Mechanism
Mechanism
xwtmsd Download
6
THEORY OF MACHINES
Deals with relative motion between various parts of machine and the forces which act on them
STATICS DYNAMICS
Body in motion at Analysis
CONSTANT VELOCITY or ACCELERATING
of
1. Kinematics (Study of MOTION)
M
2. Kinetics (Study of FORCES)
E
C
H
A
N
I
S
M
Books
3
ME 3101: Mechanics of Machinery
Prepared by
Muhammad Ifaz Shahriar
Chowdhury
Lecturer, MPE Dept
MACHINES
• Device that converts all form of energy into mechanical energy or work, e.g. pump, fan, bi-cycle
Mechanical Perspective
• Device that provides mechanical advantage
Output:
Input:
Machine Mechanical Energy
All form of Energy
(K.E or P.E or Both)
Electricity 5
Fan Motor Rotation of Blades
ENGINE
• A machine that converts heat energy (from combustion of fuel) into mechanical energy, e.g. IC (Internal
Combustion) engine, steam engine etc.
Heat Generation
Fuel Combustion in Rotation of
IC Engine Crankshaft 6
SIMPLE MACHINES
7
MECHANISM
Mechanism is mechanical part of machine and a system of kinematic link or elements arranged and connected to
transmit motion and/or force from a power source to an output in a constrained and predetermined fashion
Constrained
Kinematic Motion
Link
Force
In mechanism, one of the parts is made as fixed, and the relative motion of other parts is determined with respect to
the fixed part
Slider Crank Mechanism
8
Reciprocating Steam Engine
MECHANISM EXAMPLE
9
KINEMATIC LINK/ELEMENT
• Each part of a machine, which moves relative to some other part, is known as a kinematic link (or simply link) or
element
A link or element need not to be a rigid body, but it must be a resistant body. A body is said to be a resistant body if it is
capable of transmitting the required forces with negligible deformation.
General Rule:
To form a link in a kinematic chain:
1. Link must be a resistant body
2. It must possess two nodes
3. The links must be connected to each other
4. The same link must have the same type of motion (either rotational or translational) and no relative motion
between them
5. If the parts have different types of motion, they are considered separate links
10
KINEMATIC LINK/ELEMENT
Link 1: Link 3:
cylinder, engine frame connecting rod with big and small end bearings
Link 2: Link 4:
piston, piston rod and crosshead crank, crank shaft and flywheel
11
TYPE OF LINK
1. Rigid link. 2. Flexible link.
• A flexible link is one which is partly deformed in a
• A rigid link is one which does not undergo any
manner not to affect the transmission of motion
deformation while transmitting motion
• For example, belts, ropes, chains and wires are flexible
• Strictly speaking, rigid links do not exist. However, as the links and transmit tensile forces only
deformation of a connecting rod, crank etc. of an internal
combustion engine is not appreciable, they can be
considered as rigid links
3. Fluid link.
• A fluid link is one which is formed by having a fluid in a receptacle
and the motion is transmitted through the fluid by pressure or
compression only, as in the case of hydraulic presses, jacks and
12
brakes
MACHINE VS STRUCTURE
• Structure
• It is an assemblage of a number of resistant bodies (known as members) having no relative motion between them and
meant for carrying loads having straining action
• A railway bridge, a roof truss, machine frames etc., are the examples of a structure
Jamuna Rail Bridge Astoria-Megler Bridge Milstein Hall, Cornell University Eiffel Tower
Difference Between a Machine and a Structure
1. The parts of a machine move relative to one another, whereas the members of a structure do not move relative to one
another
2. A machine transforms the available energy into some useful work, whereas in a structure no energy is transformed into
useful work
3. The links of a machine may transmit both power and motion, while the members of a structure transmit forces only 13
MECHANISM VS MACHINE VS STRUCTURE
Mechanism
Machine
14
Structure
KINEMATIC PAIR
• Kinematic Pair
• The two links or elements of a machine, when in contact with each other, are said to form a pair
• If the relative motion between them is completely or successfully constrained (i.e. in a definite direction), the pair is
known as kinematic pair
• For example, the piston and cylinder (in a steam engine) form a pair and the motion of the piston is limited to a definite
direction (i.e. it will only reciprocate) relative to the cylinder irrespective of the direction of motion of the crank
15
TYPES OF CONSTRAINED MOTIONS
Square bar in square hole Shaft with collars at each end in a circular hole
2. Incompletely constrained motion.
• Motion between pair can occur in multiple directions depending on the force applied
• A circular bar or shaft in a circular hole, it may either rotate or slide in a hole. These both motions have no relationship with
the other
16
Circular bar in circular hole
TYPES OF CONSTRAINED MOTIONS
20
CLASSIFICATION OF KINEMATIC PAIRS
2. According to the type of contact between the
elements.
• (a) Lower pair.
• When the two elements of a pair have a surface
contact when relative motion takes place and the
surface of one element slides over the surface of
the other, the pair formed is known as lower pair
• Sliding, turning, cylindrical, planar, spherical and
screw pairs form lower pairs
• (b) Higher pair.
• When the two elements of a pair have a line or
point contact when relative motion takes place
and the motion between the two elements is
partly turning and partly sliding, then the pair is
known as higher pair.
• A pair of friction discs, toothed gearing, belt and
rope drives, ball and roller bearings and cam and
21
follower are the examples of higher pairs
CLASSIFICATION OF KINEMATIC PAIRS
3. According to the type of closure.
• (a) Self closed pair.
• When the two elements of a pair are connected together mechanically in such a way that only required kind of relative motion
occurs, it is then known as self closed pair.
• The lower pairs are self closed pair
• The cam and follower is an example of force closed pair, as it is kept in contact by the forces exerted by
spring and gravity.
22
KINEMATIC CHAIN
Combination of kinematic pairs, joined in such a way that each link forms a part of two pairs and the relative motion
between the links or elements is completely or successfully constrained.
23
KINEMATIC CHAIN
If each link is assumed to form two pairs with two adjacent links, then the relation between the number of pairs (p)
forming a kinematic chain and the number of links (l) may be expressed in the form of an equation :
l = 2p – 4 … (i)
Since in a kinematic chain each link forms a part of two pairs, therefore there will be as many links as the number
of pairs.
Another relation between the number of links (l) and the number of joints ( j ) which constitute a kinematic chain
is given by the expression :
j = (3/2)l – 2 … (𝒊𝒊)
The above two equations are applicable only to kinematic chains, in which lower pairs are used
These equations may also be applied to kinematic chains, in which higher pairs are used. In that case each
higher pair may be taken as equivalent to two lower pairs with an additional element or link
24
KINEMATIC CHAIN
27
KINEMATIC CHAIN
4. Arrangement of six links. This chain is formed by adding two more links in such a way that these two links
form a pair with the existing links as well as form themselves a pair.
In this case, l = 6, p = 5, and j = 7
From equation (i), l = 2 p – 4 or, 6 = 2 × 5 – 4 = 6
i.e. L.H.S. = R.H.S.
From equation (ii), j = (3/2)l – 2 or, 7 = (3/2) × 6 – 2 = 7
i.e. L.H.S. = R.H.S.
The arrangement of six links satisfies the equations
Decision: It is a kinematic chain
Note: A chain having more than four links is known as compound kinematic chain
28
TYPES OF JOINTS IN A CHAIN
1. Binary joint.
When two links are joined at the same connection
A chain shown in Fig, has four links and four binary joins at A, B, C and D.
In order to determine the nature of chain, i.e. whether the chain is a locked chain (or structure) or kinematic chain
or unconstrained chain, the following relation between the number of links and the number of binary joints, as
given by A.W. Klein, may be used :
j + (h/2)= (3/2)l – 2 … (𝒊)
Where,
j = Number of binary joints,
h = Number of higher pairs, and
l = Number of links
When h = 0, the equation (i), may be written as
j = (3/2)l – 2 … (𝒊𝒊)
Applying this equation to the chain, where l = 4 and j = 4, we have, 4 = (3/2) × 4 – 2 = 4
2. Ternary joint.
• When three links are joined at the same connection, the joint is known as ternary joint.
• It is equivalent to two binary joints as one of the three links joined carry the pin for the other two links.
• For example, a chain, as shown in Fig, has six links. It has three binary joints at A, B and D and two ternary joints
at C and E. Since one ternary joint is equivalent to two binary joints, therefore equivalent binary joints in a chain,
as shown in Fig, are 3 + 2 × 2 = 7
• Here, l = 6 and j = 7, therefore from equation (ii),
• j = (3/2)l – 2 or, 7 = (3/2) × 6 – 2 = 7
30
TYPES OF JOINTS IN A CHAIN
3. Quaternary joint.
• When four links are joined at the same connection, the joint is called a quaternary joint. It is equivalent to three
binary joints.
• In general, when l number of links are joined at the same connection, the joint is equivalent to (l – 1) binary joints.
• For example, consider a chain having eleven links, as shown in Fig. (a). It has one binary joint at D, four ternary
joints at A, B, E and F, and two quaternary joints at C and G. Since one quaternary joint is equivalent to three
binary joints and one ternary joint is equal to two binary joints, therefore total number of binary joints in a chain,
as shown in Fig. (a), are 1 + 4 × 2 + 2 × 3 = 15
• Here, l = 11 and j = 15.
• We know that, j = (3/2)l – 2 or, 15 = (3/2) × 11 – 2 = 14.5
• i.e., L.H.S. > R.H.S.
• Decision: It is not a kinematic chain
• Note: The chain is locked chain and forms a rigid frame or structure
31
MECHANISM
• When one of the links of a kinematic chain is fixed, the chain is known as mechanism
• A mechanism with four links is known as simple mechanism
• A mechanism with more than four links is known as compound mechanism
33
DEGREES OF FREEDOM
34
NUMBER OF DEGREES OF FREEDOM FOR PLANE MECHANISMS
• The number of degrees of freedom (also called movability) of mechanism is defined as the number of input
parameters (usually pair variables) which must be independently controlled in order to bring the mechanism into
a useful engineering purpose
• It is possible to determine the number of degrees of freedom of a mechanism directly from the number of links
and the number and types of joints which it includes
• In Fig. (a), only one variable such as θ is needed to define the relative positions of all the links. Number of DOF
of a four bar chain is 1
• In Fig. (b), two variables such as θ1 and θ2 are needed to define completely the relative positions of all the links.
Number of DOF is 2 35
KUTZBACH CRITERION
• When a link is connected to a fixed link by a turning pair (i.e. lower pair), two DOF are destroyed
• In Fig., the resulting four bar mechanism has one degree of freedom (i.e. n = 1)
Consider a plane mechanism with l number of links. In a mechanism, one of the links is to be fixed
Number of movable links = (l – 1) and total number of DOF = 3(l – 1) before they are connected to any other link
In general, a mechanism with l number of links connected by j number of binary joints or lower pairs (i.e.
single degree of freedom pairs) and h number of higher pairs (i.e. two degree of freedom pairs), then the
number of degrees of freedom of a mechanism is given by n = 3 (l – 1) – 2 j – h ... (i)
Kutzbach criterion for the movability of a mechanism having plane motion
• If there are no two degree of freedom pairs (i.e. higher pairs), then h = 0.
36
• Then we have, n = 3 (l – 1) – 2 j ... (ii)
APPLIC ATION OF KUTZBACH CRITERION TO PLANE MECHANISMS
The number of degrees of freedom or movability (n) for some simple mechanisms having no
higher pair (i.e. h = 0), as shown in Fig, are determined as follows :
1. (a), has three links and three binary joints, i.e. l = 3 and j = 3. ∴ n = 3 (3 – 1) – 2 × 3 = 0
2. (b), has four links and four binary joints, i.e. l = 4 and j = 4. ∴ n = 3 (4 – 1) – 2 × 4 = 1
3. (c), has five links and five binary joints, i.e. l = 5, and j = 5. ∴ n = 3 (5 – 1) – 2 × 5 = 2
4. (d), has five links and six equivalent binary joints (because there are two binary joints at B
and D, and two ternary joints at A and C), i.e. l = 5 and j = 6. ∴ n = 3 (5 – 1) – 2 × 6 = 0
5. (e), has six links and eight equivalent binary joints (because there are four ternary joints at
A, B, C and D), i.e. l = 6 and j = 8. ∴ n = 3 (6 – 1) – 2 × 8 = – 1
Note:
(a) When n = 0, then the mechanism forms a structure and no relative motion between the links is possible, as shown in Fig. (a)
and (d)
(b) When n = 1, then the mechanism can be driven by a single input motion, as shown in Fig. (b)
(c) When n = 2, then two separate input motions are necessary to produce constrained motion for the mechanism, as shown in
Fig. (c)
(d) When n = – 1 or less, then there are redundant constraints in the chain and it forms a statically indeterminate structure, as
shown in Fig. (e)
37
APPLIC ATION OF KUTZBACH CRITERION TO PLANE MECHANISMS
The application of Kutzbach’s criterion applied to mechanisms with a higher pair or two DOF joints is shown in
Fig.
Note:
Here it has been assumed that the slipping is possible between the links (i.e. between the wheel and the fixed link).
However if the friction at the contact is high enough to prevent slipping, the joint will be counted as one degree of
freedom pair, because only one relative motion will be possible between the links 38
GRUBLER’S CRITERION FOR PLANE MECHANISMS
Applies to mechanisms with only single degree of freedom joints where the overall movability of the
mechanism is unity.
Substituting n = 1 and h = 0 in Kutzbach equation, we have
1 = 3 (l – 1) – 2 j
or
3l – 2j – 4 = 0
A little consideration will show that a plane mechanism with a movability of 1 and only single degree of
freedom joints can not have odd number of links
The simplest possible mechanisms of this type are a four bar mechanism and a slider-crank mechanism in
which l = 4 and j = 4
39
INVERSION OF MECHANISM
We can obtain as many mechanisms as the number of links in a kinematic chain by fixing, in turn, different
links in a kinematic chain
This method of obtaining different mechanisms by fixing different links in a kinematic chain, is known as
inversion of the mechanism
It may be noted that the relative motions between the various links is not changed in any manner through the
process of inversion, but their absolute motions (those measured with respect to the fixed link) may be
changed drastically
Note:
• The part of a mechanism which initially moves with respect to the frame or fixed link is called driver and
that part of the mechanism to which motion is transmitted is called follower
• Most of the mechanisms are reversible, so that same link can play the role of a driver and follower at
different times
• For example, in a reciprocating steam engine, the piston is the driver and flywheel is a follower while in a
reciprocating air compressor, the flywheel is a driver
40
TYPES OF KINEMATIC CHAINS
The most important kinematic chains are those which consist of four lower pairs, each pair being a sliding pair or a
turning pair
The following three types of kinematic chains with four lower pairs are important from the subject point of view :
1. Four bar chain or quadric cyclic chain
2. Single slider crank chain
3. Double slider crank chain
Four Bar Chain or Quadric Cycle Chain
• The simplest and the basic kinematic chain is a four bar chain or quadric cycle chain. It consists
of four links, each of them forms a turning pair at A, B, C and D
• The four links may be of different lengths. According to Grashof ’s law for a four bar mechanism, the sum of the shortest
and longest link lengths should not be greater than the sum of the remaining two link lengths if there is to be continuous
relative motion between the two links
• A very important consideration in designing a mechanism is to ensure that the input crank makes a complete revolution
relative to the other links. The mechanism in which no link makes a complete revolution will not be useful
• In a four bar chain, one of the links, in particular the shortest link, will make a complete revolution relative to the other
three links, if it satisfies the Grashof ’s law. Such a link is known as crank or driver. In Fig., AD (link 4) is a crank. The
link BC (link 2) which makes a partial rotation or oscillates is known as lever or rocker or follower and the link CD (link 3)
which connects the crank and lever is called connecting rod or coupler. The fixed link AB (link 1) is known as frame of the
mechanism
• When the crank (link 4) is the driver, the mechanism is transforming rotary motion into oscillating motion 41
INVERSIONS OF FOUR BAR CHAIN
42
SINGLE SLIDER CRANK CHAIN
A single slider crank chain is a modification of the basic four bar chain. It consist of one sliding pair and three
turning pairs. It is, usually, found in reciprocating steam engine mechanism
This type of mechanism converts rotary motion into reciprocating motion and vice versa.
In a single slider crank chain, the links 1 and 2, links 2 and 3, and links 3 and 4 form three turning pairs while the
links 4 and 1 form a sliding pair
44
INVERSIONS OF SINGLE SLIDER CRANK CHAIN
45
INVERSIONS OF SINGLE SLIDER CRANK CHAIN
46
QUICK RETURN MECHANISM
In the extreme positions, AP1 and AP2 are tangential to the circle and the cutting tool is at the end of the stroke. The forward
or cutting stroke occurs when the crank rotates from the position CB1 to CB2 (or through an angle β) in the clockwise
direction. The return stroke occurs when the crank rotates from the position CB2 to CB1 (or through angle α) in the clockwise
direction. Since the crank has uniform angular speed, therefore,
Note: From Fig., we see that the angle β made by the forward or cutting stroke is greater than the angle α described by the
return stroke. Since the crank rotates with uniform angular speed, therefore the return stroke is completed within shorter
time. Thus it is called quick return motion mechanism 47
INVERSIONS OF SINGLE SLIDER CRANK CHAIN
48
DOUBLE SLIDER CRANK CHAIN & INVERSION
A kinematic chain which consists of two turning pairs and two
sliding pairs is known as double slider crank chain The link 2
and link 1 form one turning pair and link 2 and link 3 form the
second turning pair. The link 3 and link 4 form one sliding pair
and link 1 and link 4 form the second sliding pair
Inversions of Double Slider Crank Chain
1. Elliptical trammels.
49
INVERSIONS OF DOUBLE SLIDER CRANK CHAIN
2. Scotch yoke mechanism.
o This mechanism is used for
converting rotary motion into a
reciprocating motion
3. Oldham’s coupling.
50