FOSROCSealantSolutionsBrochure
FOSROCSealantSolutionsBrochure
SOLUTIONS
NITOSEAL® ■ THIOFLEX® ■ FLAMEX®
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Fosroc Sealant Solutions
Sealants account for only a small proportion Fosroc offers:
of the cost of a building project, however,
their performance is vital to the integrity of ► Pouring grade sealants – designed exclusively
any structure. for horizontal joints in floors and pavements
Fosroc’s specialised range of sealants has been ► Gun grade sealants – suitable for use in
developed by experts in joint design and sealant vertical and horizontal joints
technology for civil and general construction project
needs including airports, railways, super structures, ► Fire rated, fuel resistant, chemical resistant
water treatment plants, roads and footpaths. and biodegradation resistant sealants
Our Range
General Construction Civil Construction Fire Rated
Nitoseal MS400
Nitoseal MB175
Nitoseal PY350
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Low VOC
and paintable.
Nitoseal MS250
Product
Polyurethane Hybrid
Sealants
Silicone
Abrasion and
pick resistant.
Nitoseal SC140
General Construction Silicone
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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Product Selector
Sealants
This sealant selector is a general guide only, please
contact your Fosroc Representative for more information.
Thioflex
Thioflex
Recommended for sealing Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal Nitoseal 600 Flamex Flamex
600
gaps/joints between: PU250 PU400 SC100 SC140 MS250 MS400 MB175 PY350 SC800 SC820 SC600
Gun Grade
Pouring One XT
Grade
Asphalt joints ■
Bio-resistant joints ■
Cladding joints ■ ■ ■
Wide joints ■
*Non paintable
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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General Construction Sealants Product Guide
Product Names Nitoseal PU250 Nitoseal PU400 Nitoseal SC100 Nitoseal SC140 Nitoseal MS250 Nitoseal MS400 Nitoseal MB175 Nitoseal PY350
Joint Type Horizontal / Vertical Horizontal / Vertical Vertical Horizontal / Vertical Horizontal / Vertical Horizontal / Vertical Horizontal / Vertical Horizontal
Application Interior/
Exterior / Interior Exterior / Interior Exterior Exterior / Interior Exterior Exterior Exterior Exterior / Interior
Exterior
Typical Applications Sealing concrete and Sealing movement and Used for façades including Used in trafficable floor Brickwork, precast or insitu Trafficable floor joints in pavements and Retaining walls, roofing, lap Used for very low movement
fibrous products, external construction joints, metal precast or in-situ concrete, joints, cover plates and concrete, curtain walls and footpaths, brick, blockwork, excellent joints in gutters and drainage construction or contraction
cladding, brick work and or concrete water retaining curtain walls and lightweight covings, joints in prison lightweight cladding, tilt-up slabs. adhesion to most building materials. channels where ponded joints where the anticipated
sealing joints around structures, cover plates and cladding, tilt-up slabs, brick, cells and shopping centres. water may reside, sealing movement is less than 5% of
aluminium and timber covings, bolted lap joints, pipe blockwork, marble and terminations of bitumen based the joint width including retail,
window and door frames. penetrations, trafficable floor granite. waterproofing membranes. warehousing, bunds and other
joints and water immersed industrial applications.
applications.
Application Type
Gun Gun Gun Gun Gun Gun Gun Gun
(Gun/Pour)
Number of
One One One One One One One Two
Components
55 minutes @ 25°C, 20 minutes @ 23°C and 65%
Skinning Time 25 minutes @ 25°C, 65%RH. 9 minutes @ 25°C, 65%RH. 65 minutes @ 23°C and 50% RH 50 minutes @ 23°C and 50% RH N/A N/A
65%RH. RH
50 minutes @ 25°C, 20 minutes @ 23°C and 65% 10 minutes minimum
Tooling Time 25 minutes @ 25°C, 65%RH. 35 minutes @ 23°C and 50% RH 25 minutes @ 23°C and 50% RH 60 minutes @ 23°C 4 minutes @ 25°C
65%RH. RH @ 25°C, 65%RH.
Hardness Shore 'A' 25 (+/-5) 40 (+/-5) 18 - 25 50 (+/-5) 34 42 N/A 80 (+/-3)
Joint Size 15mm to 35mm 15mm to 35mm 6mm to 50mm 5mm to 50mm 5mm to 50mm 5mm to 50mm 10mm to 40mm 6mm to 30mm
Weather Resistant Yes Yes Yes Yes Yes Yes Yes Yes
Colour Concrete Grey Concrete Grey Concrete Grey & Black Concrete Grey A range of colours, See p13. Concrete Grey, Black & White Black Grey
Product Codes FC920112-600ML FC920121-600ML FC920161-600ML FC920150-600ML FC920171-600ML Concrete Grey FC920181-600ML Concrete Grey 600ml FC900222-600ML Black FC920125-600ML pack
Concrete Grey Concrete Grey Concrete Grey Concrete Grey FC920180-600ML Black 600ML FC920123-20KG Part A
FC930223-600ML Special
FC920160-600ML Black colour MTO. FC930203-600ML White 600ML of 40KG MTO pack
Full MS250 colour range can be FC930202-600ML Special colour MTO FC920124-20KG Part B
found on page 13 FC920181-200L Concrete Grey 200L MTO of 40KG MTO pack
Primer Primer 4 – non-porous Primer 4 – non-porous Primer 10: Concrete, brick and Primer 10 – Concrete, brick Primer 10 – Some porous surfaces Primer 10 – Some porous surfaces such Not normally required. Not normally required. Check
Requirements materials. materials. most porous substances. and most porous substances. such as FC sheet adhesion may as FC sheet adhesion may be improved Check TDS. TDS.
be improved by the use of a by the use of a primer.
Primer 13 – if the Nitoseal Primer 13 – if the Nitoseal Primer 11 – Metals and most
primer.
PU250 is to be water PU400 is to be water non-porous substrates.
immersed. immersed.
Primer 13 – Concrete
Primer 21 – porous Primer 21 – porous materials. surfaces subject to water
materials. immersion, fiberglass.
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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General Construction Sealants Product Guide (continued) Civil Construction Sealants Product Guide
Thioflex 600 Thioflex 600
Product Names Nitoseal SC800 Nitoseal SC820 Nitoseal SC600
Pouring Grade Gun Grade
Previously Known As /
Emer-Seal Roadseal Emer-Seal Roadseal SL Emer-Seal CR
Replaces
Product Description Low modulus, high joint movement accommodation A low modulus, self-levelling sealant that can be used Highly chemical resistant, fast cure, one- Fuel resistant, multi-component, pouring Fuel resistant, low modulus, high joint
silicone sealant with Roadseal® technology. Excellent UV with joints in asphalt with Roadseal® technology. component joint sealant, designed for sealing grade, joint sealant for horizontal movement movement accommodation joint sealant for
and weathering resistance with excellent adhesion to dry expansion and construction joints exposed to joints in concrete building and civil engineering sealing high movement joints in building and
concrete and a fast rate of cure. aggressive chemical environments. structures. civil engineering structures.
Joint Type Horizontal / Vertical Horizontal Horizontal / Vertical Horizontal Horizontal / Vertical
Typical Applications Sealing joints between concrete roads and pavements, Sealing sawn joints in asphalt roads and pavements, Chemical bund areas, floor joints in chemical Sealing horizontal movement joints in building Sealing high movement joints in building
bridge decks and car parks, aircraft runways and aprons. slot sealing of cable installations in asphalt and concrete processing plants, concrete joints exposed and civil engineering structures, including roads, and civil engineering structures, including
pavements and abutment joints between concrete and to acid spillage, swimming pools, sewage floors, airfields and subways. superstructures, floors, basements, pavements
asphalt pavements. processing tanks, food, wine and citrus and subways.
processing areas.
Chemical Resistance Resistant to dilute acids and alkalis. Not resistant to Resistant to dilute acids and alkalis. Not resistant to Highly resistant to biological attack such as Resistance to occasional spillage of dilute acids, Resistance to occasional spillage of dilute
to spillage organic solvents. organic solvents. sewers, a wide range of chemicals including, dilute alkalis, petrol, aviation fuels, diesel fuel, acids, dilute alkalis, petrol, aviation fuels,
strong acids and alkalis. Highly resistant to kerosene, lubricating oils, skydrol, white spirit diesel fuel, kerosene, lubricating oils, skydrol,
pool chlorine, salt water chlorination and ozone and aromatic solvents. white spirit and aromatic solvents.
treatment.
Tack Free Time 45 to 60 minutes @ 23°C 45 to 60 minutes @ 23°C N/A N/A N/A
Service Temperature -50°C to 150°C -50°C to 150°C -50°C to 150°C -20°C to 60°C 5 to 50°C
Tooling Time 20 minutes @ 23°C 20 minutes @ 23°C 20 minutes @ 25°C 65% RH 2 hours @ 25°C 65%RH 2 hours @ 25°C 65%RH
Joint Size 2:1 and an overriding minimum depth of 7 mm Minimum depth of 7mm 8mm to 50 mm wide 5mm to 50mm wide 5mm to 50mm wide
Joint Movement Capability +100% / -50% (total 150%) +100% / -50% (total 150%) +25% / -25% (total 50%) +/- 25% (total 50%) +/- 30% (total 60%)
Tensile Modulus
Modulus @ 100% Low Modulus Low Modulus 0.4 MPa @ 100% Low Modulus Low Modulus
>1.0 MPa @ >400%
Cure Time Approximately Approx. 3 mm in 24 hours, then 1 mm / day @ 25°C Approx. 3 mm in 24 hours, then 1 mm / day @ 25°C 3mm in 24 hours, 1mm / day @ 25°C 65% RH 4 weeks @ 5°C 3 weeks @ 15°C
65%RH 65%RH 2 weeks @ 15°C 1 week @ 25°C
1 week @ 25°C
Coverage Guide 20 litre drum will seal 200 metres of a 10mm x 10mm 20 litre drum will seal 200 metres of a 10mm x 10mm 600 ml sausage will seal 3 metres of a 20 mm x 6 litre pack will seal 30 metres of a 20mm x
Refer to TDS
Approximately joint. joint. 10 mm joint. 10mm joint.
Standards compliance / QLD Main Roads & NSW RMS Complies to AS/NZS 4020
N/A N/A N/A
conforms to - see TDS for details. Potable Water.
Colour Concrete Grey Charcoal Grey Concrete Grey, Pool Blue, White Grey Grey
Product Codes FC920130-600ML – Concrete Grey FC920140-600ML – Charcoal Grey FC920100-600ML – Concrete Grey FC920400-3.7L Base of 4L pack FC902422-5.5L Base of 6L pack
FC920130-20L – Concrete Grey MTO FC920140-20L – Charcoal Grey MTO FC920101-600ML – Pool Blue FC920416-14.8L – Base of 16L pack FC920423-500ML Curing compound of 6L
FC920130-200L – Concrete Grey MTO FC920140-200L – Charcoal Grey MTO FC9201026-600ML – White FC920401-300ML Curing compound 300ml pack
Primer Requirements Primer 10 – On concrete and masonry surfaces. Primer 10 – On concrete and Primer 13 Primer 4 – Priming non porous surfaces. Primer 4 – Priming non porous surfaces.
Primer 13 – Must be used in applications subjected to masonry surfaces. Primer 7 – Priming porous surfaces. Primer 7 – Priming porous surfaces.
permanent water immersion. Primer 13 – Must be used where Nitoseal SC820 is to be Primer 13 – Priming surfaces subject to Primer 13 – Priming surfaces subject to
subjected to long term water immersion or on asphalt which immersion. immersion.
has not been cut with a saw.
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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Fire Rated Sealants Product Guide
Product Names Flamex One Flamex XT
Product Description Flexible, quick drying, economical joint sealant High performance fire and acoustic rated sealant
for low movement interior joints where a fire for exterior and interior movement joints in
rating of up to 4 hours is required. building facades and general construction. It
has outstanding weather and UV resistance and
adhesion performance where a fire rating of up
to 4 hours is required.
Polyurethane Hybrid
Sealant Technology Acrylic
(Silyl Modified Polymer)
Typical Applications Precast and insitu concrete, compartment Sealing control joints in concrete, masonry, AAC,
walls, corridors, basements and around building brick. Acoustic sealing between most building
components such as fire door/window frames. materials including concrete, masonry, plaster,
metals, timbers and plastics.
Joint Movement Capability +/- 10% (20% total) +/- 20% (40% total)
Coverage Guide (Approximately) 600ml sausage will seal 2 metres of a 25mm x 600ml sausage will seal 3 metres of a 20mm x
12mm joint. 10mm joint.
Standards compliance / conforms to AS1530.4 - see TDS for results AS1530.4 - see TDS for results.
Acoustic rating Rw (CT;CTR):
Up to 50Rw.
Please always refer to the product TDS before making your final selection or speak to your Fosroc representative.
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Colour Charts
Standard colour range for Nitoseal MS250 Standard colour range for Nitoseal MS400
Nitoseal MS400
DARK DARK OFF PALE Product code Description Size
EARTH GREY WHITE BROWN
FC920180-600ML NITOSEAL MS400 BLACK 600ML 600ml
FOSROC
FC920177-600ML
(X45 CINNAMON)
FC920179-600ML
(Y53 SANDSTONE)
FC920173-600ML
(N14 WHITE) SEALANT GUN
Nitoseal MS250
Product code Description Size
FC920175-600ML NITOSEAL MS250 BEIGE 600ML 600ml
Fosroc Sealant Gun is designed to
pump high volumes of sealant packed
FC920170-600ML NITOSEAL MS250 BLACK 600ML 600ml in sausages up to 600mL Designed
FC920176-600ML NITOSEAL MS250 BRICK RED 600ML 600ml for all Fosroc Nitoseal and Flamex
Sausages.
FC920171-600ML NITOSEAL MS250 CONCRETE GREY 600ML 600ml
FC920178-600ML NITOSEAL MS250 DARK EARTH 600ML 600ml
Designed For 600ml Sausage,
FC920174-600ML NITOSEAL MS250 DARK GREY 600ML 600ml 300-375ml Cartridge
FC920172-600ML NITOSEAL MS250 OFF WHITE 600ML 600ml
105mm Nozzle Included
FC920169-600ML NITOSEAL MS250 PALE BROWN 600ML 600ml
High Thrust Ratio
CUSTOM
FC920177-600ML NITOSEAL MS250 REDWOOD 600ML 600ml
FC920179-600ML NITOSEAL MS250 SANDSTONE 600ML 600ml
COLOURED
FC930223-600ML NITOSEAL MS250 SPECIAL COLOUR 600ML MTO 600ml Product code Description
FC920173-600ML NITOSEAL MS250 WHITE 600ML 600ml FC920210-UNIT FOSROC SEALANT GUN
SEALANTS?
*All colours are a grade 2 match to Australian Standard colours. Colours shown are as close as possible to actual colours. Please note due to limitations of the printing
process printed images may not represent the true colour and we recommend always confirming your colour choice against a product sample for final colour approval.
YES. WE CAN
CUSTOM COLOURED SEALANTS?
DO THAT.
YES. WE CAN DO THAT.
Now you can get the right colour for your project
with Fosroc’s custom colour service for Nitoseal
MS250 and Nitoseal MS400. Just provide us with a
sample of the colour you need and we’ll match it.*
**Colour matches are available for typical shades associated with facade and pavement requirements.
Minimum order of 120 sausages, 3-4 week lead time applies from approval of colour samples.
Fosroc now offers a custom colour service so you can get the right AU 1800 812 864
11 colour for your project*. This is in addition to the standard Nitoseal fosroc.com.au 13
MS250 eleven colours matched to Australia Standard colours that’s
available anytime.
Sealant Property & Technology Definitions
Low Modulus High Modulus
• Low modulus material requires little force to extend it • High modulus material requires a greater force to extend it (e.g. a car tyre)
(e.g. a rubber band)
• Typically used for low moving joints
• Low modulus sealants must be able to take significant movement
• Sealant must be hard enough to withstand loads but still possess
with rapid stretch and close
movement capability
• Sealants are soft
• Sealant is harder than low modulus
• Movement and construction joints • Concrete floor joints with small wheel fork-lift trucks
• Lightweight panels moving easily in changing temperatures • Joints that could be vandalised (e.g. prisons)
• Sealant hardness – measures ability to resist penetration on a scale • Measures cyclic movement (extension [+] and compression [-])
from 0 – 100 of a sealant e.g. +/-12.5%, +/-25%, +/-35%, +/-50%, +100%
• Lower hardness means softer and usually more movement in the joint
• Higher hardness means harder and usually less movement in the joint
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Technology Advantages & Limitations
Polyurethane
Hybrid Bituminous Hybrid
Polyurethane Silicone Polysulphide Acrylic
(Silyl Modified Mastic Polyurea
Polymer)
General • Industry • Leading • High chemical • High • Compatible with • Paintable • Extremely
Technology accepted technology resistance movement Bitumen based tough
Advantage ‘standard’ membranes • Water clean up
technology • Isocyanate free • High movement • High fuel • Very high
resistance hardness
• Economical • Low VOC • Excellent
sealant solution weathering • Chemical cure • Excellent
• Superior UV performance abrasion
• Offers good resistance • Fast return to resistance
weathering (compared to • High pick service options
performance Polyurethane) resistance • Rapid cure
• Non-staining
General • Not paintable • Is less • Not paintable • Not paintable • Not paintable • Internal use • Very low
Technology economical than only movement
Limitations • Inferior UV a Polyurethane • May stain • Non-trafficable capability
resistance due to higher cost • Low movement
compared to a of raw materials • Must be applied capacity
Silyl Modified and process to clean
Polymer surfaces
• Cure /
gunnability
at low
temperatures
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World leaders in construction solutions
Fosroc is a world leader in the delivery of virtually any type of
construction project, combining high quality products, expert
technical support, customer service and innovation.
* Fosroc, Nitoseal, Thioflex, Conbextra, Renderoc and the Fosroc logo, are the trade marks of Fosroc International Limited,
used under licence. Duraflex and Roadseal are a registered trade mark of Parchem Construction Supplies Pty Ltd.
Flamex is a registered trade mark.
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