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Valves replacement

The document lists various valves and their conditions, including body leaks, passing issues, and operational statuses. It categorizes jobs by priority and nature, indicating whether they are cold or hot jobs, and outlines necessary repairs and maintenance tasks. Additionally, it highlights critical servicing requirements and leak attendances for specific equipment.

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akhilarukawal1234
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8 views

Valves replacement

The document lists various valves and their conditions, including body leaks, passing issues, and operational statuses. It categorizes jobs by priority and nature, indicating whether they are cold or hot jobs, and outlines necessary repairs and maintenance tasks. Additionally, it highlights critical servicing requirements and leak attendances for specific equipment.

Uploaded by

akhilarukawal1234
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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S.

No Description Size & Valve type Remarks


SCW Valves
1 MAB top LO cooler O/L valve Globe – 6” Body leak
2 MAB top LO cooler I/L valve Gate – 6” Body leak
WGC-I Interstage coolers (15E51A/B)
3 Gate – 6” Body leak
Supply valve
4 14E53C/D Saltwater O/L valve Globe – 6” Passing
5 14E59A/B Salt water O/L globe valve Globe – 6” Passing
HC Valves
15V57 & 15V55 boot drain to CBD/OWS Gate valve (2” – B16A
6 Bush broken
common valve (2no.))
M/C O/H drum 14PIC3001 bypass 3" line
7 Gate (¾” – A16A) Valve is not operable
to flare u/s PG t/o valve

8 15PM52A suction 3" valve Gate (3” – A19A) Passing

9 14PM61B pump discharge NRV 4” – A9A Body leak


10 15E64B Flare valve (damaged 2” – B16A
15PM54A pump discharge to flare 1st
11 Gate (¾” – B19A) Passing
valve

12 14PM54B (HCO PA) pump discharge NRV 10” – A9A Body leak

Sponge absorber SOP point shell block


13 Gate (2” – B16A) Passing
valve & shell flange leak
15E55A H/C O/L to CBD/OWS common Passing and hard to
14 Gate (2” – B19A)
valve operate
15 DB-I O/H drum LG HP lead t/o valve. Passing
16 LPD to DB1 1st B/V Gate (4” – B1A) Passing
3" Stub on DBI rundown control valve do
17 Gate (3” – A1A)
wnstream valve frequent gland leaks
DB-II LPG Drum boot standpipe t/o valves
18 Gate (2” – A19A) Passing
passing

19 Sponge absorber drain to CBD both valves Gate (2” – A19A) Passing

DB-1 column bottom PG t/o valve not Only drain valve will
20 Gate (3/4” – B1A)
operating & drain valve is passing be done as per Onsite

21 DB-I column CBD/OWS common valve Gate (2” – B1A) Passing


DB2 reflux pump(15PM63A/B) discharge
22 Gate (1” – B19A) Drop seated
vent to flare common valve
15V54 (HP coalescer) PSVs bypass to flare
23 Gate (2” – B16A) Drop seated
line upstream valve
WGC-2 suction KOD vessel drain line to
24 Gate (2” – B19A) Bush broken
CBD common valve
FSD LG standpipe LP lead shell valve is not
25 Gate (2” – B9A) Not operable
operable
Both HCO R/D Pumps discharge valves
26 Gate (4” – A9A) Passing
passing

27 Unit LPG make-up to FG-KOD bush broken Gate (2” – B19A) Bush broken

28 14PM53A SOP valve passing Gate (2” – B2A) Passing


Slurry warm-up line valves replacement
29 Gate (3/4” – B91G) Passing
(Spool)
Hot feed line at west B/L at 3/4" vent take
30 off weld joint area oil oozing observed. Gate (3/4” – B9A) Leak
(03 locations)
Observed caustic flow to FM section C/V
31 (14FIC3008) bypass valve in damage
condition

32 14PM54A discharge PG take off valve Gate (3/4” – A9A)

14-PM-06A Suction line connected


33 Gate (3/4” – B3F)
flushing oil line valve.
Priority Nature of Job Handing over Plan

P-1
P-1

P-1 Cold Job Cooling water Isolation


P-1
P-1

Cold Job GCU Steaming

Steaming of 3 meters
P-1 Hot Job
length loop
Nitrogen Purging of
Cold Job 15V51
P-1 Cold Job Loop depressurization
Hot Job GCU Steaming

Hot Job GCU Steaming


P-1
Cold Job Loop depressurization
P-1
Hot Job GCU Steaming
Cold Job GCU Steaming
Cold Job GCU Steaming
Cold Job GCU Steaming
Cold Job GCU Steaming

P-1 Cold Job GCU Steaming

Cold Job GCU Steaming

P-1 Hot Job GCU Steaming

Cold Job GCU Steaming


Hot Job GCU Steaming

P-1 Cold Job GCU Steaming

Nitrogen Purging of
Cold Job
15V51
Column under Steam
P-1 Cold Job
purge
P-1
Cold Job Loop depressurization
GCU Steaming & LPG
make-up (B/L valve from
Cold Job Merox/CDU-II and CV
valves) passing to be
confirmed
Cold Job
P-1 Hot Job Main column steaming

P-1 Hot Job OSBL Line steaming

Hot Job

Suction to Discharge
Hot Job
steaming

Hot Job
S. No Description Not operable
List to be prepared and
1 Critical valves servicing/Gland packing as per list finalized
List to be prepared and
2 HC Flange leaks attending as per list finalized
List to be prepared and
3 Steam leaks attending as per list finalized
4 BCW line repairs as per IWL
5 M/C O/H Drum PSV (14PSV3002) impulse line NRV leak
6 Sponge absorber top manway leak (clamp fixed)
WGC-I Casing drain line (1st one from east) leak at elbow
7
portion
8 LCO stripper bottom 20" manway neck leak
9 Sponge absorber off gas line repairs
10 WGC1 and WGC2 strainer cleaning
11 Feed filters cleaning
12 Pump strainers cleaning
13 Primary absorber internals cleaning
Sponge absorber top manway cover flange & SOP shell flange
14
repairs
15 15E56 for shell to tube sheet gasket replacement
16 15E65 (DB-II steam Reboiler) tube bundle replacement
17 Sponge absorber off gas line replacement.
18 15V05 drum overlay patch welding
19 14E04B Slurry I/L loop unplugging
20 14E52A/B/C to 15E57A/B HC line replacement
WGC-I handing over for Casing drain line (1st one from east)
21
replacement
Corroded loops replacement as per IWL
a. Fuel gas KOD to Flare/DB-II O/H drum line
22
b. DB-I O/H Drum Excess pressure to flare line
c. 15-V-54 boot line
Seal cooling water spools replacement based on spools
23
availability
Coolers condensers plugged TSV drain line unplugging and
24
replacement
25 Overhauling of 15-E-71 A&B (WGC2 LO coolers)
26 Pump seal steam header PSV fixing
27 15E65 tube bundle replacement
28 WGC-I LO coolers replacement - Overhauling
29 HCO stripper g/g drain line union leak to be arrested
30 FSD LG standpipe HP lead line unplugging
31 M/C bottom LG LP lead line unplugging
Priority Nature of Job Handing over Plan

P-1

P-1

P-1

P-1
P-1
P-1

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