Electrical

Operation Manual

NC
Squaring & Chamfering Machine

Customer: BIANCOGRES. BRAZIL

Contract No.:
Production No.:
Document Code: TBCDQ04-SM1.1-V1.0
Year: 2021
 NC Squaring & Chamfering Machine

Warnings and Cautions

Please carefully read this manual before operating and maintaining this machine.
Please take good care of this manual. It will not be replaced if lost.
This manual should be kept near the machines for quick reference whenever needed by operators or
maintenance personnel.
Carefully follow the instructions in the manual to avoid equipment damage and personnel injury.
KEDA will not take any responsibility for injury or damage resulting from incorrect operation or maintenance
not done according to this manual.
This manual may be updated or changed without prior notice.
Reprinting or publishing of this document in any format is forbidden unless authorized by KEDA Industrial
Group Co., Ltd.
This manual has two safety classifications:

_ “Danger” - Incorrect operation may lead to death or serious injury.

_ “Caution” - Incorrect operation may lead to injury or machine damage.

These warnings can help customers avoid danger and know the consequences of ignoring these symbols.

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 NC Squaring & Chamfering Machine

Safety Precautions
Please read the following items carefully before operating the machine.
The safety information and warnings for this equipment should be well understood before the machine is
started.
Only qualified technicians, who have mastered the operation of this machinery, should be allowed to do any
adjustment, installation, start-up operation, or maintenance of this equipment. This will prevent injuries to personnel
and damage to machinery.

1. Injury Prevention
Danger
u NEVER allow any part of the body near any moving parts while the machine is operating. Injury can result
from contact with moving components.
u NEVER operate any switches with wet hands.
u ONLY qualified, professional technicians should perform installation, inspection, or maintenance before
normal operations begin.
2. Handling and Installation
Caution
u Check and confirm the installation position and direction.
u Installation work should only be done according to the instruction manual. Confirm the installation location
and direction of each component of the machine.
u Do not put electrical control equipment near anything flammable. Avoid fire.
u Ensure that installation is on level and stable ground. Avoid tipping that could result in the cabinets falling
and causing injury or damage.
u NEVER connect the main power to the output terminal of a creepage protective switch.

3. Wiring
Caution
u Power must always be off before wiring and inspections. Prevent electric shock or fire.
u Wiring should be done by qualified person. Or it may cause electric shock or fire.
u Ensure the rated voltage match AC voltage before wiring. Prevent injury or fire.
u Screw in terminal screws. Let them get needed rotating moment. Or it will cause fire.
4. Operation
Caution
u Close the power cabinet or operation box before turning on the power. Do not open the door when it is
electrified. Prevent electric shock.
u Do not operate buttons with wet hands. Prevent electric shock.
u Only professional technicians can handle the malfunction during operation. Prevent equipment damage
or injury.
u Never touch junction terminals inside the electric control cabinet or power cabinet after the power is
connected. Also do not touch them even in the case if power off. Prevent injury.

5. Maintenance, Check and Replacement

Caution
u Check electric equipment only after power off. Prevent electric shock.
u Only qualified, professional technicians should perform installation, debugging, inspection, or
maintenance.
u Remove all the private metal parts (watch, bracelet) before working.
u Use insulated tools. Or it may cause electric shock or injury.

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Contents

Warnings and Cautions....................................................................................................................................................... I

Safety Precautions.............................................................................................................................................................. II
Chapter I General Description .............................................................................................................................................. 1
Chapter II Equipment Configuration ..................................................................................................................................... 2
Chapter III Description of Electrical System ........................................................................................................................ 4
Chapter IV Description of Operation Panels ....................................................................................................................... 5
Chapter V Maintenance ...................................................................................................................................................... 22
Chapter VI Electrical Trouble Shooting .............................................................................................................................. 23
Chapter VII Basic Technical Specifications ....................................................................................................................... 24

Fig.3-1 Serial Communication .............................................................................................................................................. 4

Fig. 4-1 Operating Panel of No.1 (Back) S & C Machine ................................................................................................... 5
Fig. 4-2 Homepage ............................................................................................................................................................... 7
Fig. 4-3 User Shift ................................................................................................................................................................. 8
Fig. 4-4 Tile Size Operation .................................................................................................................................................. 9
Fig. 4-5 Squaring Head Operation ..................................................................................................................................... 10
Fig. 4-6 Squaring Head Operation ..................................................................................................................................... 10
Fig. 4-7 Squaring Head Startup.......................................................................................................................................... 11
Fig. 4-8 Squaring Head Startup.......................................................................................................................................... 11
Fig. 4-9 Speed Parameter Setting...................................................................................................................................... 12
Fig. 4-10 User Management Menu .................................................................................................................................... 13
Fig. 4-11 Recipe Menu........................................................................................................................................................ 14
Fig. 4-12 Alarm Message Menu ......................................................................................................................................... 15
Fig. 4-13 Spare Parts Management Menu ........................................................................................................................ 16
Fig. 4-14 Maintenance Record Menu................................................................................................................................. 16
Fig. 4-15 Consumption Record Menu ................................................................................................................................ 17
Fig. 4-16 PLC Monitoring Menu ......................................................................................................................................... 17
Fig. 4-17 Upstream Machine Connect with Touch Screen ............................................................................................... 18
Fig. 4-18 Upstream Machine Homepage ........................................................................................................................... 19

Table 4-1 No. 1 Machine Operation Panel Symbols and Function Descriptions .............................................................. 6
Table 4-3 Touch Screen Alarm and Solutions................................................................................................................... 21
Table 7-1 Inverter Parameter Set....................................................................................................................................... 24
Table 7-2 Parameter Set .................................................................................................................................................... 25
Table 7-3 Parameter Set .................................................................................................................................................... 25
Table 7-4 Parameter Set .................................................................................................................................................... 26
Table 7-5 General Technical Conditions ........................................................................................................................... 27

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Chapter I General Description

1.1 This machine is an important part of the polishing production line.
1.2 Electrical Controls
The electric control system includes: relay control, PLC system, AC variable speed inverter,
pneumatic-electrical system, etc.
1.3 Electric Element Suppliers
The electric components of a KEDA calibrating machine come from the following famous brand name suppliers:
SCHNEIDER, OMRON, SICK, PIZZATO, YASKAWA, MITSUBISHI, etc.

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Chapter II Equipment Configuration

2.1 Power and Operation Cabinets
This machine consists of 1 power cabinet and 2 operating boxes.
2.2 Actuating Mechanism
2.2.1 Tile Loading Conveyor
The tile loading conveyor is driven by a 1.5kW motor with inverter (OMRON, MITSUBISHI, YASKAWA).
For specific configuration, refer to the Wiring Diagrams.
2.2.2 No. 1 Machine
The main drive of the No. 1 machine is a 7.5kW motor with inverter (OMRON, MITSUBISHI, YASKAWA).
12 pair (24 sets) of 5.5kW head motors.
2 pair (4 sets) or 1 pair ( 2 sets) of 1.5kW chamfering head motors.
Squaring head can display working current.
Front beam width adjustment is driven by a 0.55kW motor with inverter (OMRON, MITSUBISHI, YASKAWA).
(Manual width adjustment is optional.) Width is inpected with an encoder and displayed on the touch screen.
For specific configuration, refer to the Wiring Diagrams.
2.2.3 Mid Connecting Line
The connecting line are driven by 2 or 1 1.5kW motor with inverter (OMRON, MITSUBISHI, YASKAWA), 2 0.75
kW motors with inverter (OMRON, MITSUBISHI, YASKAWA)
For specific configuration, refer to the Wiring Diagrams.
2.2.4 No. 2 Machine
The main drive of the No. 2 machine is a 7.5kW motor with inverter (OMRON, MITSUBISHI, YASKAWA).
12 pair (24 sets) of 5.5kW head motors.
2 pair (4 sets) or 1 pair ( 2 sets) of 1.5kW chamfering head motors.
Squaring head can display working current.
The tile pushing system is driven by a 1.1 kW motor with AC inverter (OMRON, MITSUBISHI, YASKAWA),
relay system and PLC control.
The tile pushing claw is driven by 1 100 W servo motor.
Back beam width adjustment is driven by a of 0.55kW motor with inverter (OMRON, MITSUBISHI, YASKAWA).
(Manual width adjustment is optional.) Width is inpected with an encoder and displayed on the touch screen.
For specific configuration, refer to the Wiring Diagrams.
2.2.5 Unloading Conveyor
The unloading conveyor is is driven by a 1.5 kW motor with inverter (OMRON, MITSUBISHI, YASKAWA), 1
0.37kW brush motor.
2.3 PLC Control System
The PLC control system is composesd of PLC and PLC communication module (CP1W-CIF11) and touch
screen ( HMIGXU5512)
2.4 Monitoring System
1) Width adjustment encoder;
2) Squaring head encoder
3) Safety switch
4) Safety relay
5) Pressure controller
6) Tile overlap limit switch;
7) Front/rear centering detection photoelectric switch;
8) Tile pushing detection photoelectric switch;
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9) Front/rear chamfering approach switch;
10) Width adjsutment limit stroke switch

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Chapter III Description of Electrical System

3.1 Electrical System:
PLC is the key control for the electrical system of this machine.
3.1.1 Automatic and Manual Operation Mode
This equipment has both automatic and manual operation modes:
The manual operation mode is used during startup or maintenance.
Automatic mode is selelcted for normal operation.
In either automatic or manual mode, when auto-starting, the whole system is divided into sixteen delayed
automatic start-up phases:
No.1: Front machine head motor pairs 1;
No.2: Front machine head motor pairs 2;
No.3: Front machine head motor pairs 3;
No.4: Front machine head motor pairs 4;
No.5: Front machine head motor pairs 5;
No.6: Front machine head motor pairs 6;
No.7: Back machine head motor pairs 7;
No.8: Back machine head motor pairs 8;
No.9: Back machine head motor pairs 9;
No.10: Back machine head motor pairs 10;
No.11: Back machine head motor pairs 11;
No.12: Back machine head motor pairs 12;
No.13: Pheumatic chamfering squaring head motor pairs 1;
No.14: Pheumatic chamfering squaring head motor pairs 2;
No.15:Main drive motor;
No.16:Connecting system
Under manual mode, motors are started according to specific conditions.
3.1.2 Tile Pushing
Controls forward and reverse rotation for tile pushing.
Tile pushing claw motorized adjustment (Auto adjustment is optional.)
3.2 Relay Control:
The relay control is used for the actuating mechanism.
3.3 Serial Communication
Serial communication data is adopted between PLC and inverter. See 3-1;

Fig.3-1 Serial Communication

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Chapter IV Description of Operation Panels

4.1 No. 1 Machine Operation Panel (see Fig. 4-1)

Fig. 4-1 Operating Panel of No.1 (Back) S & C Machine

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4.2 Symbols and Function Descriptions (see Table 4-1)
Table 4-1 No. 1 Machine Operation Panel Symbols and Function Descriptions
Symbol Control Function Description

Auto start Start the machine under auto mode.

Stop button Stop main drive.

EMERGENCY STOP
Stop whole machine in emergency.
button

Man / auto knob Start whole machine under auto or manual mode.

Loading conveyor
Use for separate and connect conveyor.
man/auto knob

Pressure adjusting valve and air

Adjust cylinder pressure; display pressure.
pressure meter

Pressure adjusting valve and air Adjust cylinder pressure; display pressure;
pressure meter; Lift knob control lift of the press beam.

Centering pressure adjusting

Adjust cylinder pressure; display pressure.
valve and air pressure meter;

Display and control whole machine status; setting

Touch screen
parameters.

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4.3 Operation Description for Control Panel
The preparation below should be finished before operating.
1. Make sure following components are normal state: emergency stop button, cable switch and other safety
compoments. Reset the safety guards.
2. Confirm the dection signal and safety relay are correct, and response smoothly.
Down the belt , adjust pressbeam width and component air pessure before start.
Auto operation: after finished preparation, turn ‘man / auto’ knob to and whole machine is in auto
opeartion mode. Meanwhile, enable all motors in screen. Press the ‘start’ and whole machine are under
auto operation cycle.
Manual operation: after finished preparation, turn ‘man / auto’ knob to and whole machine is in
manual operation. All the squaring heads, drive and conveyor motors can be started seperately without
pressing start buttton.
4.4 Function Descriptions for Touch Screen
4.4.1 Description, refer to fig. 4-2

Fig. 4-2 Homepage

The information of the menu top include: PROGRAM, BeamSize, DATE, TIME, User, Manual/Automation
Stauts and Rear_interlock.
Details:

1. Click “ ” to select the language, “ ” for simplified Chinese, “ ” for

English;

2. Click “ ” for tile size operation;

3. Click “ ” for squaring head operation;

4. Click “ ” for manual operation;

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 NC Squaring & Chamfering Machine

5. Click “ ” for parameter setting;

6. Click “ ” for alarm recod;

7. Click “ ” for PLC monitor;

8. Click “ ” to logout;
9. Click “ ” and “ ” to disable or enable machine interlock;

4.4.2 User Shift, refer to fig. 4-3.

Fig. 4-3 User Shift

Information of the menu above include: Name, Password and Current User.
Description:

1. Click “ ” for homepage;

2. Click “ ” for login;

3. Click “ ” to confirm the user and password.

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 NC Squaring & Chamfering Machine
4.4.3 Tile Size Operation, refer to fig. 4-4.

Fig. 4-4 Tile Size Operation

Description for knobs:
Display the X size ,set X size deviation , make comparison with size detector and display X difference trend.
1. is initial value for crossbeam width; Use vernier caliper to measure
the actual width value of two press belt and input to initial value. Press “initial value” for 3 seconds and transimit to
crossbeam widthm, is the actual value for crossbeam.
2. is the actual setup value for crossbeam width.

3. Click” ” for maually narrow crossbeam width

4. Click” ’ for manually widen crossbeam width.

5. Click” for stop or operate crossbeam width adjustment.

6. Click” ” for adjust crossbeam width according to setup value.

4.4.4 Squaring Head Motorized Operation, refer to fig. 4-5, fig. 4-6
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 NC Squaring & Chamfering Machine

Fig. 4-5 Squaring Head Operation

Description:
1.Set the squaring head parameters and click’abrasive wheel parameter” to set parameters.
2.Need to set follow parameters: initial position for all abrasive wheels(mm), thickness(mm); consumption
volume(mm/hour);rotation gap;

Fig. 4-6 Squaring Head Operation

The above menu are used for operating all squaring wheel parameter:
1. Feeding to process the tiles, click “initial valve “for 3 seconds to set present value;
2. Click the “Enable” to operate squaring wheel;

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 NC Squaring & Chamfering Machine
3. Click “Change Squaring Wheel”to confirm feeding the front one or two squaring wheel and then withdraw it.
4. Click “Feeding “or “Retract” to control the squaring wheel sperately; Obeserve the load current when feeding;
Stop feeding or retract when the load current and squaring wheel current match;
5. Auto feeding value can be calculated accroding to production data; e.g. when processing tile 600x600mm, the
belt is 25pcs/min ,the feeding value can be set to 0.02mm/15min.
4.4.5 Startup menu, see fig. 4-7, fig. 4-8

Fig. 4-7 Squaring Head Startup

Fig. 4-8 Squaring Head Startup

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 NC Squaring & Chamfering Machine
The follwings are the description for operation panel.

1.Click’ ‘to display the status of conveyors and drive motors. Green for run, red for stop

2.Click’ ‘to disable/enable the operation of heads and drive motors. Red for disable, green for
enable.

3.’ ‘means the motor is disabled, ‘ ‘means the motor is enabled but stopped, ‘ ’ means the
motor is running.

4.Click’ ‘to start/stop the operation of heads and drive motors. Green for run, red for stop.

5.Click to return main menu

4.4.5 Parameter setting menu, see fig. 4-9

Fig. 4-9 Speed Parameter Setting

The follwings are the description for parameter setting menu;
1. The menu contains time data: Center D (back machine centering delay time), Center H (centering time),
cham1AB H (pneumatic chamfering 1AB time), and cham 2AB H (front pneumatic chamfering 2AB time);
cham2AB H (pneumatic chamfering 2AB time) and Push delay (push delay time); Push startup time (centering
photoelectric switch dectetion signal delay startup ), Push elevating up (elevating up dealy)
2. Speed data contains: Line1 speed (loading conveyor speed), #1 T Belt (front main drive belt speed), #2 T Belt
(back main dtive belt speed), Push speed (tile-pushing), Line 2 speed (loading turning conveyor 1), Turning 1A

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speed (mid turner 1), Turning 1B speed (mid turner 2), Line 3 speed (mid turning conveyor 2), Line 4 speed
(unloading conveyor);

3. Click to enter User management menu;

4. Click to return main menu.

4.4.7 User Management Menu, see Fig. 4-10;

Fig. 4-10 User Management Menu

1. This menu contains Group, User, Pwd, Confirm Pwd;

2. Click to add new user name;

3. Click to confirm new password;

4. Click to delete user name;

5. Click to quit user manegement menu.

6. Click to main menu.

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4.4.8 Recipe Menu, see Fig. 4-11;

Fig. 4-11 Recipe Menu

1. the description of recipe group;

2. the name of recipe group;

3. Click to download recipe to PLC;

4. Click to save recipe data to recipe;

5. Click to upload data from PLC;

6. Click to delete data;

7. Click to create a new recipe group;

4.4.9 Alarm Message Menu, see Fig. 4-12;

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Fig. 4-12 Alarm Message Menu

1. This menu contains “Message”,“Date”,“Time”,“State”;

2. Click to confirm all alarm message;

3. Click to confirm current alarm message one by one;

4. Click to move up;

5. Click to move down;

6. Click to page up;

7. Click to page down;

8. Click to return main menu.

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4.4.10 Record Menu, see Fig. 4-13;

Fig. 4-13 Spare Parts Management Menu

View spare parts menu to check the material code and transmit to the upper machine to manage the monthly
changing table.
4.4.11 Maintenance Record Menu, see Fig. 4-14

Fig. 4-14 Maintenance Record Menu

Set all oil added period according to maintenance record.

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4.4.12 Consumption Record Menu, see Fig. 4-15

Fig. 4-15 Consumption Record Menu

Record squaring wheel changing frequency and time, and upload for consumtion management.
4.4.13 PLC Monitoring Menu, see Fig. 4-16

Fig. 4-16 PLC Monitoring Menu

1. The menu above is PLC CPU of CJ2M-CP31 and the status of extent unit.

2. Click to return to main menu.

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4.5 Upstream Machine Function

Digit squaring and chamfering machine is developed by keda in 2016,which bases on internet+,Internet of
things. It intergrates automatication, informationization, intelligence and energy saving.In addition, it composed
of procedure machine located in office and the squaring machine located in workshop.
4.5.1 Upstream Machine Connect with Touch Screen, see fig 4-17

Fig. 4-17 Upstream Machine Connect with Touch Screen

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4.5.2 Homepage, see fig 4-18

Fig. 4-18 Upstream Machine Homepage

Monitor workshop accofing to homepage

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4.5.2 Production Statement, see 4-19

Fig. 4-19 Production Statement

The statement can be output and printed.

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4.6 Touch Screen Alarm and Solutions, see table 4-3
Table 4-3 Touch Screen Alarm and Solutions
Alarm information Solustions

Air pressure is not enough! Check air pressure

Tile blocking protect,check entry line,please. Check anti-overlap switch

#1 Beam widdening limited swtich alarm! Check front beam widdening limited swtich

#1 Beam narrowing limited switch alarm! Check front beam narrowing limited swtich

#2 Beam widdening limited swtich alarm Check back beam widdening limited swtich

#2 Beam narrowing limited swtich alarm Check back beam narrowing limited swtich

Check whether front/back squaring heads and wheels blocks

Motor overload alarm!
or the current safety value of motors is set too low

Front press belt don't be down Check front press beam up/down button

Back press belt don't be down Check back press beam up/down button

Deal problems according to alarm information code in the

Inverter alarm
inverter manual

Can't up front press beam in automation. Whether the Up/Down button switched to down position

Can't up rear press beam in automation. Whether the Up/Down button switched to down position

4.7 Touch Screen User and Password

It contains User, User Manger, and Advance Manger, the name and the password are as below:
1. User Type --- User is a, the password is1234;
2. User Manger Type --- User is b, the password is 12345;
3. Advance Manger Type --- User is c, the password is 123456

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Chapter V Maintenance
5.1 Maintenance of Inverter
5.1.1 Precautions
Maintenance personnel must be familiar with the basic principles, functions, and features for the inverter.
Always cut off the power before maintenance.
Work can be done only after the capacitor has fully discharged.
5.1.2 Daily Inspection
1) Ensure everything is normal in the installation environment.
2) Ensure the cooling system is working normally
3) Ensure control display and running status are normal.
5.1.3 Scheduled Inspection
1) Generally capacitor inspection is once every six months.
2) Inspection of insulation resistance can be done once every 3 years (To be done according to the
instruction manual. Pay attention to the possible effects of high voltage measuring instruments during
inspection).
5.1.4 Component Replacement
1) Generally, cooling fan bearings should be replaced once every 3 years. The cycle may vary according to
actual operating conditions.
2) The capacitor operation cycle is about 5 years.
5.2 Motor Repair and Maintenance
5.2.1 Maintenance Precautions
Maintainance personnel must thoroughly understand the actuator of this machine. The power should be cut off
before maintenance. Pay attention to the adjacent components and nearby work area to prevent injury to other
personnel.
5.2.2 Daily Inspection
1) Ensure there are no abnormal sounds during operating.
2) Ensure current levels are normal.
3) Ensure ground wiring is secure and functioning.
5.2.3 Scheduled Inspections
Cleaning and lubrication of motor bearings should be done every six months. The time may vary according to
actual operating conditions.
Inspect the motor insulation once every month.
5.2.4 Component Replacement
Generally, motor bearings should be replaced once every 2 years. The time may vary according to actual
operating conditions.
5.3 Battery Replacement
Generally, a PLC battery is good for 5 years. An indicator light will come on when the battery needs
replacement. NOTE: During this operation, ensure the CPU remains connected to power when replacing the
battery. Without power the program will be lost and must be re-input.
5.4 Operators must not handle electrical problems. Only qualified electricians or electrical
technicians should work on electrical problems.
5.5 Only qualified professional technicians should undertake repair and maintenance of electric
elements and controls.

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Chapter VI Electrical Trouble Shooting

6.1 Short Circuit Breaker Tripping
Cut off all the protectors of motors, and turn the motor control knob to the start up position. Turn on the load
switch and then turn on the motor protectors one by one, check the circuit if the breaker trips when the motor
protector has been turned on. The followings are the problems and sollutions:
1. Check the model of motor protector, replace it if it is nor correct.
2. Check the rated current value, if the set value is too low, adjust the rated current.
3. Check the quality of motor protector, replace it if it is not qualified.
4.Check the circuit, such as lack of phase, short circuit.
5.Check the motor, such as lack of phase, short circuit. Replace it if the problems exist.

6.2 Proximity Switch Inspection

Move a metal sheet in front of the proximity switch. If the proximity switch is functioning correctly, the indicator
light will go on when the metal sheet approaches the switch. If there is no indicator light, the proximity switch is
damaged. If the indicator light goes on and off alternately, it is defective

6.3 Photoelectric Switch Inspection

Move a hand in front of the photoelectric switch. When it is working correctly, the indicator light stays on when
the hand approaches the switch. If it doesn’t stay on, the switch is damaged. If the indicator light goes on and off
alternately, it is defective.

6.4 Inspection of PLC Inputs and Outputs

If there is input to an input point, the indicator light of the corresponding PLC should be normal. If it is not lit, it
means this input point is defective. Connect the input wire to a functioning PLC input point and make necessary
modification to the program.
Do the same for the output point. If there is output at an output point, the indicator light of the corresponding
PLC should be normal. If the indicator light is not on, it means this output point is defective. Connect the output wire
to a functioning PLC output point and make necessary modification to the program.

6.5 Inverter Alarm

The types of inverter alarm vary, so maintainer can refer to the inverter operation manual for the specific
instrction of alarms. If the problems can not be solved, coneack KEDA for help .

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Chapter VII Basic Technical Specifications

7.1 Inverter Parameter Set
Refer to table 7-1.
Table 7-1 Inverter Parameter Set
Set value
Menu No. Width
Drive Tile-pushing Swing
adjustment
Motor rated Motor rated Motor rated Motor rated
bFr (Motor rated frenquency )
frenquency frenquency frenquency frenquency
drC menu Ctt( Motor control type ) UCC UCC Std Std
tFr(Output frenquency ) 80 80 - 80
Motor rated Motor rated
nPr(Motor rated frenquency) - -
frenquency frenquency
Motor power Motor power
COS(Motor power factor ) - -
factor factor
Motor rated Motor rated
UnS( Motor rated voltage ) - -
drC menu voltage voltage
ASY sub menu Motor rated Motor rated
nCr(Motor rated current ) - -
current current
Motor rated Motor rated
FrS(Motor rated frenquency) - -
frenquency frenquency
Motor rated Motor rated
nSP(Motor rated speed ) - -
speed speed
ACC(Speed slope) 1.5 0.2 0.8 1.5
DEC( Speed slope) 1.5 0.2 0.8 1.5
HSP(High speed limit ) 80 80 - 80
SFC( Speed ring filter ratio) - 90 - -
Set menu
SPG( Frequency ring gain) - 48 - -
SPGU(UF inertia compensate) - 35 - -
tdC1( Auto current pour time 1) - 30 - -
SdC1( Auto current pour
- 4 - -
grade1)
Add Communication station 1-32
tbr baud rate 19200
CON-menu
tFO data form 8n1
ttO Communication overtime 50
I-O-menu tCt(2line type ) LEL LEL LEL LEL
FUN menu AdC( Auto current) - Ct - -
FUN menu
brA( decelerate slope ) YES nO nO nO
rPt submenu
FUNmenu PS2(2 preset speed ) - - LI3 -
PSS submenu SP2(Preset speed 2) - - 30 -
Factory reset:
1) Rotate wheel to CONF,enter;
2) Rotate wheel to FCS,enter;
3) Rotate wheel to FcY,enter;

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 NC Squaring & Chamfering Machine
4) There are two short vertical line behind ALL.
5) Press CONFIRM button to make two short vertical line upper,choose all parameter and press ESC to exit.
6) Rotate GFS to enter and choose YES.
7) Press CONFIRM for 3 seconds to stop the dot shining and the factory reset finishes.
7.2 Inverter Parameter Set
OMRON 3G3MX2 inverter is used, refer to table 7-2.
Table 7-2 Parameter Set
No. Description Setting Remark
F002 Accelerating time 1 set 1.0 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
F003 Decelerating time 1 set 1.0 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
A001 Frequency order 1 03
A002 Operation order 1 01
A004 Max. frequency 1 80 For drive and tile pushing inverter
A021 Multi-speed order 1 zero-speed 18 For width adjusting inverter
A022 Multi-speed order 1 18 For width adjusting inverter
A097 Accelerating mode 00 For tile pushing and width adjust inverter
A098 Decelerating mode 00 For tile pushing and width adjust inverter
A150 EL-S accelerating curve ratio 1 00 For tile pushing and width adjust inverter
A151 EL-S accelerating curve ratio 2 00 For tile pushing and width adjust inverter
A152 EL-S decelerating curve ratio 1 00 For tile pushing and width adjust inverter
A153 EL-S decelerating curve ratio 2 00 For tile pushing and width adjust inverter
b037 Display 00
C003 Multi-function input 3 function 02 For width adjusting inverter
C071 Communication transfer speed 06
C072 Communication station Station number No. 1,2,3,4,5,6,7,9,10,11

MITSUBISHI E740 inverter is used, refer to table 7-3.

Table 7-3 Parameter Set
No. Description Setting Remark
P1 Frequency up limit 80 For drive and tile pushing inverter
P6 Multi-speed set (low speed) 18 For width adjusting inverter
P7 Accelerating time 1.0 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
P8 Decelerating time 1.0 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
P77 Parameter read 2
P79 Running mode 2
P117 PU communication station Station number No. 1,2,3,4,5,6,7,9,10,11
P118 PU communication velocity 192
P119 PU communication stop bit 0
P120 PU odd-even check 0
P122 PU communication check interval 9999

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 NC Squaring & Chamfering Machine
P124 PU communication CR/LF 0
P338 Communication running order 1
P339 Communication velocity order 0 Width adjusting inverter: 2
P340 Communication start mode 1
P549 Protocol 1

YASKAWA V1000 inverter is used, refer to table 7-4.

Table 7-4 Parameter Set
No. Description Setting Remark
A1-02 Control mode 0

b1-01 Frequency order 1 2

b1-02 Running order 1 1

Run selection after mode 1
b1-07
switchover
Run selection of program 1
b1-08
mode
b2-02 DC brake current 70 For tile pushing inverter
b2-04 DC braking time when stop 0.1 For tile pushing inverter
C1-01 Accelerating time 1 1.2 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
C1-02 Decelerating time 1 1.2 Tile pushing inverter: 0.2, width adjusting inverter: 0.1
S curve time when 0
C2-01 For tile pushing inverter
accelerating start
S curve time when 0
C2-02 For tile pushing inverter
accelerating stop
S curve time when 0
C2-03 For tile pushing inverter
decelerating start
S curve time when 0
C2-04 For tile pushing inverter
decelerating stop
d1-02 Frequency order 2 18 For width adjusting inverter
Power frequency
E1-01 Input voltage set
voltage
E1-04 Max. frequency output 80 For drive and tile pushing inverter
Power frequency
E1-13 Basic voltage
voltage
H1-05 Terminal S5 function 3 For width adjusting inverter
H5-01 Passive station address Station number No. 1,2,3,4,5,6,7,9,10,11
H5-02 Communication speed 4

H5-03 Communication check 0

Anti-stall function in 0
L3-01 For tile pushing inverter
accelerating
Anti-stall function in 0
L3-04 For tile pushing inverter
decelerating
L3-05 Anti-stall function in running 0 For tile pushing inverter
N3-13 Over excite gain 1.1 For drive inverter

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 NC Squaring & Chamfering Machine
7.2 General Technical Conditions
Refer to table 7-5 below.

Table 7-5 General Technical Conditions

Input power Input voltage: 380VAC, Current: 400A, Frequency: 50HZ
Electric cabinet protective grade IP54
Ambient temperature should not be above +40℃, and not below
Ambient temperature and relative
-20℃.
humidity
Maximum relative humidity: 95%
No shaking or bumping
Vibration
Vertical incline: ≤ 5 °
Environment
Altitude (sea level):≤ 1000m
Indoors
Installation Conditions Protect against conductive dust
Protect metal and insulation from corrosive gases.
Do not keep explosive, or other hazardous materials on the worksite
Cooling A/C cooling

27
 KEDA Industrial Group Company Limited

Postal Address
Guanglong Industrial Park, Chencun, Shunde District
Foshan, Guangdong
China 528313

Telephone and Fax

Tel: +86-757-2383-2929
Fax: +86-757-2383-2690

Internet
Website: www.kedagroup.com
E-mail: [email protected]