INSTALLATION MANUAL

RUBIX PANELS

EX T ERNAL C LAD DING 2022

A better choice, naturally
Weathertex 1
Contents
Introduction 3
Accreditations 3
1 GENERAL INSTALLATION INFORMATION 4
1.1 Product Information 4
1.2 Fire Rated Wall Systems 4
1.3 Physical Properties 5
1.4 NCC Compliance 6
1.5 General Requirements 7-9
1.6 Painting: Pre-Primed 10
1.7 Maintenance 11
1.8 Steel Frames 12-13
1.9 Cavity System 14-15
2 RUBIX PANELS 18
2.1 Rubix Panels 18
2.2 Accessories 19
2.3 Fasteners 20
2.4 Installation 21-22
MANUFACTURERS WARRANTY 23

ALL OTHER WEATHERTEX PRODUCTS

To view and read all other Weathertex product installation manuals visit weathertex.com.au

Weathertex 2
Introduction
MADE IN AUSTRALIA SAFE
Family owned and manufactured in Low VOC. Meets Australian Building
the Hunter region, NSW since 1939. Standards. 100% natural product. No silica,
glues, resins or formaldehydes.

TRUSTED STYLISH CHOICES

Weathertex voted #1 MOST TRUSTED A wide selection of profiles available in
brand in the building industry by various styles and sizes. Easy to incorporate
Architecture & Design latest survey. the natural with primed ranges together to
Won SUPPLIER OF THE YEAR in the offer multiple design options.
Australian Construction Awards.

SUSTAINABLE VALUE FOR MONEY

Better than zero carbon footprint No special tools required for cutting. Rubix
with Third Party Credentials - requires no joining accessories. Lightweight
GreenTag certification, PhD, PEFC. product - reduces labour costs.
Low embodied energy.

DURABLE QUICK & EASY INSTALLATION

Termite Resistant. Warranty tried and 9.5mm thickness and matching accessories
tested not to rot, split or crack for 10 across all products making it easier to mix
years. 1000 kg/m3 product density multiple profiles within a project. Easier to
with a minimum 32MPa rating. paint than other materials on the market
due to its smoother surface.

Accreditations
PRIMED RANGE
IS GOLD GREENTAG
CERTIFIED. PEFC
PEFC RESPONSIBLE
RESPONSIBLE
WOOD
WOOD
CERTIFIED
CERTIFIED CERTIFIED
CERTIFIED
Promoting
Promoting
Sustainable
Sustainable This
This
product
product
is from
is from
Forest
Forest
Management
Management sustainably
sustainably
managed
managed
forests
forests
andand
controlled
controlled
sources.
sources. ISO 9001 Lic1864
SAI Global

Weathertex 3
1.1 Product Information
1.1.1 DIMENSIONS AND PACKAGING
ARCHITECTURAL PANELS LENGTH (mm) WIDTH (mm) UNITS PER PACK CONTENTS m2
Rubix Panels 4x4 1200 1200 48 69.1
4x3 1200 900 48 51.8

1.2 Fire Rated Wall Systems

Weathertex has been assessed by an Accredited Testing Laboratory, that the attachment of Weathertex 9.5mm cladding
systems detailed in Table 1.2.1 over plasterboard timber and steel plasterboard lined walls that has been either tested or
assessed to achieve an FRL up to and including 90/90/90, would not detrimentally affect the FRL of the underlying wall system
if testing in accordance with AS 1530.4:2014.

1.2.1 TABLE - ALLOWABLE FIXING OPTIONS OVER PLASTERBOARD FRL SYSTEMS

UNDERLYING PLASTERBOARD SYSTEM
CLADDING SYSTEM TIMBER FRAMING STEEL FRAMING
Direct fix ✓ ✗
9.5mm Weathertex cavity system ✓ ✗
20mm Pine batten cavity system ✓ ✓
35mm Pine batten cavity system ✓ ✓
45mm Pine batten cavity system ✓ ✓
Steel top hat (min 0.55 BMT G550) ✓ ✓
These fire rated wall systems are detailed by the relevant system manufacturer such as USG Boral. Advice of the system
manufacturer should be sought on the appropriate system for your project.

All walls must be designed for the applied loads. For load-bearing walls and walls subject to wind pressures, walls shall be
designed to the appropriate Australian Standards or construction manuals. Designers should consider Axial Capacity Reduction
(ACR) from charring or loss of steel strength due to heat. Guidance on structural design can be sought from the relevant FRL
system manufacturer.

Standard installation requirements in this installation guide apply to the installation of the Weathertex external cladding
component. Fastener lengths must be increased by the thickness of all packing materials used between the structural frame
and Weathertex.

USG BORAL Systems+ OUTRWALL.

EXAMPLE FRL SYSTEM DESCRIPTION (60/60/60
December 2018
E EXTERNAL Outside only)
WALLS
E2 INTRODUCTION
E5 OUTRWALL®
E9 BRICK VENEER WALLS
E 10 FIRECLAD®
EXTERNAL WALL SIDE
• Weathertex 9.5mm Cladding
• Vapour permeable membrane
• 1 layer 16mm FIRE WETSTOP

CAVITY INFILL:
• R2.5 GW Wall Batts

SYSTEMS+
PLASTERBOARD FIRE & ACOUSTIC SYSTEMS INTERNAL WALL SIDE
AUSTRALIA

• 1 layer of 10mm STANDARD Plasterboard

USGBoral.com Interior Linings Ceilings Cornice Finishes Systems Solutions

SYSTEMS + INNOVATIVE SYSTEMS SOLUTIONS

Weathertex 4
1.3 Physical Properties
WEATHERTEX WEATHERBOARDS AND ARCHITECTURAL PANELS.
Weathertex weatherboards and architectural panels have been comprehensively tested to Australian and International
Standards for verification of compliance to the Building Code of Australia.

MATERIAL DURABILITY PROPERTIES

The Product Specification Standard for Weathertex is AS/NZS1859.4 - Wet Processed Fibreboard for Exterior Conditions (HB.E).

PROPERTY STANDARD RESULT REQUIREMENT

Dimensions AS NZS 4266.1 PASS ±2mm/m
Density AS NZS 4266.1 1000 kg/m3 > 750 kg/m3
Bending Strength AS NZS 4266.1 32 MPa > 20 MPa
Modulus of Elasticity AS NZS 4266.1 4500 MPa > 2900 MPa
Equilibrium Moisture Content AS NZS 4266.1 7.5% 7.5% ± 1% @ Factory gate
Dimensional Stability – 0.16% change in face dimensions over
AS/NZS 4266.1 N/A
Hygro-Expansivity the range of 35%-80% relative humidity

AS NZS 4266.1 - 24 < 2% Swell 8% Max.

Moisture Resistance
Hour submersion < 6% Absorption 12.5% Max.

THERMAL AND ACOUSTIC PROPERTIES

PROPERTY 9.5MM COMPONENT VALUE WEATHERTEX SYSTEM

Thermal Conductivity 0.22 W/mK
Where thermal and acoustically rated walls are required:
Thermal Resistance 0.04 m2K/W Weathertex can be used as part of wall systems to meet
your specific performance requirements.
Acoustic Properties (Rw) System Dependant

FIRE PROPERTIES

PROPERTY STANDARD RESULT REQUIREMENT

BCA: Vol. 1 - G5.2
Bushfire Attack Level (BAL) AS 3959 Up to and including BAL 19
BCA: Vol. 2 - 3.10.5

Average Specific Extinction Area AS/NZS 3837 38.7 m2/kg BCA: Vol. 1 - C1.10
BCA: Vol. 1 - C1.10
Material Group Number AS/NZS 5637.1 Group 3
BCA: Vol. 1 - Spec C1.10 - 4
Ignitability : 12
Spread of Flame: 5
Early Fire Hazard Indices AS 1530.3 BCA: Vo1. 1 - C1.10
Heat Evolved : 4
Smoke Developed: 2
Systems up to 120/120/120
Fire Resistance Level (FRL) AS1530.4 BCA: Vol. 1 - Spec C1.1
available

Combustibility BCA: Vol 1 - C1.1 Type C Compliant* BCA: Vol 1 - C1.1

* A class 2,3 or 9c building with a rise in storeys of 2 may be of type C construction if requirements of C1.5 are satisfied.

MISCELLANEOUS PROPERTIES

Formaldehyde Classification AS/NZS 4266.16 Test Method: <0.07 mg/L – Emission Class Super EO

Weathertex contains no silica, resins, binders or added formaldehydes and the results above confirm the amount
naturally present in hardwood timber is negligible and well below the acceptance level of 1.0mg/L (E1).

Weathertex 5
1.4 NCC Compliance
Evidence of Suitability supporting the use of Weathertex to meet relevant Performance Requirements and Deemed-to-
Satisfy requirements are available. Please contact the Weathertex technical team (ph:1800 040 080) for relevant compliance
documentation or visit our website - weathertex.com.au.

Image: Rubix Smooth

Weathertex 6
1.5 General Requirements
The following installation instructions and guides are in addition to local and state regulations and the requirements of the
National Construction Code (NCC). Weathertex provides construction detail drawings which should be used in conjunction
with the instructions in this installation manual.
NOTE: All diagrams in this installation manual are for demonstration purposes only. Diagrams may omit some components for
clarity.
Deviation from standard applications and requirements detailed in this Installation Manual or supplementary Weathertex
Construction Details may void the manufacturer's product warranty. The product specific installation instructions in this manual
are applicable to steel and timber frames for both direct fix and cavity systems. Preparation steps must be followed for direct
fix to timber frame, ventilated cavity construction and steel frame construction.

1.5.1 STORAGE AND HANDLING

Weathertex products should be stored flat, under cover and on timber bearers spaced at maximum 600mm centres. When
storing Weathertex outside, keep the stack clear of the ground and cover with waterproof materials to prevent water staining.
NOTE: Weathertex factory stretch wrap is not designed to keep stored product weatherproof and should not be relied upon
for primary weather protection.
Anodised aluminium products should be stored in a dry and flat position away from any potentially corrosive or incompatible
materials. Timber or soft bearers at a distance no more than one metre apart should be used to support the product. Continuous
exposure to moisture will promote corrosion. Metal edges and cut corners of the product can be sharp and may cause personal
injury if not handled safely. Wear eye protection, gloves and protect skin when possible and when cutting avoid air borne metal
fragments.

1.5.2 CUTTING AND WORKING WITH WEATHERTEX

Weathertex products are easy to cut and shape with a normal hand or power saw. Weathertex may be stacked two or three
high for multiple cutting. Where required, edges may be trimmed with a smoothing plane or sandpaper. Holes are easily drilled
with high speed drills or clean cutter bits. For best results break cut edges with a 2mm chamfer. Clean all dust from flashing as
work progressed, as it may mix with water and create a brown runoff. Cut edges, holes and countersinks must be re-primed with
a high quality tannin blocking exterior timber primer (water or solvent based).
The normal health and safety precautions should be taken when working with wood panel products. Machining equipment
should be fitted with dust collection devices and used in well ventilated areas. Follow good hygienic and housekeeping
practices. Wood dust can be vacuumed, shovelled or swept to avoid accumulation. If dust levels exceed Safe Work Australia
Standards the wearing of a dust mask (AS 1715 and AS 1716) and safety glasses (AS 1337) is recommended. Storage and work
areas should be adequately ventilated.
A Safety Data Sheet is available for download on the Weathertex website: weathertex.com.au

1.5.3 SITE, FOUNDATION AND FRAMING

Foundation design must comply with AS 2870 “Residential Slabs and Footings - Construction” and the National Construction
Code (NCC). Timber or steel frames shall comply with the NCC. Where applicable, timber frames shall be constructed in
accordance with Australian Standard 1684 - Residential Timber - Framed Construction. Steel frames must be erected in
accordance with the manufacturer’s requirements. Frames shall be straight and true with studs at a maximum of 600mm
centres. Timber shall be seasoned, as unseasoned timber is prone to shrinkage and can cause sheets and frames to move.

1.5.4 GROUND CLEARANCES

Lower framing timbers must be isolated from ground moisture by suitable damp-proof courses (DPC) or termite shielding.
Similarly, architectural panels must not be placed in direct contact with masonry, brickwork or concrete. Where necessary,
use strips of Alcor to isolate the materials. The bottom edge of Architectural Panels must be kept clear of paved surfaces by
a minimum of 100mm and a minimum of 225mm for unprotected ground (i.e. grass, gardens etc). Architectural panels must
extend a minimum of 50mm below the bearer or lowest horizontal part of the of suspended floor framing for a suspended floor
system. The grade of adjacent finished ground must slope away from the building to avoid the possibility of water accumulation.
Typically this is a minimum slope of 50mm over the first metre, however please refer to the minimum slope required from local
building codes and regulations. Weathertex must not be installed in wet areas and where it comes in contact with standing
water.
NOTE: To comply with termite protection provisions a greater clearance may be required. See ‘Weathertex and Termite
protection’ in section 1.5.10.
Weathertex 7
1.5 General Requirements
1.5.5 MOISTURE MANAGEMENT AND FLASHING
Weathertex architectural panels are intended for use as internal and external cladding in standard stud wall systems. It is the
responsibility of the Designer or Specifier to identify moisture related risks associated with any particular building design. Wall
construction and design must effectively manage moisture, considering both the interior and exterior environments of the
building, particularly in buildings that have a high risk of wind driven rain or are artificially heated or cooled. Adequate design
of ventilation, flashings and moisture management systems must ensure that the wall cavity and the back of the Weathertex
board will remain dry at all times.

In addition, all wall openings, penetrations, junctions, vertical and horizontal joins, connections, window heads, sills and jambs
or other components, must incorporate appropriate NCC complying flashing for waterproofing to prevent moisture exposure
on the back of the Weathertex. Flashing materials and methods must comply with the requirements of Weathertex, and where
flashing materials are not specified by Weathertex refer to the Australian Standards &/or NCC. Failure to appropriately flash all
penetrations will void the Weathertex Manufacturer’s Warranty.

On walls projecting from the roof line in upper storey construction, keep the bottom edge of Weathertex cladding 70mm clear
of the lower storey roof claddings. Weatherproof with an approved flashing. For product specific details please refer to the
relevant construction details on weathertex.com.au.

1.5.6 WALL SARKING REQUIREMENTS

Vapour permeable membrane must be used under all Weathertex external wall systems. The vapour permeable membrane
allows for the controlled escape of vapour from within the building whilst restricting the ingress of liquid moisture.
Weathertex recommends the use of Vapour permeable membrane in conjunction with the Weathertex Cavity Installation
System to provide the best protection against condensation problems such as mould, timber rot, corrosion and loss of thermal
resistance. Resources such as the ABCB Condensation Handbook and NATSPEC offer general information on condensation
principles.
NOTE: Soft compressible products such as insulation installed directly between the front of the wall studs and Weathertex
cladding is not compatible with Weathertex products and will void the product warranty.

SARKING REQUIREMENTS FOR CLIMATE ZONES 2 - 8

Material Standard AS/NZS 4200.1

Installation Standard AS 4200.2

MANDATORY PROPERTIES

Vapour Resistance Class 4

Water Barrier Passing AS/NZS 4201.4

Flammability index NOT MORE THAN 5

*sarking products are unsuitable if classed as a “Non-water Barrier” as per AS/NZS 4200.1 clause 5.3.5. and will void the
Weathertex product warranty.

Weathertex 8
 1.5.8 RECOMMENDED VAPOUR PERMEABLE MEMBRANE PRODUCTS
The permeability and vapour resistance of materials should be considered in the context of their application. The designers/
architects/engineer should consider strategies to mitigate condensation risks in the design with relevance to local climate
conditions. Suitable membrane products for moisture control in hot wet and humid conditions (Climate Zone 1) should be
discussed with the membrane manufacturer.

Recommended accessories required for AS 4200.2 installation are Waterproofing tapes such as Bradford Enviroseal™ HighTack
Adhesive Tape & Pro clima TESCON EXTORA® or equivalent, and Sill tapes such as Enviroseal™ Proctorwrap SLS Flexi Tape & Pro
clima TESCON EXTOSEAL® or equivalent.

Product: Enviroseal Proctor

TM

TM

Residential
TECHNICAL (RW) OR
DATASHEET
TECHNICAL DATASHEET(CW)
Commercial
Revision level B Revision level B

EnvirosealProctorWrap
Enviroseal ProctorWrap
Product: Ametalin
VapourTech Wall ®

Residential
Residential Wall (RW)
Wall (RW)
Residential & Commercial

VAPOUR PERMEABLE MEMBRANE

VAPOUR PERMEABLE MEMBRANE Product:
Enviroseal™ ProctorWrap™ Residential Wall (RW) is a light duty vapour permeable wall wrap designed for use in Thermakraft
residential timber and steel frame wall construction. Watergate
Enviroseal™ ProctorWrap™ Residential Wall (RW) is a light duty vapour permeable wall Plus
wrap designed for use in
residential DESCRIPTION
PRODUCT timber and steel frame wall construction.
Enviroseal™ ProctorWrap™ RW is a triple layer polyolefin non-woven textile. The high water vapour permeability of
PRODUCT
Enviroseal™ DESCRIPTION
ProctorWrap™ RW allows for the controlled escape of water vapour from within the building whilst restricting
Enviroseal™
the ProctorWrap™
ingress of liquid RW is
moisture, helping toaprotect
triple the
layer polyolefin
building fabric non-woven
and insulationtextile. The high water
from condensation vapour permeability of
and related

1.5.9
problems
Enviroseal™
KEY BENEFITS
the ingress
CONSTRUCTION DETAILS
such ProctorWrap™
as mould, timber rot,
RWcorrosion and
allows for loss
the of thermal escape
controlled resistance.
of water vapour from within the building whilst restricting
of liquid moisture, helping to protect the building fabric and insulation from condensation and related
problems such
High water as mould, timber rot, corrosion and loss of Non-perforated
resistance thermal resistance.
Please
KEYrefer (into
BENEFITS
Air-tight the Weathertex
combination with taping) website for the complete
Light weight and easysuite of construction details for all products and applications
to handle

weathertex.com.au
High
Soft waterreduce
facings resistance
flapping noise Non-perforated

Air-tightSIZES
STANDARD (in combination with taping)
& PACKAGING Light weight and easy to handle

1.5.10 WEATHERTEX AND TERMITE PROTECTION

WIDTH (mm) LENGTH (m) m2 PER ROLL WEIGHT PER ROLL ROLLS PER PALLET PRODUCT CODE
Soft facings reduce flapping noise
1500mm 50m 35 118153
75m2 7.9kg
2750mm 25m 68.75m2 8.5kg 46 138628
STANDARD SIZES & PACKAGING
ENVIROSEAL (mm)PROCTORWRAP
TM
(m)TAPE RANGE
TM
The NCC WIDTHspecified the
LENGTH requirements m2 PERforROLLtermite
WEIGHT barriers.
PER ROLLAll ROLLS
of these requirements
PER PALLET must be satisfied. Where the exposed slab
PRODUCT CODE
When 1500mm
required to secure, join or50m
seal Enviroseal™ ProctorWrap™
75m2 RW it is recommended
7.9kg to use the following
35 Enviroseal 118153
edge is 2750mm
usedaccessory
ProctorWrap as a partproductsof theoftermite
in each
25m
barrier system,
these applications.
68.75m2
a minimum of
8.5kg 46
75mm of the exposed slab edge must be visible to permit
138628
readyAPPLICATION
detection of termite
PRODUCT
entry. WIDTH LENGTH ITEMS PER CARTON PRODUCT CODE
ENVIROSEAL
Sealing joins
TM
PROCTORWRAP
ProctorWrapTM TM
TAPE RANGE
50 mm 25m 36 136953
HighTack Tape
When required to secure, join or seal Enviroseal™ ProctorWrap™ RW it is recommended to use the following Enviroseal
Sealing around ProctorWrapTM
ProctorWrap 60 mm 5m 10 117688
penetrationsaccessory products
SLS Flexi in each of these applications.
Weathertex currently provides a warranty which protects against a variety of conditions including (but not exclusive of) the
APPLICATION PRODUCT WIDTH LENGTH ITEMS PER CARTON PRODUCT CODE
product supplied beingProctorWrap
fit for purpose,
TM and will not rot, split or crack. In addition to this, Weathertex is warranted against termite
Sealing joins 50 mm 25m 36 136953
attack, provided the following conditions are adhered to.
HighTack Tape
Sealing around
penetrations
ProctorWrapTM
SLS Flexi
Highly
60 mm
10 5m
117688

permeable
A termite mitigation plan complying with all local, state and federal requirements and best-practice guidelines must be in place
and maintained from the time that the Weathertex is delivered non
to site and for the life of the product. Provided that the plan and
its maintenance can be demonstrated, the normal Weathertex perforated
warranty at the time of purchase will apply to the Weathertex.
Highly
permeable
non
perforated
Samples removed
from Termite Test
after 2.5 years
exposure

BLACKBUTT STANDARD RED WEATHERTEX

HARDWOOD MAHOGANY
Weathertex 9
1.6 Painting: Pre-Primed
1.6.1 PRE-PRIMED PRODUCTS

PRIMER:
Weathertex factory primer is designed to be painted within 60 days of installation. Failure to do so can result in poor topcoat
adhesion and will void warranty. Lightly sand any nibs or blemishes which have occurred during fixing. Cut edges, holes and
countersinks must be re-primed with high quality tannin blocking exterior timber primer (water or solvent based). A spray primer
is the most efficient method. It is also good practice to prime any timber mouldings, including corner stops and trims.

Trimtec aluminium accessories are protected by an anodised coating and can be left unpainted if desired. Due to their smooth
surface, aluminium accessories should be etch primed if a topcoat is to be applied.

SURFACE PREPARATION - CLEANING & WASHING:

Clean surface of primed Weathertex products using a soft broom or soft lint-free cloth and wash down with sugar soap to remove
salt, dirt, dust and grease or airborne contaminates. Do not vigorously scrub the surface nor use an abrasive or strong cleaning
agent as you may burnish the paint surface and mark the primer finish. Wash down with fresh water and dry the surface with
one final wipe using a soft dry lint-free cloth in the direction of the paint flow. Do not use high pressure washers as this can cause
coating damage and water ingress into the wall cavity.

Not allowing the Weathertex to dry before painting is a common cause of paint failure. Failure to clean the surface may result
in poor adhesion with topcoat and may void warranty.

1.6.2 PAINTING PRE-PRIMED PRODUCTS

PAINTING:
The primed surface of Weathertex products are suitable for the application of exterior grade water or solvent based topcoat
paint systems. It is recommended to apply selected coating to a test area to confirm suitability. If compatibility of the selected
topcoat is an issue, the surface may be primed with a suitable tannin blocking exterior primer per the coating manufacturer’s
recommendation before painting. Contact the paint manufacturer for advice or information.

When top coating, apply a minimum of two coats of paint in accordance with the paint manufacturer instructions for mixing,
film build, coverage and drying between coats. Temperature and wet weather will affect curing of coatings and consideration
of site conditions at the time of painting is essential to ensure proper curing and adhesion. Paint additives may adversely affect
the coating adhesion and durability and should only be used with the endorsement of the coating manufacturer.

PAINT COLOUR:
Weathertex hardboard products have 50 years proven durability in the harshest of climate zones. While there is no restriction on
the vast array of colours to paint your home, it is important to understand the effect paint colours can have on the performance
of construction products.

As Weathertex is a timber product, its dimensions will expand and contract with changes in moisture content. Dark paint colours
can allow surfaces in warmer climates to become very hot in direct sunlight leading to loss of moisture and subsequent shrinkage
of the panel. Selection of light paint colours with high Light Reflectance Values (LRV) will lead to better thermal efficiency of
the building, improve the maintenance cycles of paint coatings and sealants while minimising the thermal expansion and
contraction of all construction components. With darker paint colours we recommend prepainting the ends of the panel prior
to installation of joining/corner accessories.

PAINTING
SPECIFICATIONS AT
weathertex.com.au

Pre-primed (must be painted after installation) Painted

Weathertex 10
1.7 Maintenance
1.7.1 PRE-PRIMED PRODUCTS
The extent and nature of maintenance will depend on the geographical location and exposure of the installation. Regularly
wash the painted surface with mild soapy water to remove dirt and grime to improve the performance of the coating. Never
use high pressure washers as this can cause coating damage and water ingress into the wall cavity.

Thoroughly inspect topcoat paint work at the end of year 1 and repair areas of damage/coating breakdown according to
the original paint specification or approved equivalent. Repeat inspection process at year 5 and based on the results of this
condition survey make a decision on future maintenance actions, which may include touch up/repair of areas or a full re-coat.

Additional basic maintenance tasks include but are not limited to; controlling vegetation and garden beds close to the
installation, keeping gutters and pipes clear, addressing potential moisture damage due to overflows and replacement of
penetrations, flashings and sealants used in installation as required.

Generally, exterior surface coatings deteriorate by chalking rather than flaking. When repainting becomes necessary and the
surface is unbroken, remove loose chalk by lightly sanding and follow the preparation steps above. Reapply new coatings in
accordance with the paint manufacturer’s instructions.

Weathertex 11
1.8 Steel Frames
The following information applies to Weathertex installed on 0.55 BMT minimum steel frames. Installing Weathertex onto a steel
frame is generally similar to installing Weathertex on a timber frame. There is however some differences of which the installer
must be aware and the following section outlines the technical information unique to steel frame installation.

1.8.1 FASTENERS
Appropriate fasteners must be used when installing onto steel frames. See the Fasteners Section and in relevant product section
to select the correct fastener. Do not tap home under-driven gun nails as this can break the holding power of the fastener.
Incorrectly shot nails should be removed and refastened at least 15mm away from the original fastener position.

1.8.2 INSTALLATION
Since 2007 there has been a Thermal Break provision within the Energy Efficiency requirements of the NCC. The provision is
included to prevent thermal bridging across the wall cavity. Thermal bridging is a leakage of heat through a conductive path
such as metal framing. Thermal bridging causes a reduction in the overall R-value of the wall system, significantly reduces the
efficiency of the building’s heating and cooling systems and can lead to condensation problems in the wall cavity.

In accordance with the NCC a rigid thermal break with R-value no less than 0.2 must be installed between the Weathertex
external cladding and the metal framing members to separate both elements.

When installing Weathertex on a Steel Frame, thermal break battens create a cavity system. Refer to cavity fix construction
details for more guidance. Butt-join the stud battens leaving a 5mm gap. Weathertex recommends the following two options
as suitable thermal breaks.

1.8.3 RECOMMENDED THERMAL BREAKS

Softwood timber battens are easily installed to provide a suitable thermal break between Weathertex and a steel frame. The
softwood timber battens shall be 20mm deep and wide enough to cover the face of the frame. For example if 70x35mm steel
frame is chosen, the battens shall be 20x35mm at suitable length.

A suitable membrane must be installed between the steel frame and battens; see section on Wall Sarking Requirements.
The membrane must be held in place temporarily, using suitable fasteners or the timber battens, before the battens and the
Weathertex are installed.

Final fixings will hold battens firmly in place but they must be temporarily fixed to the frame at 600mm centres before the cladding
can be installed.

Extruded polystyrene strips are an alternative to softwood timber battens for a thermal break solution. The extruded polystyrene
strips shall be 12mm deep and wide enough to cover the face of the frame. For example if a 70x35mm steel frame is chosen,
the battens shall be 12x35mm at suitable length.

Nails or screws cannot be used to secure expanded polystyrene strips to the frame. Instead, double-sided adhesive tape or
construction adhesive is suitable to hold the strips in place on the frame. Final fixings will hold extruded polystyrene strips firmly
in place.

1.8.4 CAVITY CLOSER

To protect against vermin and other material entering the cavity, the base of the cavity must be sealed using the Weathertex
Large or Small Cavity Closer. A cavity closer must be installed at the base of the wall and above window heads and inter-storey
flashings. The bottom of each batten is inserted into the cavity closer.
• Use 20mm Large Cavity Closer when using 20mm softwood timber thermal break battens (Applicable for all products).
• Use 10mm Small Cavity Closer when using polystyrene thermal break strips (Applicable for all products).
Fix the cavity closer to the base plate at 300mm centres. Butt-join cavity closers with max 2mm gap as required and ensure the
closers are fixed in a straight, level line. It is important that the openings in the cavity closer are kept clear and unobstructed to
allow free drainage and ventilation of the cavity.

Weathertex 12
 1.8.5 INSTALLATION

Once the wall has been battened out as per cavity construction details, Weathertex’s product specific standard fixing
instructions shall be followed to install the cladding on to the frame.

Step 1:
Install suitable
membrane (See wall
sarking requirements
section 1.5.6)

Step 2:
Install Cavity Closer

Step 3:
Install Thermal Break
battens as per cavity
construction details

Step 4:
Install Weathertex as per
standard instructions

Ensure required
ground clearance
is maintained
(Refer to general
requirements
section 1.5.4)

12mm 20mm Pine

Polystyrene Thermal
Thermal Break
Break

Rubix

Rubix

20-50mm
Small Cavity Large Cavity
Closer Closer

12mm Polystyrene 20mm Pine

Thermal Break Rubix Thermal Break Rubix

Weathertex 13
1.9 Cavity System
To provide the best protection for your wall against moisture and mould related problems Weathertex highly recommends the
use of a cavity fixing system. Fixing over the Weathertex cavity system provides the best defence for your internal lining, frame,
insulation and cladding against sick home syndrome. A cavity system creates a space within the wall that allows airflow to
remove any moisture that accumulates in this space either from wind driven rain or condensation.

1.9.1 PREPARATION

Minimum requirements for fasteners must be followed when installing the Weathertex Cavity System. See the Fasteners Section
when selecting appropriate fasteners.

A suitable membrane must be installed between the timber frame and battens; see section on Wall Sarking Requirements. The
membrane can be secured by the timber battens as they are installed along a wall.
Care should be taken when installing bulk insulation to ensure the stud cavity is not over-filled. Over filling the stud cavity with bulk
insulation will impinge in the cavity created by the cavity battens and hence reduce its effectiveness, and may void warranty.

1.9.2 CAVITY BATTENS

Cavity battens provide the separation between the membrane on the wall frame and the cladding. Weathertex provides and
recommends the use of Weathertex Cavity Battens which are 1220 x 45 x 9.5mm. Check your local regulations and/or certifiers
for recommended batten thickness. If using battens other than Weathertex supplied cavity battens, fastener lengths should be
increased to accommodate the batten thickness.

Refer to Weathertex Cavity Fix Construction Details when installing Weathertex cavity battens. Cavity battens must be fastened
to framework at a minimum of 600mm centres. Butt-join the stud battens leaving a 5mm gap.

1.9.3 CAVITY CLOSER

To protect against vermin and other material entering the cavity, the base of the cavity must be sealed using the Weathertex
Large or Small Cavity Closer. Designed not to interrupt airflow in the cavity, a cavity closer must be installed at the base of the
wall, above window heads, inter-storey flashings and at other points where a cavity is created by the design. The bottom of the
battens is inserted into the cavity closer.

• Use 10mm Small Cavity Closer for Rubix

Fix the cavity closer to the base plate at 300mm centres along the closer with 30 x 2.8mm flat head galvanised nails. Butt-join
the cavity closers with a max 2mm gap and ensure they are fixed in a straight, level line. It is important that the openings in the
cavity closer are kept clear and unobstructed to allow free drainage and ventilation from the top to the bottom of the cavity.

CAVITY
CONSTRUCTION
DETAILS AT

weathertex.com.au

Weathertex 14
 1.9.4 INSTALLATION

Step 1:
Install suitable membrane
(See wall sarking
requirements section 1.5.6)

Step 2:
Install Cavity Closer

Step 3
Install 9.5 Weathertex cavity
battens on stud

Step 4
Install Weathertex as per
standard instructions

Ensure required
ground clearance
is maintained
(Refer to general
requirements
section 1.5.4)

9.5mm Cavity
Batten

Rubix

9.5mm Cavity
Batten Rubix
Small Cavity
Closer

Weathertex 15
 NOTES / SKETCHES

Weathertex 16
Section 2
RUBIX
PANELS
18 2.1 Products
19 2.2 Accessories
20 2.3 Fasteners
21-22 2.4 Installation Method

Weathertex 17
2.1 RUBIX Panels
2.1.1 RUBIX PANELS BENEFITS

Rubix Panel is a self-locking architectural panel available in square or rectangular panels that provides unprecedented
flexibility and ease. No Weathertex joining accessories are needed for installation. This helps to eliminate the puzzle that
comes with other express jointed products.

Features & Benefits

• Self locking system
• Rebated edges.
• Lightweight.
• Two sizes.
• Modern clean lines.
• Create unique geometric patterns.

Weathertex can be used as an external wall cladding in bushfire attack levels up to and including BAL 19 construction.
PEFC
CERTIFIED
Promoting Sustainable
Forest Management

2.1.2 RUBIX PRODUCT RANGE

RESPONSIBLE WOOD
CERTIFIED
This product is from
sustainably managed
forests and controlled
sources.

PEFC
RUBIX SMOOTH CERTIFIED
Promoting Sustainable
1200mm x 1200mm Forest Management
1200mm x 900mm

RESPONSIBLE WOOD
CERTIFIED
This product is from
sustainably managed
forests and controlled
sources.

Weathertex 18
2.2 Accessories
2.2.1 TRIMTEC ACCESSORIES *Made from anodised aluminium

PRODUCT PRODUCT IMAGE LINE DRAWING DIMENSION

c
b L = 3660mm
a = 27mm
SMALL INTERNAL a b = 11mm
LF CORNER
c = 55mm

a
c L = 3660mm
a = 27mm
SMALL EXTERNAL b = 11mm
LF CORNER b
c = 31mm

a L = 3660mm
SMALL END STOP a = 27mm
c b = 11mm
c = 45mm

L = 3660mm
a = 4mm
SMALL INTERNAL CORNER b a
b = 11mm
c = 35mm

L = 3660mm
a = 17mm
SMALL EXTERNAL CORNER b = 11mm
a b
c = 35mm

SMALL CORNER PLUG Use with the Small external corner

To view Weathertex product

codes scan QR code.

Weathertex 19
2.3 Fasteners
Refer to the Wind Tables below when selecting a fastener
Installers must assure themselves that the appearance of the selected fastener is suitable for the intended use. Generally,
head sizes in excess of 6mm or T and D head shaped nails may not produce a satisfactory finish on face fixed profiles.

2.3.1 RESIDENTIAL WIND TABLE- AS 4055 WIND CLASSIFICATION

Maximum fastener
Non-Cyclonic Maximum Stud Spacing
Product Frame Fastener spacing at intermediate
Wind Zones (mm)
studs + noggings

MGP10 Timber 45mm x 2.8 mm flat

Rubix N3 300 600
Minimum head nail

Fastener Notes:
• All fasteners must be galvanised or suitably coated
to resist corrosion for external application (Australian
  Nails must be finished
flush to the board
surface and not
Standard AS 3566, Class 3 for screws). When installed in

 
be punched and
high corrosion zones such as coastal locations, fasteners
filled. Punching will
(nails and screws) must be made of materials appropriate
significantly reduce
to the desired life of the system and geographical
the holding capacity
location. Stainless Steel Nails and Class 4 Screws may
of the fastener and
be necessary in these zones. The advice of the fastener
damage the integrity
supplier should be sought.
of the board surface.
• Wind classification results have been conducted allowing
for maximum packing distances. The fastener length
must be increased to accommodate for the thickness
of larger battens and/or additional packing materials to
ensure the same penetration into the structural subframe.

Weathertex 20
2.4 INSTALL: Rubix
The following product specific installation instructions are applicable for both direct fix (timber frame) and cavity fix (timber
frame). Installation instructions in this section are to be used in conjunction with information and requirements given in previous
sections and all national and state building codes.
Stud spacing to be selected by the building designer using the wind tables based on the wind classification to a maximum
of 600mm.

2.4.1 FRAME PREPARATION

The stud frame must be arranged so that all edges of the Rubix Panel are supported
on double studs and double noggings (or rotated 90mm nogging).
Check and straighten sub-structures as required.
Plan sheet layout with one of the face rebated edges at the top. All panels must
be orientated in the same direction i.e. the second face rebate always on the right
or left of the panel. Starting position may be altered or the first panel trimmed to
maintain symmetry or to align the groove with a specific feature e.g. windows, other
installed cladding etc.
For cavity installation see cavity systems (section 1.9)/steel frames (section 1.8). For
direct fix install compatible wall sarking prior to installation, refer to AS 4200.2.

Back Rebated edge

Face Rebated edge

2.4.2 BASE OF THE WALL

Establish a horizontal datum or base line at least 20mm below the base of
the frame.
Suitable membrane
Install Alcor flashing for separation between Weathertex and masonry. (Refer to wall sarking
Install corners to the frame (note: Sarking must be installed first). requirements section
1.5.6)
When 2 rows of Rubix meet at the corner or junction with another product,
Alcor flashing for
a small gap may be created at the edge of the Rubix panels where the separation from
top and bottom boards overlap. This should be filled using a suitable, high masonry
grade, flexible, paintable acrylic sealant as required. Alternatively, this
Datum
gap can be prevented by trimming 30mm from the edge of the sheets
which will meet the corner or junction prior to installation, or installing a Ground clearance
small section of the alternate Rubix edge before installing the first panels. (Refer to general
requirements section
1.5.4)

2.4.3 JOINING

Rubix panels do not require any joining accessories only the use of a suitable, good quality, exterior grade, flexible sealant.

2.4.3.1 VERTICAL JOINING

100mm bead
Prepare the panel by installing a part panel if required. Posi-
Run suitable (6-7mm)
tion the first panel into the corner in line with the datum set
sealant along of suitable
previously and fix into place. Run a 100mm bead (5-7mm) sealant
this edge
of suitable sealant down the back of the face rebate edge.
Bring the next panel into place and ensure the self locking
edges of the 2 panels fully engage. Secure the panel as per
the fastening instructions and repeat sealant as above for
all vertical joins.
NOTE: the last panel may be a part panel if required.

Weathertex 21
2.4 INSTALL: Rubix
2.4.3.2 HORIZONTAL JOINING
Starting from the same side of the row as the pervious row run
a 100mm bead (5-7mm) of sealant both sides of the installed Run sealant
panels join. This row sealant is essential to the installation of along this edge Run sealant
100mm either
and must be maintained throughout the life of the product to side of joint
prevent water ingress.
Starting at the corner position the panel on top of the previous
row ensuring the self locking edge fully engages. The bottom
edge of the panel should overlap the top edge of the previously
installed panel. Fix panel as per fastening instructions. Repeat
for all horizontal joins.

2.4.4 INSTALLATION AROUND WINDOWS, DOORS & OTHER PENETRATIONS.

Please refer to construction details found on the Weathertex website for all window, doors and penetrations.

2.4.5.1 FASTENING: EXTERNAL INSTALLATION

Panels must be fastened at 150mm centres across the top and bottom of the panel and at studs along both vertical edges.
All intermediate studs and noggings must be fastened in accordance with the appropriate fixing pattern and fastener
installation requirements in section 2.3.
Fixings must be a minimum of 45-60mm away from the face rebated edge and minimum 30mm from the back rebated edge
as shown below.
150mm centre Fastening as per wind
fastenings (top and tables
bottom of panel and
45-60mm from face wall edge)
rebated edge
30mm
from back
rebated
edge

45-60mm from
face rebated
edge
30mm from back
rebated edge

2.4.5.2 FASTENING: INTERNAL INSTALLATION

When installing Weathertex Rubix Panel internally, there is the option 200mm fastening 25mm daubs of
centres Adhesive at 300mm
to conceal the fixings. Fixing must be provided at 200mm centres centres
around the perimeter of the sheet through the self-locking tongue of
the panel. The first row of panels must also be fixed at 200mm centres
across the base plate. Using this method, the horizontal and vertical
joins must fall on studs and noggings, respectively. The fixings will
then be concealed by the corresponding Self-locking section of the
adjoining panels. Apply 25mm daubs of adhesive at 300mm centres.

NOTE: The Primelok Starter Strip accessory with a bead of adhesive

may be used in lieu of the face fixings on the first row of sheets at
the base plate if the application does not utilise a skirting board to
conceal these fasteners.

2.4.6 PAINT PREPARATION

Prior to painting prime face rebates with high quality tannin blocking exterior primer (water and solvent based).

Weathertex 22
MANUFACTURER’S WARRANTY be valid within the relevant warranty period, then the remedy provided
by Weathertex will be limited to either of the following (where possible)
1. Weathertex Pty Ltd A.B.N 67 084 713 986 (“Weathertex”) warrants that the as chosen by Weathertex:
Products supplied are of first quality, free from material defect in
materials, design and workmanship, and in conformity with the technical (a) Weathertex replacing the Products provided the claim is accepted by
specifications detailed in the published Weathertex Installation Guide Weathertex and subject to such replacement Products being available in the
that is current at the date of purchase. This statutory warranty applies manufacturing inventory at the time the claim is accepted by Weathertex.
for a period of 12 months from the date of purchase in addition to the Otherwise, Weathertex will provide such replacement Products when they
following clauses. become available.
2. Natural Board - Weathertex warrants that its Natural (Brown) Board (b) Weathertex repairing the Products provided the claim is accepted by
Products will not rot, split or crack for a period of 10 (ten) years from the Weathertex.
date of purchase when installed and maintained in accordance with
Weathertex’s current published materials. 10. Should the Purchaser’s warranty claim made under clause 3 be valid,
then the remedy provided by Weathertex will be limited to Weathertex
Pre Primed Classic Shingles Plus, EcoWall and Rubix Panel - Weathertex replacing the Accessory Products provided the claim is accepted by
warrants that its EcoWall Products will not rot, split or crack for a period Weathertex and subject to such replacement Accessory Products being
of 10 (ten) years from the date of purchase when installed and main- available in the manufacturing inventory at the time the claim is accepted
tained in accordance with Weathertex’s current published materials. by Weathertex. Otherwise, Weathertex will provide such replacement
Accessory Products when they become available.
Pre Primed Board - Weathertex warrants that its pre primed board
Products will not rot, split or crack for a period of 25 (twenty-five) years 11. The Purchaser is not entitled to any other remedies (that is apart from the
from the date of purchase when prepared, installed and maintained in remedies detailed in clauses 8 and 9) with respect to a warranty claim
accordance with Weathertex’s current published materials. under clauses 1, 2 or 3.
3. A reference to Products in these warranty terms and conditions does 12. This warranty cannot be relied upon by any other person and is not
not include accessory products listed “Accessories” in the Weathertex transferable.
Price List (“Accessory Products”). Weathertex warrants that the
Accessory Products will be free from defect in material and workman- 13. Any replacement works will be conducted in accordance with the Building
ship for a period of 7 years from the date of purchase. For the purposes Codes and Regulations, Standards, and Council/Authority Regulator
of clarity, the warranties provided in clause 1 and 2 do not apply to requirements applicable at the time of construction. Where the Building
Accessory Products. Codes and Regulations, Standards, and Council/ Authority Regulator
requirements have changed after the Products were purchased,
4. The benefits to the purchaser given by the warranties set out in clauses Weathertex will not be responsible for any costs associated with ensuring
1 to 3 are in addition to other rights and remedies of the purchaser under that the replacement works comply with the updated Building Codes
Australian Consumer Law in relation to the Weathertex products and and Regulations, Standards, and Council/Authority Regulator requirements.
accessories.
14. Where an approved claim requires re-coating of the Products the
CONDITIONS OF THE WARRANTY Purchaser acknowledges and agrees to accept minor colour variations
between the existing or original colour and the re-coated replacement
5. The warranties provided in clauses 1, 2 and 3 are only available to the Products or rectification areas.
original purchaser (“Purchaser”) who provides Weathertex with proof
of purchase and who makes the claim in writing within 30 days from 15. Except as provided for in these terms and to the fullest extent permitted by
the point in time when the defect becomes apparent or should have law, all terms, statements, warranties and conditions whether express,
become apparent. implied, statutory or otherwise, relating to the Products, the Accessory
Products, the subject matter of these terms or to these terms generally are
6. Weathertex will not be liable for any warranty claims made under claus- excluded. Nothing contained herein excludes or modifies any rights the
es 1 and 2 if any of the following apply: Purchaser may have under the Australian Competition and Consumer
(a) the Products are not installed used or maintained in accordance Act 2010 (or equivalent in other countries as determined by Weathertex
with applicable instructions and/or specifications, including installation in its sole discretion).
and site conditions provided by Weathertex (including the published DISCLAIMER
Weathertex Installation Guide that is current at the date of purchase);
16. Recommendations made by Weathertex are based on good building
(b) the building in which the Products are installed does not comply practice and are not a complete statement of all relevant data. As the
with all relevant Building Codes and Regulations, Standards, and installation of the Products is influenced by and relies on factors outside the
Council/Authority/Regulator requirements; control of Weathertex, Weathertex assumes no responsibility for works/
(c) the Purchaser has not complied with any service instructions which systems used in connection with the installation of the Products and their
Weathertex may give or any subsequent request as to a modification suitability to satisfy relevant Building Codes and Regulations, Standards,
of the Products which Weathertex may make from time to time in and Council/Authority /Regulator requirements.
writing; 17. Unless specifically stated otherwise, the warranties under clauses 1, 2 and
(d) the defect is caused by the use of materials, parts or accessory 3 apply only to Weathertex products purchased and installed according
products that are not supplied, recommended, or approved by Weath- to the Weathertex Installation Guide in Australia, New Zealand and the
ertex; Weathertex International Installation Guide.

(e) the Products are not maintained, prepared or installed by AUSTRALIAN CONSUMER LAW
authorised installation contractors in circumstances where Weathertex has 18. Our goods come with guarantees that cannot be excluded under the
directed the Purchaser to ensure that the Products are maintained, Australian Consumer Law. You are entitled to a replacement or refund for
prepared or installed by such authorised installation contractors; or a major failure and compensation for any other reasonably foreseeable
(f) the repair, rectification or replacement of the Products is required as loss or damage. You are also entitled to have the goods repaired or re-
a result of normal wear and tear or necessitated in whole or in part by placed if the goods fail to be of acceptable quality and the failure does
the fault or negligence of any person other than Weathertex. not amount to a major failure.

7. Further to clause 6 and without limiting clause 6, Weathertex under MAKING WARRANTY CLAIMS
no circumstances will be liable for any claims, damages, or defects 19. The claimant (being the Purchaser) must make all warranty claims in
arising from or in any way attributable to: writing. The claimant must be the original purchaser of the Weathertex
(a) acts of God, fire, flood or other severe weather conditions or unusu- product and must retain the purchase receipt (in relation to the purchase of
al climatic conditions; the product) as proof of purchase. Proof of purchase must be provided to
Weathertex as part of the warranty claim.
(b) performance of paint/coatings applied to the Products;
Warranty claims (and claims for reasonable costs and expenses in mak-
(c) development of any algae, bacteria or fungi on the Products ing the claim as referred to in clause 18) can be addressed to Weather-
(whether on the exposed or unexposed surfaces); tex by post, fax or via e-mail as follows:

(d) poor workmanship; or The Manager

Weathertex Pty Ltd
(e) any other losses or damages (whether direct or indirect) including PO Box 21
property damage or personal injury, consequential loss, economic loss Raymond Terrace NSW 2324
or loss of profits arising in contract or negligence. Phone 1800 040 080
Fax 1800 647 926
8. The Product is subject to natural variation in finish and presentation as
E-mail [email protected]
a result of the manufacturing process. The purchaser / builder / installer
must ensure the Product meets aesthetic expectations prior to 20. Weathertex will respond to all warranty claims. This response may
installation. Subject to the terms and conditions of this warranty, after include an inspection by a Weathertex representative of the installed Prod-
installation of the Product, Weathertex is not liable for claims arising from uct. The claimant will bear all costs and expenses of making the claim.
aesthetic surface variations if such variations were, or would upon However reasonable costs and expenses will be reimbursed to the claim-
reasonable inspection have been apparent prior to the installation. ant in the event that the claim is accepted by Weathertex.
REMEDIES As of 14th August 2020.
9. Should the Purchaser’s warranty claim made under clauses 1 and/or 2

Weathertex 23
 CONTACT WEATHERTEX FOR INFORMATION OR ADVICE
1800 040 080 | weathertex.com.au
Weathertex® is made in Australia by When specifying or installing Weathertex products, please make certain that you
have the most current installation manual and technical information. To view the
Weathertex Pty Ltd ABN 67 084 713 986
latest installation manual, scan the QR Code or visit weathertex.com.au

PO Box 21, Raymond Terrace NSW 2324 UPDATED 6TH MAY 2022 VERSION RC060522
Weathertex 24