TOOL COOL 4

Instructions
Flexible control settings Electronic Unit 101N0830, 12V DC
for BD Compressors

Fig. 1
Operational errors
Error Error type
code Can be read out in the software TOOL4COOL®

5 Thermostat failure
(If the NTC thermistor is short-circuit or has
no connection, the electronic unit will enter
manual mode).

4 Thermal cut-out of electronic unit

(If the refrigeration system has been too hea­
vi­ly loaded, or if the ambient tem­pe­ra­ture is
high, the electronic unit will run too hot).

3 Minimum motor speed error

(If the refrigeration system is too heavily lo-
aded, the motor cannot maintain minimum
speed at approximately 1,850 rpm).

2 Motor start error

(The rotor is blocked or the differential pres-
sure in the refrigeration system is too high.

Wire Dimensions
Size Max. length* 1 Battery protection cut-out
Cross AWG 12V operation (The voltage is outside the cut-out setting).
Battery protection settings (± 0.3 V DC, all values)
section
[mm ] 2
[Gauge] [m] [ft.] Voltage (0.1 steps) Min. value Default Max. value
2x4 11 0.75 2.46 Cut out VDC 9.6 10.4 17.0 Fig. 4
2x6 9 1 3.28 Cut in diff. VDC 0.5 1.3 10.0
2 x 10 7 2 6.60
Fig. 3
*Length between battery
and electronic unit
Fig. 2

ENGLISH If a main switch (4) is used, it should be rated to Interfacing and speed selection
a current of min. 100A. The wire dimensions in Speed can be set through the Secop One Wire/
The electronic unit is a single voltage device. This Fig. 2 must be observed. LIN Gateway communication interface (7).
means that the unit can only be used with 12V DC Avoid extra junctions in the power supply system With factory settings, the compressor will run with
power supply systems. Maximum voltage is 17V to prevent voltage drop from affecting the battery a fixed speed of 4,000 rpm when the thermostat
DC, max. ambient temperature is 55°C. The elec- protection setting. is switched on.
tronic unit has a built-in thermal protection which Other fixed compressor speeds and start speeds
is actuated and stops the compressor operation if Battery protection (Fig. 3) in the range between 2,500 and 4,000 rpm can
the electronic unit temperature becomes too high The compressor stops and restarts again accord- be obtained when changing the speed settings
(100°C / 212°F on the PCB). It can be connected ing to the chosen voltage limits measured on the + in the software.
to a PC through the Secop One Wire/LIN Gateway and - terminals of the electronic unit. The standard A start delay in the range from 2-240 sec. (factory
communication interface (7) on the terminals I , settings for the power supply systems are shown setting 4 sec.) after thermostat cut-in can also
+ and C. Communication gateway modules incl. in Fig. 3. Other settings are set through the com- be chosen.
communication cables can be ordered at Secop. munication interface. To connect the gateway to the
The PC interface allows for making different set- electronic unit, the cable labelled
tings and reading out several measurements by Thermostat (Fig. 1) 105N9532 must be used.
using the software tool TOOL4COOL® supplied The thermostat is connected between the termi- Do not use cable 105N9524 since the electronic
by Secop (must be ordered separately). nals C and T. Either a NTC (electrical thermostat) unit and gateway could become damaged.
(5) or a mechanical thermostat can be connected Connect the data line to I and the ground line to C.
Installation (Fig. 1) (6). Three different thermostat modes can be The input power connectors used on the electronic
Connect the terminal plug from the electronic chosen in the software – “Auto” (both NTC and unit are 9.5 mm spade connectors.
unit to the compressor terminal (8). Mount the mechanical), “NTC” or “Mechanical”. Standard Other connectors used are 6.3 mm spade connec-
electronic unit on the compressor and fix it with setting is “Auto”. In case of using a NTC the set tors in a Leoco 5011P02HT0A and 5011P03HT0A
the two screws (1). point in the range between -25º C and 40 º C is housing.
set with the software and the temperature can
Power supply (Fig. 1) also be seen by using the interface. When using Error handling
The electronic unit must always be connected the “Auto” setting in the software it is not possible If the electronic unit records an operational error,
directly to the battery poles (2). Connect the plus to obtain NTC failures, so it is recommended to the error can be read out in the software. Error
to + and the minus to -, otherwise the electronic set the thermostat mode to “NTC” when using codes are defined as shown in Fig. 4.
unit will not work. The electronic unit is protected a NTC.
against reverse battery connection. For protection
during installation, a fuse (3) must be mounted in
the + cable as close to the battery as possible. It is
recommended to use 60A fuses for 12V circuits.

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1/1 DES.I.100.Q2.02 / 520N1200 December 2017