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PCNM2-WHCPP-EXE-GNHF-EPCIC-MCI-PRC-0006_A_DPT Procedure for Structure

The document outlines the provision of EPCIC for the Integrated Wellhead Central Processing Platform (WHCPP), subsea pipeline, and Pipeline End Terminal (PLET) for the Hidayah Field Phase 1 Development Project by PC North Madura II Ltd. It details the project scope, objectives, and the procedures for Dye Penetrant Testing (DPT) as part of the quality assurance process. The document also includes references, definitions, and the qualifications required for NDE personnel involved in the project.
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0% found this document useful (0 votes)
69 views27 pages

PCNM2-WHCPP-EXE-GNHF-EPCIC-MCI-PRC-0006_A_DPT Procedure for Structure

The document outlines the provision of EPCIC for the Integrated Wellhead Central Processing Platform (WHCPP), subsea pipeline, and Pipeline End Terminal (PLET) for the Hidayah Field Phase 1 Development Project by PC North Madura II Ltd. It details the project scope, objectives, and the procedures for Dye Penetrant Testing (DPT) as part of the quality assurance process. The document also includes references, definitions, and the qualifications required for NDE personnel involved in the project.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PCNM2-WHCPP-EXE-

Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 1 of 7

PROJECT : PROVISION OF EPCIC OF INTEGRATED


WELLHEAD CENTRAL PROCESSING
PLATFORM (WHCPP), SUBSEA PIPELINE
AND PIPELINE END TERMINAL (PLET) FOR
HIDAYAH FIELD PHASE 1 DEVELOPMENT
PROJECT

CLIENT : PC NORTH MADURA II LTD

CONTRACT NO. : 4850000716

DOCUMENT TITLE : DPT PROCEDURE FOR STRUCTURE

A 14-Jan-25 ISSUE FOR REVIEW AGT DS AGR KA MIF


Prepared Reviewed Approved Approved
Reviewed By
By By By By
Rev Date Description CONSORTIUM PT. GUNANUSA
PC NORTH MADURA II
UTAMA FABRICATOR & PT HAFAR
LTD
DAYA KONSTRUKSI

© PC NORTH MADURA II LTD (PCNM2), All rights reserved. No part of this document may be reproduced, stored in a
retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise)
without the permission of the copyright COMPANY.

DPT PROCEDURE FOR STRUCTURE


PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 2 of 7

REVISION LIST

SECTION REV DATE DESCRIPTION


ALL A 14-Jan-25 Propose new Procedure

DPT PROCEDURE FOR STRUCTURE


PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 3 of 7

COMMENT RESPONSE SHEET

Document
No COMPANY Comments CONTRACTOR Response Remarks
/Page Ref.

DPT PROCEDURE FOR STRUCTURE


PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 4 of 7

TABLE OF CONTENTS

1. INTRODUCTION ......................................................................................... 5
1.1 GENERAL ................................................................................................... 5
1.2 OBJECTIVE ................................................................................................ 6
1.3 DEFINITION OF TERMS .............................................................................. 7
2 ABBREVIATIONS ....................................................................................... 7
3 REFERENCE ................................................................................................ 7

DPT PROCEDURE FOR STRUCTURE


CONSORTIUM PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 5 of 7

1. INTRODUCTION

1.1 GENERAL

PC North Madura II Ltd (“COMPANY”) plans to develop Hidayah Oil Field under
Phase-1. The field is located around 7 km north of Madura Island in
Sampang Regency, East Java Sea, Indonesia at the water depth around 23 -
25m.

The field development plan consists of a new Integrated Wellhead Central


Processing Platform (WHCPP), Pipeline End Terminal (PLET) and lease of spread
moored Floating Storage Offloading (FSO).

HDYH-CPP shall serve as hub facilities where separation and stabilization of crude
oil will take place. The stabilized crude oil is then transferred to FSO via a 6” x 1km
(approx.) rigid pipeline. FSO will be utilized as storage, offloading facilities, and
crew accommodation including remote monitoring and control of HDYH-CPP.

The overall development concept of Hidayah Field Development Project Phase-1


comprises of the following:

a. Integrated WHCPP (HDYH-CPP).

b. Lease of spread moored FSO for serving as storage, offloading facilities,


and crew accommodation including remote monitoring and control for
HDYH-CPP.

c. 6” x 1km (approx.) crude oil pipeline connecting HDYH-CPP and FSO


through PLET.

Figure–1: Hidayah Field Location Map

DPT PROCEDURE FOR STRUCTURE


CONSORTIUM PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 6 of 7

The new HDYH-CPP is designed as Normally Unattended Facilities (NUF),


supported by six-legged jacket with four (4) slots of conductors protected in
the internal perimeter.

Full Well Stream (FWS) from wells will be separated at the HDYH-CPP where
crude oil will be exported via a new 1km x 6” rigid pipeline, PLET and flexible
pipeline-riser configuration to nearby Floating Storage & Offloading (FSO)
facility. The HDYH-CPP will also have Electrical Submersible Pumps installed
at all wells to increase oil flowrates from the wells. The ESP surface
equipment will be installed and operated at the Topside.

Separately, associated gas will be sent to Vapor Recovery Unit (VRU) and
treated further in Fuel Gas conditioning unit to be used as fuel gas for HDYHCPP,
especially for power generation via gas turbine generator (GTG).
There will be no Living Quarters at the HDYH-CPP. All operation personnel
will be stationed at the FSO where a remote Centralized Control Room (CCR)
will be installed at the FSO.

The HDYH-CPP is designed for Jack-up Drilling Rig and meet SIPROD mode
requirement. There will be no helideck but boat landings with swing ropes will
be provided for personnel transfer. The design life for Hidayah facilities is 20
years.

Following figure shows the overview of Hidayah Field Development Concept:

Figure–1: Hidayah Field Development Concept

1.2 OBJECTIVE

This procedure describes a method and standard working of Dye Penetrant Testing
(DPT) conducted by PT. Bonne Indo Teknik on behalf PT. Gunanusa Utama
Fabricator for the Hidayah Field Phase 1 Development Project at PTG Fabrication

DPT PROCEDURE FOR STRUCTURE


CONSORTIUM PCNM2-WHCPP-EXE-
Doc. No : GNHF-EPCIC-MCI-PRC-
0006

PROVISION OF EPCIC OF INTEGRATED WELLHEAD CENTRAL


Revision : A
PROCESSING PLATFORM (WHCPP), SUBSEA PIPELINE AND
PIPELINE END TERMINAL (PLET) FOR HIDAYAH FIELD PHASE 1
DEVELOPMENT PROJECT Page : 7 of 7

Yard in accordance with AWS D1.1-D1.1M : 2020 - Structural Welding Code and
Project Specification.

1.3 DEFINITION OF TERMS


COMPANY (CPY) : PC North Madura II Ltd

CONTRACTOR (CTR) : CONSORTIUM:


PT. HAFAR DAYA KONSTRUKSI
PT. GUNANUSA UTAMA FABRICATORS (PTG)
MIGAS : Directorate General of Oil and Gas, Indonesia
Government

2 ABBREVIATIONS

AWS : American Welding Society


DPT : Dye Penetrant Testing
NDT : Non Destructive Testing
NDE : Non Destructive Examination

3 REFERENCE

AWS D1.1(2020 Edition): Structural Welding Code Steel


ASME Section V Art. 24,: Standard Practice for Liquid Penetrant Examination for
SE-165/SE-165M General Industry
Exhibit VIII : Quality Assurance/ Quality Control
Exhibit V : CONTRACTOR’S Organization and Project Team Key
Personnel
PTS 34280031 : Steel Structure
AWS D1.1 : Structural Welding Code Steel
PBTR Chapter 1 : Civil and Structural

DPT PROCEDURE FOR STRUCTURE


Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 1 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

LIQUID PENETRANT EXAMINATION


PROCEDURE - AWS D1.1

DOCUMENT : BIT – PT – AWS D1.1 - 031


REVISION NO. : 00

Prepared by Reviewed by Reviewed and Approved by

Name : Iing Solihin Name : Rayhan Arham Name : Mas Prasetyo Wibowo
Position : ASNT NDT LEVEL III
Position : NDT LEVEL II Position : Director
Cert. No. 336850
Date : 13 January 2025 Date : 13 January 2025 Date : 13 January 2025
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 2 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

SUMMARY OF REVISION SHEET

This page is a record of all revisions of the procedure and the following revision (s) has (have) been
made tothis procedure.

REV. DATE PAGE DESCRIPTION


00 13 January 2025 All pages Original Issue
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 3 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

Daftar Isi / Table of Content

Par. Uraian Par. Description Page


Cover Cover 1
Rangkuman Revisi Revision Summary 2
Daftar Isi Table of Content 3
1 Ruang Lingkup 1 Scope 4
2 Referensi 2 References 4
3 Personel NDT 3 NDE Personnel 4
4 Umum 4 General 5
5 Material 5 Materials 6
6 Pengujian 6 Examination 7
7 Interpretasi 7 Interpretation 9
8 Persyaratan Khusus 8 Special Requirements 11
9 Evaluasi 9 Evaluation 14
10 Standar Keberterimaan 10 Acceptance Standards 14
11 Dokumentasi 11 Documentation 14
Tabel-Tabel Tables 16
Gambar-Gambar Figures 18
Lamp. 1 Exb’t 1 19
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 4 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

1 Ruang Lingkup 1 Scope


1.1 Prosedur ini dijelaskan untuk metode, 1.1 This procedure is described for the method,
kriteria penerimaan, teknik dan acceptance criteria, technique and requirements
persyaratan pemeriksaan penetran cair. of liquid penetrant examination.
1.2 Jenis las dan konfigurasi yang akan 1.2 The weld types and configuration to be
diperiksa harus sesuai dengan gambar examined shall be in accordance with
manufaktur. manufacturing drawing.

2 Referensi 2 References
2.1 AWS D1.1 (2020 Edition) : Structural 2.1 AWS D1.1 (2020 Edition) : Structural Welding
Welding Code – Steel Code – Steel
2.2 ASME Section V (2023 Edition), Article 2.2 ASME Section V (2023 Edition), Article 24,
24, SE -165/SE-165M : Standard Practice SE -165/SE-165M : Standard Practice for
for Liquid Penetrant Examination for Liquid Penetrant Examination for General
General Industry Non Destructive Industry Non Destructive Examination
Examination
2.3 PBIT-WP-027 : Written Practice 2.3 PBIT-WP-027 : Written Practice
PT. BONNE INDO TEKNIK PT. BONNE INDO TEKNIK
2.4 ASNT, Recommended Practice No. SNT- 2.4 ASNT, Recommended Practice No. SNT-TC-
TC-1A (2016 Edition) : NDE Personnel 1A (2016 Edition) : NDE Personnel
Qualification and Certification Qualification and Certification
2.5 PBTR 4.0 : Central Proccesing Platform 2.5 PBTR 4.0 : Central Proccesing Platform

3 Personel NDE 3 NDE Personnel


3.1 Kualifikasi 3.1 Qualification
Personel NDE yang melakukan prosedur NDE personnel performing this procedure shall
ini Harus terkualifikasi mengacu kepada be qualified in accordance with < PBIT – WP –
< PBIT – WP – 027 >, yang memenuhi 027>, which meets the requirements of ASNT
persyaratan ASNT recommended practice recommended practice No. SNT-TC-1A.
No. SNT-TC-1A
3.2 Tanggung Jawab 3.2 Responsibility
Laporan harus disiapkan dan The report shall be prepared and dated by the
ditanggalkan oleh Level II yang qualified and certified Level II who examined
terkualifikasi dan tersertifikasi, yang the evaluation of the Liquid Penetrant
melakukan evaluasi pengujian Liquid examination and approved by the qualified and
Penetrant dan disetujui oleh Level II atau certified Level II or Level III.
Level III yang terkualifikasi dan
tersertifikasi
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
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LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

4 Umum 4 General
4.1 Persyaratan Prosedur 4.1 Procedure Requirements
4.1.1 Persyaratan 4.1.1 Requirements
Pemeriksaan penetran cair harus Liquid penetrant examination shall be
dilakukan sesuai dengan prosedur tertulis performed in accordance with a written
yang harus minimal, berisi persyaratan procedure which shall as a minimum, contain
yang tercantum dalam Tabel 4.1.1. the requirements listed in Table 4.1.1. The
Prosedur tertulis harus menetapkan nilai written procedure shall establish a single value,
tunggal, atau rentang nilai, untuk setiap or range of values, for each requirement.
persyaratan.
4.1.2 Kualifikasi Prosedur 4.1.2 Procedure Qualification
Ketika kualifikasi prosedur ditentukan, When procedure qualification is specified, a
perubahan persyaratan dalam Tabel 4.1.1 change of requirement in Table 4.1.1 identified
yang diidentifikasi sebagai variabel as an essential variable from the specified
penting dari nilai yang ditentukan, atau value, or range of values, shall require
rentang nilai, harus memerlukan requalification of the written procedure. A
diskualifikasi prosedur tertulis. change of a requirement identified as a
Perubahan persyaratan yang nonessential variable from the specified value,
diidentifikasi sebagai variabel yang tidak or range of values, does not require
penting dari nilai yang ditentukan, atau requalification of the written procedure. All
rentang nilai, tidak memerlukan changes of essential or nonessential variables
diskualifikasi prosedur tertulis. Semua from the value, or range of values, specified by
perubahan variabel penting atau tidak the written procedure shall require revision of,
penting dari nilai, atau rentang nilai, yang or an addendum to, the written procedure.
ditentukan oleh prosedur tertulis harus
memerlukan revisi, atau adendum untuk,
prosedur tertulis.
4.2 Prosedur ini memenuhi persyaratan AWS 4.2 This procedure meets the requirements of AWS
D1.1 D1.1
4.3 Pemeriksaan harus dilakukan pada saat 4.3 Examination shall be conducted at the time
yang ditentukan pada gambar terkait yang specified on the related applicable drawings
berlaku yang disiapkan termasuk prepared including weld configuration,
konfigurasi las, ketebalan, dimensi, dan thickness, dimension, and base material
bentuk produk bahan dasar sesuai dengan product form in accordance with the
bagian kode referensi. referencing code section.
4.4 Tingkat pemeriksaan akan ditunjuk oleh 4.4 The extent of examination will be designated
klien atau perwakilannya. by the client or his representative.
4.5 Pengkondisian Permukaan 4.5 Surface Conditioning
4.5.1 Secara umum, hasil yang memuaskan 4.5.1 In general, satisfactory results may be obtained
dapat diperoleh ketika permukaan bagian when the surface of the part is in the as-welded,
berada dalam kondisi as-welded, as- as-rolled, as-cast, or as-forged condition.
rolled, as-cast, atau as-forged. Persiapan Surface preparation by grinding, machining or
permukaan dengan menggiling, other methods may be necessary where surface
pemesinan atau metode lain mungkin irregularities could mask indications.
diperlukan di mana penyimpangan
permukaan dapat menutupi indikasi.
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 6 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1

4.5.2 Sebelum setiap pemeriksaan penetran 4.5.2 Prior to each liquid penetrant examination, the
cair, permukaan yang akan diperiksa dan surface to be examined and all adjacent areas
semua area yang berdekatan dalam within at least 1 in. (25mm) shall be dry and
setidaknya 1 in. (25mm) harus kering dan free of all dirt, grease, lint, scale, welding flux,
bebas dari semua kotoran, lemak, serat, weld spatter, paint, oil, and other extraneous
skala, fluks pengelasan, percikan las, cat, matter that could obscure surface openings or
minyak, dan benda asing lainnya yang otherwise interfere with the examination
dapat mengaburkan bukaan permukaan
atau mengganggu pemeriksaan.
4.5.3 Jenis semprotan pelarut dapat digunakan 4.5.3 Solvent spray type may be used for surface
untuk pembersihan permukaan. Metode cleaning. The cleaning method employed is an
pembersihan yang digunakan merupakan important part of the examination process.
bagian penting dari proses pemeriksaan.
4.6 Pengeringan setelah persiapan 4.6 Drying after Preparation
Setelah dibersihkan, pengeringan After cleaning, drying of the surfaces to be
permukaan yang akan diperiksa harus examined shall be accomplished by normal
dilakukan dengan penguapan normal atau evaporation or with forced hot or cold air. A
dengan udara panas atau dingin yang minimum period of time shall be established to
dipaksakan. Jangka waktu minimum ensure that the cleaning solution has evaporated
harus ditetapkan untuk memastikan prior to application of the penetrant. In this
bahwa larutan pembersih telah menguap procedure, allowable drying time for the
sebelum penerapan penetran. Dalam surface to dry shall be at least 5 min. before
prosedur ini, waktu pengeringan yang applying penetrant.
diijinkan untuk permukaan kering harus
setidaknya 5 menit sebelum menerapkan
penetran.
4.7 Teknik 4.7 Technique
Baik penetran kontras warna (terlihat) Either a color contrast (visible) penetrant or a
atau penetran neon harus digunakan fluorescent penetrant shall be used with one of
dengan salah satu dari dua proses the following two penetrant processes:
penetran berikut:
4.7.1 Air Dapat Dicuci 4.7.1 Water Washable
4.7.2 Pelarut yang Dapat Dilepas 4.7.2 Solvent Removable
4.8 Teknik Untuk Suhu Standar 4.8 Technique For Standard Temperatures
Sebagai teknik standar, suhu penetran As a standard technique, the temperature of the
dan permukaan bagian yang akan penetrant and the surface of the part to be
diproses tidak boleh di bawah 40ºF (5ºC) processed shall not be below 40ºF (5ºC) nor
atau di atas 125 ºF (52ºC) selama periode above 125 ºF (52ºC) throughout the
pemeriksaan. Pemanasan atau examination period. Local heating or cooling is
pendinginan lokal diizinkan asalkan suhu permitted provided the part temperature
bagian tetap dalam kisaran 40 ºF hingga remains in the range of 40 ºF to 125 ºF (5ºC to
125 ºF (5ºC hingga 52ºC) selama 52ºC) during the examination. Where it is not
pemeriksaan. Jika tidak praktis untuk practical to comply with these temperature
mematuhi batasan suhu ini, suhu dan limitations, other temperatures and times may
waktu lain dapat digunakan, asalkan be used, provided the procedures are qualified
prosedurnya memenuhi syarat as specified in 8.2
sebagaimana ditentukan dalam 8,2

5 Bahan 5 Materials
5.1 Bahan 5.1 Materials
Bahan penetran cair dari masing-masing This liquid penetrant materials of each group
kelompok dari diproduksi yang sama. from the same manufactured. The following
Bahan-bahan berikut akan digunakan. materials shall be used. All liquid penetrant
Semua bahan penetran cair yang materials used on nickel base alloys, austenitic
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
Page : 7 of 19
LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
digunakan pada paduan dasar nikel, baja stainless steels, and titanium shall be used with
tahan karat austenitik, dan titanium harus the certifications that include the penetrant
digunakan dengan sertifikasi yang manufacturer's batch numbers and the
mencakup nomor batch produsen contaminant content for penetrant materials
penetran dan kandungan kontaminan used.
untuk bahan penetran yang digunakan.

Material Type Applies Method Manufacturer


Penetrant Solvent Removable Spray / Brush Magnaflux; Oikosh ; etc
Penetrant Water washable Spray Magnaflux; Oikosh ; etc
Remover Solvent Removable Spray / Brush / Wipe Magnaflux; Oikosh ; etc
Remover Water Spray -
Developer Solvent Spray Magnaflux; Oikosh ; etc
* Or equivalent Brand may be used included mock if required.

5.2 Kalibrasi 5.2 Calibration


Meter cahaya harus dikalibrasi Light meters shall be calibrated at least once a
setidaknya setahun sekali atau kapan pun year or whenever the meter has been repaired.
meteran telah diperbaiki. Jika meter If meters have not been in use for one year or
belum digunakan selama satu tahun atau more, calibration shall be done before being
lebih, kalibrasi harus dilakukan sebelum used.
digunakan.
6. Pengujian 6. Examination
6.1 Aplikasi Penetrant 6.1 Penetrant Application
Penetran dapat diterapkan dengan cara The penetrant may be applied by any suitable
yang sesuai, seperti menyikat atau means, such as brushing or spraying. If the
menyemprot. Jika penetran diterapkan penetrant is applied by spraying using
dengan penyemprotan menggunakan alat compressed air type apparatus, filters shall be
jenis udara terkompresi, filter harus placed on the upstream side near the air inlet to
ditempatkan di sisi hulu dekat saluran preclude on the penetrant by oil, water, dirt or
masuk udara untuk menghalangi penetran sediment that may have collected in the lines.
oleh minyak, air, kotoran atau sedimen
yang mungkin telah dikumpulkan di
garis.
6.2 Penetrasi (Tinggal) Waktu 6.2 Penetration (Dwell) Time
Setelah aplikasi, biarkan penetran After application, allow excess penetrant to
berlebih mengalir. dari bagian, sementara drain. from the part, while allowing for proper
memungkinkan untuk waktu tinggal penetrant dwell time. The length of time the
penetran yang tepat. Lamanya waktu penetrant must remain on the part to allow
penetran harus tetap pada bagian untuk proper penetration should be as recommended
memungkinkan penetrasi yang tepat by the penetrant manufacturer. Table 6.2,
harus seperti yang direkomendasikan however, provides a guide for selection of
oleh produsen penetran. Tabel 6.2, penetrant dwell times for a variety of materials,
bagaimanapun, menyediakan panduan forms. and types of discontinuity. Unless
untuk pemilihan waktu tinggal penetran otherwise specified, the dwell time shall not
untuk berbagai bahan, bentuk. dan jenis exceed the maximum recommended by the
diskontinuitas. Kecuali ditentukan lain, manufacturer. Penetration (dwell) time is
waktu tinggal tidak boleh melebihi critical. The minimum penetration time shall be
maksimum yang direkomendasikan oleh as required in Table 6.2 or as qualified by
produsen. Penetrasi (tinggal) waktu demonstration for specific applications.
sangat penting. Waktu penetrasi
Procedure no. : BIT – PT – AWS D1.1 - 031
Revision no. : 00
PT. BONNE INDO TEKNIK Date : 13 January, 2025
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LIQUID PENETRANT EXAMINATION PROCEDURE – AWS D1.1
minimum harus sesuai kebutuhan dalam
Tabel 6.2 atau sebagaimana memenuhi
syarat oleh demonstrasi untuk aplikasi
tertentu.
6.3 Penghapusan Penetran Berlebih 6.3 Excess Penetrant Removal
Setelah waktu penetrasi (tinggal) yang After the specified penetration (dwell) time has
ditentukan telah berlalu, setiap penetran elapsed, any penetrant remaining on the surface
yang tersisa di permukaan harus shall be removed, taking care to minimize
dihilangkan, berhati-hati untuk removal of penetrant from discontinuities.
meminimalkan penghapusan penetran
dari diskontinuitas.
6.3.1 Penetrant yang Dapat Dicuci Air 6.3.1 Water-Washable Penetrant
Penetran yang dapat dicuci dengan air Excess water-washable penetrant shall be
berlebih harus dihilangkan dengan removed with a water spray. The water
semprotan air. Tekanan air tidak boleh pressure shall not exceed 50psi(350kPa), and
melebihi 50psi (350kPa), dan suhu air the water temperature shall not exceed
tidak boleh melebihi 110ºF (43ºC). 110ºF(43ºC).
6.3.2 Pelarut Penetrants yang Dapat Dilepas 6.3.2 Solvent Removable Penetrants
Penetran pelarut yang dapat dilepas Excess solvent removable penetrants shall be
berlebih harus dihilangkan dengan removed by wiping with a cloth or absorbent
menyeka dengan kain atau kertas paper, repeating the operation until most traces
penyerap, mengulangi operasi sampai of penetrant have been removed. The
sebagian besar jejak penetran telah remaining traces shall be removed by lightly
dihapus. Jejak yang tersisa harus wiping the surface with cloth or absorbent
dihilangkan dengan menyeka permukaan paper moistened with solvent. To minimize
dengan kain atau kertas penyerap yang removal of penetrant from discontinuities, care
dibasahi dengan pelarut. Untuk shall be taken to avoid the use of excess
meminimalkan penghapusan penetran solvent. Flushing the surface with solvent,
dari diskontinuitas, perawatan harus following the application of the penetrant and
diambil untuk menghindari penggunaan prior to developing, is prohibited.
pelarut berlebih. Pembilasan permukaan
dengan pelarut, mengikuti penerapan
penetran dan sebelum berkembang,
dilarang.
6.4 Pengeringan Setelah Penghapusan 6.4 Drying After Excess Penetrant Removal
Penetran Berlebih
6.4.1 Untuk teknik air yang dapat dicuci, 6.4.1 For the water washable technique, the surfaces
permukaan dapat dikeringkan dengan may be dried by blotting with clean materials
blotting dengan bahan bersih atau dengan or by using circulating air, provided the
menggunakan udara yang bersirkulasi, temperature of the surface is not raised above
asalkan suhu permukaan tidak dinaikkan 125ºF(52ºC).
di atas 125ºF (52ºC).
6.4.2 Untuk teknik pelarut yang dapat dilepas, 6.4.2 For the solvent removable technique, the
permukaan dapat dikeringkan penguapan surfaces may be dried up normal evaporation,
normal, blotting, menyeka, atau udara blotting, wiping, or forced air.
paksa.
6.5 Mengembangkan 6.5 Developing
Pengembang harus diterapkan sesegera The developer shall be applied as soon as
mungkin setelah penghapusan penetrasi; possible after penetration removal; the time
interval waktu tidak boleh melebihi 30 interval shall not exceed 30 minutes.
menit. Ketebalan lapisan yang tidak Insufficient coating thickness may not draw the
mencukupi mungkin tidak menarik penetrant out of discontinuities; conversely,
penetran keluar dari diskontinuitas; excessive coating thickness may mask
sebaliknya, ketebalan lapisan yang indications. With color contrast penetrants,
berlebihan dapat menutupi indikasi. only a wet developer shall be used. Prior to
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Dengan penetrants kontras warna, hanya applying suspension type wet developer to the
pengembang basah yang akan digunakan. surface, the developer must be thoroughly
Sebelum menerapkan pengembang basah agitated to ensure adequate dispersion of
jenis suspensi ke permukaan, suspended particles
pengembang harus benar-benar gelisah
untuk memastikan dispersi partikel
tersuspensi yang memadai.
6.5.1 Aplikasi Pengembang Non-Berair 6.5.1 Non-Aqueous Developer Application
Pengembang yang tidak bersemangat Nonaqueous developers shall be applied by
harus diterapkan dengan penyemprotan, spraying, except where safety or restricted
kecuali jika keamanan atau akses terbatas access preclude it. Under such conditions,
menghalanginya. Dalam kondisi seperti developer may be applied by brushing. For
itu, pengembang dapat diterapkan dengan water-washable penetrants, the developer shall
menyikat. Untuk penetran yang dapat be applied to a dry surface. For solvent
dicuci dengan air, pengembang harus removable penetrants. the developer may be
diterapkan pada permukaan yang kering. applied as soon as practical after excess
Untuk penetran pelarut yang dapat penetrant removal. Drying shall be by normal
dilepas. pengembang dapat diterapkan evaporation.
segera setelah penghapusan penetran
berlebih. Pengeringan harus dengan
penguapan normal.
6.5.2 Waktu pengembangan untuk interpretasi 6.5.2 Developing time for final interpretation begins
akhir dimulai segera setelah penerapan immediately after the application of as soon as
segera setelah lapisan pengembang basah a wet developer coating is dry.
kering.
7 INTERPRETASI 7 INTERPRETATION
7.1 Interpretasi Akhir 7.1 Final Interpretation
Interpretasi akhir harus dilakukan tidak Final interpretation shall be made not less than
kurang dari 10 menit atau lebih dari 60 10 min nor more than 60 min after the
menit setelah persyaratan 6,5,2 terpenuhi. requirements of 6.5.2 are satisfied. If bleed-out
Jika berdarah tidak mengubah hasil does not alter the examination results, longer
pemeriksaan, periode yang lebih lama periods are permitted. If the surface to be
diizinkan. Jika permukaan yang akan examined is large enough to preclude complete
diperiksa cukup besar untuk menghalangi examination within the prescribed or
pemeriksaan lengkap dalam waktu yang established time, the examination shall be
ditentukan atau ditetapkan, pemeriksaan performed in increments.
harus dilakukan secara bertahap.
7.2 Indikasi Karakterisasi 7.2 Characterizing Indication
Jenis diskontinuitas sulit untuk dievaluasi The types of discontinuities are difficult to
jika penetran berdifusi berlebihan ke evaluate if the penetrant diffuses excessively
pengembang. Jika kondisi ini terjadi, into the developer. If this condition occurs,
pengamatan ketat pembentukan indikasi close observation of the formation of
selama penerapan pengembang dapat indications during application of the developer
membantu dalam mengkarakterisasi dan may assist in characterizing and determining
menentukan sejauh mana indikasi. the extent of the indications.
7.3 Penetrants Kontras Warna 7.3 Color Contrast Penetrants
Dengan penetran kontras warna, With a color contrast penetrant, the developer
pengembang membentuk lapisan putih forms a reasonably uniform white coating.
yang cukup seragam. Diskontinuitas Surface discontinuities are indicated by bleed-
permukaan ditunjukkan oleh pendarahan out of the penetrant which is normally a deep
penetran yang biasanya merupakan warna red color that stains the developer. Indications
merah tua yang menodai pengembang. with a light pink color may indicate excessive
Indikasi dengan warna merah muda muda cleaning. Inadequate cleaning may leave an
mungkin menunjukkan pembersihan yang excessive background making interpretation
berlebihan. Pembersihan yang tidak difficult. A minimum light intensity of 1057㏓
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memadai dapat membuat interpretasi is required on the surface to be examined to
latar belakang yang berlebihan menjadi ensure adequate sensitivity during the
sulit. Intensitas cahaya minimum 1057lx examination and evaluation of indications. The
diperlukan di permukaan untuk diperiksa light source, technique used, and light level
untuk memastikan sensitivitas yang verification is required to be demonstrated one
memadai selama pemeriksaan dan time, documented, and maintained on file(using
evaluasi indikasi. Sumber cahaya, teknik the Appendix I form).
yang digunakan, dan verifikasi tingkat
cahaya diperlukan untuk ditunjukkan satu
kali, didokumentasikan, dan dipelihara
pada file (menggunakan formulir
Lampiran I).
7.4 Penetran Fluorescent 7.4 Fluorescent Penetrants
Dengan penetran neon, prosesnya pada With fluorescent penetrants, the process is
dasarnya sama seperti di 7,3, dengan essentially the same as in 7.3, with the
pengecualian bahwa pemeriksaan exception that the examination is performed
dilakukan menggunakan sinar ultraviolet, using an ultraviolet light, called black light.
yang disebut cahaya hitam. Pemeriksaan The examination shall be performed as follows:
harus dilakukan sebagai berikut:
7.4.1 Itu akan dilakukan di area yang gelap. 7.4.1 It shall be performed in a darkened area.
7.4.2 Inspektur harus berada di area gelap 7.4.2 Inspectors shall be in a darkened area for at
selama setidaknya 5 menit sebelum least 5 min prior to performing examination to
melakukan pemeriksaan untuk enable their eyes to adapt to dark viewing.
memungkinkan mata mereka beradaptasi Glasses or lenses worn by inspectors shall not
dengan tampilan gelap. Kacamata atau be photosensitive.
lensa yang dikenakan oleh inspektur tidak
boleh fotosensitif.
7.4.3 Lampu hitam harus mencapai minimal 7.4.3 Black lights shall achieve a minimum of
1000μW / cm2 pada permukaan bagian 1000μW/cm2 on the surface of the part being
yang diperiksa selama pemeriksaan. examined throughout the examination.
7.4.4 Reflektor dan filter harus diperiksa dan, 7.4.4 Reflectors and filters should be checked and, if
jika perlu, dibersihkan sebelum necessary, cleaned prior to use. Cracked or
digunakan. Filter yang retak atau rusak broken filters shall be replaced immediately.
harus segera diganti.
7.4.5 Intensitas cahaya hitam harus diukur 7.4.5 The black light intensity shall be measured
dengan meter cahaya hitam sebelum with a black light meter prior to use, whenever
digunakan, setiap kali sumber daya the light’s power source is interrupted or
cahaya terganggu atau diubah, dan pada changed, and at the completion of the
saat selesai pemeriksaan atau serangkaian examination or series of examination.
pemeriksaan.
7.5 Area Pemeriksaan 7.5 Examination Area
Semua permukaan yang dapat diakses All accessible surface of the actual weld width
dari lebar las yang sebenarnya ditambah plus at least 1 inch on each side adjacent to the
setidaknya 1 inci di setiap sisi yang weld shall be cleaned and examined. Actual
berdekatan dengan lasan harus weld width and the heat-affected zone of the
dibersihkan dan diperiksa. Lebar las yang base metal for at least 1T or 1/2in.(13mm)
sebenarnya dan zona logam dasar yang minimum on each side adjacent to the weld
terkena panas setidaknya 1T atau 1/2in. shall be evaluated.
(13mm) minimum di setiap sisi yang
berdekatan dengan lasan harus dievaluasi.
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1 in.
Cleaning & ½ in.
Examination Actual Weld Width Evaluation Area
Area ½ in.
1 in.

Examination Area for Weld

7.6 Pembersihan Pasca-Pemeriksaan 7.6 Post-Examination Cleaning


Ketika pembersihan pasca-pemeriksaan When post-examination cleaning is required by
diperlukan oleh prosedur, itu harus the procedure, it should be conducted as soon
dilakukan segera setelah evaluasi dan as practical after evaluation and documentation
dokumentasi praktis menggunakan proses using a process that does not adversely affect
yang tidak mempengaruhi bagian the part. Post examination cleaning shall be
tersebut. Pembersihan pasca pemeriksaan performed solvent remover cleaning with hand
harus dilakukan pembersihan penghapus wiping.
pelarut dengan menyeka tangan.

8.0 PERSYARATAN KHUSUS 8.0 SPECIAL REQUIREMENTS


8.1 Kontrol Kontaminan 8.1 Control of Contaminants
Pengguna prosedur ini harus The user of this procedure shall obtain
mendapatkan sertifikasi kandungan certification of contaminant content for all
kontaminan untuk semua bahan penetran liquid penetrant materials used on nickel base
cair yang digunakan pada paduan dasar alloys, austenitic stainless steels, and titanium.
nikel, baja tahan karat austenitik, dan These certifications shall include the penetrant
titanium. Sertifikasi ini harus mencakup manufacturer's batch numbers and the
nomor batch produsen penetrant dan hasil examination results obtained in accordance
pemeriksaan yang diperoleh sesuai with SE 165/165M, Annex A2, Annex A3,
dengan Pasal 6, Lampiran Wajib II Annex A4. hese records shall be maintained as
ASME Bagian V. Catatan-catatan ini required by the referencing Code Section.
harus dipertahankan sebagaimana
disyaratkan oleh Bagian Kode referensi.
8.1.1 Paduan Dasar Nikel 8.1.1 Nickel Base Alloy
Saat memeriksa paduan dasar nikel, When examination nickel base alloy, the sulfur
sulfur di semua bahan tidak boleh in all materials shall not exceed 1% of the
melebihi 1% dari residu berdasarkan residue by weight.
berat.
8.1.2 Baja Tahan Karat Austenitik 8.1.2 Austenitic Stainless Steel
Saat memeriksa baja tahan karat When examination austenitic stainless steel or
austenitik atau titanium, klorin dan fluor titanium, the chlorine and fluorine in all
di semua bahan tidak boleh melebihi 1% materials shall not exceed 1% of the residue by
dari residu berdasarkan berat. weight.

8.2 Teknik untuk Suhu Tidak Standar 8.2 Techniques for Nonstandard Temperatures
8.2.1 Umum 8.2.1 General
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Bila tidak praktis untuk melakukan When it is not practical to conduct a liquid
pemeriksaan penetran cair dalam kisaran penetrant examination within the temperature
suhu 40ºF hingga 125ºF (5ºC hingga range of 40ºF to 125ºF (5ºC to 52ºC), the
52ºC), prosedur pemeriksaan pada examination procedure at the proposed lower or
kisaran suhu yang diusulkan lebih rendah higher temperature range requires qualification
atau lebih tinggi memerlukan kualifikasi of the penetrant materials and processing. This
bahan penetran dan pemrosesan. Ini akan shall require the use of a quench cracked
membutuhkan penggunaan blok aluminum block, as a liquid penetrant
aluminium retak quench, sebagai blok comparator block.
pembanding penetran cair.
8.2.2 Pembanding Penetran Cair 8.2.2 Liquid Penetrant Comparator
Blok pembanding penetran cair harus A liquid penetrant comparator block shall be
dibuat sebagai berikut. Blok pembanding made as follows. The liquid penetrant
penetran cair harus terbuat dari comparator blocks shall be made of aluminum,
aluminium, ASTM B 209, Tipe 2024, ASTM B 209, Type 2024, 3/8 in.(9.5mm)
tebal 3/8 in.(9,5mm), dan harus memiliki thick, and should have approximate face
perkiraan dimensi wajah 2 in. x 3 in. dimensions of 2 in. x 3 in. (50mm x 75mm). At
(50mm x 75mm). Di tengah setiap wajah, the center of each face, an area approximately 1
area berdiameter sekitar 1 in.(25mm) in. (25mm) in diameter shall be marked with a
harus ditandai dengan suhu 950ºF 950ºF (510ºC) temperature, indicating crayon
(510ºC), yang menunjukkan krayon atau or paint. The marked area shall be heated with
cat. Area yang ditandai harus dipanaskan a blowtorch, a Bunsen burner, or similar device
dengan blowtorch, pembakar Bunsen, to a temperature between 950ºF (510ºC) and
atau perangkat serupa dengan suhu antara 975ºF (524ºC). The specimen shall then be
950ºF (510ºC) dan 975ºF (524ºC). immediately quenched in cold water, which
Spesimen kemudian harus segera produces a network of fine cracks on each face.
dipadamkan dalam air dingin, yang The block shall than be dried by heating to
menghasilkan jaringan retakan halus di approximately 300ºF (149ºC). After cooling,
setiap wajah. Blok harus dikeringkan the block shall be cut in half. One-half of the
dengan pemanasan hingga sekitar 300ºF specimen shall be designated block "A" and the
(149ºC). Setelah pendinginan, blok harus other block "B" for identification in subsequent
dipotong menjadi dua. Setengah dari processing. Figure 8.2.2 illustrates the
spesimen harus ditunjuk blok "A" dan comparator blocks "A" and "B", As an alternate
blok lainnya "B" untuk identifikasi dalam to cutting the block in half to make blocks "A"
pemrosesan selanjutnya. Gambar 8.2.2 and "B", separate blocks 2 in. x 3 in. (50mm x
menggambarkan blok pembanding "A" 75mm) can be made using the heating and
dan "B", Sebagai alternatif untuk quenching technique as described above. Two
memotong blok menjadi dua untuk comparator blocks with closely matched crack
membuat blok "A" dan "B", blok terpisah patterns may be used. The blocks shall be
2 in. x 3 in. (50mm x 75mm) dapat dibuat marked "A" and "B".
menggunakan teknik pemanasan dan
pendinginan seperti yang dijelaskan di
atas. Dua blok pembanding dengan pola
retakan yang sangat cocok dapat
digunakan. Blok harus ditandai "A" dan
"B".
8.2.3 Aplikasi Pembanding 8.2.3 Comparator Application
1. Jika diinginkan untuk memenuhi 1. If it is desired to qualify a liquid penetrant
syarat prosedur pemeriksaan penetran examination procedure at a temperature of
cair pada suhu kurang dari 40ºF (5ºC), less than 40ºF (5ºC), the proposed
prosedur yang diusulkan harus procedure shall be applied to block "B" after
diterapkan untuk memblokir "B" the block and all materials have been cooled
setelah blok dan semua bahan telah and held at the proposed examination
didinginkan dan diadakan pada suhu temperature until the comparison is
pemeriksaan yang diusulkan sampai completed. A standard procedure which has
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perbandingan selesai. Prosedur previously been demonstrated as suitable
standar yang sebelumnya telah for use shall be applied to block "A" in the
terbukti cocok untuk digunakan harus 40ºF to 125ºF (5ºC to 52ºC) temperature
diterapkan untuk memblokir "A" range. The indications of cracks shall be
dalam kisaran suhu 40ºF hingga 125ºF compared between blocks "A" and "B", If
(5ºC hingga 52ºC). Indikasi retakan the indications obtained under the proposed
harus dibandingkan antara blok "A" conditions on block "B" are essentially the
dan "B", Jika indikasi yang diperoleh same as obtained on block "A" during
berdasarkan kondisi yang diusulkan examination at 40ºF to 125ºF (5ºC to 52ºC),
pada blok "B" pada dasarnya sama the proposed procedure shall be considered
dengan yang diperoleh pada blok "A" qualified for use. A procedure qualified at a
selama pemeriksaan pada 40ºF hingga temperature lower than 40ºF (5ºC) shall be
125ºF (5ºC hingga 52ºC), prosedur qualified from that temperature to 40ºF
yang diusulkan harus dianggap (5ºC).
memenuhi syarat untuk digunakan.
Prosedur yang memenuhi syarat pada
suhu yang lebih rendah dari 40ºF
(5ºC) harus memenuhi syarat dari
suhu tersebut hingga 40ºF (5ºC).
2. Jika suhu yang diusulkan untuk 2. If the proposed temperature for the
pemeriksaan di atas 125ºF (52ºC), examination is above 125ºF (52ºC), block
blok "B" harus diadakan pada suhu ini "B" shall be held at this temperature
selama pemeriksaan. Identifikasi throughout the examination. The
retakan harus dibandingkan seperti identifications of cracks shall be compared
yang dijelaskan dalam 1) di atas as described in 1) above while block “B” is
sementara blok "B" berada pada suhu at the proposed temperature and block "A"
yang diusulkan dan blok "A" berada is at the 40ºF to 125ºF (5ºC to 52ºC)
pada kisaran suhu 40ºF hingga 125ºF temperature range. To qualify a procedure
(5ºC hingga 52ºC). Untuk memenuhi for temperatures above 125ºF (52ºC), the
syarat prosedur suhu di atas 125ºF upper and lower temperature limits shall be
(52ºC), batas suhu atas dan bawah established and the procedure qualified at
harus ditetapkan dan prosedur these temperatures.
memenuhi syarat pada suhu ini.
3. Sebagai alternatif untuk persyaratan 1) 3. As an alternate to the requirements of 1) and
dan 2) di atas, ketika menggunakan 2) above, when using color contrast
penetrants kontras warna, penetrants, it is permissible to use a single
diperbolehkan untuk menggunakan comparator block for the standard and
blok pembanding tunggal untuk suhu nonstandard temperatures and to make the
standar dan tidak standar dan untuk comparison by photography.
membuat perbandingan dengan
fotografi.
a. Ketika blok pembanding tunggal A. When the single comparator block and
dan teknik fotografi digunakan, photographic technique is used, the
detail pemrosesan (sebagaimana processing details (as applicable)
berlaku) yang dijelaskan dalam 1) described in 1) and 2) above apply. The
dan 2) di atas berlaku. Blok harus block shall be thoroughly cleaned
dibersihkan secara menyeluruh di between the two processing steps.
antara dua langkah pemrosesan. Photographs shall be taken after
Foto harus diambil setelah processing at the nonstandard
diproses pada suhu yang tidak temperature and then after processing at
standar dan kemudian setelah the standard temperature. The indication
diproses pada suhu standar. of cracks shall be compared between the
Indikasi retakan harus two photographs. The same criteria for
dibandingkan antara kedua foto qualification as 1) above shall apply.
tersebut. Kriteria kualifikasi yang
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sama dengan 1) di atas berlaku.
b. Teknik fotografi yang identik B. Identical photographic techniques shall
harus digunakan untuk membuat be used to make the comparison
foto perbandingan. photographs.

4. Prosedur Pemeriksaan pada kisaran 4. The Examination procedure at the proposed


suhu yang lebih rendah yang lower temperature range requires
diusulkan memerlukan kualifikasi, qualification, Table 6.2 provides guide for
Tabel 6.2 memberikan panduan untuk selection of penetration dwell time in the
pemilihan waktu tinggal penetrasi di lower range of the nonstandard
kisaran yang lebih rendah dari suhu temperatures.
yang tidak standar.
5. Dalam hal mengikuti kondisi
pemeriksaan, prosedur harus 5. In Case of following examination
memenuhi syarat sebelum digunakan. conditions, the procedure shall be qualified
Prosedur ini harus memenuhi before use. The procedure shall meets the
persyaratan yang tercantum dalam requirements listed in Table 4.1.1 and shall
Tabel 4.1.1 dan harus menetapkan establish a single value, or range of values,
nilai tunggal, atau rentang nilai, untuk for each requirement.
setiap persyaratan. A. Decrease in penetrant dwell time
A. Menurunkan waktu tinggal B. Increase in developer dwell time
penetrant (interpretation time)
B. Meningkatkan waktu tinggal
developer (waktu interpretasi)

9.0 EVALUASI 9.0 Evaluation


9.1 Indikasi ketidaksempurnaan mungkin 9.1 An indication of an imperfection may be larger
lebih besar dari ketidaksempurnaan yang than the imperfection that causes it; however,
menyebabkannya; namun, ukuran the size of the indication is the basis for
indikasi adalah dasar untuk evaluasi acceptance evaluation. Only indications with
penerimaan. Hanya indikasi dengan major dimensions greater than 1/16in.(1.5mm)
dimensi utama lebih besar dari 1/16in. shall be considered relevant.
(1.5mm) harus dianggap relevan.
9.1.1 Indikasi linier adalah yang memiliki 9.1.1 A linear indication is one having a length
panjang lebih dari tiga kali lebar. greater than three times the width.
9.1.2 Indikasi bulat adalah salah satu bentuk 9.1.2 A rounded indication is one of circular or
melingkar atau elips dengan panjang elliptical shape with the length equal to or less
sama dengan atau kurang dari tiga kali than three times the width.
lebar.
9.1.3 Setiap indikasi yang dipertanyakan atau 9.1.3 Any questionable or doubtful indications shall
diragukan harus diperiksa ulang untuk be re-examined to determine whether or not
menentukan apakah relevan atau tidak. they are relevant.

10.0 STANDAR PENERIMAAN 10.0 ACCEPTANCE STANDARDS


10.1 AWS D1.1 and PBTR 4.0 10.1 AWS D1.1 and PBTR 4.0
Kriteria penerimaan ada di Tabel 10.1 Acceptance criteria is at Table 10.1

11.0 DOKUMENTASI 11.0 DOCUMENTATION


11.1 Rekaman Indikasi 11.1 Recording of Indications
11.1.1 Indikasi yang Tidak Dapat Ditolak 11.1.1 Non Rejectable Indications
Indikasi yang tidak dapat ditolak harus Non rejectable indications shall be recorded as
dicatat sebagaimana ditentukan oleh specified by the referencing Code Section.
Bagian Kode referensi.
11.1.2 Indikasi yang Dapat Ditolak 11.1.2 Rejectable Indications
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Indikasi yang dapat ditolak harus dicatat. Rejectable indications shall be recorded. As a
Sebagai minimum, jenis indikasi (linear minimum, the type of indications (linear or
atau bulat), lokasi dan luas (panjang atau rounded), location and extent (length or
diameter atau selaras) harus dicatat. diameter or aligned) shall be recorded.
11.2 Catatan Pemeriksaan 11.2 Examination Records
Untuk setiap pemeriksaan, informasi For each examination, the following
berikut harus dicatat: information shall be recorded:
11.2.1 Identifikasi dan revisi prosedur; 11.2.1 Procedure identification and revision;
11.2.2 Peralatan partikel magnetik dan jenis 11.2.2 Liquid Penetrant type (visible or fluorescent);
arus;
11.2.3 Partikel magnetik (terlihat dari neon, 11.2.3 type (number or letter designation) of each
basah atau kering); penetrant, penetrant remover, emulsifier, and
developer used;
11.2.4 Personil pemeriksaan mengidentifikasi 11.2.4 Examination personnel identify and if required
dan jika diperlukan dengan merujuk by referencing Code Section, qualification
Bagian Kode, tingkat kualifikasi level;
11.2.5 Peta atau catatan indikasi per 8.1 di atas; 11.2.5 Map or record of indications per 8.1 above;
11.2.6 Bahan dan ketebalan; 11.2.6 Material and thickness;
11.2.7 Kondisi pencahayaan; dan 11.2.7 Lighting conditions; and
11.2.8 Tanggal pemeriksaan. 11.2.8 Date of examination.
11.3 Demonstrasi Kinerja 11.3 Performance Demonstration
Demonstrasi kinerja, bila diperlukan oleh Performance demonstration, when required by
Bagian Kode referensi, harus the referencing Code Section, shall be
didokumentasikan. documented.
11.4 Laporan harus ditandatangani dan 11.4 The report shall be signed and dated by the
ditanggali oleh Tingkat II yang qualified and certified Level II who examined
memenuhi syarat dan bersertifikat yang the evaluation and disposition of the materials
memeriksa evaluasi dan disposisi bahan or welds and approved by the qualified and
atau las dan disetujui oleh Tingkat II atau certified Level II or Level III who performed
Tingkat III yang memenuhi syarat dan the final acceptance of the results.
bersertifikat yang melakukan penerimaan
akhir dari hasil.
11.5 Laporan pemeriksaan harus disiapkan 11.5 An examination report shall be prepared and
dan diberikan kepada klien. Laporan furnished to the client. Report of Magnetic
pemeriksaan partikel magnetik akan particle examination will be used unless
digunakan kecuali ditentukan lain oleh otherwise specified by client.
klien.
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Table 10.1. Acceptance Criteria


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TABLE 4.1.1. Requirements of a Liquid Penetrant EXAMINATION Procedure


Essential Nonessential Paragraph
Requirement
Variable Variable No.
Identification of and any change in type or family group of penetrant materials including x . 5.0
developers, emulsifiers, etc. .
Surface preparation(finishing and cleaning, including type of cleaning solvent) x . 4.5
Method of applying penetrant x . 6.1
Method of removing excess surface penetrant x . 6.3
Hydrophilic or lipophilic emulsifier concentration and dwell time in dip tanks and agitation time x . -
for hydrophilic emulsifiers .
Hydrophilic emulsifier concentration in spray applications x . -
Method of applying developer x . 6.5
Minimum and maximum time periods between steps and drying aids x . 4.6 & 6.4
Decrease in penetrant dwell time x . 8.2.3 5)
Increase in developer dwell time(Interpretation Time) x . 8.2.3
Minimum light intensity x . 7.3
Surface temperature outside 40℉ to 125℉(5℃ to 52℃) or as previously qualified x . 8.2
Performance demonstration, when required x . 11.3
Personnel qualification requirements . x 3.0
Materials, shapes, or size to be examined and the extent of EXAMINATION . x 5.0
Post-EXAMINATION cleaning technique . x 7.6

TABLE 6.2. Minimum Dwell Times


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Note:
1) For temperature range from 50ºF to 125ºF(10ºC to 52ºC). For temperatures from 40ºF(5ºC) up to 50ºF(10ºC), minimum penetrant dwell time shall be 2 times
the value listed

FIGURE 8.2.2. Liquid Penetrant Comparator


Procedure no. : BIT – PT – AWS D1.1 - 031
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Appendix 1
Procedure no. : BIT – PT – AWS D1.1 - 031
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LIQUID PENETRANT TEST REPORT

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