EXPERIMENTAL EVALUATION OF COMPRESSOR BLADE FOULING
EXPERIMENTAL EVALUATION OF COMPRESSOR BLADE FOULING
GT2016
June 13 – 17, 2016, Seoul, South Korea
GT2016-56027
-Settling
-Inertial impaction
-Interception
-Diffusion
-Electrostatic Forces
Figure 1: Comparison of fractional efficiency for filter elements
from different suppliers and different face velocities in new and
dirty conditions [4].
Figure 6: Friction Factor and Displacement Thickness for a The Stokes number St describes the capability of particles to
NACA0012 Section at Re=540,000 [16]. follow the streamlines around an airfoil (Fig. 8).
∙
(1)
(2)
where Rel is the Reynolds number of the airfoil, and ρp/ρ the
ratio between particle and air density, plays only a minor role.
Fig 7: Particle deposition (Particle size 0.15 µm) for a For the conditions of the present test, Table 2 outlines the range
subsonic compressor airfoil, concerning the 2nd, 6th and 10th of the Stokes number:
strips (14 %, 50 % and 86 % of the blade span respectively)
[13].
It also should be noted that the results in this test are for a n
essentially two dimensional flow, and thus the impact of three
dimensional flow structures, such as secondary flows, are not
captured.
TEST PLAN
The test were conducted by mixing a known amount of DE into
the airflow upstream of the wind tunnels flow straightener.
Four different states of the air foil were considered:
1- Dry Airfoil
2- Airfoil wetted with water
3- Airfoil wetted with light oil (5W 20)
4- Airfoil wetted with heavy oil (20W 50)
5- Airfoil wetted with heavy oil (20W50) and wiped clean,
leaving a very thin layer of oil on the airfoil.
Figure 8: Particle trajectories in a turbine cascade for Stokes After each run, the airfoil was removed from the wind tunnel,
flow (σ 0) and for σ=5600 at Stokes numbers of St= 0.0035, and photos were taken. The airfoil was weighed before and
0.35 and 3.5[18]. after the test. Additionally, dust samples were taken from the
The Stokes number allows comparisons with findings of other airfoil to determine the state of the dust.
researchers (Dring et al [18]). The Stokes number of the smaller
TEST RESULTS
particles fall well within the range where the particles follow
The test results are summarized in Table 4. The highest weight
the air stream without slip. For an airfoil in a gas turbine
increase due to dust gathered was for tests 3 and 4, where the
compressor, with flow velocities near the speed of sound, and a
airfoils were wetted with oil, even after allowing for the extra
smaller airfoil (Lx=100mm, µ=15 e-6Pa s), the stokes number
weight of the oil remaining on the airfoil. The weight increase
of different particle sizes is shown in Table 3:
due to dust gathered was very similar for the cases for a dry
Table 3: Stokes number range of dirt particles for a Gas airfoil, an airfoil wetted with water, and the airfoil with a very
Turbine Compressor air foil thin layer of oil. The latter gathered only slightly more dust
than for the two former tests. The mass of injected DE powder,
Dp *106 St was the same for all cases.
During the test, the following observations were made (Figure
0.1 0.0003 9):
1 0.0252 All Particle deposits indicate that there was no flow
separation on the airfoil. Given the 0 degree incidence, and a
10 2.52 well designed airfoil, at a Reynolds number of 780,000, this
was to be expected. It is not clear whether the turbulent inlet
flow (due to the honeycomb flow straightener in the tunnel
e)
a)
f)
b)
a)
c)
b)
In the same paper [1] a compressor with oily airfoils is 5- Large particles can stick to the surface if it is wet, and
also discussed. The patterns observed in that case resemble the allows to form adhesive mixtures..
patterns in Test 5, including the observed streaks of oil.
6- the effect of particle agglomeration of particles to form
Tests 3 and 4 assume oil layer thicknesses that are
larger clusters was observed, which would explain the
probably not found in actual turbomachinery cases. However,
they show several interesting features, namely the fact that disproportional impact of very small particles on
except for the first about 25% of chord length, practically no boundary layer losses.
dust was found. In the region where the dust actually was able
The tests thus provide valuable qualitative and quantitative
to stick we find significant coagulation, and the mixture of oil
insights into the problem of compressor fouling, considering
and dust almost acts like a glue. It was indeed hard to remove
both wet and dry surfaces.
after the test. Visual observation during the test shows that oil,
with dust dissolved was continuously washed downstream, and
off the airfoil. In other words, the shear forces in the boundary Future tests can be envisioned to provide more detail on
the deposition patterns on the airfoil, by measuring the amount
layer were strong enough in all sections to wash oil and dust off
of deposition at the leading edge, center, and trailing edge
the airfoil, except were coagulated dust and the oil formed a
separately.
sticky, very adhesive, mixture.
[11] Morini, M., Pinelli, M., Spina, P. R., Venturini, M., 2011,
“Numerical Analysis of the Effects of Non-Uniform Surface
Roughness on Compressor Stage Performance”, Journal of
Engineering for Gas Turbines and Power, 133(7), 072402 (8
pages)
[12] Aldi, N., Morini, M., Pinelli, M., Spina, P. R., Suman, A.,
Venturini, M., 2014, “Performance Evaluation of Non-
Uniformly Fouled Axial Compressor Stages by Means of
Computational Fluid Dynamics Analyses”, Journal of
Turbomachinery, 136, pp. 021016 (11 pages)
[12] Vigueras Zuniga, M. O., 2007, “Analysis of Gas Turbine
Compressor Fouling and Washing on Line,” Ph.D. thesis,
Cranfield University, Cranfield, Bedfordshire, UK.
[13] Suman, A., Kurz, R., Aldi, N., Morini, M., Brun, K.,
Pinelli, M., Spina, P.R., 2016, ’Quantitative Computational
Fluid Dynamics Analyses of Particle Deposition on a Subsonic