Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

FEATURES DESCRIPTION
Green-Mode PWM This highly-integrated PWM controller provides
Supports the “Blue Angel” Standard several special enhancements designed to meet the low
Low Start-up Current (10uA)
standby-power needs of low-power SMPS. To minimize
Low Operating Current (2mA) standby power consumption, the proprietary green-mode
Leading-Edge Blanking
function provides off-time modulation to linearly
Constant Output Power Limit decrease the switching frequency under light-load
Universal Input
conditions. This green-mode function enables the power
Built-in Synchronized Slope Compensation supply to easily meet even the strictest power
Current Mode Operation
conservation requirements.
Cycle-by-cycle Current Limiting
Under Voltage Lockout (UVLO) The BiCMOS fabrication process enables reducing
Programmable PWM Frequency the start-up current to 10uA, and the operating current to
Gate Output Voltage Clamped at 17V 2mA. To further improve power conservation, a large
Low Cost start-up resistance can be used. Built-in synchronized
Few External Components Required slope compensation ensures the stability of peak current
Small SOT-26 Package mode control. Proprietary internal compensation provides
APPLICATIONS a constant output power limit over a universal AC input
range (90VAC to 264VAC). Pulse-by-pulse current
General-purpose switching mode power supplies and limiting ensures safe operation even during short-circuits.
flyback power converters, such as
Battery chargers for cellular phones, cordless phones, To protect the external power MOSFET from being
damaged by supply over voltage, the SG5701’s output
PDAs, digital cameras, and power tools
Power adapters for ink jet printers, video game driver is clamped at 17V. SG5701 controllers can be used
to improve the performance and reduce the production
consoles, and portable audio players
Open-frame SMPS for TV/DVD standby and other cost of power supplies. The SG5701 is the best choice for
replacing linear and RCC-mode power adapters. It is
auxiliary supplies, home appliances, and consumer
electronics available in 8-pin DIP and 6-pin SOT-26 packages.
Replacements for linear transformers and RCC
SMPS
PC 5V standby power.

TYPICAL APPLICATION

© System General Corp. -1- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

MARKING DIAGRAMS PIN CONFIGURATION

SOT-26

AAE:SG5701
GND GATE
M: Mask Version
AAEMW W: Week FB VDD
: Lead Free RI SENSE

DIP-8
D: D=DIP
P : Z =Lead Free GATE GND
Null=Regular Package
SG5701DP VDD FB
XXXXXXXXYWWV XXXXXXXX: Wafer Lot
Y: Year
NC NC
WW: Week
V: Assembly Location SENSE RI

ORDERING INFORMATION
Part Number PWM Frequency Package
SG5701TZ 70kHz 6-Pin SOT-26 (Lead Free)
SG5701DZ 70kHz 8-pin DIP-8 (Lead Free)

PIN DESCRIPTIONS
Pin No.
Name Type Function
DIP-8 / (SOT-26)
GATE 1 / (6) Driver Output The totem-pole output driver for driving the power MOSFET.
VDD 2 / (5) Supply Power supply.
NC 3 NC pin.
Current sense. This pin senses the voltage across a resistor. When the voltage reaches
SENSE 4 / (4) Analog Input the internal threshold, PWM output is disabled. This activates over-current protection.
This pin also provides current amplitude information for current-mode control.
A resistor connected from the RI pin to ground will generate a constant current source for
the SG5701. This current is used to charge an internal capacitor, to determine the
Analog
RI 5 / (3) switching frequency. Increasing the resistance will reduce the amplitude of the current
Input/Output
source and reduce the switching frequency. A 95kΩ resistor Ri results in a 50uA constant
current Ii and a 70kHz switching frequency.
NC 6 NC pin.
Feedback. The FB pin provides the output voltage regulation signal. It provides feedback
FB 7 / (2) Analog Input
to the internal PWM comparator, so that the PWM comparator can control the duty cycle.
GND 8 / (1) Supply Ground.

© System General Corp. -2- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

BLOCK DIAGRAM

© System General Corp. -3- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

ABSOLUTE MAXIMUM RATINGS

Symbol Parameter Value Unit
VDD DC Supply Voltage * 30 V
VFB Input Voltage to FB Pin -0.3 to 6 V V
VSENCE Input Voltage to Sense Pin -0.3 to 6V V
TJ Operating Junction Temperature 150 ℃
SOT-26 247
PD Power Dissipation at TA=85℃ mW
DIP-8 478
SOT-26 263
RθJA Thermal Resistance (Junction to Air)** °C/W
DIP-8 136
TSTG Storage Temperature Range -55 to +150 ℃
Pb free 260(+5/-0)
TR Peak Reflow Temperature °C
Pb 230(+5/-0)
ESD Capability, HBM Model 3.0 kV

* All voltage values, except differential voltages, are given with respect to the network ground terminal.

**Thermal JA test board size: SOT 18×12×1.6mm/FR4; DIP 40×35×1.6mm/FR4

Stress beyond those listed under “ absolute maximum ratings” may cause permanent damage to the device.

RECOMMENDED OPERATING CONDITIONS

Symbol Parameter Value Unit
VDD DC Supply Voltage ≦24 V
TA Operating Ambient Temperature -30 to +105 ℃

ELECTRICAL CHARACTERISTICS (TA = 25°C, VDD=15V)

VDD Section
Symbol Parameter Test Condition Min. Typ. Max. Unit
VOP Continuously Operation Voltage 24 V
VTH(ON) Start Threshold Voltage TA=25°C 15.3 16.3 17.3 V
VDD(MIN) Min. Operating Voltage TA=25°C 10.9 11.7 12.5 V
IDD-ST Startup Current VDD = VDD-ON – 0.10V 10 30 uA
IDD-OP Operating Supply Current VDD = 15V 2 5 mA
VDD-CLAMP VDD Clamp Voltage 24.5 25 26.5 V

Feedback Input Section

Symbol Parameter Test Condition Min. Typ. Max. Unit
IOZ Zero Duty Cycle Input Current 1.3 2.0 mA
VOP Open Loop Voltage 4.2 V

© System General Corp. -4- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

Current Sense Section

Symbol Parameter Test Condition Min. Typ. Max. Unit
ZCS Input Impedance 10 kΩ
TPD Delay to Output 60 100 nsec
VTH,FLT Current Limit Flatten Threshold Voltage 1.0 V
VTH,VALLEY Current Limit Valley Threshold Voltage 0.80 0.85 0.90 V

Oscillator Section
Symbol Parameter Test Condition Min. Typ. Max. Unit
FOSC Frequency RI=95kΩ 65 70 75 kHz
FOSC-GREEN Green-Mode Frequency RI=95kΩ 13 15 kHz
IG Green-Mode FB Input Current 1.05 mA
Green-Mode Start Threshold FB Input Current
IN 0.85 mA
In = 0.3mA for a Maximum Duty Cycle
SG Green-Mode Modulation Slope RI=95kΩ 300 Hz/uA
FDY Frequency Variation versus VDD Deviation VDD=12 to 20V 0.02 2 %
FDT Frequency Variation versus Temp. Deviation TA=-30 to 105 ℃ 2 %

PWM Section
Symbol Parameter Test Condition Min. Typ. Max. Unit
DC (MAX) Maximum Duty Cycle 70 75 80 %
DC (MIN) Minimum Duty Cycle - 1 2 %
BNK Leading-Edge Blanking Time 200 nsec

Output Section
Symbol Parameter Test Condition Min. Typ. Max. Unit
VOL Output Voltage Low VDD=15V, Io=20mA 1.5 V
VOH Output Voltage High VDD=15V, Io=20mA 8 V
TR Rising Time VDD=15V, CL=1nF 250 350 nsec
TF Falling Time VDD=15V, CL=1nF 60 150 nsec
VCLAMP Output Clamp Voltage VDD=20V 16 17 18 V

© System General Corp. -5- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

TYPICAL CHARACTERISTICS

Start Threshold Voltage (V TH(ON)) vs Temperature Min. Operating Voltage (V DD(MIN)) vs

Temperature
17.0 13.0

12.5
16.8

12.0

VDD(MIN) (V)
VTH(ON) (V)

16.6
11.5
16.4
11.0

16.2
10.5

16.0 10.0
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125

Temperature (℃) Temperature (℃)

Start-up Current (IDD-ST) vs Temperature Operation Current (IDD-OP) vs Temperature

20 3

15 2.5
IDD-OP (mA)
IDD-ST (uA)

10 2

5 1.5

0 1

-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125

Temperature (℃) Temperature (℃)

Frequency (Fosc) vs Temperature Green-Mode Frequency (FOSC-GREEN) vs

75 Temperature
15

73 15
FOSC-GREEN (Khz)

14
Fosc (Khz)

71 14

13
69
13

67 12

12
65
11
-40 -25 -10 5 20 35 50 65 80 95 110 125 -40 -25 -10 5 20 35 50 65 80 95 110 125
Temperature (℃) Temperature (℃)

© System General Corp. -6- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

Max. Duty Cycle (DCMAX) vs Temperature VDD vs IDD

80 2

78 1.6
DCMAX (%)

76 1.2

IDD (uA)
74 0.8

72 0.4

70 0
-40 -25 -10 5 20 35 50 65 80 95 110 125 5 6 7 8 9 10 11 12 13 14 15 16 17
Temperature (℃) VDD (V)

PWM Frequency (FOSC) vs FB

80

70

60
FOSC (KHz)

50

40

30

20

10

0
0.8 0.85 0.9 0.95 1 1.05 1.1 1.15 1.2
FB (mA)

© System General Corp. -7- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

charge-time determines the internal clock speed and the

OPERATION DESCRIPTION
switching frequency. Increasing the resistance will reduce
SG5701 devices integrate many useful designs into the amplitude of the input current and reduce the
one controller for low-power switch-mode power supplies. switching frequency. A 95kΩ resistor Ri results in a 50uA
The following descriptions highlight some of the features constant current Ii and a 70kHz switching frequency. The
of the SG5701 series. relationship between Ri and the switching frequency is:

6650
f PWM = (kHz )
R I (k Ω )
Start-up Current
The start-up current is only 10uA. Low start-up The range of the oscillation frequency is designed to
current allows a start-up resistor with a high resistance be within 50kHz ~ 100kHz.
and a low-wattage to supply the start-up power for the
controller. A 1.5 MΩ, 0.25W, start-up resistor and a
10uF/25V VDD hold-up capacitor would be sufficient for Leading-Edge Blanking
an AC-to-DC power adapter with a wide input range
Each time the power MOSFET is switched on, a
(100VAC to 240VAC).
turn-on spike will inevitably occur at the sense-resistor.
To avoid premature termination of the switching pulse, a
200 nsec leading-edge blanking time is built in.
Operating Current Conventional RC filtering can therefore be omitted.
The operating current has been reduced to 2mA. The During this blanking period, the current-limit comparator
low operating current results in higher efficiency and is disabled and it cannot switch off the gate driver.
reduces the Vcc hold-up capacitance requirement.

Constant Output Power Limit

Green-Mode Operation When the SENSE voltage across the sense resistor Rs
The proprietary green-mode function provides reaches the threshold voltage (around 1.0V), the output
off-time modulation to linearly decrease the switching GATE drive will be turned off following a short
frequency under light-load conditions. On-time is limited propagation delay tD. This propagation delay will
to provide stronger protection against brownouts and introduce an additional current proportional to tD*Vin/Lp.
other abnormal conditions. The feedback current, which is The propagation delay is nearly constant regardless of the
sampled from the voltage feedback loop, is taken as the input line voltage VIN. Higher input line voltages will
reference. Once the feedback current exceeds the result in larger additional currents. At high input line
threshold current, the switching frequency starts to voltages, the output power limit will be higher than at low
decrease. This green-mode function dramatically reduces input line voltages.
power consumption under light-load and zero-load
conditions. Power supplies using the SG5701 can easily To compensate for this output power limit variation
meet even the strictest regulations regarding standby across a wide AC input range, the threshold voltage is
power consumption. adjusted by adding a positive ramp. This ramp signal rises
from 0.85V to 1.0V, and then flattens out at 1.0V. A
smaller threshold voltage forces the output GATE drive to
terminate earlier. This reduces the total PWM turn-on
Oscillator Operation
time and makes the output power equal to that of low line
A resistor connected from the RI pin to ground will input. This proprietary internal compensation ensures a
generate a constant current source for the SG5701. This constant output power limit for a wide AC input voltage
current is used to charge an internal capacitor. The range (90VAC to 264VAC).

© System General Corp. -8- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

current limiting. Built-in slope compensation will

Under Voltage Lockout (UVLO)
improve stability and prevent sub-harmonic oscillations
The turn-on and turn-off thresholds of the SG5701 due to peak-current mode control. The SG5701 has a
are fixed internally at 16.3V/11.7V. During start-up, the synchronized, positively-sloped ramp built-in at each
hold-up capacitor must be charged to 16.3V through the switching cycle. The slope of the ramp is:
start-up resistor, so that the SG5701 will be enabled. The
hold-up capacitor will continue to supply VDD until power 0.33 × Duty
can be delivered from the auxiliary winding of the main
Duty(max)
transformer. VDD must not drop below 11.7V during this
start-up process. This UVLO hysteresis window ensures
that hold-up capacitor will be adequate to supply VDD
during start-up. Noise Immunity
Noise from the current sense or the control signal can
cause significant pulse width jitter, particularly in
Gate Output continuous-conduction mode. While slope compensation
The SG5701 BiCMOS output stage is a fast totem helps alleviate these problems, further precautions should
pole gate driver. Cross conduction has been avoided to still be taken. Good placement and layout practices should
minimize heat dissipation, increase efficiency, and be followed. Avoiding long PCB traces and component
enhance reliability. The output driver is clamped by an leads, locating compensation and filter components near
internal 17V Zener diode in order to protect power the SG5701, and increasing the power MOS gate
MOSFET transistors against undesired over-voltage gate resistance is advised.
signals.

Built-in Slope Compensation

The sensed voltage across the current sense resistor
is used for current mode control and pulse-by-pulse

© System General Corp. -9- www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

REFERENCE CIRCUIT
Circuit
F1 L1
L 1 2

BD1
1

CX1 C3 R3
R1
2 - + 4 +
C1 C2
R5 R4 T1 D4 L2
2 1 1 2
10 1,2 VO
N

1
3

R2
9
D1
R10 C7

1
8 + +

22
U1
5 C8 D5 C9
1 6
R7 1 Q1
GND GATE

2
2 5 3
FB VDD
3 4 7 3,4 GND
C6 RI SENSE
R6
R9
R8 D2
1 2

+
C4 R11

U2
4 1 R13
R14
3 2

C10

3
CY1 U3
1

R12
2

BOM
Reference Component Reference Component
BD1 BD 1A/500V L2 10uH 6mm
CX1 (Optional) XC 0.1uF Q1 MOSFET 1A/600V
CY1 (Optional) YC 102P/400V (Y1) R1,R2 R 750KΩ 1206
C2 EC 10uF/400V 105℃ R4,R3 R 47KΩ 1206
C1 CC 103P/500V R5 R 47Ω 1206
C3 CC 102P/500V R6 R 4.7Ω 1206
C4 EC 10u/50V R7 R 100Ω 0805
C6 CC 472P 0805 R8 R 10Ω 1206
C7 (Optional) CC 102P/100V 1206 R10 (Optional) R 10Ω 1206
C8 EC 470u/10V 105℃ R9 R 100KΩ 0805
C9 EC 220u/10V 105℃ R11 R 100Ω 1/8W
C10 CC 222P 0805 R12 R 33KΩ 0805
D1 Diode FRI07 R13 R 33KΩ 1/8W
D2 Diode FR102 R14 R 4.7KΩ 0805
D4 Diode SB360 T1 EE-16
D5 (Optional) ZD 6.8V 0.5W U1 IC SG5848J (Green PWM IC)
F1 R 1Ω/0.5W U2 PC817
L1 20mH 6*8mm U3 TL431

© System General Corp. - 10 - www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

PACKAGE INFORMATION
8 PINS -- DIP (D)

D
Θ°
8 5

E1 e
B
E

1 4
A2
A1

b1
e
b

Dimensions

Millimeters Inches
Symbol
Min. Typ. Max. Min. Typ. Max.
A 5.334 0.210
A1 0.381 0.015
A2 3.175 3.302 3.429 0.125 0.130 0.135
b 1.524 0.060
b1 0.457 0.018
D 9.017 9.271 10.160 0.355 0.365 0.400
E 7.620 0.300
E1 6.223 6.350 6.477 0.245 0.250 0.255
e 2.540 0.100
L 2.921 3.302 3.810 0.115 0.130 0.150
eB 8.509 9.017 9.525 0.335 0.355 0.375
θ˚ 0˚ 7˚ 15˚ 0˚ 7˚ 15˚

© System General Corp. - 11 - www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

SOT-26 (S)

D
Detail A
b
6 4

E1
E

c
1 e 3

e1
1
R

L2
θ R
1
A2
A

L
θ
L1
A1

1
θ

Detail A

Dimensions

Millimeters Inches
Symbol
Min. Typ. Max. Min. Typ. Max.
A 1.45 0.057
A1 0.15 0.006
A2 0.90 1.15 1.30 0.036 0.045 0.051
b 0.30 0.50 0.011 0.020
c 0.08 0.22 0.003 0.009
D 2.90 0.114
E 2.80 0.110
E1 1.60 0.063
e 0.95 0.037
e1 1.90 0.075
L 0.30 0.45 0.60 0.020 0.018 0.024
L1 0.60 0.024
L2 0.25 0.010
R 0.10 0.004
R1 0.10 0.25 0.004 0.010
θ° 0° 4° 8° 0° 4° 8°
θ1° 5° 10° 15° 5° 10° 15°

© System General Corp. - 12 - www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006
 Product Specification

Low Cost Green-Mode PWM Controller for Flyback Converters SG5701

DISCLAIMERS

LIFE SUPPORT
System General’s products are not designed to be used as components in devices intended to support or sustain
human life. Use of System General’s products in components intended for surgical implant into the body, or other
applications in which failure of System General’s products could create a situation where personal death or injury may
occur, is not authorized without the express written approval of System General’s Chief Executive Officer. System
General will not be held liable for any damages or claims resulting from the use of its products in medical applications.

MILITARY
System General's products are not designed for use in military applications. Use of System General’s products in
military applications is not authorized without the express written approval of System General’s Chief Executive Officer.
System General will not be held liable for any damages or claims resulting from the use of its products in military
applications.

RIGHT TO MAKE CHANGES

System General reserves the right to change this document and/or this product without notice. Customers are advised
to consult their System General sales representative before ordering.

© System General Corp. - 13 - www.sg.com.tw

Version 1.0(IAO33.0025.B1) Mar. 28, 2006