PCNM2-WHCPP-EXE-GNHF-EPCIC-MCI-PRC-0006_A_DPT Procedure for Structure
PCNM2-WHCPP-EXE-GNHF-EPCIC-MCI-PRC-0006_A_DPT Procedure for Structure
Doc. No : GNHF-EPCIC-MCI-PRC-
0006
© PC NORTH MADURA II LTD (PCNM2), All rights reserved. No part of this document may be reproduced, stored in a
retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise)
without the permission of the copyright COMPANY.
REVISION LIST
Document
No COMPANY Comments CONTRACTOR Response Remarks
/Page Ref.
TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................... 5
1.1 GENERAL ................................................................................................... 5
1.2 OBJECTIVE ................................................................................................ 6
1.3 DEFINITION OF TERMS .............................................................................. 7
2 ABBREVIATIONS ....................................................................................... 7
3 REFERENCE ................................................................................................ 7
1. INTRODUCTION
1.1 GENERAL
PC North Madura II Ltd (“COMPANY”) plans to develop Hidayah Oil Field under
Phase-1. The field is located around 7 km north of Madura Island in
Sampang Regency, East Java Sea, Indonesia at the water depth around 23 -
25m.
HDYH-CPP shall serve as hub facilities where separation and stabilization of crude
oil will take place. The stabilized crude oil is then transferred to FSO via a 6” x 1km
(approx.) rigid pipeline. FSO will be utilized as storage, offloading facilities, and
crew accommodation including remote monitoring and control of HDYH-CPP.
Full Well Stream (FWS) from wells will be separated at the HDYH-CPP where
crude oil will be exported via a new 1km x 6” rigid pipeline, PLET and flexible
pipeline-riser configuration to nearby Floating Storage & Offloading (FSO)
facility. The HDYH-CPP will also have Electrical Submersible Pumps installed
at all wells to increase oil flowrates from the wells. The ESP surface
equipment will be installed and operated at the Topside.
Separately, associated gas will be sent to Vapor Recovery Unit (VRU) and
treated further in Fuel Gas conditioning unit to be used as fuel gas for HDYHCPP,
especially for power generation via gas turbine generator (GTG).
There will be no Living Quarters at the HDYH-CPP. All operation personnel
will be stationed at the FSO where a remote Centralized Control Room (CCR)
will be installed at the FSO.
The HDYH-CPP is designed for Jack-up Drilling Rig and meet SIPROD mode
requirement. There will be no helideck but boat landings with swing ropes will
be provided for personnel transfer. The design life for Hidayah facilities is 20
years.
1.2 OBJECTIVE
This procedure describes a method and standard working of Dye Penetrant Testing
(DPT) conducted by PT. Bonne Indo Teknik on behalf PT. Gunanusa Utama
Fabricator for the Hidayah Field Phase 1 Development Project at PTG Fabrication
Yard in accordance with AWS D1.1-D1.1M : 2020 - Structural Welding Code and
Project Specification.
2 ABBREVIATIONS
3 REFERENCE
Name : Iing Solihin Name : Rayhan Arham Name : Mas Prasetyo Wibowo
Position : ASNT NDT LEVEL III
Position : NDT LEVEL II Position : Director
Cert. No. 336850
Date : 13 January 2025 Date : 13 January 2025 Date : 13 January 2025
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 2 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
This page is a record of all revisions of the procedure and the following revision (s) has (have) been
made tothis procedure.
2 Referensi 2 References
2.1 AWS D1.1 (2020 Edition) : Structural 2.1 AWS D1.1 (2020 Edition) : Structural Welding
Welding Code – Steel Code – Steel
2.2 ASME Section V (2023 Edition), Article 2.2 ASME Section V (2023 Edition), Article 24,
24, SE -165/SE-165M : Standard Practice SE -165/SE-165M : Standard Practice for
for Liquid Penetrant Examination for Liquid Penetrant Examination for General
General Industry Non Destructive Industry Non Destructive Examination
Examination
2.3 PBIT-WP-027 : Written Practice 2.3 PBIT-WP-027 : Written Practice
PT. BONNE INDO TEKNIK PT. BONNE INDO TEKNIK
2.4 ASNT, Recommended Practice No. SNT- 2.4 ASNT, Recommended Practice No. SNT-TC-
TC-1A (2016 Edition) : NDE Personnel 1A (2016 Edition) : NDE Personnel
Qualification and Certification Qualification and Certification
2.5 PBTR 4.0 : Central Proccesing Platform 2.5 PBTR 4.0 : Central Proccesing Platform
4 Umum 4 General
4.1 Persyaratan Prosedur 4.1 Procedure Requirements
4.1.1 Persyaratan 4.1.1 Requirements
Pemeriksaan penetran cair harus Liquid penetrant examination shall be
dilakukan sesuai dengan prosedur tertulis performed in accordance with a written
yang harus minimal, berisi persyaratan procedure which shall as a minimum, contain
yang tercantum dalam Tabel 4.1.1. the requirements listed in Table 4.1.1. The
Prosedur tertulis harus menetapkan nilai written procedure shall establish a single value,
tunggal, atau rentang nilai, untuk setiap or range of values, for each requirement.
persyaratan.
4.1.2 Kualifikasi Prosedur 4.1.2 Procedure Qualification
Ketika kualifikasi prosedur ditentukan, When procedure qualification is specified, a
perubahan persyaratan dalam Tabel 4.1.1 change of requirement in Table 4.1.1 identified
yang diidentifikasi sebagai variabel as an essential variable from the specified
penting dari nilai yang ditentukan, atau value, or range of values, shall require
rentang nilai, harus memerlukan requalification of the written procedure. A
diskualifikasi prosedur tertulis. change of a requirement identified as a
Perubahan persyaratan yang nonessential variable from the specified value,
diidentifikasi sebagai variabel yang tidak or range of values, does not require
penting dari nilai yang ditentukan, atau requalification of the written procedure. All
rentang nilai, tidak memerlukan changes of essential or nonessential variables
diskualifikasi prosedur tertulis. Semua from the value, or range of values, specified by
perubahan variabel penting atau tidak the written procedure shall require revision of,
penting dari nilai, atau rentang nilai, yang or an addendum to, the written procedure.
ditentukan oleh prosedur tertulis harus
memerlukan revisi, atau adendum untuk,
prosedur tertulis.
4.2 Prosedur ini memenuhi persyaratan AWS 4.2 This procedure meets the requirements of AWS
D1.1 D1.1
4.3 Pemeriksaan harus dilakukan pada saat 4.3 Examination shall be conducted at the time
yang ditentukan pada gambar terkait yang specified on the related applicable drawings
berlaku yang disiapkan termasuk prepared including weld configuration,
konfigurasi las, ketebalan, dimensi, dan thickness, dimension, and base material
bentuk produk bahan dasar sesuai dengan product form in accordance with the
bagian kode referensi. referencing code section.
4.4 Tingkat pemeriksaan akan ditunjuk oleh 4.4 The extent of examination will be designated
klien atau perwakilannya. by the client or his representative.
4.5 Pengkondisian Permukaan 4.5 Surface Conditioning
4.5.1 Secara umum, hasil yang memuaskan 4.5.1 In general, satisfactory results may be obtained
dapat diperoleh ketika permukaan bagian when the surface of the part is in the as-welded,
berada dalam kondisi as-welded, as- as-rolled, as-cast, or as-forged condition.
rolled, as-cast, atau as-forged. Persiapan Surface preparation by grinding, machining or
permukaan dengan menggiling, other methods may be necessary where surface
pemesinan atau metode lain mungkin irregularities could mask indications.
diperlukan di mana penyimpangan
permukaan dapat menutupi indikasi.
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 6 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
4.5.2 Sebelum setiap pemeriksaan penetran 4.5.2 Prior to each liquid penetrant examination, the
cair, permukaan yang akan diperiksa dan surface to be examined and all adjacent areas
semua area yang berdekatan dalam within at least 1 in. (25mm) shall be dry and
setidaknya 1 in. (25mm) harus kering dan free of all dirt, grease, lint, scale, welding flux,
bebas dari semua kotoran, lemak, serat, weld spatter, paint, oil, and other extraneous
skala, fluks pengelasan, percikan las, cat, matter that could obscure surface openings or
minyak, dan benda asing lainnya yang otherwise interfere with the examination
dapat mengaburkan bukaan permukaan
atau mengganggu pemeriksaan.
4.5.3 Jenis semprotan pelarut dapat digunakan 4.5.3 Solvent spray type may be used for surface
untuk pembersihan permukaan. Metode cleaning. The cleaning method employed is an
pembersihan yang digunakan merupakan important part of the examination process.
bagian penting dari proses pemeriksaan.
4.6 Pengeringan setelah persiapan 4.6 Drying after Preparation
Setelah dibersihkan, pengeringan After cleaning, drying of the surfaces to be
permukaan yang akan diperiksa harus examined shall be accomplished by normal
dilakukan dengan penguapan normal atau evaporation or with forced hot or cold air. A
dengan udara panas atau dingin yang minimum period of time shall be established to
dipaksakan. Jangka waktu minimum ensure that the cleaning solution has evaporated
harus ditetapkan untuk memastikan prior to application of the penetrant. In this
bahwa larutan pembersih telah menguap procedure, allowable drying time for the
sebelum penerapan penetran. Dalam surface to dry shall be at least 5 min. before
prosedur ini, waktu pengeringan yang applying penetrant.
diijinkan untuk permukaan kering harus
setidaknya 5 menit sebelum menerapkan
penetran.
4.7 Teknik 4.7 Technique
Baik penetran kontras warna (terlihat) Either a color contrast (visible) penetrant or a
atau penetran neon harus digunakan fluorescent penetrant shall be used with one of
dengan salah satu dari dua proses the following two penetrant processes:
penetran berikut:
4.7.1 Air Dapat Dicuci 4.7.1 Water Washable
4.7.2 Pelarut yang Dapat Dilepas 4.7.2 Solvent Removable
4.8 Teknik Untuk Suhu Standar 4.8 Technique For Standard Temperatures
Sebagai teknik standar, suhu penetran As a standard technique, the temperature of the
dan permukaan bagian yang akan penetrant and the surface of the part to be
diproses tidak boleh di bawah 40ºF (5ºC) processed shall not be below 40ºF (5ºC) nor
atau di atas 125 ºF (52ºC) selama periode above 125 ºF (52ºC) throughout the
pemeriksaan. Pemanasan atau examination period. Local heating or cooling is
pendinginan lokal diizinkan asalkan suhu permitted provided the part temperature
bagian tetap dalam kisaran 40 ºF hingga remains in the range of 40 ºF to 125 ºF (5ºC to
125 ºF (5ºC hingga 52ºC) selama 52ºC) during the examination. Where it is not
pemeriksaan. Jika tidak praktis untuk practical to comply with these temperature
mematuhi batasan suhu ini, suhu dan limitations, other temperatures and times may
waktu lain dapat digunakan, asalkan be used, provided the procedures are qualified
prosedurnya memenuhi syarat as specified in 8.2
sebagaimana ditentukan dalam 8,2
5 Bahan 5 Materials
5.1 Bahan 5.1 Materials
Bahan penetran cair dari masing-masing This liquid penetrant materials of each group
kelompok dari diproduksi yang sama. from the same manufactured. The following
Bahan-bahan berikut akan digunakan. materials shall be used. All liquid penetrant
Semua bahan penetran cair yang materials used on nickel base alloys, austenitic
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 7 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
digunakan pada paduan dasar nikel, baja stainless steels, and titanium shall be used with
tahan karat austenitik, dan titanium harus the certifications that include the penetrant
digunakan dengan sertifikasi yang manufacturer's batch numbers and the
mencakup nomor batch produsen contaminant content for penetrant materials
penetran dan kandungan kontaminan used.
untuk bahan penetran yang digunakan.
1 in.
Cleaning & ½ in.
Examination Actual Weld Width Evaluation Area
Area ½ in.
1 in.
8.2 Teknik untuk Suhu Tidak Standar 8.2 Techniques for Nonstandard Temperatures
8.2.1 Umum 8.2.1 General
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 12 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
Bila tidak praktis untuk melakukan When it is not practical to conduct a liquid
pemeriksaan penetran cair dalam kisaran penetrant examination within the temperature
suhu 40ºF hingga 125ºF (5ºC hingga range of 40ºF to 125ºF (5ºC to 52ºC), the
52ºC), prosedur pemeriksaan pada examination procedure at the proposed lower or
kisaran suhu yang diusulkan lebih rendah higher temperature range requires qualification
atau lebih tinggi memerlukan kualifikasi of the penetrant materials and processing. This
bahan penetran dan pemrosesan. Ini akan shall require the use of a quench cracked
membutuhkan penggunaan blok aluminum block, as a liquid penetrant
aluminium retak quench, sebagai blok comparator block.
pembanding penetran cair.
8.2.2 Pembanding Penetran Cair 8.2.2 Liquid Penetrant Comparator
Blok pembanding penetran cair harus A liquid penetrant comparator block shall be
dibuat sebagai berikut. Blok pembanding made as follows. The liquid penetrant
penetran cair harus terbuat dari comparator blocks shall be made of aluminum,
aluminium, ASTM B 209, Tipe 2024, ASTM B 209, Type 2024, 3/8 in.(9.5mm)
tebal 3/8 in.(9,5mm), dan harus memiliki thick, and should have approximate face
perkiraan dimensi wajah 2 in. x 3 in. dimensions of 2 in. x 3 in. (50mm x 75mm). At
(50mm x 75mm). Di tengah setiap wajah, the center of each face, an area approximately 1
area berdiameter sekitar 1 in.(25mm) in. (25mm) in diameter shall be marked with a
harus ditandai dengan suhu 950ºF 950ºF (510ºC) temperature, indicating crayon
(510ºC), yang menunjukkan krayon atau or paint. The marked area shall be heated with
cat. Area yang ditandai harus dipanaskan a blowtorch, a Bunsen burner, or similar device
dengan blowtorch, pembakar Bunsen, to a temperature between 950ºF (510ºC) and
atau perangkat serupa dengan suhu antara 975ºF (524ºC). The specimen shall then be
950ºF (510ºC) dan 975ºF (524ºC). immediately quenched in cold water, which
Spesimen kemudian harus segera produces a network of fine cracks on each face.
dipadamkan dalam air dingin, yang The block shall than be dried by heating to
menghasilkan jaringan retakan halus di approximately 300ºF (149ºC). After cooling,
setiap wajah. Blok harus dikeringkan the block shall be cut in half. One-half of the
dengan pemanasan hingga sekitar 300ºF specimen shall be designated block "A" and the
(149ºC). Setelah pendinginan, blok harus other block "B" for identification in subsequent
dipotong menjadi dua. Setengah dari processing. Figure 8.2.2 illustrates the
spesimen harus ditunjuk blok "A" dan comparator blocks "A" and "B", As an alternate
blok lainnya "B" untuk identifikasi dalam to cutting the block in half to make blocks "A"
pemrosesan selanjutnya. Gambar 8.2.2 and "B", separate blocks 2 in. x 3 in. (50mm x
menggambarkan blok pembanding "A" 75mm) can be made using the heating and
dan "B", Sebagai alternatif untuk quenching technique as described above. Two
memotong blok menjadi dua untuk comparator blocks with closely matched crack
membuat blok "A" dan "B", blok terpisah patterns may be used. The blocks shall be
2 in. x 3 in. (50mm x 75mm) dapat dibuat marked "A" and "B".
menggunakan teknik pemanasan dan
pendinginan seperti yang dijelaskan di
atas. Dua blok pembanding dengan pola
retakan yang sangat cocok dapat
digunakan. Blok harus ditandai "A" dan
"B".
8.2.3 Aplikasi Pembanding 8.2.3 Comparator Application
1. Jika diinginkan untuk memenuhi 1. If it is desired to qualify a liquid penetrant
syarat prosedur pemeriksaan penetran examination procedure at a temperature of
cair pada suhu kurang dari 40ºF (5ºC), less than 40ºF (5ºC), the proposed
prosedur yang diusulkan harus procedure shall be applied to block "B" after
diterapkan untuk memblokir "B" the block and all materials have been cooled
setelah blok dan semua bahan telah and held at the proposed examination
didinginkan dan diadakan pada suhu temperature until the comparison is
pemeriksaan yang diusulkan sampai completed. A standard procedure which has
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 13 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
perbandingan selesai. Prosedur previously been demonstrated as suitable
standar yang sebelumnya telah for use shall be applied to block "A" in the
terbukti cocok untuk digunakan harus 40ºF to 125ºF (5ºC to 52ºC) temperature
diterapkan untuk memblokir "A" range. The indications of cracks shall be
dalam kisaran suhu 40ºF hingga 125ºF compared between blocks "A" and "B", If
(5ºC hingga 52ºC). Indikasi retakan the indications obtained under the proposed
harus dibandingkan antara blok "A" conditions on block "B" are essentially the
dan "B", Jika indikasi yang diperoleh same as obtained on block "A" during
berdasarkan kondisi yang diusulkan examination at 40ºF to 125ºF (5ºC to 52ºC),
pada blok "B" pada dasarnya sama the proposed procedure shall be considered
dengan yang diperoleh pada blok "A" qualified for use. A procedure qualified at a
selama pemeriksaan pada 40ºF hingga temperature lower than 40ºF (5ºC) shall be
125ºF (5ºC hingga 52ºC), prosedur qualified from that temperature to 40ºF
yang diusulkan harus dianggap (5ºC).
memenuhi syarat untuk digunakan.
Prosedur yang memenuhi syarat pada
suhu yang lebih rendah dari 40ºF
(5ºC) harus memenuhi syarat dari
suhu tersebut hingga 40ºF (5ºC).
2. Jika suhu yang diusulkan untuk 2. If the proposed temperature for the
pemeriksaan di atas 125ºF (52ºC), examination is above 125ºF (52ºC), block
blok "B" harus diadakan pada suhu ini "B" shall be held at this temperature
selama pemeriksaan. Identifikasi throughout the examination. The
retakan harus dibandingkan seperti identifications of cracks shall be compared
yang dijelaskan dalam 1) di atas as described in 1) above while block “B” is
sementara blok "B" berada pada suhu at the proposed temperature and block "A"
yang diusulkan dan blok "A" berada is at the 40ºF to 125ºF (5ºC to 52ºC)
pada kisaran suhu 40ºF hingga 125ºF temperature range. To qualify a procedure
(5ºC hingga 52ºC). Untuk memenuhi for temperatures above 125ºF (52ºC), the
syarat prosedur suhu di atas 125ºF upper and lower temperature limits shall be
(52ºC), batas suhu atas dan bawah established and the procedure qualified at
harus ditetapkan dan prosedur these temperatures.
memenuhi syarat pada suhu ini.
3. Sebagai alternatif untuk persyaratan 1) 3. As an alternate to the requirements of 1) and
dan 2) di atas, ketika menggunakan 2) above, when using color contrast
penetrants kontras warna, penetrants, it is permissible to use a single
diperbolehkan untuk menggunakan comparator block for the standard and
blok pembanding tunggal untuk suhu nonstandard temperatures and to make the
standar dan tidak standar dan untuk comparison by photography.
membuat perbandingan dengan
fotografi.
a. Ketika blok pembanding tunggal A. When the single comparator block and
dan teknik fotografi digunakan, photographic technique is used, the
detail pemrosesan (sebagaimana processing details (as applicable)
berlaku) yang dijelaskan dalam 1) described in 1) and 2) above apply. The
dan 2) di atas berlaku. Blok harus block shall be thoroughly cleaned
dibersihkan secara menyeluruh di between the two processing steps.
antara dua langkah pemrosesan. Photographs shall be taken after
Foto harus diambil setelah processing at the nonstandard
diproses pada suhu yang tidak temperature and then after processing at
standar dan kemudian setelah the standard temperature. The indication
diproses pada suhu standar. of cracks shall be compared between the
Indikasi retakan harus two photographs. The same criteria for
dibandingkan antara kedua foto qualification as 1) above shall apply.
tersebut. Kriteria kualifikasi yang
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 14 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
sama dengan 1) di atas berlaku.
b. Teknik fotografi yang identik B. Identical photographic techniques shall
harus digunakan untuk membuat be used to make the comparison
foto perbandingan. photographs.
Note:
1) For temperature range from 50ºF to 125ºF(10ºC to 52ºC). For temperatures from 40ºF(5ºC) up to 50ºF(10ºC), minimum penetrant dwell time shall be 2 times
the value listed
Appendix 1
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 20 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
LIQUID PENETRANT TEST REPORT