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Repcon S

REPCON S is a fast-setting, polymer modified cementitious repair mortar designed for vertical and overhead concrete and masonry repairs. It provides excellent bond strength, resistance to freeze/thaw cycles, and is suitable for both interior and exterior applications. Proper surface preparation and curing are essential for optimal performance, and the product comes in a prepacked kit for ease of use.

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Sintha Mathar
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42 views

Repcon S

REPCON S is a fast-setting, polymer modified cementitious repair mortar designed for vertical and overhead concrete and masonry repairs. It provides excellent bond strength, resistance to freeze/thaw cycles, and is suitable for both interior and exterior applications. Proper surface preparation and curing are essential for optimal performance, and the product comes in a prepacked kit for ease of use.

Uploaded by

Sintha Mathar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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REPCON S

TROWEL GRADE VERTICAL / OVERHEAD


CONCRETE REPAIR MORTAR
REPCON S is a polymer modified cementitious DIRECTIONS FOR USE
repair mortar for vertical and overhead concrete
and masonry repairs. It sets reapidly to allow minimum of 3 days old. The old concrete must be
quick, easy repairs for concrete surfaces both clean and rough. All oil, dirt, debris, paint and
inside and outside.REPCON S is a two component unsound concrete must be removed. The surface must
mortar designed for trowel applied repairs. be prepared mechanically using a scabbler, bush-
hammer, shotblast or scarifier which will give a
FEATURES & BENEFITS surface profile of a minimum 3 mm and expose the
Fast setting for rapid repairs up to 100 mm coarse aggregate of the concrete. The final step in
in thickness cleaning should be the complete removal of all
Easy to use as a prepacked kit residue with a vaccum cleaner or pressure washing.
Excellent resistance to freeze/thaw cycling
and de-icing salts All concrete must possess an open surface texture with
Suitable for both interior and exterior all curing compounds and sealers
applications removed.
Excellent bond to sound concrete
High compressive strengths and bond Exposed Reinforcing Steel - Exposed rebar
may be treated with an anti-corrosion coating
BASIC USES such as ZINCRICH PRIMER. Remove all loose rust
Vertical and overhead patching of spalled and scaling, preferably by sandblasting to white
concrete metal prior to coating the rebar.
Resurfacing of damaged concrete
Repair of honeycombed surfaces Bonding - After the surface has been prepared,
Parking structures & bridges all areas must be primed with a slurry coat of
Retaining walls REPCON S or EPOPRIME .LP
Ceilings and sloped surfaces
Large placements
Slurry Coat - Mix REPCON S as instructed but
SPECIFICATIONS / COMPLIANCE add an additional one pint (0.5 liter) of CEMPOL
ACRYLIC per unit to the mix. Brush the slurry coat
REPCON S attains a bond strength in on to the prepared and pre-dampened concrete.
compliance with ASTM C 1059-86, Type II Apply the REPCON S topping before the slurry
systems. coat has dried.
TECHNICAL INFORMATION Mixing - Small quantities may be mixed with a
Typical Engineering Data drill and “jiffy” mixer. Use a paddle type mortar
The following results were developed under mixer for large jobs.
laboratory conditions.
Compressive Strength NOTE :
ASTM C-109 50 mm cubes REPCON S HAS A WORKING TIME OF 10 MIN-
Age Strength UTES.DO NOT MIXMORE MATERIAL THAN CAN BE
1 day : 4,000 psi (29 MPa) USED IN THAT TIME FRAME. Add the appropriate
3 days : 5,000 psi (35 MPa) amount
7 days : 6,000 psi (41 MPa)
28 days : 6,500 psi (45 MPa)
Bond Strength
ASTM C-1042, at 22°C
1 day : 1,120 psi (8 MPa)
7 days : 1,440 psi (9 MPa)
14 days : 1,760 psi (12 MPa)
Flexural Strength
ASTM C-78 (modified)
7 days :1,500 psi (10 MPa)
Working Time : 10 minutes
2
COVERAGE One unit of REPCON S will cover approximately 2 m when placed at an average depth of 6 mm
Note : This product requires a curing compound which must be ordered separately. Refer to the
curing information.

PACKAGING/ REPCON S supplied as a 24 kg bag of dry powder and 1 gallon (3.8 liter) of REPCON S LIQUID in a
3
YIELD matched bag and jug unit. Yield 0.014 m per 28 kg unit.
of REPCON S LIQUID for the batch size and then
add the dry product. Mix for 2-3 minutes. The
mixed product should be quickly transported to
the repair area and placed immediately.
Placement - Place REPCON S while the bond
coat is still wet. Trowel REPCON S material on to
the prepared surface being repaired. Trowel flush
with surface and allow to stiffen. Finish to match
the surrounding concrete surfaces. Clean tools
immediately after use with water.
Finishing - Finish the repair material to the desired
texture. Do not add water to the surface during the
finishing operation.
Curing and Sealing - Proper curing procedures
are important to ensure the durability and quality
of the repair. To prevent surface cracking, cure
the repair mortar with a high solids curing
compound, such as KUREKOTE 75 VOX
(NOTE : A SOLVENT BASED CURING COM-
POUND SHOULD NOT BE USED ON THIS
PRODUCT.) Apply two coats of curing compound.
If a curing compound is not desired, wet cure for a
minimum of three days.

CLEAN-UP
Clean tools and equipment with water before the
material hardens.

HEALTH & SAFETY


Do not use at temperatures below 7°C.
Store material in a dry place, above
freezing.
Cool temperatures slow setting while warm
temperatures speed up set times.
Do not traffic until the product has cured.
Keep repair from freezing until a minimum
strength of 1000 psi (7 MPa) is reached.

Quality Statement
CMCI manufactures its products at their manufacturing facility in
Saudi Arabia as per the Quailty Procedures centified to conform
with quality Management System described in ISO 9000 series
"High Quality Construction Chemicals"
CMCI provides a comprehensive technical support system for its full
CONSTRUCTION MATERIAL CHEMICAL INDUSTRIES
range of high erformance construction products CMCI also offers P.O. Box 7137, Dammam 31462, Saudi Arabia,
full technical field support to consultants, Architects, contractors, Tel: 00966-13-8471450; Fax: 00966-13-8471575
applicators and End Users. Email: [email protected], Web: www.cmci-sa.com
The Technical Specification infromation and recommendations given are based on the current technical knowledge and the user or his representative is
recommended to check the suitability of the product CMCI reserves the right to amend the technical characteristic of theproduct as part of ongoing research
and development. As the work execution is beyond the direct and continuous control of CMCI no guaranty and or responsibility is assumed on the
performance of work completion executed with use of our products.

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