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01장 - 2 - Packed Tower 개론2025

The document provides an overview of packed columns, detailing types of packing (random and structured), typical layouts, and various internal components such as distributors and feed devices. It also includes information on packed tower design and comparisons between tray and packed columns. The content is structured to guide understanding of packed tower internals and their applications in chemical processes.

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Bluemoon65
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27 views35 pages

01장 - 2 - Packed Tower 개론2025

The document provides an overview of packed columns, detailing types of packing (random and structured), typical layouts, and various internal components such as distributors and feed devices. It also includes information on packed tower design and comparisons between tray and packed columns. The content is structured to guide understanding of packed tower internals and their applications in chemical processes.

Uploaded by

Bluemoon65
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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TOWER INTERNALS

- PACKED COLUMN -

19-MAR-25

이 병 돈 교수

경남정보대학교
Contents

1 Packing Type (Random & Structured packing)

2 Typical Packed Tower Layout

3 Packed Tower Internals

4 Packed Tower Design

5 Comparison of Tray and Packed Columns

2
Packed Column

3
1. Packing Type - Typical

Random Packing Structured Packing


JET Metal Tower JET Structured
Packing (JMTP) Packing (JSP)
1. Packing Type - Random Packing

1st Generation Random Packing


Raschig Ring, Lessing Ring, Berl Saddle
(1895 to the 1950s)
1. Packing Type - Random Packing

2nd Generation Random Packing


Intalox Saddle, Pall Ring, Hy-Pak
(late 1950s to the early 1970s)
1. Packing Type - Random Packing

3rd Generation Random Packing


JMTP, CMR, Nutter Ring, Chempak, Levapak
(late 1970s to 1990s)
1. Packing Type - Random Packing

4th Generation Random Packing


JET-RSR, Dr-Ring
(late 1990s until present)
1. Packing Type - Structured Packing

Generation Structured Packing


JSP Series (JSP 1Y,2Y,3Y, 4Y, 5Y)
JET-Pak Series (125Y,250Y,350Y,500Y)
1. Packing Type - Structured Packing

High Performance Structured Packing


JET PLUS Series/JET-Pak Plus Series
2. Typical Packed Tower layout

Symbols
(A) (B)
a liquid distributor
b liquid collector
c structured packing
d support grid
e man way
f liquid re-distributor
2. Typical Packed Tower layout
Small Diameter (Flange type) Large Diameter
3. Packed Tower Internals

• (Re)Distributors
; Traditional Type, High Performance Type

• Feed Devices
; Liquid Feed, Vapor Feed, Mixed Feed

• Liquid Collectors

• Bed Limiters

• Packing Support Plates


; Random Packing, Structured Packing
3. Packed Tower Internals - Distributors
• Traditional type Distributors

Pan type
Pan type (Fouling service)

Deck type Channel type


3. Packed Tower Internals - Distributors
• Traditional type Distributors

Trough type Trough type


(w/ Drip Tubes) (Fouling service)

Pipe-arm type Spray Nozzle type


3. Packed Tower Internals - Distributors
• High Performance Distributors

Pan type

Deck type
3. Packed Tower Internals - Distributors
• Re-Distributors: Riser & Hat

Riser with sloped hat

Riser with flat hat


3. Packed Tower Internals - Distributors
• High Performance Distributors

Trough type
(with orifices)

Trough type
(with Drip tubes)
3. Packed Tower Internals - Distributors
• Distributors Test Facility
3. Packed Tower Internals - Distributors
• Distributors Test Facility
3. Packed Tower Internals - Distributors
• Distributors Test Facility
3. Packed Tower Internals – Feed Devices
• Feed Devices

Liquid only
(Traditional)

Liquid only
(High Performance)
3. Packed Tower Internals – Feed Devices
• Feed Devices

Vapor only
(Bottom)

Vapor only
(Intermediate)
3. Packed Tower Internals – Feed Devices
• Feed Devices

Flash Feed Flash Feed


(Small diameter) (Large diameter)
3. Packed Tower Internals - Feed Devices

• Feed Devices

Enhance V-Baffle type Vapor Horn type


3. Packed Tower Internals - Feed Devices

• Feed Devices

Vane type Deck type Vapor


(Schoepentoetor) Distributor
3. Packed Tower Internals - Accumulator
• Accumulator (Collector)

Chevron type Chevron type


(Down Pipe)
3. Packed Tower Internals - Accumulator
• Accumulator (Collector)

Deck type Trough type


3. Packed Tower Internals – Bed Limiter
• Bed Limiter

for Random Packing for Structured Packing


3. Packed Tower Internals – Bed Limiter
• Bed Limiter

Traditional Type for Ceramic Packing


3. Packed Tower Internals – Support Plate
• Packing Support Plate

for Structured Packing for Random Packing


3. Packed Tower Internals – Support Plate
• Packing Support Plate

for Random Packing for Plastic material


4. Packed Tower Design - Program
4. Packed Tower Design – Rating Sheets
CLIENT: REVISION :
COLUMN: CO2 ABSORBER DESIGNER : B.D.LEE
CASE : 10 TPD PRESSURE : 6000.000 kPa
UPPER LOWER UPPER LOWER
LIQUID LOADINGS 125.00% 125.00% 100.00% 100.00%
(KGS/HR)........... 13551.21 14680.85 10840.97 11744.68
(KGS/HR/M2)........ 57037.81 61792.52 45630.25 49434.02
(M3/HR/M2)......... 75.99 86.04 60.79 68.83
(KGS/M3)........... 750.640 718.210 750.640 718.210
(CENTIPOISE)....... 0.460 0.420 0.460 0.420
(DYNES/CM)......... 21.11 19.90 21.11 19.90

GAS LOADINGS 125.00% 125.00% 100.00% 100.00%


(KGS/HR)........... 1347.90 2477.53 1078.32 1982.02
(KGS/HR/M2)........ 5673.39 10428.04 4538.71 8342.43
(M/SEC)............ 0.04 0.06 0.04 0.05
(KGS/M3)........... 35.260000 50.420000 35.260000 50.420000

PACKING............. #25 IMTP #25 INMTP #25 IMTP #25 IMTP


FACTOR............. 48.0 48.0 41.0 41.0
ABSCISSA VALUE..... 2.1789 1.5700 2.1789 1.5700
ORDINATE VALUE..... 0.0484 0.1220 0.0265 0.0667
PRESSURE DROP(IHP1):
(MM H2O/M)......... <4.167 8.721 <4.167 <4.167
EFFICIENT Cs %..... 61.88% 70.57% 49.50% 56.46%
HETP VALUES APPLY TO NON-AQUEOUS DISTILLATION SYSTEMS W/RELATIVE VOLATILITY < 3
BASE HETP(MM)...... 433 429 433 429

TOWER AREA-M2...... 0.238 0.238 0.238 0.238


DIA-MM....... 550.0 550.0 550.0 550.0
DIA-FT....... 1.804 1.804 1.804 1.804
DIA-IN....... 21.654 21.654 21.654 21.654
35

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