Electronic Control Module (ECM)

Electronics
Ground Stud

6 Electronic J2 J1 J63 Caterpillar Supplied

Unit Injectors Engine Service
Tool Connector
Injection Turbo Outlet
Actuation Inlet Air Pressure Sensor
Pressure Engine Oil J1939
Heater Atmospheric (Intake Manifold Air) Terminating
Sensor Relay Temperature
Pressure Resistor
Sensor
Injector Sensor
ECM AMP Connectors Harness Intake Manifold Caterpillar Supplied P300/J300 J61
Connector Air Temperature Service Tool Customer
Injection
P300/J300 Sensor Connector P61 Connector
Actuation
J63 Battery
Pressure Engine Coolant Disconnect
+ -
Control Valve Temperature Customer Battery
Timing Calibration
P400 Switch 12 or 24VDC
(IAPCV) Sensor Connector
J61 Probe Connector Breaker
SMMS
Primary Engine J401/P401
Speed/Timing Sensor
Fuel Secondary Engine
Pressure Speed/Timing Sensor Keyswitch
Injector J402/P402
Sensor 15 Amp
Harness
Breaker 15 Amp
Grommet Injection Actuation J500/P500 Breaker
Timing Calibration Pressure Control
Valve (IAPCV)
ECM Side ECM Connector P1 s Side Probe
Connector

3126B
P204/J204
P400 Injection Actuation OEM Installed Switches:
Pressure Sensor
PTO Enable

Industrial Engine
P209/J209 PTO Ramp Up/Down
Fuel PTO Interrupt
Pressure Sensor
Remote Shutdown
Starting Aid Override

Electrical System
P203/J203
Atmospheric Overspeed Verify
Pressure Sensor Intermediate Engine Speed
Maintenance Due Reset
J201/P201
Primary
Speed/Timing
BEJ1-UP Engine Oil
Pressure Sensor
Torque Limit

J403/P403
Sensor J200/P200 Throttle
Turbo Outlet Position Sensor
(Intake Manifold Air)
Pressure Sensor
J100/P100 P800/J800
Engine Coolant Coolant
Secondary Temperature Sensor Level Sensor
Speed/Timing
Sensor P101/J101
Engine Oil P220/J220
ECM Temperature Sensor Auxiliary
Connector Pressure Sensor
J2/P2 J103/P103
Intake Manifold Air
Fuel Intake Manifold Temperature Sensor P142/J142
Pressure Engine Oil ECM Auxiliary
Air Temperature
Sensor Pressure Connector Temperature Sensor
ECM Side ECM Connector P2 Sensor
Harness Side (Optional Location) Sensor (Optional Location) J1/P1 Warning Lamp

Diagnostic Lamp Inlet Air Shutoff

Engine Oil
Solenoid & Relay
Pressure NOTE:
Maintenance
Sensor Due Lamp
Components within
(Optional Location) Inlet Air Heater
this area are J1939 & Relay
recommendations Terminating
Resistor
TO
LEFT SIDE VIEW Customer Installed J66 ECM J2 Engine Monitoring
Service Tool System (EMS)
10 15

5 20

Connector 0 25 Display Modules

© 2001 Caterpillar Printed in U.S.A.

All Rights Reserved
 P306/J306
INJECTOR HARNESS
B
GROMMET A
J300/P300 P305/J305
7 L985/YL B
6 A706/GY A
8 L985/YL P304/J304
5 A705/BU B INJECTOR
9 L984/OR A CYLINDER
4 A704/GN P303/J303 NO.6
ELECTRONIC CONTROL MODULE (ECM) 10 L984/OR B INJECTOR
3 A703/BR A CYLINDER
11 L983/WH P302/J302 NO.5
J2/P2 2 A702/PU B INJECTOR
INJECTOR COMMON 5 & 6 46 L985/YL 12 L983/WH A CYLINDER
INJECTOR COMMON 3 & 4 45 L984/OR 1 A701/GY P301/J301 NO.4
INJECTOR COMMON 1 & 2 44 L983/WH B INJECTOR J61 Customer Pin Out
INJECTOR 6 55 A706/GY A CYLINDER
INJECTOR 5 54 A705/BU NO.3
INJECTOR 4 39 A704/GN INJECTOR No. Function Wire Ident
INJECTOR 3 38 A703/BR P400 TIMING CYLINDER
NO.2
1 +Bat. (Unswitched) 150/OR
INJECTOR 2 37 A702/PU G857/YL 2 CALIBRATION
INJECTOR 1 36 A701/GY G856/WH 1 PROBE INJECTOR 2 Torque Limit Switch M909/GN
TIMING CALIBRATION PROBE - 23 G857/YL CONNECTOR CYLINDER
TIMING CALIBRATION PROBE + 22 G856/WH NO.1 P401/J401 3 N/C T936/GN
PRIMARY SP/TMG SIG - 49 E963/BK E963/BK 1 SIGNAL - PRIMARY
PRIMARY SP/TMG SIG + 48 E964/WH E964/WH 2 SIGNAL + SPEED/TIMING SENSOR 4 Inlet Air Shutoff Solenoid Relay G971/BR
SECONDARY SP/TMG SIG - 59 E965/BU 5 Solenoid Common G969/YL
SECONDARY SP/TMG SIG + 58 E966/YL (169-3300)
COOL. TEMP. SNSR 32 995/BU P402/J402 6 Cat Data Link - 892/BR
PASSIVE SNSR COMMON 18 G833/PK E965/BU 1 SIGNAL - SECONDARY
ANALOG SNSR POWER (+5V) 2 G828/WH E966/YL 2 SIGNAL + SPEED/TIMING SENSOR 7 Cat Data Link + 893/GN
ANALOG SNSR COMMON 3 G829/GN
INLET MANIFOLD AIR PRESS. SNSR 40 A746/PK
8 Digital Sensor Power (+8V) 167/OR
ATMOSPHERIC PRESS. SNSR 14 A747/GY P100/J100 9 Digital Sensor Return A274/BK
ENGINE COOLANT
ENG OIL PRESS. SNSR 24 994/GY 995/BU 1 SIGNAL
TEMPERATURE SENSOR
UNUSED 33 G833/PK 2 COMMON
(130-9811)
10 Throttle Position Sensor A307/GY
FUEL PRESS. SNSR 16 413/BR
INLET MANIFOLD AIR TEMP. SNSR 35 C967/BU P200/J200 11 Auxiliary Temperature Sensor G488/GN
INJ. ACTUATION PRESS. SNSR 27 G849/BR G828/WH A +5V TURBO OUTLET
IAP CONTROL VALVE + 61 G854/PK A746/PK C SIGNAL PRESSURE SENSOR 12 Maintenance Due Reset Switch F426/BU
G855/PU (INTAKE MANIFOLD AIR)
IAP CONTROL VALVE - 62 G829/GN B RETURN
(161-9928)
13 Maintenance Due Lamp F424/YL
ENGINE OIL TEMP. SNSR 34 401/BU
UNUSED 1 J203/P203 14 Analog Sensor Power (+5V) 125/OR
UNUSED 4 G828/WH A +5V ATMOSPHERIC PRESSURE
UNUSED 5 A747/GY C SIGNAL SENSOR 15 Analog Sensor Return T993/BR
UNUSED 6 G829/GN B RETURN (161-9925 NOTE S)
(163-8530 NOTE T) 16 J1939 Shield A234/BK
UNUSED 7
UNUSED 8 P201/J201 17 J1939 Data + K900/YL
UNUSED 10 G828/WH A +5V ENGINE OIL PRESSURE
UNUSED 11 994/GY C SIGNAL SENSOR 18 J1939 Data - K990/GN
UNUSED 13 G829/GN B RETURN (161-1705)
UNUSED 15 19 PTO Interrupt Switch M904/OR
UNUSED 17 J209/P209 20 N/C 450/YL
UNUSED 19 G828/WH A +5V
FUEL PRESSURE SENSOR
UNUSED 20 413/BR C SIGNAL
(161-9931) 21 N/C 451/BR
UNUSED 21 G829/GN B RETURN
UNUSED 25 22 N/C -
UNUSED 26 P103/J103
UNUSED 28 C967/BU 1 SIGNAL
INTAKE MANIFOLD AIR 23 N/C J983/YL
TEMPERATURE SENSOR
UNUSED 29 G833/PK 2 COMMON 24 Diagnostic Lamp F404/RD
(130-9811)
UNUSED 30
UNUSED 31 25 Warning Lamp F420/GN
UNUSED 41 J204/P204
UNUSED 42 G828/WH A +5V INJECTOR ACTUATION 26 +Bat. (Switched) 120/YL
UNUSED 43 G849/BR C SIGNAL PRESSURE SENSOR
UNUSED 47 G829/GN B RETURN (167-1708) 27 Remote Shutdown Switch F716/WH
UNUSED 50 28 Intermediate Engine Speed Switch G968/WH
UNUSED 51 P500/J500
INJECTOR ACTUATION
UNUSED 52 G854/PK 1 SIGNAL + 29 PTO Enable Switch 381/PU
SIGNAL - PRESSURE CONTROL VALVE
UNUSED 53 G855/PU 2
UNUSED 56
(IAPCV) 30 PTO Ramp Up/Set Switch G955/GN
UNUSED 57 J101/P101
ENGINE OIL 31 +Bat. (Unswitched) 150/OR
UNUSED 60 401/BU 1 SIGNAL
TEMPERATURE SENSOR
UNUSED 63 G833/PK 2 COMMON
(191-6587)
32 +Bat. (Unswitched) 150/OR
UNUSED 64
33 Auxiliary Pressure Sensor G469/BU
UNUSED
UNUSED
65
66
Customer Connector J61
UNUSED 67 34 N/C H407/YL
UNUSED 68 Customer Connector P61 35 N/C E798/PK
UNUSED 69
UNUSED 70 36 Coolant Level Sensor E452/WH
IAH RELAY RETURN 9 F793/OR
INLET AIR HEATER 12 G850/BU
1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4 3 2 1 37 N/C H405/BU
11 12 13 14 15 16 17 18 19 20 20 19 18 17 16 15 14 13 12 11
38 Starting Aid Override Switch M910/OR
21 22 23 24 25 26 27 28 29 30 30 29 28 27 26 25 24 23 22 21
39 PTO Ramp Down/Resume Switch G967/WH
31 32 33 34 35 36 37 38 39 40 40 39 38 37 36 35 34 33 32 31
40 75% Overspeed Verify Switch 387/PK

Terminal Side
Terminal Side
F793/OR
G850/BU

(NOTE J)

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

C OFF (NOTE B)
SMMS ON B
S ST INLET AIR SHUTOFF
SOLENOID RELAY
R INLET AIR SHUTOFF
SOLENOID
CB
KEYSWITCH 15A
J1/P1
14 AWG P142/J142
UNUSED 1 AUXILIARY
A +8V
UNUSED 6 CB 14 AWG TEMPERATURE
C SIGNAL
UNUSED 7 (NOTE D) SENSOR
B RETURN
UNUSED 12 (131-0427)
UNUSED 13 +
UNUSED 14
P800/J800
UNUSED 16 COOLANT LEVEL
ALTERNATOR A +8V
UNUSED 18 G S SENSOR
C SIGNAL
UNUSED 24 (165-6634)
GND B RETURN
UNUSED 25 MTR BAT OFF ENGINE
CB
UNUSED 26
(NOTE D)
UNUSED 28
STARTING P220/J220
UNUSED 30 AUXILIARY
MOTOR A +5V
UNUSED 31 PRESSURE
C SIGNAL
UNUSED 32 SENSOR
BATTERY B RETURN
UNUSED 33 (161-9932)
UNUSED 35 DISCONNECT
SWITCH 15A
UNUSED 36 14 AWG
UNUSED 37 J403/P403
(NOTE R) C SIG THROTTLE
UNUSED 51 POSITION
CB A + BAT.
UNUSED 55 SENSOR
CB B - BAT.
UNUSED 62 + - (161-8906)
UNUSED 64
UNUSED 68 100A WITH 130A PEAK AT 11V
BATTERY
UNUSED 69 INLET AIR
UNUSED 57 HEATER
PWM OUTPUT 3 43 E798/PK GROUND INLET AIR RELAY
TACHOMETER - 39 451/BR J61/P61 STRAP HEATER
14 AWG
+BAT.(UNSWITCHED) 48 150/OR 1 +BAT. (UNSWITCHED) J501/P501
AIR SHUTOFF SOLENOID 11 G971/BR 4 AIR SHUTOFF SOLENOID RELAY 1 F793/OR
SOLENOID COMMON 67 G969/YL 5 SOLENOID COMMON AIR INLET
2 G850/BU
AUXILIARY TEMP SNSR 17 G488/GN 11 AUXILIARY TEMP SNSR GROUND STUD
COOLANT LEVEL SNSR 46 E452/WH 36 COOLANT LEVEL SNSR STARTING AID OVERRIDE SW
DIG SNSR PWR (+8V) 4 167/OR 8 DIG SNSR PWR (+8V)
DIG SNSR RETURN 5 A274/BK 9 DIG SNSR RETURN MAINTENANCE DUE RESET SW
AUXILIARY PRESS. SNSR 15 G469/BU 33 AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR 66 A307/GY 10 THROTTLE POSITION SNSR TORQUE LIMIT SW
ANLG SNSR PWR (+5V) 2 125/OR 14 ANLG SNSR PWR (+5V)
ANLG SNSR RETURN 3 T993/BR 15 ANLG SNSR RETURN REMOTE SHUTDOWN SW (NOTE K)
UNUSED 21 22
STARTING AID OVERRIDE SW 22 M910/OR 38 STARTING AID OVERRIDE SW INTERMEDIATE ENGINE SPEED SW
MAINTENANCE DUE RESET SW 23 F426/BU 12 MAINTENANCE DUE RESET SW
TORQUE LIMIT SW 40 M909/GN 2 TORQUE LIMIT SW OVERSPEED VERIFY SW
REMOTE SHUTDOWN SW 44 F716/WH 27 REMOTE SHUTDOWN SW
INTERMEDIATE ENG. SPEED SW 45 G968/WH 28 INTERMEDIATE ENGINE SPEED SW PTO INTERRUPT SW
OVERSPEED VERIFY SW 54 387/PK 40 75% OVERSPEED VERIFY SW
PTO INTERRUPT SW 41 M904/OR 19 PTO INTERRUPT SW PTO ENABLE SW
PTO ENABLE SW 56 381/PU 29 PTO ENABLE SW
1.5A DIGITAL OUT 4 HS 10 T936/GN 3 NC
PTO RAMP UP SW 58 G955/GN 30 PTO RAMP UP/SET SW
PTO RAMP DOWN SW 60 G967/WH 39 PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP 20 F424/YL 13 MAINTENANCE DUE LAMP
PTO RAMP
DIAGNOSTIC LAMP 19 F404/RD 24 DIAGNOSTIC LAMP
UP/DOWN SWITCH
WARNING LAMP 29 F420/GN 25 WARNING LAMP
TACHOMETER + 38 450/YL 20 NC 14 AWG
+BAT. (SWITCHED) 70 120/YL 26 +BAT. (SWITCHED) MAINTENANCE
CB DUE LAMP
CAT DATA LINK - 9 892/BR 6 CAT DATA LINK -
CAT DATA LINK + 8 893/GN 7 CAT DATA LINK + 1A
-BAT. 65 229/BK 21 NC
PASSIVE/ACTIVE ANLG 8 27 J983/YL 23 NC
14 AWG
+BAT.(UNSWITCHED) 52 150/OR 31 +BAT. (UNSWITCHED) DIAGNOSTIC LAMP
14 AWG (165-0200) CB
+BAT.(UNSWITCHED) 53 150/OR 32 +BAT. (UNSWITCHED)
SWITCH INPUT 5 59 H407/YL 34 NC MAX LENGTH 1 METER 1A
SWITCH INPUT 11 49 H406/GY 35 NC (NOTE B)
SWITCH INPUT 10 47 H405/BU 37 NC
J1939 SHIELD 42 A234/BK 16 J1939 SHIELD C WARNING LAMP
CB
J1939 DATA + 50 K900/YL 17 J1939 DATA + A
J1939 DATA - 34 K990/GN 18 J1939 DATA - B 1A
-BAT. 61 229/BK
-BAT. 63 229/BK (153-2707) A + BAT.
MAX LENGTH 40 METERS

(NOTES B & E) B - BAT.

MAX LENGTH 30 METERS C
DEVICE
ELECTRONIC CONTROL MODULE (ECM) E CAT DATA LINK -
D CAT DATA LINK +
J63 F
G
+BAT. A 120/YL
J
-BAT. B 229/BK
H
CAT DATA LINK + D 893/GN A TERMINATION
120

A A A
120

CAT DATA LINK - E 892/BR B RESISTOR (J66)

B B B
J1939 SHIELD C A234/BK C (134-2540) CUST. SUPPLIED ENG
C C C
J1939 DATA - F K990/GN (NOTE B & C) SERVICE TOOL CONN
J1939 DATA + G K900/YL OPTIONAL
NC H TERMINATION
(165-0201)
NC J RESISTOR
(134-2540)
CATERPILLAR SUPPLIED
(NOTE B & C)
SERVICE TOOL
CONNECTOR GROUND STUD
(NOTE A)
CAT DATA LINK +
CAT DATA LINK -
-BAT.
+BAT. (SWITCHED)

MAIN EMS MODULE

(NOTE G)
OPTIONAL EMS DISPLAY MODULES
SCROLL BACKWARD

TACHOMETER MODULE QUAD GAUGE MODULE

SCROLL FORWARD

(NOTE G) (NOTE G)
CAT DATA LINK +
CAT DATA LINK -

MODULE CLOCK

WARNING LAMP
AUXILIARY CKT
MODULE LOAD

MODULE DATA
CAT DATA LINK +
CAT DATA LINK -
-BAT.
+BAT. (SWITCHED)

+V MODULE

US/METRIC

15
WARNING

10 20
OPTIONAL REMOTE
5 25 TACHOMETER MODULE OR
+24V
-BAT

-BAT

QUAD GAUGE MODULE

RPM X100
0 30 (NOTES G & B)
14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5

7
4

3
6
8
9

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

(NOTE F)

MODULE DATA
+V MODULE
MODULE CLOCK
MODULE LOAD
-BAT
BACKLIGHT LAMP PWR

+24V 1
- BAT. 2
US/METRIC 3
SCROLL FORWARD 4 (NOTE H)
CAT DATA LINK - 5
CAT DATA LINK + 6 -V OUT +V OUT
UNUSED 7
WARNING LAMP 8 DC/DC CONVERTER
WARNING 9 (127-8853)
BACKLIGHT LAMP PWR 10 (NOTES B & L)
(+) BATTERY SUPPLY WIRES
SCROLL BACKWARD 11
12 -V IN +V IN
INPUT SIGNAL WIRES TO ECM
(NOTE B)
OUTPUT SIGNAL WIRES FROM ECM

SENSOR SUPPLY VOLTAGE

CAT DATA LINK +
CAT DATA LINK - SIGNAL PLUS
-BAT.
(NOTES B & L)
+BAT. (SWITCHED) SIGNAL MINUS

(-) BATTERY / SENSOR RETURN

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED MONITORING NOTE R: 10 AWG WIRE
HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS STATION. THE TACHOMETER AND/OR QUAD GAUGE UNITS ARE
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL OPTIONAL AND WILL NOT OPERATE WITHOUT CONNECTION TO NOTE S: USE THIS SENSOR FOR ALL INDUSTRIAL APPLICATIONS ABBREVIATION
A MAIN EMS MODULE OTHER THAN UNDERGROUND MINING
ALT ALTERNATOR
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS. NOTE T: USE THIS SENSOR FOR UNDERGROUND MINING APPLICATIONS ONLY ATA AMERICAN TRUCKING ASSOCIATION
INSTALLATION DETAILS
IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED. CB CIRCUIT BREAKER
IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO CIS CUSTOMER IGNITION SWITCH
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
BATTERY (-) IS REQUIRED DIG DIGITAL
TO TERMINATION RESISTOR) IS 40 METERS
NOTE J: 4 AWG WIRE A DASHED LINE INDICATES AN OPTIONAL FEATURE NOT AVAILABLE ECM ELECTRONIC CONTROL MODULE
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION ON ALL SYSTEMS. NC NO CONNECTION
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) PWM PULSE WIDTH MODULATION
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS SM STARTING MOTOR
SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
SMMS START MOTOR MAG SWITCH
THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS WITHOUT CATERPILLAR ENGINEERING APPROVAL
NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR
MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION UNLESS OTHERWISE SPECIFIED:
NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC/DC CONVERTER WIRE CODE
FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708 CUSTOMER SUPPLIED WIRING
SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS
1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

COMPONENTS ARE SHOWN WITH THE KEY OFF

Receptacle Wedge

Receptacle Wedge

Receptacle Wedge
Metra-pack 150 Series Receptacle

Deutsch HD Connector Receptacle

Deutsch DT Connector Receptacle

Speed/Timing Sensor Connectors

Deutsch and AMP Pin Contact

Deutsch and AMP Socket Contact

Deutsch DT Connector Plug

Metra-pack 150 Series Plug

Deutsch HD Connector Plug

Plug Wedge

Plug Wedge

Plug Wedge
IAPCV Connector

Deutsch and AMP Sealing Plug