Atlas Copco

Heatless desiccant air dryers

CDX 120, CDX 180, CDX 220, CDX 300, CDX 350
Basic control

Operator manual
 Atlas Copco
Heatless desiccant air dryers
CDX-120, CDX180-220, CDX 300-350
with Basic control

Operator manual

• Copyright Notice
Any unauthorised use or copying of the contents or any part thereof is
prohibited.

This applies in particular to trademarks, model denominations, part numbers

and drawings.

Use only authorised parts any damage or malfunction caused by the use of
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www.atlascopco.com

Marketing Handbook
No. 9096 3238 00
2008-04

Atlas Copco Compressor Sales

(A Division of Atlas copco (India) Ltd.)
Industrial Air Division
Pune - india
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

SAFETY PRECAUTIONS
INSTRUCTION MANUAL
! To be read attentively and acted accordingly before lifting,
operating, performing maintenance or repairing the air dryer.
Congratulations on the purchase of your CDX 120, CDX 180, CDX 220,
CDX 300, CDX 350 air dryer. It is a solid, safe and reliable machine, Introduction
built according to the latest technology. Follow the instructions in this
The policy of Atlas Copco is to provide the users of their equipment with safe, reliable and
booklet and we guarantee you years of troublefree operation. Please
efficient products. Factors taken into account are among others:
read the following instructions carefully before starting to use your
machine. – the intended and predictable future use of the products, and the environments in which
they are expected to operate,
While every effort has been made to ensure that the information in this – applicable rules, codes and regulations,
manual is correct, Atlas Copco does not assume responsibility for
– the expected useful product life, assuming proper service and maintenance.
possible errors. Atlas Copco reserves the right to make changes
without prior notice. Before handling any product, take time to read the relevant instruction book. Besides giving
detailed operating instructions, it also gives specific information about safety, preventive
The drawings of the instruction manual can be found at the back of maintenance, etc.
this manual.
These precautions are general and some statements will therefore not always apply to a
particular unit.

CONTENTS When handling, operating, overhauling and/or performing maintenance or repair on Atlas
Copco equipment, the mechanics are expected to use safe engineering practices and to
observe all relevant local safety requirements and ordinances. The following list is a
Safety precautions ..................................................................... 3 reminder of special safety directives and precautions mainly applicable to Atlas Copco
equipment.
Leading particulars .................................................................... 4
This brochure applies to machinery processing or consuming air or inert gas.
General description ..................................................................... 4 Processing of any other gas requires additional safety precautions typical to the
Markings...................................................................................... 4 application and are not included herein.
Control panel and gauges ........................................................... 4 All responsibility for any damage or injury resulting from neglecting these
precautions or by non-observance of ordinary caution and due care required in
Operation..................................................................................... 5 handling, operating, maintenance or repair, also if not expressly mentioned in this
Description .................................................................................. 5 brochure or the instruction book(s), is disclaimed by Atlas Copco.
Pneumatic diagram ..................................................................... 5 If any statement does not comply with local legislation, the stricter of the two shall
be applied. Statements in this brochure should not be interpreted as suggestions,
Installation................................................................................... 6 recommendations or inducements that it should be used in violation of any
Positioning................................................................................... 6 applicable laws or regulations.
Piping .......................................................................................... 6 Also refer to the safety precautions of the compressor and of the equipment which is
Electrical wiring ........................................................................... 6 used or which is part of the installation.

Operating instructions ............................................................... 7 General safety precautions

Initial start up ............................................................................... 7 1 The owner is responsible for maintaining the air dryer in a safe operating condition.
General recommendations and precautions ............................... 7 Parts and accessories must be replaced if missing or unsuitable for safe operation.
Start up ........................................................................................ 7 2 Maintenance, overhaul and repair work shall only be carried out by adequately trained
During operation.......................................................................... 7 personnel; if required, under supervision of someone qualified for the job.

Stopping ...................................................................................... 7 3 Maintenance work, other than routine attention, shall only be undertaken when the
machine is standing still.
Maintenance................................................................................ 7 4 Before dismantling any pressurized component, the dryer or the equipment shall be
General recommendations and precautions ............................... 7 effectively isolated from all sources of pressure and be completely vented to
Maintenance activities ................................................................. 7 atmosphere. In addition, a warning sign bearing a legend such as “work in progress; do
not open” shall be attached to each of the isolating valves.
Troubleshooting ......................................................................... 8 5 Normal ratings (pressures, etc. ) shall be durably marked.

Technical specifications ............................................................ 8 6 Never operate a machine or equipment beyond its rated limits (pressure, etc.).

Specifications of CD 110 up to CD 300 ....................................... 8 7 All regulating and safety devices shall be maintained with due care to ensure that they
function properly. They may not be put out of action.
Usage of the correction factors ................................................. 10
8 Pressure gauges shall be checked regularly with regard to their accuracy. They shall
Dryer dataplate.......................................................................... 10
be replaced whenever outside acceptable tolerances.
9 Parts shall only be replaced by genuine Atlas Copco replacement parts.
10 Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapours when cleaning parts in or with cleaning products.
11 Observe scrupulous cleanliness during maintenance and repair. Keep away dirt by
covering the parts and exposed openings with clean cloth, paper or tape.
12 When performing any operation involving heat, flames or sparks on a machine, the
surrounding components shall first be screened with non-flammable material.

3
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

Safety during use and operation LEADING PARTICULARS

1 To lift an air dryer, all loose or pivoting parts shall first be securely fastened.
2 Lifting acceleration and retardation shall be kept within safe limits. General description
3 No external force may be exerted on the air valves, e.g. by pulling on hoses or by The CD air dryers are built to remove moisture from compressed air
installing auxiliary equipment directly to a valve.
for industrial purposes. All units are designed for indoor use.
4 Close the compressor air outlet valve before connecting or disconnecting a hose.
An overview of the main parts of the dryer units is given in figure 1A:
Ascertain that a hose is fully depressurized before disconnecting it.
When blowing through a hose or air line, ensure that the open end is held securely. A 1 .... Tower A 8 ...Air inlet
free end will whip and may cause injury. 2 .... Tower B 9 ...Air outlet
Never play with compressed air. Never apply it to your skin or direct an air stream at 3 .... 3-way valve 10 ...Pneumatic actuator
people. Never use it to clean dirt from your clothes. When using it to clean down
4 .... Outlet valve 11 ...Pneumatic valves
equipment, do so with extreme caution and use eye protection.
5 .... Silencer 12 ...Control air valve
5 Wear ear protectors when environmental noise can reach or exceed 90 dB(A). Beware
of long-time exposure to noise. 6 .... Canopy
6 Periodically check that: 7 .....Control panel
– all safety equipment is in good working order,
– all hoses, cables, wiring and/or pipes are in good condition, secure and not
Markings
rubbing,
– there are no leaks, A brief description of the markings provided on the unit is given
hereafter. Refer to figure 2:
– all fasteners are tight,
1 .... A high voltage is present.
– all electrical leads are secure and in good order,
2 .... The unit is switched off.
– air outlet valves and manifold, hoses, couplings, etc. are in good repair, free of
3 .... The unit is switched on.
wear or abuse.
4 .... Air outlet.
Safety during maintenance and repair 5 .... Air inlet.
Maintenance and repair work shall only be carried out by adequately trained personnel; if
required, under supervision of someone qualified for the job. Control panel and gauges
1 Use only the correct tools for maintenance and repair work. The CDX dryer is equipped with a number of control elements and
indicators. Refer to figure 3:
2 Before removing any pressurized component, effectively isolate the compressor from
all sources of pressure and relieve the entire system of pressure. Do not rely on non- H1....... Power on control lamp (yellow)
return valves (check valves) to isolate pressure systems. Indicates that the power supply has been switched on.
3 Never weld on, or in any way modify, pressure vessels. H2....... Operation control lamp (green)
Indicates that the unit is working.
4 Special service tools are available for specific jobs and should be used when
recommended. The use of these tools will save time and prevent damage to parts. S1 ....... On/off switch
Used to switch the unit on (position I) or off (position O).
P1 ....... Pressure gauge 1
Indicates the pressure in tower A.
P2 ....... Pressure gauge 2
Indicates the pressure in tower B.

4
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

OPERATION

Description Pneumatic diagram

The construction of the air dryer is simple, reliable and easy to Figure 4A shows the pneumatic diagram of the dryers:
service. The dryer has two towers containing the adsorbing material or
A .... Tower A PA ..Pneumatic actuator
desiccant. This desiccant is a very porous grain material which can
adsorb large amounts of water vapour. AF .. Air filter PR ..Pressure regulator
B .... Tower B (only for 16 bar units)
The operation cycle of the dryers is repetitive and is controlled by a
factory-set timer. While the desiccant in the first tower dries the CA . Control air valve PV ..Pneumatic valve
compressed air, the desiccant in the second tower is being IV ... 3-way valve S.....Silencer
regenerated and vice versa. Regeneration of the desiccant is N .... Nozzle SV ..Solenoid valve
achieved by means of purge air from the drying tower. NV . Non-return valve TV ..Pneumatic valve
The compressed air entering the dryer is led to one of the towers by P1 .. Pressure gauge 1
means of the inlet valve which is controlled by the pneumatic actuator. P2 .. Pressure gauge 2
As the air flows upwards through the tower, the desiccant adsorbs the
water vapours and the compressed air is dried. Once the top of the
tower is reached, the air leaves the dryer via the outlet valve (=
nozzle). The two pressure gauges indicate at all time the air pressure
inside the towers.
A small portion of the dried air does not leave the dryer immediately
via the nozzle valve but is expanded to atmospheric pressure and
flows downwards through the other tower, regenerating the desiccant.
This regenerating air is finally released via the solenoid valve and the
silencer.
A second small portion of the dried air flows via the control air valve,
an air filter and the pressure regulator (only for the 16 bar units) to the
solenoid valves which are controlled by the timer. The air leaving the
solenoid valves (when energized) is used to control the pneumatic
actuator and the pneumatic valves.
After a certain period, the cycle will restart. The fully regenerated
tower will now dry the air whereas the other tower will be regenerated.
In case a power failure should occur during operation or in case the
on/off switch was put in position O, the timer module will restart from
zero. In case the remote control connector P4 was short-circuited, the
dryer will remember the remaining drying time of the unit, continuing
the drying cycle after connector P4 is opened again.
P4 is connected to a NC voltage free contact of the compressor line
contactor. If no free contact is available, an additional voltage free
contact should be installed on the line contactor of the compressor.
During unload, the outlet valve of the regenerating tower is closed.
That way, the pressure in this tower will increase up to net pressure.
From that moment on, purge air is no longer consumed. During load,
the outlet valve is opened and both towers continue their cycle.

5
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

INSTALLATION

Positioning Concerning the piping, following checks should be carried out:

It is important to keep the following in mind when installing the dryer: – plugs and pipes must be removed before connecting the pipes,
– Place the dryer at a location where the temperature never – make sure that all pipes, filters, valves, etc. are clean and are
exceeds the limits. installed correctly with or without bypass system,
– Provide enough space (approximately 80 cm) around the dryer – make sure that no external force is exerted on the piping.
for maintenance operations.
Electrical wiring
– Place the dryer as level as possible and fix it firmly to the
concrete. The electrical wiring must comply with the local regulations. The air
dryer must be earthed and protected by fuses against short-circuiting.
– When the compressor has NO built-in water separator, a water
separator has to be installed before the CDX dryer, in order The four connectors of the timer module (refer to figure 6) have the
to prevent free water from entering the dryer. following function:
P1 ....... Power supply connector
Piping Provides the general power supply to the unit.
! When installing the piping, make sure that all pipes are P2 ....... Power supply connector of solenoid valve 1
Provides power supply to solenoid valve 1.
clean.
P3 ....... Power supply of solenoid valve 2
To ensure correct operation of the dryer, it has to be fitted properly into
Provides power supply to solenoid valve 2.
the compressed air system consisting of a compressor, the dryer and
P4 ....... Remote control connector
an application.
Allows the connection between the dryer and the compressor
The recommended installation, as shown in figure 5, can only be used for remote control of the dryer (refer to § Operation).
in case the particular application allows to bypass the dryer.
AR .......Air receiver ! Before switching on the main power supply, check the volt-
BV .......Bypass valves age requirements in the technical specifications or on the
Together with the external inlet valve and the external outlet dryer’s data plate.
valve, the bypass valves allow the dryer and the filters to be
serviced while non-dried air flows through the bypass system.
D .........Dryer
EIV ......External inlet valve
To cut off the air supply towards the dryer.
EOV ....External outlet valve
To cut off the air supply towards the air consumer.
F1........Compressed air prefilter DD
To remove water and oil droplets from the air entering the
dryer. In this way, it prevents unnecessary overloading of the
dryer and prolongs the life of the dessicant.
F2........Compressed air filter PD
To protect the desiccant against small particles dirt, water and
oil.
F3........Compressed air bypassfilter PD
To protect the compressed air system against dirt, water and
oil in case the dryer is bypassed.
F4........Compressed air afterfilter DDp
To protect the compressed air system against dust from the
desiccant.
WSD....Water separator (optional)
To prevent free water from entering the dryer. The water
separator must always be installed in case of 'Standard Pack
Units'.

! If a valve is installed at the inlet and at the outlet of the dryer,

a pressure relief valve must be installed on each vessel.

! Never overload the dryer as it will damage the desiccant. It

may be recommended to install the air dryer upstream of the
air receiver to prevent overload (e.g. after extending the dry
air system). Consult Atlas Copco if in doubt.

6
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

OPERATING INSTRUCTIONS

! In your own safety interest, always observe all relevant Start up

safety instructions.
If the dryer has not been used for more than 3 months, refer to the
chapter “Initial start up”. In all other cases proceed as follows:
! Some of the components mentioned in the operating
instructions were not mentioned before in this manual, e.g. 1. Cut off the air supply from the compressor towards the dryer by
external inlet valve and external outlet valve. Refer to the closing the external inlet valve.
chapter “Installation – Piping” for more detailed information. 2. If installed, close the external outlet valve between the dryer unit
and the dry air consumer.
Initial start up
3. Slowly open the external inlet valve.
To start up the dryer for the first time or after a long period of standstill,
4. Switch the dryer on by putting switch S1 in position I.
proceed as follows:
5. Gradually open the air outlet valve.
1. If installed, open the bypass valves of the dryer.
6. As required, close the bypass valves of the dryer.
2. Cut off the air supply from the compressor towards the dryer by
closing the external inlet valve. ! Close the external inlet valve in case the compressor needs
3. If installed, close the external outlet valve. to be restarted. The air speed in the start-up phase of the
4. Start the compressor and wait for pressure. compressor may damage the desiccant.
5. Slowly open the external inlet valve. During operation
6. Check the connections of the dryer for air leaks and repair if
At regular intervals, check the air humidity. If the air humidity is too
necessary.
high and the application allows only dry air, shut down the application
7. Switch the dryer on by putting S1 in position I. and let the dryer regenerate.
8. Let the dryer operate for several hours with the external outlet
valve closed. Stopping
9. Gradually open the external outlet valve. To stop the dryer proceed as follows:
10. As required, close the bypass valves of the dryer. 1. If installed and if necessary, open the bypass valves of the dryer
so that the application will still receive compressed air.
! If the application allows air that is not dried optimally, the 2. Close the external inlet valve between the compressor and the
valve towards the air consumer may be opened. In this case, dryer and the external outlet valve between the dryer and the dry
it will take more time for the desiccant to dry completely. air consumer.
3. Let the dryer run for a period without consumption, to
depressurize the vessels.
4. Switch the dryer off by putting S1 in position O.

! If the dryer is stopped for a longer period, close the inlet and
outlet valve to avoid moisture from entering the dryer.

MAINTENANCE

General recommendations and precautions Maintenance activities

The dryer does not need any specific maintenance. Nevertheless,
Twice a year
before carrying out any maintenance or corrective activity, read the
following recommendations and safety precautions and act – Check for damaged wiring or loose connections.
accordingly: – Check for air leaks.
– Check that the on/off switch S1 is in position O.
Service plan A yearly or 4.000Hrs
– Disconnect pressure sources and vent the internal pressure of
the system before dismantling any pressurized component. (Every five years)
– Use original Atlas Copco spare parts only.
In normal working conditions, the lifetime of the desiccant is
– Check the correct operating after maintenance. approximately 5 years. It is recommended to have the desiccant
replaced by an Atlas Copco service technician.
! Filters and valves installed between the compressor, the
dryer and the air consumer may need other maintenance Service plan B or 40.000Hrs
activities than those mentioned below (e.g. draining the fil-
ters and replacing the filter elements). Refer to the appropri-
ate manual for more information.

7
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

TROUBLESHOOTING

Symptom Possible cause Corrective action

The air humidity is too high The drain is not working correctly. Check the drain valve of the filter.
The air flow through the dryer is too high. Check for correct application.
The outlet pressure is too low. Check whether the compressor provides enough air for the
application.
The inlet temperature is too high. Check the compressor aftercooler.
The dryer produces a lot of noise Check the silencer and its fixation to the unit. Replace the silencer if necessary or correct its fixation.
Insufficient air leaves the dryer Too much purge air escapes. Check the condition of the solenoid valve and replace it if
necessary. Also check the pneumatic valves and the 3-way valve.

TECHNICAL SPECIFICATIONS

Specifications of CDX 120 up to CDX 350

APPLICABLE FOR 11 BAR AND 16 BAR UNITS CDX 120 CDX 180 CDX 220 CDX 300 CDX 350
Nominal conditions
Compressed air inlet temperature 35 °C 35 °C 35 °C 35 °C 35 °C
Outlet pressure dewpoint -40 °C -40 °C -40 °C -40 °C -40 °C
Humidity 100 % 100 % 100 % 100 % 100 %
Limit values
Maximum ambient temperature 40 °C 40 °C 40 °C 40 °C 40 °C
Minimum ambient temperature 1 °C 1 °C 1 °C 1 °C 1 °C
Maximum compressed air inlet temperature 50 °C 50 °C 50 °C 50 °C 50 °C
Minimum compressed air inlet temperature 1 °C 1 °C 1 °C 1 °C 1 °C

Specific data
Pressure drop through dryer 0.19 bar 0.19 bar 0.26 bar 0.19 bar 0.26 bar
In- and outlet connection 1 1/2 “ 1 1/2 “ 1 1/2 “ 2“ 2“
Desiccant type Activated aluminium Al2O3
Desiccant type with “-70 °C” option Molucular sieves
Total amount of desiccant 63 kg 97 kg 117 kg 169 kg 201 kg
Recommende filter size
PD/DD/DDp 150 PD/DD/DDp 175 PD/DD/DDp 175 PD/DD/DDp 280 PD/DD/DDp 280

Power consumption 10 W 10 W 10 W 10 W 10 W

Dimensions (mm)
Height 1940 2046 2046 2161 2198
Width 1000 1040 1040 1064 1118
Depth 972.5 1128 1128 1302 1356
Weight 321 kg 445 kg 445 kg 600 kg 650 kg

8
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

APPLICABLE FOR 11 BAR UNITS ONLY CD 80 CDX 120 CDX 180 CDX 220 CDX 300 CDX 350
Nominal conditions
Compressed air inlet pressure (e) 7 bar 7 bar 7 bar 7 bar 7 bar 7 bar

Limit values
Maximum compressed air inlet
11 bar 11 bar 11 bar 11 bar 11 bar 11 bar
pressure (e)
Minimum compressed air inlet
4 bar 4 bar 4 bar 4 bar 4 bar 4 bar
pressure (e)

Specific data
Nominal capacity at dryer inlet 80 l/s 120 l/s 18
0 l/s 220 l/s 300 l/s 350 l/s
Max. volume flow at dryer inlet 64 l/s
Purge air consumption
18 % 18 % 18 % 18 % 18 % 18 %
(average during 1/2 cycle)

Time of a half cycle 180 s 180 s 180 s 180 s 180 s 180 s

Purge time 145 s 145 s 145 s 145 s 145 s 145 s

Correction factors for inlet flow

Inlet pressure (bar) 4 5 6 7 8 9 10 11
Correction factor Kp 0.47 0.68 0.84 1 1.1 1.2 1.3 1.38
Inlet temperature (°C) 20 25 30 35 40 45
Correction factor Kt 1 1 1 1 0.84 0.71

Usage of the correction factors

When the actual inlet pressure or inlet temperature differs from its nominal value, multiply the nominal capacity with the corresponding
correction factor to obtain the correct capacity.16 bar

11 %

9
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

DATA PLATE

10
 L
N
PE

MAX. FUSE LEGEND :

Class gL/gG
Y1 : Solenoid valve
Y2 : Solenoid valve
2 A S : ON - OFF switch
LED 1 (yellow) : Voltage on
LED 2 (green) : Dryer running

LED 1
LED 2
S

Cycle time
0 50 100 150 200 250 300 350 400 450 500 550 sec

P4 P1 P2 P3
PE L N PE L N PE L N

Voltage 1 2
CD65-280(11 bar)
35 145
Y1
35 145
Y2

CD65-280(16 bar)
55 195
OPTIONAL
Y1
55 195
Remote control
Y2
Compressor

Com

Nc
Y1 Y2

11
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350
12
5

6
The dryer unit (1) must be installed on a level floor suitable for taking
the weight of the dryer. There must be a free space of 800mm around
the dryer.

On both inlet filters a drain tube must be installed. The drainpipes to

the drain collector must not dip into the water. For draining of pure
7 condensate water, install an oil/water separator (Consult Atlas Copco).

The inlet filter type DD (2) for general-purpose filtration (particle

removal down to 1micron with a maximum oil carry-over of 0.5 ppm).
A high efficiency PD-filter (3) installed downstream the DD- filter (particle
1
4 removal down to 0.01 micron and max. oil carry - over of 0.01 ppm).

An outlet dust filter type DDp (4) (particle removal down to 1micron)
installed downstream the dryer.
Should oil vapour and odours be indesirable, a QD carbon filter should
be installed downsteam the DDp filter.

It is recommended to install by-pass pipes over each filter together

with ball valves in order to isolate the filters during service
operations, without distrubing the compressed air delivery.

It is recommended to install pressure relief valves on each vessel of

the dryer when there are ball valves installed at the inlet and the
outlet of the dryer to isolate the dryers from the air net.
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

The installation sequence is Compressor (5) -vessel (6) -dryer.

Minimum free area to be reserved For the dryer there is no extra ventilation needed.
for the dryer installation.
Waterseparator (7) : High efficiency waterseparator removes 90%
2 3 in the compressor air when by-passing the dryer. If the WSD is not
mounted in the compressor, a WSD need to be added in the installation
8
1000 downstream the vessel.

800
The drainpipes (8) to the drain collector must not dip into the water.
For draining of pure condensate water, install an oil/water separator.
Consult Atlas Copco.

Notes

- All pipes should be installed stress-free to the

compressor unit.
Fig. 5 - CDX 120 - CDX 350 without P4 connection

- For more information concerning air nets,

1000 cooling systems, etc. refer to the compressor

800
installation manual.
 5

The dryer unit (1) must be installed on a level floor suitable for taking
1 the weight of the dryer. There must be a free space of 800mm around
6
the dryer.

On both inlet filters a drain tube must be installed. The drainpipes to

the drain collector must not dip into the water. For draining of pure
condensate water, install an oil/water separator (Consult Atlas Copco).

The inlet filter type DD (2) for general-purpose filtration (particle

removal down to 1micron with a maximum oil carry-over of 0.5 ppm).
A high efficiency PD-filter (3) installed downstream the DD- filter (particle
removal down to 0.01 micron and max. oil carry - over of 0.01 ppm).

An outlet dust filter type DDp (4) (particle removal down to 1micron)
installed downstream the dryer.
Should oil vapour and odours be indesirable, a QD carbon filter should
be installed downsteam the DDp filter.

It is recommended to install by-pass pipes over each filter together

with ball valves in order to isolate the filters during service
operations, without distrubing the compressed air delivery.

It is recommended to install pressure relief valves on each vessel of

the dryer when there are ball valves installed at the inlet and the
outlet of the dryer to isolate the dryers from the air net.

The installation sequence is Compressor (5) -vessel (6) -dryer.

Minimum free area to be reserved For the dryer there is no extra ventilation needed.
for the dryer installation. 2 3
8
Waterseparator (7) : High efficiency waterseparator removes 90%
in the compressor air when by-passing the dryer. If the WSD is not
4
mounted in the compressor, a WSD need to be added in the installation
downstream the vessel.

800
1000

The drainpipes (8) to the drain collector must not dip into the water.
For draining of pure condensate water, install an oil/water separator.
Consult Atlas Copco.

Notes
Fig. 5 - CDX 120 - CDX 350 with P4 connection

- All pipes should be installed stress-free to the

compressor unit.
- For more information concerning air nets,
1000 cooling systems, etc. refer to the compressor

800
installation manual.

13
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

1A

4
1 2 12
8

6 9

10

5
11 3

2 4A

NV NV

2 3
N
P1 P2

5 CA

3 AF

A B
P1 P2 PR
bar bar

psi psi
VDO VDO

SV
H1 SV

H2
S1
CD30 0 PA

IV

6 PV
PV

P4 P1 P2 P3

TV TV S
PE L N PE L N PE L N
LINE RATING 1 2

14
CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

Van toepassing op timercards:

1.9E+09
1.9E+09 Configuration dip switch
1.9E+09 On 1 2 3 4 5 6 7
Off

Dip
Switch
number Function
1, 2 Cycle time selection
Switch 1 Switch 2 T1 T2
Off Off 95 sec 25 sec
Off On 145 sec 35 sec
On Off 195 sec 55 sec
On On not valid
3 Off = PDP sensor not configured / Disable
On = PDP sensor enable
4 Off = PDP -40°C variant enable
On = PDP -70°C variant enable
5 Off = PDP temperature in °C
On = PDP temperature in °F
6, 7 Control Mode selection
Switch 6 Switch 7 Control mode
Off Off Local control enable
On Off External input control enable
Off On LAN control enable
On On Not valid
8 Spare

-40 PDP versie

PDP PDP
Cycle time selection PDP sensor enable variant temperature Control Mode Spare
Dip switch number 1 2 3 4 5 6 7 8
CE Off Off Off Off Off Off Off Off
Basic
cCSA/us Off Off Off Off On Off Off Off
CE Off Off On Off Off Off Off Off
Purge
cCSA/us Off Off On Off On Off Off Off

-70 PDP versie

PDP PDP
Cycle time selection PDP sensor enable variant temperature Control Mode Spare
Dip switch number 1 2 3 4 5 6 7 8
CE Off Off Off On Off Off Off Off
Basic
cCSA/us Off Off Off On On Off Off Off
CE Off Off On On Off Off Off Off
Purge
cCSA/us Off Off On On On Off Off Off

16
 CDX 120 – CDX 180 – CDX 220 – CDX 300 – CDX 350

NOTES:
In order to be First in Mind-First in Choice® for all your quality

compressed air needs, Atlas Copco delivers the products

and services that help to increase your business’ efficiency

and profitability.

Atlas Copco's pursuit of innovation never ceases,

driven by our need for reliability and effeciency.

Always working with you, we are committed to providing

you the customized quality air solution that is the driving

force behind your business.

www.atlascopco.com