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puddle flange

The FRANK puddle flange is a patented sealing system developed in the 1980s, used globally to create pressure-tight seals for various pipe types through concrete structures. It features easy installation with an Easy-Lock function and is available in multiple materials, including EPDM and NBR, which are resistant to various chemicals and gases, including radon. The product has been successfully installed over 1.5 million times and is tested for sealing effectiveness up to 10 bar pressure.
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0% found this document useful (0 votes)
100 views11 pages

puddle flange

The FRANK puddle flange is a patented sealing system developed in the 1980s, used globally to create pressure-tight seals for various pipe types through concrete structures. It features easy installation with an Easy-Lock function and is available in multiple materials, including EPDM and NBR, which are resistant to various chemicals and gases, including radon. The product has been successfully installed over 1.5 million times and is tested for sealing effectiveness up to 10 bar pressure.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Puddle flanges

The original

In the early 1980s, FRANK developed With the FRANK puddle flange, all com- pressing water or diffusing gases ( e. g.
and patented the FRANK puddle flange, mon pipe types made of steel, plastic, radon) or hydrocarbon compounds (oil,
a sealing system in use today in millions stoneware, concrete and cast iron from gasoline). We also supply puddle flange
of buildings and structures all over the d 10 to d 3800 pressure-tight up to 10 variants that enable the integration of
world. The original. bar can be lead through concrete walls, lightning protection strips and round
floor slabs and shafts or integrated into conductors.
them. The system reliably seals against
ENGR. SYED SAAD ALI

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Installation
Quick and easy

Installing a FRANK puddle flange takes From d 560, installation is carried out
only a few steps: with a clamping tool.
The puddle flange is mounted by hand on
the pipe and fastened with the supplied FRANK puddle flanges are not fixed
lightning straps as described in the in- points for pipes. We supply tension-proof
stallation instruction. The clamping sys- wall ducts made of PE and PP or wall
tem can be installed on puddle flanges ducts with flanges on one or both sides.
ENGR. SYED SAAD ALI

up to d 500 by a screwdriver.

With Easy-Lock function


The puddle flange installation kits (d 20
up to d 500) come with the self-locking
Easy-Lock function. Using this technique
the puddle flange can be clamped many
times faster. Use of a cordless screwdriver
is possible (tightning torque 5 Nm).

Video: Puddle flange assembly Video: Puddle flange assembly


Instructions with Instructions with clamping tool
Easy-Lock-function

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Protection against
radioactive gas
FRANK puddle flange in radon tight version

Slow decay of Uranium and Thorium, re- fied. But if the gas does invade into the concentrations in buildings.
gionally abundant in different concentra- building through joints, cracks, leaky base
tions in the rock and soil, leads to the plate into the cellar or first floor, leakages Both the standard black puddle flange
emergence of the invisible, smellless and along cables and pipes it leads to in- (EPDM) as well as the orange version
tasteless radioactive noble gas radon. The creased concentration of radon which (NBR), that one also resistent and proof
noble gas radon is hardly reactiv. The gas could result in excceding the recom- towards hydrocarbon compounds, e .g.
escapes through the upper layers of the mended limits of Federal Office for Radia- oil, gasoline, were successfully tested to
ENGR. SYED SAAD ALI

soil into the atomsphere and is quickly tion Protection. Tight foundations, be radon-proof.
diluted in the air, so that outside from massive building structures, and air ven-
buildings no health risk has been identi- tilating measures help reduce the radon

Rn

Rn

Rn Rn

Rn

Rn Rn
Rn Rn
Rn

FRANK puddle flange Rn


orange version.
Rn Rn
Now also tested by SKZ for
chemical resistance for liquid ma-
nure and slurry in accordance with Rn
Rn
DIBt guidelines.

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Pressure-tight up to 10 bar!
Safe and versatile

Externally tested
The independent Material Testing Institute Leipzig
tested the FRANK puddle flange for its sealing effect
then confirming the FRANK puddle flange when pro-
fessionally installed, embedded in and surrounded
by at least 50 mm watertight-concrete – depending
ENGR. SYED SAAD ALI

on diameter and design – a complete sealing effect


at water pressures of 5 bar to 10 bar.

Characteristics
The EPDM material used is resistant to a great num-
ber of acids, alkalines and resistant to weathering
and ozone. The FRANK puddle flange made of NBR is
used for e. g. oil and gasoline as hazardous media.

Density 1,030 kg /m³


Shore hardness 40° Sh + 3
Tensile strength 10 N/mm²
Elongation at fracture 750 %
Tear propagation strength 3.9 N/mm²
Temperature resistance -50....+140 °C
Deformation under pressure
32 %
(72 h, 70 °C)

Choice of pipes
Due to its high flexibility the FRANK puddle flange is
suitable for all pipelines made of plastic, steel, stone
ware, concrete, cast iron, fibre cement, GFRP.
The FRANK puddle flange is available for all commer-
cially convenient outer diameters.

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Successfully installed
1.5 million times
throughout the world
Examples of applications

• Swimming pool drain pipes


in walls and foundation
• FRANK puddle flange in
oil- and gasoline resistant
ENGR. SYED SAAD ALI

plates NBR for use at e. g. gas


stations.

• Pre-fabricated wall lead-


through with flange con-
nectors on both sides for
• House lead-ins for water
supply and discharge pipes
easy installation into as well as for lightning pro-
formwork tection earthing strips and
ground wire.

• Floor drain in industrial


building • Integration of pipes of any
outside diameter into con-
crete manholes

10 www.linkedin.com/in/engrsyedsaadali February 2024 11


Product range
10
Puddle flange installation kit (d 20 to d 500) Puddle flange (from d 560)
17 26

37.5
50
Up to d 315 tight up to 100 m water column. Tight up to 80 m water column.
From d 355 up to d 500 tight up to 50 m water column: Puddle flange and clamping band as individual components

D1
D1
Puddle flange installation kit consisting of: • Puddle flange (product no. 90 954 ...) 80

• Stainless steel
Galvanized clamping band, 30 m roll (product no. 97 955 0031 00)
• 1x2 resp.
puddle flange
60
• 3 steel fastenersfastener for clamping band (product no. 95 957 0000 00),
• with Easy-Lock-function
3x stainless steel clamping bands (matching flange dimensions) per puddle flange
• Clamping tool available for rent or purchase (product no. 95959 0000 00)
Ø range of installation kit Clamping band length
dpipe [mm] D1 [mm] Weight [kg/unit] Installation kit product no. 90 954 ... dpipe [mm] Ø range [mm] D1 [mm] Weight [kg/unit] Product no. 90 954 ...
ENGR. SYED SAAD ALI

[mm] per puddle flange L [m]


20 18-24 16 0,20 0020 01 560 560-629 505 12.3 2.30 0560 00
25 23-29 21 0,25 0025 01 630 630-709 571 13.8 2.55 0630 00
32 31-37 29 0,16 0032 01 710 710-799 648 16.2 2.64 0710 00
40 40-46 38 0,20 0040 01 800 800-899 733 17.1 3.22 0800 00
50 50-56 48 0,24 0050 01 900 900-999 828 18.0 3.60 0900 00
63 62-69 60 0,26 0063 01 1000 1000-1150 923 19.8 3.88 1000 00
75 73-82 71 0,30 0075 01 1200 1200-1350 1113 23.7 5.64 1200 00
90 86-97 84 0,34 0090 01 1400 1400-1550 1303 28.0 6.44 1400 00
100 98-109 95 0,36 0100 01 1600 1600-1750 1490 31.9 7.25 1600 00
1101) 108-121 105 0,40 0110 01 1800 1800-1990 1680 38.0 8.20 1800 00
1251) 123-136 120 0,46 0125 01 Other dimensions available on request.
140 136-155 132 0,50 0145 01
1601) 158-177 154 0,56 0160 01
180 177-197 173 0,60 0180 01
2001) 199-224 195 0,70 0200 01
225 220-249 215 078 0225 01
250 250-279 245 0,84 0250 01

280 280-314 275 0,86 0280 01

315 315-354 310 1,06 0315 01

From d 355 the big puddle flange will be delivered with 3 x stainless steel clamping bands

355 355-399 310 1,32 0355 01

400 400-449 353 1,66 0400 01

450 450-499 400 1,80 0450 01

500 500-559 448 2,15 0500 01


Puddle flange from d 355 mm
Other dimensions available on request.
All dimensions also available in NBR.
1) NBR version available in stock.

Puddle flange from d 20 to d 315 mm

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Product range

FRANK Puddle flange installation kit FRANK wall lead-through kit with
for lightning protection earthing strips and ground wire flange connections
Tight up to 60 m water column. For lightning protection earthing The FRANK wall lead-through kit is a tried and tested method for
strips and ground wire. The puddle flange installation kit comes the safe and long-lasting installation of pipes through walls and
with two matching stainless steel clamping bands. floors. Made in PE or PP, they meet the requirements for swim-
ming pools and industrial pipeline systems. The pre-assembled
• 1x2x stainless
puddle flange kit can be easily installed in the wall or foundation plate.
• steel clamping bands (matching flange dimensions)
ENGR. SYED SAAD ALI

[mm] Product no. 90 954...

for round steel from d 8 to 10 mm 0010 01

for flat steel from 3 to 3,5 x 30 mm 0003 01

FRANK wall installation kit


The FRANK wall installation kit is designed for the installation of
standard sewerage and HT pipes in concrete walls and floors.
The wall installation kit is a pre-assembled unit for the flush
le1
integration into the shuttering for concrete walls. By shortening
the centre section, the wall installation kit can be adjusted to
match the wall thickness. For very thick walls, the kit can be
extended with a standard sewerage/HT pipe section. The system
FRANK manhole connection socket
d2

d1

is tight up to 100 m water column.

d1 d2 le1
SAM type 1
Product no. 90 970 ...
[mm] [mm] [cm]

110 216 21 - 30 cm 0110 00


• Tight up to 100 m water column, depending on diameter
160 268 26 - 33 cm 0160 00 • With integrated
For tight connections of PE pipes in concrete manholes

Other dimensions available on request. • manhole connection


electrofusion wire for the welding of SAM
socket to the PE pipe
Other lengths available on request. L

d DN L D2 Tightness Prod. no.


[mm] [mm] [mm] [mm] 25 178
160 150 135 297 100 m water column 0160 17

d
225 200 135 372 100 m water column 0225 17

D2
280 250 135 445 100 m water column 0280 17

355 300 135 515 80 m water column 0355 17

450 400 135 573 80 m water column 0450 17

560 500 135 699 80 m water column 0560 17

Other dimensions available on request.

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STEEL
ENGR. SYED SAAD ALI

PUDDLE
FLANGES/
JOINT

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Puddle Flanges

YTMPipe puddle flanges are manufactured using supreme quality stainless steel and progressive
technology as per the global standards. Steel and stainless steel wall sleeves are generally built into
walls, floor plates or ceilings during the process of shuttering. They are designed to take in seal
inserts for pipe or cable penetrations.

Materials:
• Stainless steel V2A/AISI 304 or V4A 316Ti
• Carbon Steel ST37,ST42,ST52 etc
• Galvanised or Plain Black
ENGR. SYED SAAD ALI

Area of usage : Stainless steel wall sleeves are mainly used in the construction of drinking water
facilities, chemical facilities and sewage plants due to their high
resistance to corrosion.

lf corrosion resistance is not a main priority, it is more economical to use


galvanized or plain black puddle flanges.Steel wall sleeves are often
provided with a seamlessly or longitutal welded flange ring to secure
them against water penetration caused by capillary action.

Sleeve
Sleeve Height Inside Height
Inside Diameter Lenght Nominal Lenght
Nom.Pipe of Collar Diameter of Collar
[mm] [mm] Pipe Size [mm]
Size [mm] [mm] [mm] [mm]
[mm]
50,8 52,5 300 50 600 590,55 300 50
63,5 62,7 300 50 660,4 641,4 300 50
76,2 77,9 300 50 711,2 692,2 300 50
88,9 90,1 300 50 762 743,0 300 50
101,6 102,3 300 50 812,8 793,8 300 50
127 128,2 300 50 863,6 844,6 300 50
152,4 154,1 300 50 914,4 895,4 300 50
203,2 202,7 300 50 965,2 946,2 300 50
254 254,5 300 50 1016 997,0 300 50
304,8 304,8 300 50 1066,8 1047,8 300 50
355,6 336,6 300 50 1117,6 1098,6 300 50
406,4 387,4 300 50 1168,4 1149,4 300 50
457,2 438,2 300 50 1219,2 1200,2 300 50
508 489,0 300 50 1270 1251,0 300 50
558,8 539,8 300 50 1320,8 1301,8 300 50
609,6 590,6 300 50 1371,6 1352,6 300 50
*For Specific dimensions please ask us availability.

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Puddle Flanges

Our Puddle Flanges are also capable with Pipe Seals, Pipe Penetration Seals for smooth connection.
ENGR. SYED SAAD ALI

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Optional Puddle Flanges

DUCTILE & Steel PUDDLE FLANGES

Cast Iron Puddle Flanges


ENGR. SYED SAAD ALI

Material : GGG50

Coating : Rubber Based Bitume


Dimension : DN50 to DN 1000

Carbon Steel Puddle Flanges


Material : ST37;ST52 etc

Coating : Epoxy etc.


Dimension : DN50 to DN 3000

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