PLTU MALUKU UTARA

(2X7 MW)
TIDORE, MALUKU UTARA

SPECIFICATION FOR INSTALLATION OF

ROTATING EQUIPMENT

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TITLE :

SPECIFICATION FOR INSTALLATION OF ROTATING EQUIPMENT

* -002 -01 -0
1804 -00 -M - 05 M

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BY: FTTU SATUKU STA$iA

 JOBNO,:tt81804

SPECIFICATION FOR INSTATLATION OF

ROTATING EQUIPMENT

TABLE OF CONTENT

2. PREPARATION FOR.INSTALI.ATION

3. INSTALLATION

4. LFVEI-ING OF EQUIPMENT l

5. GROUTING

6. ALTGNMENT OF EQUIPMENT

7. COLD ALIGNMENTWITH THERMAL.EXPANSION COMPENSATIOT{

E. INSPECTION
:

SPECIFICATION FOR INSTALLATION OF

ROTATING EQUIPMENT .' '
PREFACE :
.T ]'
:, :: ::,i,,
1.1 SCOPE
- ^rl---^-4
This specrfication covers the reguirements for,the,installation, alignment'and:grou:ting
^rA, ^^-l

,wort of'Retating Machiner'res'including'theirs drivers and auxiliary,'equiprneflt, lo''Ou

tttrlltlTA6A
installed for PLTU MALUKU'LJTARA (2 x 7'MW), TIDORE, MAI-UKU UTARA'
'' ' ' '
,

1.2 GENERAL

1. The instaltation work shall comply with:requirements :$pecified hereinu thO' relevant
: , drawing and requirements of the apphcable sqfg codes or regulations, of'the,localiV'
Any conflicts. or questions fouRd,among.this.specification, the Arawing'anO'otnem-sh'atl
be referred to pT. pLN (persero) / PT. Rekadaya Elektrika. ln case vendofs
, ' instanation or erection manual is prwided, the vendor's ,manual.shalt
have the fiist
'PrioritY'r' ' ' :

2. lnstruments and tools to be used in leveling and alignment shall satisfy the conditions
shown in table 1.

Tabte, t
$ervice Item Size'and,.ACcuracy,

Spirit levet iTtftrrtffi2qo' mm or, longer;,.aensitivity 0'02

, , ,,
fiIrnlrn,
Made of steel ,
(2), Length 150 mm' or fofigero"5sr156ivity'0',05.
-'mm/m l
Leveling

Straight edge Fqfif,s0o mm tt'- Beam TYPe)

Made ot'steel (2) Length 500 mm (l - Beam TYPe)

Dialgauge ,' Minirnun'graduation O,0l 'mrn

Thickness:gauge nt,Lengi[Ef1eaT]100-150,mm, width leaf

Made of steel'
mm
10-15
:
,:

t2), Le!_g$'ot- leaf 200-300 rilfii;,width'*-,

l.:lgaf
,,
Alignment 10-15fitm, , .::,:, r,:

Taper gauge Iffi6ofEafl50'mml width of.baf :t 0'1 5, rnm

Made of steel
Right,angle,rule ffiffi6lensF.300 mm,:width' 38 firn
 -

.F
SP ECIF I CATIO N O.R. IN'STALLATIO.N OF
ROTATING EQUIPMENT

Made of steel
Vernier calliper fefrgth 200 mm or,l.onger,, graduatien,0'05 mm
{inner and:6uter use)
Ibe used asthe occasion'calls'

2 PREP
Prior to starting the work; the following,shall be'confirmed satisJactory' , :
' .'.
:, ' ' -'
:t-l
2.1 CONCRETE FOUNDATIgX

1,'The follgwing conditions of the concrete foundation shall be checked',againSt'the',

relevant drawing :

:,'
a. Whether center line is marked
.

t,::
c. Dimensions
, ,' d. Curing time' " ' :: ',
, 2. Tl-re top:of the concrete.foundation shall,be,lowerthan,th€,finishect heightiblthe-grout

thickness indicated on foundation drawings.

' A. Flatness:and,level shall:be chected,at the,pointsrwhere,pact.grout.'liner.are,to-b.e ,

installed.
t,

chipped and cleaned for grouting.

2.2 ANCHOR BOLTS

:'1. tne fottowing,conditions sJ the anchor bolts,embedded,'in the.fouildation''shall'be
:
, . -,-r, , r .,.
checked against the,drawing or with a steel tempelate forthe'major''equip-ment.
: :, .r.,j:;,' :
.',: ,

indicated
 -

JOB N0-.:08180i1 off

SPECIFICATION FOR'INSTALLA ION. OF

DOC. N0.,: 1 804{0+}S5-{r{02.01

,,8Y clrD
V
APVD
ROTATING.EOUIPMENT . .
DATE
20&109
1tl\'
,

','^4.

,1. Unpacking shalt be perfonned under,,witness of Rekadaya's ,supervisor Al[.:$F€re'

: parts and dismantling,toots, etc., shall be repacked.,and,returned tdthe:w€i9house ,

a$ instructed by, Rekadayars supervisor, Delicat€ parts, .gss[',,fls ,]evels oilers:, "
capillary fubes, etc.,, shall' be removed :in,' aecordaric€ ,With':,the ihstruCtions of',,

5
 SPECIFICATION FOR INSTALLATION OF
ROTATING EQUIPMENT

Rekadaya's Supervisor. The removed parts shall be stored and maintained in the
warehouse ProPerlY.
job site.
Z. After being thoroughly inspected, the equipment shall be transported to the

3. The condition of the machined surfaces shall be checked, and if necessary, the
machined surfaces shall be coated properly with suitable rust preventive'
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4. Temporary covers on all openings shall be tightened firmly and shall not be removed
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during installation untilthe related pipelines are to be connected thereto'

S. The bottom face of the base plate shall be cleaned. When oil, grease, dirt, or any
toose particles are found, it shall be washed of by water or oher suitable solvents
before installation.

6. Coupled equipment shall be uncoupled and left uncoupled until the no load test for
the driver is finished. Coupling elements with clear identifications shall be stored
properly in warehouse.

3 INSTALLATION

lnstallation of equipment shall be executed in accordance with this procedure, taking

precautions so that the anchor bolts and foundation will not be damaged and the
equipment will not be distorted'
groui mortar filled
When anchor holes are used, the curing time and the mixing ratio of the
in the holes shall be checked before the starting of the levelling work.

4 LEVELLING OF EQUIPMENT

4,1 LTNERS
1. ln general, liners shalt be prepared as indicated in Table 2. The dimension may be
modified as necessary for each application'
 -

DOC. NO. : 1804{Gil,105-M-002-01

SPECIFICATION FOR INSTALLATION OF

ROTATING EQUIPMENT

TABLE 2
Length width Thicknes
Item Slope
(mm) {mm) {mm)
1.6,2.3,3.2,
I inar 100- 150 50-75 4.5, 6, 9, 12,
16,19

Wedge
100 - 50-75 6,9,12 40-50
150

2.@theinclinedsurfaceofeachwedgeshallcontacteach
other and the contact surface shall be more than 60 percent'

3. Liner and wedges shall be located on both sides of each wedge shall contact each
other and the contact surface shall be more than 60 percent'

4. The conerete surface where the liner plates willbe placed shall be chipped smoothly
and then be cleaned comPletelY.

S. A final check shall be made to ensure that the center of the equipment matches the
center line marked on foundation'

4.2 LEVELING
1. Leveting shall be performed using a spirit tevel on the machined surface of the driver
base plate, or on the suction flange or discharge flange of the vertical nozzles on the
top of the equipment unless otherwise specified in the vendor's lnstruction manual.

Levelling shall be measured in both directions, laterally and in the right angle to the
shaft.

Adjusment shall be made by inserting or removing liners or wedges.

Z, The maximun tolerance from the level shall be 0.1 mm/m, unless othewise specified
in the Vendor's lnstruction Manual

3. After levelling is finished, the locknut of the anchor bolts shall be tightened firmty

4. After the locknuts of the anchor bolts are tightened firmly, the liners anO wed.Uls shaf
be tack-welded to each other, and any execess in the liers and wedges shall be eutt
off.
 -

$PEC I FIOAT. IO N FOR INS.TALLATION' OF

5 GROUTING
:l::,

s-1 , .',,,
1

" :,,,.
',
,' The,top surfaee of the foundationishall be wetted thoroughly with fresh'water prior,tolhe
:,.' :
, - - - .- , , ,. .'l.r
grouting work. lf pipersleeves are'used for anchor:bolts, standing water,'in,,the slee-ves
shall be removed, . . r" l

5.2 .:.:.:.:.:1:.=
MATERIAL

It : Ta,grout the equipmenl non-shrinking mortar shalt belused unUer-,$ uteil@e'

: ': of the base plate and'in the sleeves or anchor. hsleg, unless,otherwise,,spe@d-in;
..',
: Vendor's lnstruction'Manual. Sand+ement:grouiing, shall 'be'applied,,to',all'otfrsr' :, ..

Portions.

2. Water to be used shall not contain detrimental substance such as oil, acid, alkali or

:
r, 3. The mixing ratio of non-shrinkin$ cement:and,water.shall-be ,spesified.:by'the':ho-n

: : : i
: ' : ,'

" pereentage of 'water against cement shall,be 40'% or less, " ' , .''

5.3 GROUTINGPROCEDURES
---!rL l
1, -rr-
SlCeves andlor anchor'holes,ueed for anchor bolts shall,,be,filtbd'wjth'.grOuting,
mortar under witness of Rekadaya's and PLN's Supervisor, after which, grouting for
the outer frame of the base plate shall be done in accordance with Para' 5'2.1.

I ,' 2. The base plate'shall be grauted as'follows :' :': ':: : l

:

: :: :

:..b'Thegrout$hatl]coverallliners'..
 -

JOBN0.:081804

DOC. NO. : 1804-00-l#05'M'002-01

SPECIFICATION FOR INSTALLATION OF

ROTATING EQUIPMENT

c. All trapped voids under the base plate shal be vented to allow full penetration
of the grouting mortar.

3. The surface of the mortar outside the base plate shall be finished smoothly

4. All liners and wedges shall not be removed.

5. Grouting shall be inspected by light hammering to confirm that the mortar is filled
fully in the base plate voids and no cracks shall occur on the hardened surface.

6 ALIGNMENT OF EQUTPMENT

6.1 INITIAL ALIGMENT

After completion of the grouting and prior to connecting piping, alignment of equipment
shall be performed as follows:

Angular alignment of the end surfaces of the equipment coupling hub and the driver
coupling hub, the distance between the coupling hubs, and parallel alignment of the
centre lines of the shaft shall be measured with a dial gauge at four points at 90 degree
intervals, and adjusted by inserting or removing shims shall under the lugs or saddles of
the driver andlor speed exchanger. Tolerance of alignment shall be indicated in table 3.
The material of shim for alignment shall be of stainless steel. The size of the shim shall
, be at least 150 mm in width, and 0.03,0.04,0.05,0.1,0.2,0.5, 1.0 end 2.0 mm in
1S OrSaddles of the equipment are smaller than 150 mm in width, the
size of the shim shall be the same as the width of the equipment legs or saddles. During
the alignment work, coupling hub distance shall always be measured and checked, keep
it within the tolerance stated on the Vendor's lnstruction Manual.

TABLE 3

Maximun Tolerance
Item
(Total lndicator Reading)

Paratlel alignment of shaft center lines t 0.05 mm

Angular alignment of couPling hub t 0.05 mm

surface
Distance between couPling hub t 0.5 mm
 -

SPEC I FI GATIO N FORINSTRLLAT.ION. OF

ROTATING EQUIPMENT

a. i'Offset, Values ,ot O.2 mm or less shall he:adjuste{ by inserting.orf r,qtnoving.,shlnt

under the lug or saddle of the driver and/or speed exchanger without correcting
any piping alignment.
 JOBNO. :081804

DOC. N0. : 1804-00-[405-M-00?'01

SPECIFICATION FOR INSTALLATION OF

ROTATING EQUIPMENT

b. Offset values exceeding 0.2 mm shall be reduced by correcting the suction andlor
discharge piping by burning or readjusting the pipe supports, and, if necessary,
the suction and/or discharge piping shall be disconnected and be welded again to
correct alignment of the equipment'

FINAL CHECK

After completing alignment, the following shal be ascertained:

1. By revolving the coupling by hand or a turning device in the direction of the arow
mark, the equipment should be rotating easily

2. The direction of rotation of the driver shalt be the same as indicated by the arrow
mark.

3. After the above, and instrumental check and a no-load tesi of the driver, the
equipment shall be coupled and be capable of being rotated again easily by hand or
turning device. lf the equipment has any protection device such as a turbine trip
system, it shall be tested before coupted.

4. The setting of the coupling guard shall be checked'

7.

For equipment operated at high temperatures, if so speclfied in the Vendo/s lnstruction

Manual, the difference in height between the center of the equipment and driver shall be
checked and adjusted in accordance with the Vendofs lnstruction Manual to operate
under hot conditions.

1. The equipment shall be test operated under normal conditions' After steadY
operation is attained, the driver shall be stopped and the hot alignmen,, ot-,n"
coupling shall be inspected immediately. Any readjustment necessary shall be
made by inserting or removing shims under the saddles of the driver or on the
pedestat of the equipment. After adjustment, the equipment shall be operated
under normal condition for several hours and the alignment shall be rechecked in
accordance with paragraph 6'1. through 6'3'
 DOC. NO. : 180S0$l\F05.M-0m-01

$PECIFICATION.. FOR INSTALLATION OF

Z. The equipment shall be operated only by operator with prior permission of the
Rekadayals lnspector. ' ,,

8. INSPECTION

lnspec{ion shall be made to assure that all the requirements prescribed in Para.'2'
through, 7 have been done satis{actory AIL inspeotlon and atignment records of'the
equipment shatl be submitted to Rekadaya and PT PLN'