CePSWaM FTR-Sample-1
CePSWaM FTR-Sample-1
Submitted to
The Director
Environment Institute of Malaysia (EiMAS)
Department of Environment
Universiti Kebangsaan Malaysia Campus
Locked Bag No 24
43600 Bangi,Selangor
By
a. Introduction of candidate
1. Name of Trainee :
Nor Maiza Binti Ngatman
2. Contact Address :
No.123, Jalan Garuda 3, Taman Garuda Kesang 84000 Tangkak, Johor.
Email Address : [email protected]
Mobile No : 017-3417745
3. Designation :
Safety Officer
i
6. Name and address of the premise where you had field training on scheduled
waste management :
i) Company Name :
Lii Hen Furniture Sdn Bhd
ii) Company Address :
Plo 43 & 44 Kawasan Perindustrian Bukit Pasir 84300 Muar, Johor
7. Period of attending Field Training:
1/3/2022 – 31/8/2022
8. Contact officer in the above organization who could verify your training
experience :
b. List of Duties
ii
c. Continuing Professional Development (CPD)
10. List of seminars, workshops, training courses, etc attended in the past 3
years (if any) :
No Date Training/Seminar Title Organizer
1 24 – 28 Course for Certified Greenvell (M)
August Environmental Professional in Sdn Bhd
2020 Scheduled Waste Management
(CePSWaM)
2 22 – 23 CePSWam FTR Preparation Greenvell (M)
June Workshop Sdn Bhd
2022
iii
iv
v
NOMENCLATURE/ABBREVIATIONS
vi
LIST OF TABLES
vii
LIST OF FIGURE
viii
TABLE OF CONTENT
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ABSTRACT (EXECUTIVE SUMMARY)
Lii Hen Furniture Sdn Bhd was established in Malaysia on year 1985. Lii Hen
Furniture Sdn Bhd is the one of subsidiary company of Lii Hen Industries on
manufacturing of furniture. The main product from Lii Hen Furniture Sdn Bhd is
furniture manufacturer of bedroom set. We provide the furniture depends on
customer’s design and taste. All the furniture we export out of country such as USA
and China. On furniture process there is waste was generated. The wastes
generated was contain toxic and hazardous materials.
The waste hazardous was come from filler and touch up process. The waste was
classified based on the process and based on characteristic of waste. After
classified we can refer First Scheduled EQA (Scheduled Waste) Regulation 2005.
The waste we generated from that process is contaminated cotton rags in code
SW410. The waste have been stored in the waste storage in the premises.
All the data including Notification, Inventory and Consignment Note have been
record depends on waste generated from production. Any waste generated should
be manage with concept cradle to grave. Collect all data and update to e-SWIS
system for control the flow of disposal of waste by follow legal requirement.
After attending the CePSWaM course, I have made some improvement to our
company with comply with the regulation of Department of Environmental. This
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improvement I do with my team to make Lii Hen Furniture Sdn Bhd followed the
guideline and requirement. It’s can be more systematic when we have system on
work management in future.
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CHAPTER 1: INTRODUCTION TO COMPANY BACKGROUND
1.1 COMPANY BACKGROUND
Lii Hen Furniture Sdn Bhd was established and incorporated in Malaysia on 16 th
December 1985 as a private limited company under the Companies Act, 1965. Lii
Hen Industries was listed on Main Board of the Bursa Malaysia. Lii Hen Furniture
Sdn Bhd is the one of subsidiary company of Lii Hen Industries. Our company
based on manufacturing of furniture. It commercial operation on 1st January 1991
under the manufacturing license and almost 31 years our operation. Today Lii Hen
furniture are the one of the leading furniture manufacturer in Malaysia. The
company was located at PLO 10, 43 & 44 Bukit Pasir Industrial Estate, 84300
Muar, Johor. Lii Hen Furniture have more than 500 worker which is come from
local and foreign. Office staff for all department works in same hours while
production employees works also in same hours but different day work as per
Table 1.0 below.
1. Chest
2. Dresser
3. King Bed Frame
4. Mirror
5. Night Stand
6. Queen Bed Frame
7. Side Pier
Table 1.1 : The list of finished product in LHF
Over 30 years experiences has taught on the expertise needed to provide solution
that are reliable and consistent in quality for customer satisfaction. All the furniture
that we produce based on wood product. In the making product, the raw materials
as per table 1.2 are needed to complete the product.
2
Please refer Appendix 1.4 for photo of Raw Materials
There are many process while making our product in production of LHF. Ten work
process involve on making the products which start from receiving process,
warehouse materials, cutting and molding process, warehouse storage, finishing
process (spray), assembly process, packing process, warehouse, and loading
process. The main processes of factory operation are described as in figure 1.1
below:
3
1) Raw Materials from Supplier
- Purchasing department order all the items needed to making furniture from
supplier such as wood, screws, handles, slides, chemicals and laminate
papers.
- Refer to Appendix 1.4
- Purchase order depends on customer’s design of furniture then keep of
stocks raw materials at warehouse storage.
2) Warehouse Materials
- All raw materials was send it by supplier will keep in warehouse materials with
document order.
- Supervisor must receiving all the items with check the quantity and quality
then they will record on server for report keeping.
- Raw materials will be arrange neatly with label for easily transfer to
production.
- Refer Appendix 1.5
4
4) Warehouse
- The cutting wood was arrange by sizing and shape at warehouse. After
requested by production line they will transfer the wood into next station.
- We called that storage as a warehouse WIP (work in progress) because all
the wood has been cut must keep and arrange on storage.
5) Spraying/ Finishing
- From storage WIP to finishing process to spray color of product depends on
customers order. Operator will spray by follow color panel that supervisor give
sample and follow customer’s request. The chemical we used as paint was
thinner, filler, glaze, sealer, lacquer and stain. Some chemical will mixing
together to get the color of product. On this line we have two types of process
which operator must spray and filler/ touch up
- On that spraying line we use conveyor to put the product than the product will
round for step by step to finish the process. After spray, the product will run
for the next step which is filler and touch up. Operator use cotton rags on this
process to complete that process.
- Contaminated cotton rags will be generated after doing this process.
- Refer to Appendix 1.6
- Quality control department will guide and check the quality of product before it
running to another station.
6) Assembly
- In this area, operators need to do installation by part. They combine all of part
to make a whole product. They usually using raw materials like screw, handle,
slide and glue.
- Quality control department will guide and check the quality of product before it
running to another station.
5
7) Packing
- Packing process will be final process on the production before shipping. The
process need to rap by using Polyfoam and rapping plastic.
- Quality control department will guide and check the quality of product before it
transfers to shipping department.
- After that it will be inserted into suitable box and same size of box. Operator
will tape the box than arrange at pallet.
9) Shipping
- An arrangement with the transporter (lorry container) will be made by
marketing department and the product will ship out to customer based on
quantity stated in the sales contract.
- Before operator arrange finish product on the lorry container, quality control
will do final check to make sure the product in good quality.
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1.2 Situation Before Course Attendance
Before attending course CePSWaM, the handling of scheduled waste in Lii Hen
FurnitureSdn Bhd is manage by competent person. I manage the task from the
waste was generate until the waste disposal.
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CHAPTER 2 : ENVIRONMENTAL MAINSTREAMING TOOLS
2.1 Organization’s Environmental Commitment
2.1.1 Environmental Policy (EP)
The Environmental Policy (EP) of successful organization uses strong and
unequivocal statement to convey their environmental commitment to their
employees, clients, stakeholder and the public. All relevant parties and translated
into action in the organization’s work procedure, materials purchasing policy,
business decision making process and cascade down to the supply chain.
Lii Hen Furniture Sdn Bhd has established a Corporate Environmental policy on 10
November 2018 signed by Managing Director, Mr Chua Yong Haup. The point that
shown in the policy are promotes environmental awareness among employees and
employers responsibilities in preserving environment. This Environmental Policy
has been published in several public area on notice board inside factory and also
published at counter reception in front of main entrance.
During operational stage, budget have been allocated for proper operation and
maintenance of pollution control systems and management of waste generated by
LHF. The environmental budget also includes the cost for disposal of scheduled
waste by licensed contractor, consumable items such as jumbo bags, personal
protective equipment (PPE) and signage. Table 2.0 shown the environmental
budget for Lii Hen Furniture Sdn Bhd.
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No. Items/ Descriptions Amount (RM)
1. Disposal of Schedule Waste RM52000
2. Signage Storage RM500
3. Environmental Monitoring RM14000
4. Jumbo Bag RM1500
5. Personal Protective Equipment (PPE) RM5000
6. Training RM3000
Total RM76000
Table 2.0 : Environmental Budget for Lii Hen Furniture Sdn Bhd
Please refer Appendix 2.2 for Budget Cotton Rag from Purchasing.
Please refer Appendix 2.3 for Record disposal of Schedule Waste
SW410.
Please refer Appendix 2.4 for Approved Budget on 2021.
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2.1.4 Environmental Monitoring Committee
The EMPC has been established in Lii Hen Furniture Sdn Bhd on 1 September
2020 to ensure the environment management were complied with the DOE
regulations and laws. All the factory staff members has been appointed by Factory
Manager as the committee members and assigned to their responsibilities at
workplace.
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No. Sections Facility Details
1. Schedule Waste Storage area Fully covered with zinc
Management Roofing area
Air ventilation
Signage & PPE
Concrete bund wall
Locked door
Labelling Sticker
SW information
Standard label as Third Schedule
Waste storage was built in 2021. The storage is in safe area which is non- flood
and flat area. It also separate building from production process. The schedule
waste storage can be seen in figure 2.0.
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The storage provides adequate space to store all scheduled waste generated and
to allow adequate space for moving and lifting using forklift. For safety reason, the
storage is locked at all times and only accessible by person in charge of schedule
waste.
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material used to prevent any reaction which will deteriorate the container. The
containers used also durable and able to prevent spillage or leakage.
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i) Schedule wastes storage location layout
ii) Categories of scheduled waste generated by work area
iii) Standard operating procedures
iv) Scheduled waste storage data
v) List of DOE licensed contractors
Other than that, the information of environment also been displayed in the notice
board together with the Safety & Health. Some brochure was published for public
and visitor at receptionist entrance of office. On that brochure we related some of
important to take care our environment and we also encourage our company to do
program for example CSR program. All the worker involved in this program that we
arrange at workers’ hostel.
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CHAPTER 3 : THE MANAGEMENT OF SHCEDULED WASTE
3.1 Descriptions of Scheduled Waste
3.1.1 Identification and Classification of Scheduled Waste
The source of scheduled waste in our factory is came from the finishing and filler
work process. During finishing process we used paint such as filler glaze, sealer,
thinner, lacquer & stain. To get the good finished, the process that we called
touchup activities was produce after finishing process. On that activities
contaminated cotton rags was generated. The team will identified the wastes
generated from the process and activities. They also refer Safety Data Sheet to
identify the wastes. Therefore, to identify scheduled wastes, there are hazardous
characteristic that must the waste are reactive substance, ignitable substance,
corrosive, infectious and toxicity.
Once the characteristic are being identified, the scheduled wastes will be classified
according to First Scheduled, Environmental Quality (Scheduled Wastes)
Regulations 2005.
Table 3.0 shown list of all scheduled waste and potential Scheduled waste
generated at Lii Hen Furniture Sdn. Bhd.
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No Waste Code Waste Name Waste Origin Quantity
Generated/
Month (Kg)
1 SW410 Contaminated Finishing Process 4000
Cotton Rags
Table 3.1 : List of Schedule Waste Collected in LHF by (KG)
The proper packaging, labelling and storage are important aspects in scheduled
waste management due to their characteristic can cause risks to human health and
the environment if not managed properly. The quantity of the wastes be taken into
consideration to estimate the appropriate size and strength of container to avoid
over spilling or container breakage.
All scheduled wastes container in Lii Hen Furniture Sdn Bhd are clearly packaging
and labelling according with the Third Schedule of the Environmental Quality
(Scheduled Wastes) Regulations 2005 and Guidelines for Packaging, Labelling
and Storage of Scheduled Wastes. Table 3.2 below show the packaging and
labelling of schedule waste generated by LHF.
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Label No. 3
Inflammable Solids
(Waste)
Label No. 11
Mixture of
Miscellaneous
Dangerous
Substances
(Waste)
Table 3.2 : The Packaging and Labelling of Scheduled Waste Generated by LHF.
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(Scheduled Wastes) Regulations 2005 of schedules wastes to prevent spillage or
leakage of scheduled wastes into the environment.
The storage area of the scheduled wastes generated was designated away from
manufacturing and employees’ activities area. The storage area is locked all the
time and the key is held by the competent person and storage person in charge.
The storage area can only be access by authorized person which are EPMC
committees and unauthorized person is strictly prohibited to enter the area without
permission. The design capacity storage can store the huge amount of scheduled
wastes was generated monthly. The duration taken to store the scheduled wastes
is not more than 180 days.
Notice board also display in scheduled wastes storage. We put emergency contact
number if any accident occurred in storage area. All information about schedule
wastes which is procedure, wastes inventory, consignment note and wastes card
we display on the notice board.
Please refer Appendix 3.4 for Photo of Scheduled Wastes Storage in Lii
Hen Furniture Sdn Bhd.
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3.1.4 Transportation of Scheduled Wastes
According to the Environmental Quality Act (Scheduled Wastes) Regulations 2005,
it is stated that the scheduled wastes shall be disposed at prescribed premises
only. The transportation of scheduled wastes are the greatest area for potential
environment contamination if it not carried out properly by means of spillage and
leakage.
Our company selected the contractor and transportation have licensed by DOE
only. We check their licensed by refer to the list of contractors of scheduled wastes
in e-SWISS website to make sure the contractor selected has valid licensed.
Contractor scheduled wastes should have licensed by DOE to transport out all
scheduled wastes generated and received safely at prescribed premises for
treatment, disposal and recovery.
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Please refer Appendix 3.6 for Copy of Compliance Scheduled (Wastes
Transporter) released by DOE.
Please refer Appendix 3.7 for Copy for Compliance Scheduled Wastes
(Prescribed Premises).
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3.2 Scheduled Waste Management Data
E-SWIS is the system created by DOE to manage the scheduled waste record that
was generated and disposal of the scheduled waste. As in LHF, the inventory will
be updated every month at the system but it also record for daily at inventory
manual at log book. Once the wastes generated stored almost to 20 MT in storage
before 180 days, consignment note will be created from E-swis and the transporter
will collect the wastes.
Details about scheduled waste must be recorded and always need to update for
references and compliance with legal requirement. Generated wastes and disposal
of wastes need to clarify how we declared all the wastes to treatment facility
licensed by DOE. Summary of the scheduled wastes data in LHF is as shown in
the table 3.5 below.
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but we not keep the record on data for future references. All the information about
notification, inventory and consignment note have been settled by contractor that
our company appoint to collect the scheduled wastes. However, before attending
the CePSWaM course, the data collected were not complete based on first date
wastes generated in LHF.
LHF lack of training about scheduled wastes management due to inventory was
not accurate based on storage on site and inventory in e-SWIS. They seems lack
of knowledge about scheduled waste and don’t know that wastes is categories as
scheduled wastes.
In LHF, waste card not provide to waste contractor. There are no information about
waste to provide the contractor if any incident happen. It just disposed the waste
without waste card as a waste generator.
Scheduled wastes storage at LHF also in poor condition. The storage is share
building with production and poor ventilation. The storage not suitable for
scheduled wastes. They keep all the wastes without any inventory record and date
generated wastes.
However, after completed the CePSWaM course in August 2020, I started to learn
all the basic requirement and apply it to our company. I have conducted the
scheduled wastes management system in our company in accordance the
Environment Quality (Scheduled Wastes) Regulation, 2005.
LHF provide the proper storage for scheduled wastes with the bigger size and can
load more of wastes. It also have a good ventilation with natural air and away from
production activity. Other than that, I have created waste card for SW410 in the
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company for provide the waste card to the waste transporter. This is to comply
Regulation 13 Environmental Quality Act (Scheduled Wastes) Regulation 2005 and
follows Seventh Schedule. Table 3.6 shows the Scheduled Waste Management
Data Status Before and After attending CePSWaM course.
3. Inventory not
submitted by monthly
basis.
3. Consignment 1. Not updated e-SWIS 1. Competent person
Note account for disposal. updated if any
disposal.
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6. SW Storage Never had any Inspection Inspection will do every
Checklist Checklist for SW. monthly using Inspection
Checklist.
Table 3.6 : Scheduled Waste Management Data Status Before & After Attending
CePSWaM Course.
3.3.3 Area of Improvement
The area of improvement of scheduled wastes management in Lii Hen Furniture
Sdn Bhd have been listed on Table 3.8 based on the situation before course
attended.
In addition, improvement on management are first thing I do before set up all the
thing about scheduled wastes. The organization members was follow the
regulation and guideline of scheduled wastes at workplace. They do step by step
to make sure all workplace activities are compliances with Regulation 13
Environmental Quality Act (Scheduled Wastes) Regulation 2005.
Other than that, for scheduled wastes inventory, we have manage and do properly
record on e-SWIS account. There also have person-in-charge on managing the
scheduled wastes storage to control and record in/out of wastes inventory.
Competent person have check the manual inventory record for updated the
quantity of wastes at e-SWIS account. On packaging and labelling of waste we
improve and follow the guideline. We change on packaging of disposal part to
increase the disposal of waste on monthly. We also add another labelling on the
packaging based on characteristic of wastes.
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No. Items Description Improvement List Status
1 Identification of a)Waste from filler and SW410 was been DONE
SW touch up process notify again with
(SW410) have been DOE on e-SWIS
register to DOE but not account with right
active in e-SWIS quantity waste
account. generated.
2 Packaging & b)Date generated not Employee has DONE
Labelling written and not have been trained and
labelling at waste label with date
generated. Only toxic generated was
label attached during done. Inflammable
disposal time. solids and mixture
of miscellaneous
dangerous
substance label
was added.
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4 Inventory h)Inventory not updated -Every month DONE
at e-SWIS account. once update the
inventory on e-
SWIS account.
J)No inventory manual -Log book for DONE
for record to waste manual inventory
generated. has been provide
at team waste
storage.
5 Transportation k)Not provide waste Waste card has DONE
card to waste been created and
transporter. provided to waste
transporter.
6 Disposal l)Empty container sends -TWG form has DONE
to recycler which not been request and
register with DOE. waiting DOE
approval.
m)Some empty
container reused for refill
same chemical.
26
Environmental Quality Act, Environment Quality (Scheduled Wastes) Regulation
2005. Table 3.8 shows the descriptions of the improvement.
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CHAPTER 4 : CONCLUSION
The CePSWaM course has given important knowledge in the scheduled wastes
management in Lii Hen Furniture Sdn Bhd. The proper schedules wastes
management shall be focus on every aspect to avoid impact on the natural
environment on earth. It can be pollution on environment if we not take care on
scheduled wastes management. Basic principle of scheduled wastes management
such as concept of Cradle to Cradle has been implemented in correct way. On this
course, we have learned how to contribute to proper handling on scheduled wastes
according to Environmental Quality Act (Scheduled Wastes) Regulation 2005. All
industry shall be followed the regulations or requirements made by Department of
Environment (DOE) to save the earth from polluted. Therefore also followed our
owns ISO 9001 that focus on Quality Management System (QMS) which is ability to
consistently provide products and service that meet customers and regulatory
requirement. After slowly followed regulations and requirement, all staff aware and
have knowledge how to handling scheduled wastes. Their skill upgrading and easy
to understand why scheduled wastes should be manage properly by follow
guideline. That are easy for competent person to assure our company to follow all
government requirement.
As a Competent person, there are some limitations that I faced during the training
period. One of the limitations on budget. Our company spend a lot of money and
time to set up and run for followed all requirement. The pricing and budgeting only
can be obtained with management approval. We do step by step to avoid over
budget on manage of scheduled wastes. Our management approved to provide new
wastes storage which is can load more than before. But, it’s also take time to run
that project due to Malaysian Movement Control Order (MCO) within 2 year before.
Management also still think our company in a comfort zone. So, they give many
reasons to follow the requirement for the first because they lack of awareness and
training on the importance of the scheduled wastes handling. Besides I waiting for
budgeting approval from management and face of employee that lack of awareness,
I also another problem to finish my report. I had to handle audit from buyer almost 1
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month to prepare all document during audit and I had no time to focus on my FTR
report.
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APPENDIX l
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Appendix 1.0 – Lii Hen Furniture Sdn Bhd Website/ Profile
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Appendix 1.1 – Organization Chart Lii Hen Furniture Sdn Bhd
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Appendix 1.2 – Sample Drawing of Product
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Appendix 1.3 – Photo of Product
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Appendix 1.4 – Photo of Raws Materials
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Appendix 1.5 – Flow Chart of Work Process in LHF
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Appendix 1.6 – Flow Chart of Wastes Generated in LHF
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APPENDIX ll
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Appendix 2.0 – Copy of Environmental Policy Endorsed by Managing
Director
39
Appendix 2.1 – Photo of Showing Location of Policy in LHF
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Appendix 2.2 – Environmental Budget of Cotton Rags
41
Appendix 2.3 – Record Disposal of Scheduled Waste
42
Appendix 2.4 – Approved Budget
43
Appendix 2.5 – Copy of Competency Certificate
44
45
Appendix 2.6 – Job Description in LHF
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Appendix 2.7 – EPMC Organization Chart
47
Appendix 2.8 – ERCMC Organization Chart
48
Appendix 2.9 – Copy Monthly Report
49
50
51
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Appendix 2.10 – Information Scheduled Wastes on Notice Board and
Brochure for CSR Program
53
POSTER AT NOTICE BOARD
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BROCHURE CSR PROGRAM
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APPENDIX lll
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Appendix 3.0 – Procedure Waste Management in LHF
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58
59
60
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Appendix 3.1 – Photo of Waste Generated
Spray process
63
No Waste Label
1.
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Appendix 3.3 – Layout of Scheduled Waste Storage
65
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Appendix 3.4 – Photo of Scheduled Waste Storage
Space of storage are bigger and can store all waste for capacity not more than
180 days.
Spill containment system- bund concrete and tray wall.
Roofing and wall fully zinc with fencing for natural ventilation.
Signage- SW storage, Danger & Authorized personnel signage.
2 Sliding door to provide pathway for forklift to drive in and out.
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Waste storage door locked.
Labelled with scheduled wastes storage, danger, authorized personnel, no
smoking signage at outside storage.
Good ventilation of the storage.
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Pallet for standby in the storage.
Jumbo bag being place on the pallet for the wastes SW410.
Cotton rags waste on the pallet and stack by row in the storage.
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Appendix 3.5 – Copy of Scheduled Waste DOE Licensed Contractor
70
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72
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Appendix 3.6 – Copy of Compliance Scheduled (Waste Transporter) Release by
DOE
74
75
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77
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Appendix 3.7 – Copy of Compliance Scheduled Waste (Prescribed Premises)
79
Appendix 3.8 – Photo of Training in LHF
Training for authorize person to lock and unlock the waste storage.
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Training manual record waste inventory in log book.
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Appendix 3.9 – Notification on e-SWIS
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Appendix 3.10 – Inventory on e-SWIS (6 Month)
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84
85
86
87
88
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Appendix 3.11 – Consignment Note e-SWIS
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Appendix 3.12 – Waste Card SW410
91
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Appendix 3.13 – TWG Form SW410
93
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Appendix 3.14 – Storage Inspection Checklist
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REFERENCES
4 Website
https://www.doe.gov.my/peraturan/peraturan-kualiti-alam-sekeliling-
buangan-terjadual-2005-p-u-a-294-2005/
https://www.doe.gov.my/wp-content/uploads/2021/07/Kod-Pembuangan-
Berjadual.pdf
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