System 2005 Product Catalog
System 2005 Product Catalog
COMPANY HEADQUARTERS
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H.
B&R Strasse 1
5142 Eggelsberg
Austria
MM-E00631.417
www.br-automation.com
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Imprint
Publisher:
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H
B&R Strasse 1
5142 Eggelsberg
Austria
[email protected]
www.br-automation.com
MM-E00631.417
System 2005
System characteristics
The System 2005 is the high-performance controller from B&R. Its large
amount of bandwidth for the input and output of signals from peripherals
covers all of the requirements of machine manufacturing, plant manufactur-
ing, and process engineering. Together with I/O systems, industrial PCs, and
controllers from B&R, automation solutions are created that meet the highest
demands. Modern interfaces, together with fieldbus systems, networks, and
peripheral devices, provide optimal data throughput.
CPUs
The newest System 2005 CPU is based on Intel-compatible processors with
the most modern architecture. Innovative PC technology such as Compact-
Flash memory, Ethernet connections, and aPCI expansion slots allow the
highest performance equipment from the IT world to be made available for
automation. The performance palette is rounded off by proven CPUs with
Motorola processors. Programming takes place in a completely compatible
and uniform fashion using B&R Automation Studio.
Bus controllers
To reduce wiring, remote operation of System 2005 I/O modules is also pos-
sible. Bus controllers remove location limitations and bring the connection
terminals closer to the machine. The data throughput of ETHERNET Power-
link also guarantees the highest performance for decentralized systems.
4 System 2005
I/O modules
A wide range of modules for connecting analog, digital, counter, tempera-
ture, and other signals allows the System 2005 to control many process
values and many different types of actuators. The parallel I/O processor re-
duces the load on the CPU and provides more power in the application.
System 2005
Typical topologies
Each logically differentiated machine unit or production cell is equipped with an independent control-
ler that controls the local drives and I/O systems. Configuration, programming and testing of the clearly
separated units can take place easily and efficiently before delivery. Less time-critical communication
between cells and with the overlying operating and visualization stations or the factory network is handled
via Ethernet TCP/IP and OPC.
Actuators
Sensors
Sensors
Sensors Sensors
Actuators Actuators
System 2005
Remote I/O system
The System 2005 allows flexible creation of high-performance, remote I/O stations in a machine or sys-
tem. Many network and fieldbus interfaces allow connections to the complete spectrum of B&R automa-
tion systems and many other systems as well. Programming a remote system is no different than pro-
gramming a centralized system.
Power Panel
Actuators
Sensors
System 2005
System 2005
Motion control
System 2005
Typical topologies
Systems 2005 I/O can be used centrally on the controller and in a remote switching cabinet. Networking
with ETHERNET Powerlink also allows synchronization of all local and remote data points with a precision
better than 1 µs. Drives are also connected together or with the controller with the same precision.
Power Panel
Control system
Actuators
Sensors
System 2005
System 2005
Motion control
ACOPOS ACOPOS
System 2005
Embedded PC-based automation in high-performance machines
The System 2005, together with B&R I/O systems, drives and operator panels, are excellently suited for
automating large, complex machines and systems. Flexibility, expandability and scalable performance
classes allow the most modern machine concepts to be realized. A real example from the packaging
industry combines decentralized operation, 50 drives, and 50 remote I/O systems as well as more then 60
I/O modules with IP67 protection distributed throughout the machine room.
Motion control
Control system
Actuators
Sensors
Motion control
ETHERNET Powerlink
Sensors Sensors
Actuators Actuators Remote I/O systems
Actuators
Sensors
System 2003
System 2005
Product overview
CPUs
2) 3IF6xx interface modules can be operated in the insert slot for PCI modules (2 11).
Bus controllers
10 System 2005
Communication
System 2005 11
Power supplies
Fieldbus modules
12 System 2005
System 2005 13
Product overview
I/O module selection table (Numbers in parentheses represent multiple assignment. Check the specifications in the data sheet for the configuration.)
Function
3AO360.60-1
3DI450.60-9
3AM050.6
3AM051.6
3AM055.6
3AM374.6
3AO350.6
3AO775.6
3AT350.6
3AT450.6
3AT660.6
3DI475.6
3DI476.6
3DI477.6
3AI350.6
3AI375.6
3AI775.6
3AI780.6
Digital input
14 System 2005
I/O module selection table continued (Numbers in parentheses represent multiple assignment. Check the specifications in the data sheet for the configuration.)
Function
3DM455.60-2 1)
3IP161.60-1 1)
3DI486.6-1
3UM161.6
3DM476.6
3DM486.6
3DO479.6
3DO480.6
3DO486.6
3DO487.6
3DO650.6
3DO690.6
3DO750.6
3DO760.6
3NC150.6
3NC352.6
3DI486.6
3DI695.6
3DI875.6
Digital input 32 32 16 (8) 16 16 (12) (3) (16)
Digital output (8) 16 16 16 16 32 16 16 8 8 8 (12) (1) (2)
Analog input 6 4
Analog output 6 2 3
Temperature
Event counter (8) (12) (1) (1)
Up/Down counter (4) (6) (2)
Incremental encoder (4) 2) (6) (2) (1)
SSI absolute value (2) 3) (6)
encoder
Period measurement (8) (12) (1) (1)
Gate measurement (8) (12) (1)
Ultrasonic path 3
measurement
NAMUR input 16
Comparator output (1) (1)
Potentiometer voltage 1 1
PWM output (8) (12)
2-phase stepper motors (2) (6)
(direct control)
Stepper motor control (4) (6)
Page 2 68 2 69 2 70 2 71 2 100 2 80 2 81 2 72 2 73 2 74 2 75 2 76 2 77 2 78 2 79 2 104 2 98 2 99 2 102
1) Operation using TPU functions only 2) Applies to HTL encoders without reference pulse. With reference pulse, the number is reduced to 2. 3) In connection with level converter 5 V - 24 V
Digital output
System 2005 15
Product overview
Analog input
Analog output
16 System 2005
Analog input/output combination
Temperature
System 2005 17
Product overview
Other functions
Module racks
Accessories
18 System 2005
System 2005 19
CPU
CP82
Slot for
application memory
Reset button
RS232 interface
3 slots for
aPCI interface
modules
Ethernet station
address
20 System 2005
Interfaces 3CP382.60-1
Interface IF1
Type RS232
Design 9-pin DSUB plug
Maximum transfer rate 115.2 kBit/s
Interface IF2
Type Ethernet
Design Shielded RJ45 port
Transfer rate 10/100 MBit/s
Cable length Max. 100 m between two stations (segment length)
Interface IF3 USB 1.1
General information 3CP382.60-1
Status indicators CPU function, battery, CompactFlash, Ethernet
Diagnostics
CPU function Yes, with status LED
Battery Yes, with status LED and software status
CompactFlash Yes, with status LED
Ethernet Yes, with status LED
Visual Components-capable Yes
ACOPOS-capable Yes
Electrical isolation
PLC - IF1/IF3 No
PLC - IF2 Yes
IF1/IF3 - IF2 Yes
IF1 - IF3 No
Power consumption
5V 13.0 W
24 V 4.0 W
Total 17.0 W without memory card and interface module
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3CP382.60-1
Dimensions System 2005 triple-width
Slot
Main rack 3-5
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Comment Order application memory (CompactFlash) separately
Backup battery included in delivery
Required accessories
5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems
5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems
5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems
5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems
5CFCRD.1024-03 CompactFlash 1024 MB ATA/IDE SiliconSystems
5CFCRD.2048-03 CompactFlash 2048 MB ATA/IDE SiliconSystems
5CFCRD.4096-03 CompactFlash 4096 MB ATA/IDE SiliconSystems
5CFCRD.8192-03 CompactFlash 8192 MB ATA/IDE SiliconSystems
Optional accessories
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell
0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
3IF7xx Communication with ETHERNET Powerlink, X2X Link, CAN bus, Profibus DP, RS232, 2 11
RS422, RS485
System 2005 21
CPU
CP80
Slot for
application memory
Reset button
1 slot for
aPCI interface
RS232 interface module
Ethernet station
address
22 System 2005
Interfaces 3CP380.60-1
Interface IF1
Type RS232
Design 9-pin DSUB plug
Maximum transfer rate 115.2 kBit/s
Interface IF2
Type Ethernet
Design Shielded RJ45 port
Transfer rate 10/100 MBit/s
Cable length Max. 100 m between two stations (segment length)
Interface IF3 USB 1.1
General information 3CP380.60-1
Status indicators CPU function, battery, CompactFlash, Ethernet
Diagnostics
CPU function Yes, with status LED
Battery Yes, with status LED and software status
CompactFlash Yes, with status LED
Ethernet Yes, with status LED
Visual Components-capable Yes
ACOPOS-capable Yes
Electrical isolation
PLC - IF1/IF3 No
PLC - IF2 Yes
IF1/IF3 - IF2 Yes
IF1 - IF3 No
Power consumption
5V 13.0 W
24 V 3.0 W
Total 16.0 W without memory card and interface module
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3CP380.60-1
Dimensions System 2005 double-width
Slot
Main rack 3+4
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Comment Order application memory (CompactFlash) separately
Backup battery included in delivery
Required accessories
5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems
5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems
5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems
5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems
5CFCRD.1024-03 CompactFlash 1024 MB ATA/IDE SiliconSystems
5CFCRD.2048-03 CompactFlash 2048 MB ATA/IDE SiliconSystems
5CFCRD.4096-03 CompactFlash 4096 MB ATA/IDE SiliconSystems
5CFCRD.8192-03 CompactFlash 8192 MB ATA/IDE SiliconSystems
Optional accessories
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell
0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
3IF7xx Communication with ETHERNET Powerlink, X2X Link, CAN bus, Profibus DP, RS232, 2 11
RS422, RS485
System 2005 23
CPU
CP60
Battery compartment
Slot for
application memory
Reset button
1 slot for
aPCI interface
RS232 interface module
Ethernet station
address
24 System 2005
Interfaces 3CP360.60-1
Interface IF1
Type RS232
Design 9-pin DSUB plug
Maximum transfer rate 115.2 kBit/s
Interface IF2
Type Ethernet
Design Shielded RJ45 port
Transfer rate 10/100 MBit/s
Cable length Max. 100 m between two stations (segment length)
Interface IF3 USB 1.1
General information 3CP360.60-1
Status indicators CPU function, battery, CompactFlash, Ethernet
Diagnostics
CPU function Yes, with status LED
Battery Yes, with status LED and software status
CompactFlash Yes, with status LED
Ethernet Yes, with status LED
Visual Components-capable Yes
ACOPOS-capable Yes
Electrical isolation
PLC - IF1/IF3 No
PLC - IF2 Yes
IF1/IF3 - IF2 Yes
IF1 - IF3 No
Power consumption
5V 11.0 W
24 V 3.0 W
Total 14.0 W without memory card and interface module
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3CP360.60-1
Dimensions System 2005 double-width
Slot
Main rack 3+4
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Comment Order application memory (CompactFlash) separately
Backup battery included in delivery
Required accessories
5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems
5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems
5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems
5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems
5CFCRD.1024-03 CompactFlash 1024 MB ATA/IDE SiliconSystems
5CFCRD.2048-03 CompactFlash 2048 MB ATA/IDE SiliconSystems
5CFCRD.4096-03 CompactFlash 4096 MB ATA/IDE SiliconSystems
5CFCRD.8192-03 CompactFlash 8192 MB ATA/IDE SiliconSystems
Optional accessories
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell
0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
3IF7xx Communication with ETHERNET Powerlink, X2X Link, CAN bus, Profibus DP, RS232, 2 11
RS422, RS485
System 2005 25
CPU
CP40
Slot for
application memory
Reset button
1 slot for
aPCI interface
RS232 interface module
Ethernet station
address
26 System 2005
Interfaces 3CP340.60-2
Interface IF1
Type RS232
Design 9-pin DSUB plug
Maximum transfer rate 115.2 kBit/s
Interface IF2
Type Ethernet
Design Shielded RJ45 port
Transfer rate 10/100 MBit/s
Cable length Max. 100 m between two stations (segment length)
Interface IF3 USB 1.1
General information 3CP340.60-2
Status indicators CPU function, battery, CompactFlash, Ethernet
Diagnostics
CPU function Yes, with status LED
Battery Yes, with status LED and software status
CompactFlash Yes, with status LED
Ethernet Yes, with status LED
Visual Components-capable Yes
ACOPOS-capable Yes
Electrical isolation
PLC - IF1/IF3 No
PLC - IF2 Yes
IF1/IF3 - IF2 Yes
IF1 - IF3 No
Power consumption
5V 4.5 W
24 V 2.0 W
Total 6.5 W without memory card and interface module
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3CP340.60-2
Dimensions System 2005 double-width
Slot
Main rack 3+4
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Comment Order application memory (CompactFlash) separately
Backup battery included in delivery
Required accessories
5CFCRD.0064-03 CompactFlash 64 MB ATA/IDE SiliconSystems
5CFCRD.0128-03 CompactFlash 128 MB ATA/IDE SiliconSystems
5CFCRD.0256-03 CompactFlash 256 MB ATA/IDE SiliconSystems
5CFCRD.0512-03 CompactFlash 512 MB ATA/IDE SiliconSystems
5CFCRD.1024-03 CompactFlash 1024 MB ATA/IDE SiliconSystems
5CFCRD.2048-03 CompactFlash 2048 MB ATA/IDE SiliconSystems
5CFCRD.4096-03 CompactFlash 4096 MB ATA/IDE SiliconSystems
5CFCRD.8192-03 CompactFlash 8192 MB ATA/IDE SiliconSystems
Optional accessories
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell
0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
3IF7xx Communication with ETHERNET Powerlink, X2X Link, CAN bus, Profibus DP, RS232, 2 11
RS422, RS485
System 2005 27
CPU
CP260
RS232 interface
28 System 2005
Interfaces 3CP260.60-1
Interface IF1
Type RS232
Design 9-pin DSUB plug
Maximum transfer rate 64 kBit/s
General information 3CP260.60-1
Status indicators CPU function, battery
Diagnostics
CPU function Yes, with status LED
Battery Yes, with status LED and software status
Visual Components-capable No
ACOPOS-capable Yes
Electrical isolation
PLC - IF1 No
Power consumption
5V 5.7 W
24 V 2.3 W
Total 8.0 W without memory card and interface modules
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3CP260.60-1
Dimensions System 2005 double-width
Slot
Main rack 3+4
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0MC111.9 PC card, 2 MB FlashPROM
0MC112.9 PC card, 4 MB FlashPROM
0MC211.9 PC card, 2 MB SRAM
3IF6xx Communication with ETHERNET Powerlink, CAN, Profibus DP, RS232, RS422, RS485 2 11
System 2005 29
CPU
IF260
• Very compact
Operating mode
switch • Either a CPU or a programmable interface
processor
• Integrated slot for interface modules
30 System 2005
General information 3IF260.60-1
Status indicators Module function, battery
Diagnostics
Module function Yes, with status LED
Battery Yes, with status LED and software status
Visual Components-capable No
ACOPOS-capable Yes
Power consumption
5V 3.5 W
24 V -
Total 3.5 W
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3IF260.60-1
Dimensions System 2005 single-width
Slot
Main rack
3 CPU operation
≥4 Programmable interface processor operation
Expansion rack No
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +60°C
Relative humidity 5 to 95%, non-condensing
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
3IF6xx Communication with ETHERNET Powerlink, CAN, Profibus DP, RS232, RS422, RS485 2 11
System 2005 31
Bus controller
EX282
2 System 2005
I/O master controller
EX350
Required accessories
0G0010.00-090 Cable I/O bus expansion, 1 m, bus expansion for System 2005
0G0012.00-090 Cable I/O bus expansion, 2 m, bus expansion for System 2005
System 2005 33
Power supply module
PS465
34 System 2005
Power supply module
PS477
System 2005 35
Communication module
IF060
36 System 2005
Interface module
IF613
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
System 2005 37
Interface module
IF621
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
0G1000.00-090 Bus connector, RS485, for Profibus networks
8 System 2005
Interface module
IF622
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0G1000.00-090 1) Bus connector, RS485, for Profibus networks
1) Only one bus plug can be connected on the module.
System 2005 39
Interface module
IF661
Optional accessories
0G1000.00-090 Bus connector, RS485, for Profibus networks
40 System 2005
Interface module
IF61
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0G1000.00-090 Bus connector, RS485, for Profibus networks
System 2005 41
Interface module
IF62
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
42 System 2005
Interface module
IF681.86
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
System 2005 4
Interface module
IF686
44 System 2005
aPCI interface module
IF22
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
System 2005 45
aPCI interface module
IF61
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0G1000.00-090 Bus connector, RS485, for Profibus networks
46 System 2005
aPCI interface module
IF62
Optional accessories
0G1000.00-090 Bus connector, RS485, for Profibus networks
System 2005 4
aPCI interface module
IF66
Required accessories
1A0550.03 B&R Fieldbus Configurator for Automation Studio versions ≥ V 2.5.2
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0G1000.00-090 Bus connector, RS485, for Profibus networks, remote I/O
48 System 2005
aPCI interface module
IF1
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
0TB704.91 Accessory, terminal block, 4-pin, cage clamps, 2.5 mm²
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
System 2005 4
aPCI interface module
IF2
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
50 System 2005
aPCI interface module
IF
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
System 2005 51
aPCI interface module
IF81
52 System 2005
aPCI interface module
IF82
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
0TB704.91 Accessory, terminal block, 4-pin, cage clamps, 2.5 mm²
System 2005 5
aPCI interface module
IF86
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
54 System 2005
aPCI interface module
IF8
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
0TB704.91 Accessory, terminal block, 4-pin, cage clamps, 2.5 mm²
Optional accessories
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
System 2005 55
aPCI interface module
IF8
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
0TB704.91 Accessory, terminal block, 4-pin, cage clamps, 2.5 mm²
56 System 2005
aPCI interface module
IF1
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
0TB704.91 Accessory, terminal block, 4-pin, cage clamps, 2.5 mm²
System 2005 5
aPCI interface module
IF2
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
58 System 2005
aPCI interface module
IF
Required accessories
0TB704.9 Accessory, terminal block, 4-pin, screw clamps, 1.5 mm²
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0AC913.93 Bus adapter, CAN, 2 CAN interfaces, including 30 cm connection cable (TB704)
System 2005 5
Bus controller
EX450.66
Required accessories
1A0550.02 B&R Fieldbus Configurator for Automation Studio versions ≥V 2.2
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
0G1000.00-090 Bus connector, RS485, for Profibus networks
60 System 2005
Bus controller
EX450.6
Required accessories
1A0550.02 B&R Fieldbus Configurator for Automation Studio versions ≥V 2.2
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
7AC911.9 Bus connector, CAN
0AC912.9 Bus adapter, CAN, 1 CAN interface
System 2005 61
Bus controller
EX450.
Required accessories
1A0550.02 B&R Fieldbus Configurator for Automation Studio versions ≥V 2.2
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
62 System 2005
System 2005 63
Digital input module
DI450
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
64 System 2005
Digital input module
DI475
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 65
Digital input module
DI476
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
66 System 2005
Digital input module
DI477
System 2005 67
Digital input module
DI486
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
68 System 2005
Digital input module
DI486-1
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 69
Digital input module
DI695
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
70 System 2005
Digital input module
DI875
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 71
Digital output module
DO479
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
72 System 2005
Digital output module
DO480
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 73
Digital output module
DO486
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
74 System 2005
Digital output module
DO487
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 75
Digital output module
DO650
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
76 System 2005
Digital output module
DO690
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 77
Digital output module
DO750
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
78 System 2005
Digital output module
DO760
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 79
Digital mixed module
DM476
80 System 2005
Digital mixed module
DM486
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 81
Analog input module
AI350
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
82 System 2005
Analog input module
AI375
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 83
Analog input module
AI775
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
84 System 2005
Analog input module
AI780
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 85
Analog output module
AO350
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
86 System 2005
Analog output module
AO60
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
System 2005 8
Analog output module
AO775
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
88 System 2005
Analog mixed module
AM050
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 89
Analog mixed module
AM051
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
90 System 2005
Analog mixed module
AM055
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 91
Analog mixed module
AM374
92 System 2005
General information 3AM374.6
Status indicators Module configuration/converter function, start pulse for software timing,
voltage/current input per group, voltage/current output per group
Diagnostics
Module configuration Yes, with status LED and software status
Conversion Yes, with status LED
Module status Yes, with software status
Electrical isolation
Channel - PLC Yes
Channel - Channel No
Power consumption
5V 1.5 W
24 V 5.0 W
Total 6.5 W
Certification CE, C-UL-US, GOST-R
Mechanical characteristics 3AM374.6
Dimensions System 2005 single-width
Can be installed on
Main rack Yes
Expansion rack Yes
Protection type IP20
Operating / Storage temperature 0°C to +60°C / -25°C to +70°C
Relative humidity 5 to 95%, non-condensing
Comment Order 1 x TB170 terminal block separately
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 93
Temperature module
AT350
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
94 System 2005
Temperature module
AT450
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
System 2005 95
Temperature module
AT660
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
96 System 2005
System 2005 97
Counter module
NC150
98 System 2005
Ultrasonic transducer module
NC352
Required accessories
0TB708.91 Accessory terminal block, 8-pin, cage clamps, 1.5 mm²
System 2005 99
Digital mixed module
DM455
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
Î [A]
1.4
t Off = 122 µs
1.2 t Off = 66 µs
t Off = 34 µs
1
t Off = 18 µs
0.8
0.6 t Off = 10 µs
(default)
0.4
0.2
0
0 5 10 15 20 25 30 35 40 45 50 U [V]
Required accessories
7TB718.9 Accessory terminal block, 18-pin, screw clamp, 1.5 mm²
7TB718.91 Accessory terminal block, 18-pin, cage clamp, 1.5 mm²
Required accessories
3TB170.9 2005 terminal block, 20-pin, screw clamps 2 109
3TB170.91 2005 terminal block, 20-pin, cage clamps 2 109
Optional accessories
0G0001.00-090 Cable PC <-> PLC/PW, RS232, online cable
7AC911.9 Bus connector, CAN
0AC912.9 Bus adapter, CAN, 1 CAN interface
0AC913.92 Bus adapter, CAN, 2 CAN interfaces, incl. 30 cm connection cable (DSUB connector)
0AC961.9 Accessories, bus adapter (CAN, RS232)
Optional accessories
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell
0AC201.9 Lithium batteries, 5 pcs., 3 V / 950 mAh, button cell
Dummy modules are used to fill unnecessary slots. It is recommended that you fill all unused slots
with dummy modules.
1) The respective limit data for the I/O modules must be taken into consideration.
Dimensions
133 1)
40
165
80 133 1)
165
Installation dimensions
All System 2005 module racks are constructed in the same way. The only difference is the number
of slots available.
When installing module racks, make sure to leave at least 20 mm on the left and right for the
fastening levers.
1)
At least 20 mm for the fastening lever
A mounting rail conforming to the EN 60715 standard (TH35-7.5) is required to mount the PLC. The
mounting rail is fastened to the back wall of the switching cabinet.
The module rack is then mounted at the desired position on the mounting rail and secured us-
ing the fastening levers. Once the module rack has been secured, the modules themselves are
installed into the corresponding slots found on the module rack.
All cables (cable bundles) are to be run A cable tie is used to relieve stress on
down from the terminal blocks. the terminal block and is attached to
the slots provided.
Module housing
Cable tie
Attachment for
cable tie
Cable tie
The column labeled "Power" contains values for the power provided by a module or required by
a module. This allows a power output table to be calculated quickly and easily for a particular
hardware configuration.
The power supplied by the power supply modules is labeled with "+". The power required by a
module is shown with a "-" sign.
To calculate the power balance, the positive and negative power values should be added together.
The sum may not be less than zero.
Example
Calculating the System 2005 power output table with the following hardware configuration:
The PS465 module is used as the power supply. The power comparison indicates that the power
provided by the power supply is sufficient. The system therefore does not need to be expanded.
0 3CP382.60-1 2 20 3IF762.9 2 47
3DI476.6 2 66 3IF772.9 2 50
1 3DI477.6 2 67 3IF779.9 2 51
3DI486.6-1 2 69 3IF782.9 2 53
3 3DI695.6 2 70 3IF786.9 2 54
3AT350.6 2 94 3EX350.6 2 33
3AT450.6 2 95 3EX450.66-1 2 60
3AT660.6 2 96 3EX450.76-1 2 61
3CP260.60-1 2 28 3IF681.86 2 43
3CP340.60-2 2 26 3IF686.9 2 44
3CP360.60-1 2 24 3IF722.9 2 45
3CP380.60-1 2 22 3IF761.9 2 46
118 Index
Imprint
Publisher:
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H
B&R Strasse 1
5142 Eggelsberg
Austria
[email protected]
www.br-automation.com
MM-E00631.417
MM-E00631.417
www.br-automation.com
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