HCL CAMPUS- CALCULATIONS FOR CABLE

PROJECT MANAGEMENT CONSULTANT

TURNKEY CONTRACTOR

MEP DESIGN CONSULTANT

KAUSI TECHNICAL SERVICES PVT LTD.,

Plot No-43, Door No-3/1, Kasi Estate,
4th Street, Jafferkhanpet, Ashok Nagar,
Chennai – 600083.
 1.1kV XLPE Armoured / un armoured cables D.F Description Conditions Factor
Rated current(A) 30 degree C 1.10
Cable RAC(Ω/km) X(Ω/km)
In Ground In Air 35 degree C 1.04
Ambient
temperature 40 degree C 1.00
4Cx400 sqmm-Al 0.1 0.0704 418 530 45 degree C 0.95
4Cx300 sqmm-Al 0.128 0.0705 367 455 Rating factor for Variation in 50 degree C 0.90
4Cx240 sqmm-Al 0.16 0.071 326 399 A 20 degree C 1.08
Ambient/Ground temperature
4Cx185 sqmm-Al 0.21 0.0718 282 337 25 degree C 1.03
4Cx150 sqmm-Al 0.264 0.0716 249 292 Ground 30 degree C 1.00
4Cx120 sqmm-Al 0.324 0.0712 223 257 temperature 35 degree C 0.96
4Cx95 sqmm-Al 0.41 0.0724 196 221 40 degree C 0.91
4Cx70 sqmm-Al 0.567 0.074 164 179 Rating factor for variation in 750mm 1.00
4Cx50 sqmm-Al 0.82 0.075 133 142 B depth of laying of cables laid Depth of laying 900mm 0.98
4Cx35 sqmm-Al 1.11 0.0783 113 117 directly in the ground 1050mm 0.97
4Cx25 sqmm-Al 1.54 0.0805 94 96 150 1.00
Thermal
4Cx16 sqmm-Al 2.44 0.0808 73 70 Rating factor for variation in 200 0.89
C resistivity of
4Cx10 sqmm-Al 3.94 0.0837 57 67 thermal resistivity of soil 250 0.81
soil in °C-cm/W
4Cx6 sqmm-Al 5.9 0.0884 43 50 300 0.75
4Cx4 sqmm-Al 9.48 0.0927 34 31 1 1.00
2 0.79
3.5Cx400 sqmm-Al 0.1 0.0704 418 530 no of cables 3 0.69
3.5Cx300 sqmm-Al 0.128 0.0705 367 455 with touching 4 0.62
3.5Cx240 sqmm-Al 0.16 0.071 326 399 Group rating factor for cables 5 0.58
3.5Cx185 sqmm-Al 0.21 0.0718 282 337 D laid directly in ground in 6 0.54
3.5Cx150 sqmm-Al 0.264 0.0716 249 292 horizontal formation 2 0.82
3.5Cx120 sqmm-Al 0.324 0.0712 223 257 no of cables 3 0.75
3.5Cx95 sqmm-Al 0.41 0.0724 196 221 with 150mm 4 0.69
3.5Cx70 sqmm-Al 0.567 0.074 164 179 spacing 5 0.65
3.5Cx50 sqmm-Al 0.82 0.075 133 142 6 0.61
no of cable trays in no of cables in a
3.5Cx35 sqmm-Al 1.11 0.0783 113 117
a tier tray
3.5Cx25 sqmm-Al 1.54 0.0805 94 96 1 0.95
Group rating factor for cables 2 0.90
1
3Cx400 sqmm-Al 0.1 0.0704 418 530 laid inside concrete trench 3 0.88
3Cx300 sqmm-Al 0.128 0.0705 367 455 with removable covers, on 6 0.85
3Cx240 sqmm-Al 0.16 0.071 326 399 cable trays where air 1 0.90
3Cx185 sqmm-Al 0.21 0.0718 282 337 E circulation is restricted. The 2 0.85
2
3Cx150 sqmm-Al 0.264 0.0716 249 292 cables spaced by one cable 3 0.83
3Cx120 sqmm-Al 0.324 0.0712 223 257 diameter and trays in tiers by 6 0.81
3Cx95 sqmm-Al 0.41 0.0724 196 221 300mm. The clearance of the 1 0.88
cable from the wall is 25mm
3Cx70 sqmm-Al 0.567 0.074 164 179 2 0.83
3
3Cx50 sqmm-Al 0.82 0.075 133 142 3 0.81
3Cx35 sqmm-Al 1.11 0.0783 113 117 6 0.79
no of cable trays in no of cables in a
3Cx25 sqmm-Al 1.54 0.0805 94 96
a tier tray
3Cx16 sqmm-Al 2.44 0.0808 73 70 1 1.00
3Cx10 sqmm-Al 3.94 0.0837 57 67 2 0.84
1
3Cx6 sqmm-Al 5.9 0.0884 43 50 Group rating factor for cables 3 0.80
3Cx4 sqmm-Al 9.48 0.0927 34 31 laid on cable trays exposed to 6 0.75
air.The cables touching and 1 1.00
F
1Cx400 sqmm-Al 0.1 0.0873 431 596 trays in tiers by 300mm. The 2 0.80
2
1Cx300 sqmm-Al 0.128 0.0881 376 501 clearance of the cable from 3 0.76
1Cx240 sqmm-Al 0.16 0.09 332 433 the wall is 25mm 6 0.71
1Cx185 sqmm-Al 0.21 0.0932 286 360 1 1.00
1Cx150 sqmm-Al 0.264 0.0941 253 309 2 0.78
3
1Cx120 sqmm-Al 0.324 0.0968 225 268 3 0.74
1Cx95 sqmm-Al 0.41 0.1 198 230 6 0.70
1Cx70 sqmm-Al 0.567 0.102 166 187 1 1.00
1Cx50 sqmm-Al 0.82 0.108 135 150 Rating factor for cables laid 2 0.88
1Cx35 sqmm-Al 1.11 0.114 114 121 direct in single way no of cables 3 0.82
G
1Cx25 sqmm-Al 1.54 0.12 96 98 ducts/pipes in horizontal with touching 4 0.77
1Cx16 sqmm-Al 2.44 0.125 76 73 formation 5 0.74
1Cx10 sqmm-Al 3.94 0.134 59 53 6 0.71
1Cx6 sqmm-Al 5.9 0.123 44 39
1Cx4 sqmm-Al 9.48 0.132 36 31
Notes:
4Cx400 sqmm-Cu 0.0602 0.0704 1) When Cable laid directly in ground, choose derating factors A,B,C & D as per above
4Cx300 sqmm-Cu 0.0769 0.0705 462 480 table and derating factors E, F&G shall remain '1'
4Cx240 sqmm-Cu 0.0965 0.071 414 426
4Cx185 sqmm-Cu 0.127 0.0718 360 366 2) When Cable laid in concrete trench, choose derating factors A & E as per above table
4Cx150 sqmm-Cu 0.159 0.0716 324 318 and derating factors B,C,D,F & G shall remain '1'
4Cx120 sqmm-Cu 0.196 0.0712 288 276
4Cx95 sqmm-Cu 0.247 0.0724 252 240 3) When Cable laid on cable trays exposed to air, choose derating factors A & F as per
4Cx70 sqmm-Cu 0.343 0.074 210 198 above table and derating factors B,C,D,E & G shall remain '1'
4Cx50 sqmm-Cu 0.495 0.075 174 162
4Cx35 sqmm-Cu 0.671 0.0783 144 132 4) When Cable laid in ducts/pipes, choose derating factors A & G as per above table and
4Cx25 sqmm-Cu 0.93 0.0805 119 108 derating factors B,C,D,E & F shall remain '1'
4Cx16 sqmm-Cu 1.47 0.0808 92 79
4Cx10 sqmm-Cu 2.34 0.0837 72 62 5) Verification gives "OK" only if Voltage drop is less than 3% and current rating is 20% extra
4Cx6 sqmm-Cu 3.94 0.0884 54 47
4Cx4 sqmm-Cu 5.9 0.0927 43 36 6) "No of Typ. Load feeders" is filled when cable sizing is to be done for typical

3.5Cx400 sqmm-Cu 0.0602 0.0704 510 546

3.5Cx300 sqmm-Cu 0.0769 0.0705 462 480 Eg: AHUs-4nos of 7.5kW in same AHU room
3.5Cx240 sqmm-Cu 0.0965 0.071 414 426 Other wise the value is '1'
3.5Cx185 sqmm-Cu 0.127 0.0718 360 366
3.5Cx150 sqmm-Cu 0.159 0.0716 324 318
3.5Cx120 sqmm-Cu 0.196 0.0712 288 276
3.5Cx95 sqmm-Cu 0.247 0.0724 252 240
3.5Cx70 sqmm-Cu 0.343 0.074 210 198
3.5Cx50 sqmm-Cu 0.495 0.075 174 162
3.5Cx35 sqmm-Cu 0.671 0.0783 144 132
3.5Cx25 sqmm-Cu 0.93 0.0805 119 108

3Cx400 sqmm-Cu 0.0602 0.0704 510 546

3Cx300 sqmm-Cu 0.0769 0.0705 462 480
3Cx240 sqmm-Cu 0.0965 0.071 414 426
3Cx185 sqmm-Cu 0.127 0.0718 360 366
3Cx150 sqmm-Cu 0.159 0.0716 324 318
3Cx120 sqmm-Cu 0.196 0.0712 288 276
3Cx95 sqmm-Cu 0.247 0.0724 252 240
3Cx70 sqmm-Cu 0.343 0.074 210 198
3Cx50 sqmm-Cu 0.495 0.075 174 162
3Cx35 sqmm-Cu 0.671 0.0783 144 132
3Cx25 sqmm-Cu 0.93 0.0805 119 108
3Cx16 sqmm-Cu 1.47 0.0808 92 79
3Cx10 sqmm-Cu 2.34 0.0837 72 62
3Cx6 sqmm-Cu 3.94 0.0884 54 47
3Cx4 sqmm-Cu 5.9 0.0927 43 36

1Cx400 sqmm-Cu 0.0602 0.0873 480 660

1Cx300 sqmm-Cu 0.0769 0.0881 450 570
1Cx240 sqmm-Cu 0.0965 0.09 414 510
1Cx185 sqmm-Cu 0.127 0.0932 366 444
1Cx150 sqmm-Cu 0.159 0.0941 336 384
1Cx120 sqmm-Cu 0.196 0.0968 300 336
1Cx95 sqmm-Cu 0.247 0.1 364 294
1Cx70 sqmm-Cu 0.343 0.102 228 246
1Cx50 sqmm-Cu 0.495 0.108 186 198
1Cx35 sqmm-Cu 0.671 0.114 156 156
1Cx25 sqmm-Cu 0.93 0.12 132 132
1Cx16 sqmm-Cu 1.47 0.125 102 98
1Cx10 sqmm-Cu 2.34 0.134 78 72
1Cx6 sqmm-Cu 3.94 0.123 59 53
1Cx4 sqmm-Cu 5.9 0.132 47 42

6c 4sqmm Flexi cable 5.9 0.0927 43 36

1C 3.22 SQMM UNIVYIN 5.35 0.132 43 41
1C 8.76SQMM UNIVYIN 1.97 0.125 87 85
 HCL CAMPUS
Title : CABLE SIZING CALCULATION Date :
Building : HCL CAMPUS DESIGNED CHECKED SHEET Rev.
Doc No:
Rated Demand Breaker Total
De-rating Factors when laid in Derated Connec Load Uprating VALIDATION
"R" "X" current Connected factor / System Load Size cable Voltage Cumulativ
Cable size in Laying of Net current length No. of ted Power for Breaker H/Load
Sr.No. From To Ω/ Ω/ of Temp Ground TrenchTray Duct Load Overall Voltage Current in Amps carrying Drop in e Voltage Voltage Current
Sq. mm Cables D.F. of cable (mtrs) Runs Load factor Breaker size current
km km cable A B C D E F G (kW ) Diversity in kV (Amp) recommend current % Drop in % Drop rating
(amp) (kW ) (Cos Ø) Selection
(amp) Factor ed (Amp)
630A FEEDER @ PUMP 3.5Cx300 sqmm-Al In Air 0.13 0.07 455 1 1 1 1 1 0.84 1 0.84 382.20 22 217.20 1 1.0 217.2 0.8 0.415 377.7 1.5 564.3 630 382.20 0.50 0.50 1.01 OK OK
SS1, MPCC-5 PANEL-1

1 PUMP PANEL-1 PUMP-1 3.5Cx95 sqmm-Al In Air 0.41 0.07 221 1 1 1 1 1 0.84 1 0.84 185.64 333 60.00 1 1.0 60.0 0.8 0.415 104.3 1.5 155.9 250 185.64 5.39 5.39 1.78 NOT OK OK

2 PUMP PANEL-1 PUMP-2 3.5Cx95 sqmm-Al In Air 0.41 0.07 221 1 1 1 1 1 0.84 1 0.84 185.64 390 60.00 1 1.0 60.0 0.8 0.415 104.3 1.5 155.9 250 185.64 6.31 6.31 1.78 NOT OK OK

3 PUMP PANEL-1 PUMP-3 3.5Cx185 sqmm-Al In Air 0.21 0.07 337 1 1 1 1 1 0.84 1 0.84 283.08 649 60.00 1 1.0 60.0 0.8 0.415 104.3 1.5 155.9 250 283.08 5.97 5.97 2.71 NOT OK OK

400A FEEDER @ PUMP 3.5Cx120 sqmm-Al In Air 0.32 0.07 257 1 1 1 1 1 0.84 1 0.84 215.88 50 120.00 1 1.0 120.0 0.8 0.415 208.7 1.5 311.8 400 215.88 1.31 1.31 1.03 OK OK
SS2 PANEL-2

4 PUMP PANEL-2 PUMP-4 3.5Cx150 sqmm-Al In Air 0.26 0.07 292 1 1 1 1 1 0.84 1 0.84 245.28 429 60.00 1 1.0 60.0 0.8 0.415 104.3 1.5 155.9 250 245.28 4.75 4.75 2.35 OK OK

5 PUMP PANEL-2 PUMP-5 3.5Cx95 sqmm-Al In Air 0.41 0.07 221 1 1 1 1 1 0.84 1 0.84 185.64 223 60.00 1 1.0 60.0 0.8 0.415 104.3 1.5 155.9 250 185.64 3.61 3.61 1.78 OK OK

320KVA DG DG PANEL 3.5Cx185 sqmm-Al In Air 0.21 0.07 337 1 1 1 1 1 0.84 1 0.84 283.08 48 150.00 1 1.0 150.0 0.8 0.415 260.9 1.5 389.7 630 283.08 1.10 1.10 1.09 OK OK

1 DG PANEL PUMP-1 3.5Cx120 sqmm-Al In Air 0.32 0.07 257 1 1 1 1 1 0.84 1 0.84 215.88 690 30.00 1 1.0 30.0 0.8 0.415 52.2 1.5 77.9 125 215.88 4.54 4.54 4.14 OK OK

2 DG PANEL PUMP-2 4Cx25 sqmm-Al In Air 1.54 0.08 96 1 1 1 1 1 0.84 1 0.84 80.64 140 30.00 1 1.0 30.0 0.8 0.415 52.2 1.5 77.9 125 80.64 3.90 3.90 1.55 OK OK

3 DG PANEL PUMP-3 4Cx25 sqmm-Al In Air 1.54 0.08 96 1 1 1 1 1 0.84 1 0.84 80.64 190 30.00 1 1.0 30.0 0.8 0.415 52.2 1.5 77.9 125 80.64 5.30 5.30 1.55 NOT OK OK

4 DG PANEL PUMP-4 3.5Cx70 sqmm-Al In Air 0.57 0.07 179 1 1 1 1 1 0.84 1 0.84 150.36 466 30.00 1 1.0 30.0 0.8 0.415 52.2 1.5 77.9 125 150.36 5.05 5.05 2.88 NOT OK OK

5 DG PANEL PUMP-5 3.5Cx120 sqmm-Al In Air 0.32 0.07 257 1 1 1 1 1 0.84 1 0.84 215.88 718 30.00 1 1.0 30.0 0.8 0.415 52.2 1.5 77.9 125 215.88 4.72 4.72 4.14 OK OK

SS1 SS2 3Cx240 sqmm-Al In Air 0.16 0.07 399 1 1 1 1 1 0.84 1 0.84 335.16 370 850.00 2 1.0 850.0 0.8 33 18.6 1.5 2208.3 126 670.32 0.24 0.24 36.06 OK OK
 HCL CAMPUS
Title : CABLE SCHEDULE
Building : HCL CAMPUS

No.of CONNECT CONNECTED LOAD TOTAL CABLE TOTAL CABLE

Sl.No FROM TO CABLE DESCRIPTION ED LOAD CABLE LENGTH LENGTH (10%
Runs (CL) TERMINATION
(CL) MARGIN)

630A FEEDER @ SS1, PUMP PANEL-1 3.5Cx300 sqmm-Al 1 217 217 22 24 2

MPCC-5
1 PUMP PANEL-1 PUMP-1 3.5Cx95 sqmm-Al 1 60 60 333 366 2
2 PUMP PANEL-1 PUMP-2 3.5Cx95 sqmm-Al 1 60 60 390 429 2
3 PUMP PANEL-1 PUMP-3 3.5Cx185 sqmm-Al 1 60 60 649 714 2
400A FEEDER @ SS2 PUMP PANEL-2 3.5Cx120 sqmm-Al 1 120 120 50 55 2
4 PUMP PANEL-2 PUMP-4 3.5Cx150 sqmm-Al 1 60 60 429 472 2
5 PUMP PANEL-2 PUMP-5 3.5Cx95 sqmm-Al 1 60 60 223 245 2
320KVA DG DG PANEL 3.5Cx185 sqmm-Al 1 150 150 48 53 2
1 DG PANEL PUMP-1 3.5Cx120 sqmm-Al 1 30 30 690 759 2
2 DG PANEL PUMP-2 4Cx25 sqmm-Al 1 30 30 140 154 2
3 DG PANEL PUMP-3 4Cx25 sqmm-Al 1 30 30 190 209 2
4 DG PANEL PUMP-4 3.5Cx70 sqmm-Al 1 30 30 466 513 2
5 DG PANEL PUMP-5 3.5Cx120 sqmm-Al 1 30 30 718 790 2
SS1 SS2 3Cx240 sqmm-Al 2 850 850 370 814 4
 CABLE LENGTH TERMINATION
120sqmm 1458 6
150sqmm 429 2
185sqmm 697 4
240sqmm 814 2
300sqmm 22 2
70sqmm 466 2
95sqmm 946 6
25sqmm 330 4