentally under flexural load. The beams were built
with varying the concrete compressive strength (fc ) value of (21.1, 36.1, 48.2, and 68.5) MPa, to demonstrate
′
RC beams
Repair low, normal, and high strength. The results obtained in this work revealed that the performance of the CFRP
composite material was inversely correlated to the concrete compressive strength in repaired beams while a
proportion relation was observed in strengthened beams only with low to normal concrete strength. Finally,
reasonable agreement between the estimated bending moment capacities for strengthened beams (based on the
ACI 440.2R-17 provision) and the experimental results within ±16% were obtained.
* Corresponding author.
E-mail address: [email protected] (M.Y. Alabdulhady).
https://doi.org/10.1016/j.rineng.2022.100763
Received 18 September 2022; Received in revised form 7 November 2022; Accepted 9 November 2022
Available online 11 November 2022
2590-1230/© 2022 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
concrete strength C21 and C38 and repaired using different amounts of proportions for all series are listed in Table 1. For each series, concrete
CFRP laminates with considering the influences of changing different compressive strength was determined as the average of three 150 mm
parameters such as the damage degree and the CFRP laminate width. cubes according to BS EN 12390–3:2009 [33], while splitting tensile
The results revealed that, for any concrete type, the CFRP composite strength of each group was obtained from the average of three cylinders
added about a half of the load capacity. Fayyadh and Razak [19] with dimension of (diameter:150 mm, length: 300 mm) according to
investigated experimentally the effectiveness of adding CFRP sheets as a ASTM C496M [34]. All specimens in this campaign (beams, cubes, and
repaired material for RC beams with different levels of damage severity. cylinders) were casted at the same time and cured in the same manner by
It is obvious from the available literature that the efficiency and effec covering all the specimens with damp burlap. The curing lasted for
tiveness of CFRP strengthening and repair system on the flexural several days based on the compressive strength gained with considering
behavior of RC beams constructed with different concrete compressive reaching to 70% of the required compressive strength. Then all speci
strength (fc ) has not yet been explored intensively. A very few studies
′
mens kept together under the same conditions in the lab until the testing
addressed the impact of concrete compressive strength on the day. The properties of the concrete are summarized in Table 3 and all the
strengthening and retrofitting of reinforced concrete members [8, required tests for the mechanical properties of internal reinforcement
27–30], therefore, more investigation needs to be considered for better and concrete are shown in Fig. 2.
understanding on such impact. Each series consist of two beams, one as a control, and the other
The goal of this study is to examine and evaluate the effectiveness of strengthened by using one layer of CFRP composite installed on the
CFRP strengthening and repair system on the load carrying capacity, tension zone. To elucidate repairing, the control beams were tested until
stiffness, flexural behavior, and failure mode mechanism of RC beams failure and then repaired with one layer of CFRP composite as in the
constructed with different concrete compressive strength (fc ). Eight RC
′
strengthened beams. The designation of each series is tabulated in
beams are strengthened and repaired with one layer of CFRP composite Table 4.
system. Concrete compressive strength is varied from low strength (21.1 Ordinary Portland Cement Type I was used in all mixes, which is
MPa) to normal (36.1 MPa) and high strength (48.2 and 68.5) MPa. complied with the requirements of ASTM C150M [35]. Natural fine and
Furthermore, a comparison of load-deflection behavior between coarse aggregates were utilized with specific gravity of 2.63 and 2.66
strengthened and repaired beams separately with different concrete and water absorption of (1.2 and 0.67) % for fine and coarse aggregate,
compressive strengths are presented and discussed. The estimation of respectively. The requirements for grading and quality of the fine and
ultimate moment capacity of strengthened beams by using ACI 440.2R- coarse aggregate were based on ASTM C33M [36] with aggregate
17 provision is also examined. maximum size of 20 mm. To produce a high strength concrete with low
water cement ratio and to control the workability, a third generation of
2. Experimental campaign superplasticizer (Sika ViscoCrete-180 GS [37]) based on Poly
carboxylate polymers was used. Sika ViscoCrete-180 GS is a powerful
2.1. Specimens and materials superplasticizer which acts through several different mechanisms
including surface adsorption resulting in improved flow, placing and
Eight RC beams were cast with four different values of concrete compaction characteristics [37]. Tap water was used for preparing,
compressive strengths (low, normal, and high strength) (i.e., 21.1, 36.1, casting, and curing regimes.
48.2, and 68.5) MPa. The rules of the ACI 318 code [31] were employed
to design the under-investigated beams. All beams had the same di 2.2. CFRP composite material
mensions with (200, 250 and 1700) mm, for (width, depth, and length)
respectively as shown in Fig. 1. The concrete cover was 30 mm in all The CFRP composite used in this study consists of carbon fabric and
directions. The beams also had the same internal reinforcement details,
S420 deformed bars were used for both longitudinal and transverse re Table 1
inforcements, (2φ12 mm at top and bottom as a longitudinal rein Concrete mixture proportions.
forcement, and 10 mm bar at 80 mm as a transverse reinforcement). The Material (kg/m3) Quantity
ratios of internal reinforcement were 1.03% and 1.6% for flexural and
C:21 C:36 C:48 C:68
shear respectively. The mechanical properties of steel reinforcement
Cement Type I 300.0 402.0 447.0 548.0
were obtained from the average of three coupon samples that were
Coarse Aggregate 1113.5 1085.5 1068.0 1008.0
tested according to ASTM A370 [32] and the results are listed in Table 2. Fine Aggregate 782.5 723.5 710.5 674.0
Beams were classified into four series according to the concrete Water 204.0 189.0 170.0 164.5
compressive strength (C:21, C:36, C:48 and C:68). Concrete mixture Super Plasticizer – 2.15 5.15 6.85
2
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
Table 2
Measured mechanical properties of internal reinforcement. Table 4
Beams designation.
Bar diameter (mm) φ 10 φ 12
Compressive strength, MPa Beam description Beam Designation
Sample No. 1 2 3 1 2 3
Yield Stress, MPa 488 493 490 549 554 550 C:21 Control A1
Standard deviation of yield stress, 2.52 2.65 Strengthened A2
MPa Repaired A3
Yield Stress, avg., MPa 490 551 C:36 Control B1
Ultimate strength, MPa 634 639 631 640 643 642 Strengthened B2
Standard deviation of ultimate 4.04 1.53 Repaired B3
strength, MPa C:48 Control C1
Ultimate strength, avg., MPa 635 640 Strengthened C2
Elongation, % 19 19 18.4 20 19.2 19.5 Repaired C3
Elongation, avg., % 18.8 19.6 C:68 Control D1
Modulus of elasticity, GPa 196 204 199 202 198 201 Strengthened D2
Modulus of elasticity, avg., GPa 200 200 Repaired D3
Table 3
Measured mechanical properties of concrete.
Material Concrete
Fig. 2. Mechanical properties tests for a) rebar tensile strength b) concrete compressive strength c) splitting tensile strength.
3
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
Table 6 then with a roller to ensure the fabric is fully impregnated with a
Properties of epoxy resin (Sikadur®-330). resin.
Modulus of Tensile Modulus of Tensile Elongation at 6. For repaired beams, all the damaged concrete parts of the tested
elasticity in strength elasticity in adhesion break (%) control beams for all series were removed and the surface was
flexure (MPa) (MPa) tension (MPa) strength cleaned from any dust or loose material. In this procedure, Sikalatex
(MPa)
[40] which is a water-resistant bonding agent and mortar admixture
3800 30 4500 >4 0.9 with manufacture properties listed in Table 7, was used as a
replacement of all the damaged concrete parts and sealing the cracks.
The mix and application process of Sikalatex as a repair mortar was
3. An air blower was used to remove all dust and dirt in order to clean
followed as mentioned in the data sheet [40]. Sikalatex was blended
the roughened surface.
with the same portion of water and then added to a dry mix of cement
4. The two epoxy agents were mixed properly by following the in
and sand, mixed well then applied on the concrete surface. The
struction in Sikadur®-330 datasheet [38]. For each beam, a thin
repaired beams were left seven days for curing of the repair mortar
layer of prepared epoxy agent was applied on the tension surface.
before steps 2 to 5 were followed. The repair sequence is shown in
5. A dry method was used to install the strengthening system. The dry
Fig. 5. All beams (strengthened and repaired) were left at least seven
fabric was fixed on the fresh epoxy layer by pressing with hand first
Fig. 4. Composite installation procedure for strengthened beams a) cutting the fabric b) roughen the tension surface c) surface cleaning d) applying the epoxy resin
then the fabric e) finished surface.
Fig. 5. Repair procedure a) blending the Sikalatex with water b) mixing cement and sand with the wet part c) applying the repair mortar on the damaged area d)
flatten and roughen the tension surface e) applying the epoxy resin then the fabric.
4
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
35 6.5 1.5
imen. When the first crack occurred, the load was suspended for few
Fig. 7a, exhibited the same uncracked stiffness tendency as the control
seconds to label the cracks and to take pictures.
beam whereas the ultimate load capacity was considerably improved up
to 44.9%. This recovery in repaired beams indicating that adding CFRP
3. Experimental results
composite system as external reinforcement was a successful technique
on restoring the original capacity and adding extra strength. This elab
3.1. Load-deflection response
oration was tangible in beam with low concrete compressive strength
with improvement up to 44.9%, while the enhancement decreased as the
Fig. 7 shows the experimental relationship between applied load and
concrete compressive strength increased.
mid-span deflection curves for the tested beams. The summary of
The ultimate deflection Δu for repaired beam A3 with low concrete
experimental results is listed in Table 8. The test results in Table 8 in
strength of fc = 21.1 MPa, increased by 20.2%, while the deflection for
′
cludes the ultimate applied load Pu which is the largest load (the ulti
repaired beam with concrete strength of fc = 36.1 MPa remained un
′
5
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
6
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
Fig. 9. Failure modes of control beams for a) C:21 b) C:36 c) C:48 d) C:68.
rapid release of energy that was hold by the composite. During the test,
more cracks were spotted in compare with the cracks that formed in the
control beam which were less and wider. That indicates, the CFRP Fig. 10. Failure modes of strengthened beams for a) C:21 b) C:36 c) C:48
composite helped to distribute the load throughout the entire tension d) C:68.
surface with better usage of the composite as an external flexural rein
forcement as well as arresting of the cracks that formed in the tension Delamination of the CFRP sheet with a thin layer of concrete cover was
zone from widen and propagation. occurred in beam A3 (Fig. 12b), which is because of the low value of
Three different mode of failure was observed in the repaired beams. concrete compressive strength (fc = 21.1 MPa). While CFRP sheet was
′
7
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
Fig. 11. Failure modes of repaired beams for a) C:21 b) C:36 c) C:48 d) C:68.
Fig. 12. Closer shoot for different mode of failure a) debonding b) cover delamination c) fiber rupture.
8
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
(mm2), ffe is the effective stress in the FRP (MPa), df is the effective depth
of FRP flexural reinforcement (mm) and β1 is the ratio of the depth of
equivalent rectangular stress block to a depth of the neutral axis which
depends on the concrete compressive strength. β1 is 0.85 for concrete
with f c is ≤ 27.6 MPa, and 0.05 less for each 6.9 MPa of f c greater than
′ ′
27.6 MPa, however, β1 should be not less than 0.65 as given in ACI 318
code [31].
In this study, all strengthened beams failed due to yielding in the
internal reinforcement followed by the failure in the CFRP composite
system either in debonding of the strips from the beam substrate or
rupture of the fiber as discussed in previous section (Section 3.2).
Therefore, the stress in the internal reinforcement is taken as the yield
stress (fy). The stress in the FRP is set to its effective stress as f f e =
km .f f u , where f f u is the ultimate tensile strength of the CFRP material as
reported by the manufacturer (MPa) [38], km is a bond-dependent
coefficient which can be calculated using Eq. (2) below [45]:
⎧ ( )
⎪ 1 n.Ef .tf
⎪
⎨ 60εf u 1 − 360000 ≤ 0.90 f or n.Ef .tf ≤ 180000
⎪
Fig. 14. Comparison between the experimental and estimated bending capac
km = ( ) (2)
⎪
⎪ 1 90000 ity with the varying of the concrete compressive strength.
⎪
⎩ ≤ 0.90 f or n.Ef .tf > 180000
60εf u n.Ef .tf
estimating the ultimate moment capacity for strengthened beams with
Where n is the number of FRP plies, Ef is FRP tensile modulus of elas variation of concrete compressive strength between 30 and 70 MPa.
ticity (MPa), tf is one ply of FRP nominal thickness (mm). However, more investigations are needed with wider range of values for
The depth of the neutral axis c can be found from Equation (3) [46], the concrete compressive strength to support these findings.
As .f y + Af .km .f f u
c= ′ (3) 5. Conclusions
0.85f c .β1 .b
In this study, the effectiveness of CFRP strengthening and repair
Where f c is the concrete compressive strength (MPa) and b is the beam
′
system on the load carrying capacity, stiffness, flexural behavior, and
width (mm). The estimated value of the ultimate moment capacity failure mode mechanism of RC beams constructed with different con
(Mest.) of strengthened beams which was calculated based on the ACI crete compressive strength (fc ) were examined. Eight RC beams were
′
experimental results. The estimated value was higher than the experi
a higher increase in the load carrying capacity (about 54.5%) in
mental value for the beam with low concrete compressive strength (f c =
′
compare with the control beam B1, with fiber rupture governed the
21.1 MPa, Beam A2) while for beams with higher concrete strength, the failure.
divergence in the results has increased significantly with under 2. For repaired beams, beam A3 with low value of concrete compressive
estimating the value of ultimate moment capacity with up to (16%) for
strength of fc = 21.1 MPa, showed the highest improvement in the
′
beam D2.
ultimate load capacity (about 44.9%) in compare with the control
In addition to above explanation, it is notable that as the concrete
beam A1, with composite delamination governed the failure.
compressive strength (f c ) increased up to (225%) in compare with the
′
suffered from higher deflection than the control beam, while the
bending moment capacity was only (12%) from the estimated calcula deflection was less than or equal in the control beams for the rest of
tions based on Equation (1). Whereas the experimental evidence showed the strengthened and repaired beams in all series.
a significant improvement in the ultimate moment capacity up to (44%) 4. The performance of the CFRP composite material was inversely
with an increase in the concrete compressive strength up to (225%). correlated to the concrete compressive strength in repaired beams
Based on the above results and according to ACI 440.2R-17 provision, while a proportion relation was observed in strengthened beams only
the varying of concrete compressive strength may not be significantly with low to normal concrete strength.
have an impact on the ultimate moment capacity. It can be clearly 5. Three failure modes were observed in this study: debonding of the
concluded that the ACI 440.2R-17 approach is appropriate for composite from concrete substrate in beams (A2, B3, C2, C3, and
Table 9
The compared values between the experimental (Mexp.) and estimated (Mest.) bending capacity of the strengthened beams.
Beam fc (MPa)
′
% Increase in fc
′
Mexp. (kN.m) % Increase in Mexp. Mest. (kN.m) % Increase in Mest. Mexp./Mest.
9
M.Y. Alabdulhady et al. Results in Engineering 16 (2022) 100763
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